CASM electric cylinders

Authorised distributors for over 40 manufacturers

Acorn Industrial Services Ltd

Central distribution centre Divisions

Acorn CDC Linear Division Couplings Division Export Division
T 01709 789 955 T 01709 789 949 T 01709 789 957 T +44 1709 789 933
F 01709 789 951 F 01709 789951 F 01709 789 951 F +44 1709 789 966
E north@acorn-ind.co.uk E linear@acorn-ind.co.uk E couplings@acorn-ind.co.uk E export@acorn-ind.co.uk
W www.acorn-ind.co.uk/north W www.acorn-ind.co.uk/linear-sales W www.acorn-ind.co.uk/coupling-sales W www.acorn-ind.co.uk/export-sales

Regional Distribution Centres

Deeside RDC East Midlands RDC Fife RDC Midlands RDC

T 01244 281 280 T 01246 236 400 T 01592 772 275 T 0121 569 7888
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E deeside@acorn-ind.co.uk E eastmidlands@acorn-ind.co.uk E fife@acorn-ind.co.uk E midlands@acorn-ind.co.uk
W www.acorn-ind.co.uk/deeside W www.acorn-ind.co.uk/eastmidlands W www.acorn-ind.co.uk/fife W www.acorn-ind.co.uk/midlands

North East RDC North West RDC Scotland RDC South West RDC
T 0191 417 8899 T 0845 602 3568 T 01506 476 199 T 01179 820 414
F 0191 419 0001 F 01229 833510 F 01506 462 655 F 01179 823 222
E northeast@acorn-ind.co.uk E northwest@acorn-ind.co.uk E scotland@acorn-ind.co.uk E southwest@acorn-ind.co.uk
W www.acorn-ind.co.uk/northeast W www.acorn-ind.co.uk/northwest W www.acorn-ind.co.uk/scotland W www.acorn-ind.co.uk/southwest
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The modular electric cylinder system
CASM electric cylinders are ideally suited to performing fast and
powerful linear movements. Unlike pneumatic or hydraulic cylin-
ders, CASM electric cylinders are flexible and thus can be positioned
precisely. Furthermore, due to a reduced number of components,
the whole system is more cost-effective, resulting in lower energy
and maintenances costs.
The CASM modular concept enables easy connection to your pre-
ferred motor and control system. This can reduce design and pro-
gramming costs considerably.
Thanks to high-grade materials, a sealing system with IP54S lev-
el protection, and high-quality manufacturing, CASM electric cylin-
ders can also be used long-term even under adverse conditions. The
low-backlash design provides positioning precision of up to ±0,01 mm.
Together with various screws for different speeds and forces, CASM
electric cylinders are the optimum solution for a wide variety
of applications.

Features Benefits
g Customised motor adapter l Use your own controls and motors
g Multi-option modular system l Easy integration and fast assembly
g Highly energy-efficient l Reduced stock
g Highest levels of precision and repeatability l Lower energy costs
l Worldwide service and support
l Very secure investment

3
SKF automation solutions
The CASM range from SKF contributes to better performing and more
reliable machine operations in a wide spectrum of automated applications.

Tailor-made solutions with

very flexible choices
Thanks to its modularity, the CASM can easily be integrated into
your own system. Depending on the needed mechanical perform-
ance (dynamic load, speed), a wide range of motors can be selected
to match the performance for your application (nominal force, linear
speed, peak force, etc.).

Replacement of pneumatics
CASM electromechanical solutions are a good alternative to pneu-
matic systems. With energy savings of up to 90%, electromechanical
solutions result in tremendous savings. Besides, with less mainte-
nance needed and less contamination risks, the operating costs of
electromechanical solutions are much lower than for pneumatic sys-
tems. Like pneumatic cylinders, CASM linear units comply with ISO
standards which makes replacement very easy. Thanks to software
monitoring, CASM actuators can be synchronized and positioning is
more accurate resulting in higher process stability.

4
Selection of the linear unit
FmL = constant mean load for lifetime calculation in N
Calculate constant mean load FmL Fn = force acting on push tube in N
Sn = distance travelled in mm

How to calculate the lifetime

Calculate lifetime distance L10 dist
distance L10 dist
The lifetime distance L10 dist is defined as the life in km that 90% of a
sufficiently large group of apparently identical actuators can be ex-
pected to attain or exceed.
Draw the point (L10 dist – FmL) on CASM lifetime
Stotal ¥ tL ¥ 0,0036
selection graph (start with smallest linear unit size) L10 dist = ––––––––––––––
ttotal
L10 dist = lifetime distance in km
Stotal = total distance travelled per cycle (both directions) in mm
Is the point under No Repeat the steps with tL = lifetime in hours
the curve? the next bigger ttotal = total cycle time (from one cycle to the next) in s
size available
Example:
Yes Total distance travelled per cycle: 400 mm
Required lifetime: 5 years, 230 days/year 24 h/day = 27 600 hours
Total cycle time: 15 s
Make a motor selection
400 ¥ 27 600 ¥ 0,0036
L10 dist = ––––––––––––––––––– = 2 650 km
15
Draw the operating point on CASM lifetime chart
How to calculate the constant
mean load FmL Example:
FmL = 500 N and L10 dist = 2 650 km
In many cases, the magnitude of the load fluctuates. In order to cal-
culate the equivalent actuator load, it is necessary to first determine
a constant mean load FmL which has the same influence on the Nominal load (N)
screw as the actual fluctuating load. A constant mean load can be 2 200

obtained from the formula below: 2 000

1 800

1 600 Point below the

1 400
CASM–40–BN curve
F1
1 200
jjjjjjjjjjjjj F2
1 000
7 F13 S1 + F2 3 S2 + F33 S3 +… F3
FmL = 3 –——– ———– ———––— 800
P S1 + S2 + S3 + … 600
Load

400

S1 S2 S3 Stroke 200

0
0
1 000

2 000

3 000

4 000

5 000

6 000

7 000

8 000

9 000

10 000

Lifetime diagram Lifetime (km)

Fmax
CASM–40–BN
CASM–40–BS
(Fmin + 2Fmax)
FmL = –––––––––––
3
In this example, the CASM-40-BN is the smallest possible
Load

Fmin

Stroke linear unit.

5
Selection of the motor
To calculate the mean motor torque, we first need to calculate the
mean load Fm over the motor running time. Please note that the use
of a motor brake can reduce the needed power of the motor.
In our example, the Fm mentioned in the system capabilities for the
CASM–40–BN is 572 N while the application has a Fm of 509 N.
Therefore, the Siemens 1FK7034 is the right motor for this
application.

F1 Fmax
F2 Fm
When using a third-party motor
F3

When using a third-party motor, we need to calculate the minimum

Load

q 100% required rated torque and maximum torque of the motor.

q1 q2 q3
ML max Fm
MM min = ––––––––
Fd
3 ——————————
Fm = PF13 q1 + F23 q2 + F33 q3
ML max Fmax
MM max = –––––––––
Fd
Fm = mean force for motor selection in N
Fn = force of the actuator, powered by the motor, in N
qn = time needed for one movement in percent of the full cycle MM min = minimum rated torque required by the motor during
the cycle in Nm
Example: MM max = highest torque the motor has to reach during the
F1 = 700 N, t1 = 2 s, q1 = 10% cycle in Nm
F2 = 500 N, t2 = 15 s, q2 = 75% ML max = maximum allowed input torque of the linear unit in Nm
F3 = 300 N, t3 = 3 s, q3 = 15% Fm = mean load of the application in N
Fmax = maximum load of the application in N
If no brake is engaged: Fd = dynamic force of the linear unit in N
3 JJJJJJJJJJJJJJJJJ
Fm = P7003 ¥ 0,1 + 5003 ¥ 0,75 + 3003 ¥ 0,15 = 509 N In our previous example:

4 ¥ 509
MM min = ––––––– = 1,31 Nm
1 550
If the brake is engaged during the period q2:

3 JJJJJJJJJJJJJJJ
Fm = P7003 ¥ 0,1 + 0 ¥ 0,75 + 3003 ¥ 0,15 = 337 N
When using a SKF tested motor
When using a SKF tested motor, make sure that the Fm value men-
tioned in the system capabilities is equal to or higher than the calcu-
lated Fm value of your application.
4 ¥ 700
MM max = ––––––– = 1,81 Nm
1 550
The rated torque of the motor should be at least 1,31 Nm at the
needed speed, and the absolute maximum torque of the motor
(or peak torque) must exceed 1,81 Nm.
Attention:
The dynamic torque of the motor may vary according to the speed.
Please confirm that your motor is able to reach the needed speed,
acceleration and max. torque for your application.

System capabilities for CASM-40 with Siemens motor 1FK7034

Unit Peak force Fm

CASM–40–LS N 600 600

CASM–40–BS N 2 375 1 219 Configuration
CASM–40–BN N 1 550 572
For quick and easy selection, please use the Actuator Select
application on www.skf.com/casm

6
 See inserts for more details about
CASM linear units, accessories and
motors and adapters.

The Power of Knowledge Engineering

 The Power of Knowledge Engineering

Seals
Bearings Lubrication Drawing on five areas of competence and application-specific expertise amassed over more than 100
and units systems years, SKF brings innovative solutions to OEMs and production facilities in every major industry world-
wide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics
(combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D
Mechatronics Services
computer modelling to advanced condition monitoring and reliability and asset management systems.
A global presence provides SKF customers uniform quality standards and worldwide product availability.

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© SKF Group 2011
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PUB MT/P2 12206 EN  ·  September 2011

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