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MAZDA BT-50 (UN) 2.5 MZR-CD 16V WL

2006 - ...

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal

Removal
Remove the engine upper cover
Disconnect the battery earth cable
Remove the timing belt cover
Turn the crankshaft clockwise to align the timing marks

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MAZDA BT-50 (UN) 2.5 MZR-CD 16V WL

2006 - ...

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal

Turn the tensioner anti-clockwise until the locking pin fits (A)
Use an Allen key (6 mm)
Remove
Removalthe bolts (B, C)
Remove the tensioner
engine upper
pulley
cover
Disconnect the battery earth cable
Remove the timing belt cover
Turn the crankshaft clockwise to align the timing marks

If no resistance is felt, bleed the tensioner

Fit the tensioner pulley
Remove the timing belt

Installation
Bleed the hydraulic tensioner
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MAZDA BT-50 (UN) 2.5 MZR-CD 16V WL

2006 - ...

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal

Turn the tensioner anti-clockwise

Turn the tensioner as shown
Turn the tensioner clockwise
Turn the tensioner as shown
Repeat until resistance is felt
Check the timing marks again

Removal
Remove the engine upper cover
Disconnect the battery earth cable
Remove the timing belt cover
Turn the crankshaft clockwise to align the timing marks

Fit the timing belt

Tighten the bolt (C: 37 - 52 Nm)
Tighten the bolt (B: 8 - 11 Nm )

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MAZDA BT-50 (UN) 2.5 MZR-CD 16V WL

2006 - ...

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal

Remove the locking pin

Rotate the crankshaft clockwise by 2 turns
Align the camshaft timing marks

Repeat the procedure if the tension marks are misaligned

Removal
Remove the engine upper cover
Disconnect the battery earth cable
Remove the timing belt cover
Turn the crankshaft clockwise to align the timing marks

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MAZDA BT-50 (UN) 2.5 MZR-CD 16V WL

2006 - ...

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal

Refit the timing belt cover (8 - 11 Nm )

Removal
Remove the engine upper cover
Disconnect the battery earth cable
Remove the timing belt cover
Turn the crankshaft clockwise to align the timing marks

Reconnect the battery earth cable

Refit the engine upper cover

Torque settings

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MAZDA BT-50 (UN) 2.5 MZR-CD 16V WL

2006 - ...

Timing belt: removal/installation

General
Timing belt tensioner: (37 - 52 Nm)
Always check
Timing belt cover:
the timing marks
(8 -before
11 Nm)timing belt removal

©HaynesPro B.V.

Removal
Remove the engine upper cover
Disconnect the battery earth cable
Remove the timing belt cover
Turn the crankshaft clockwise to align the timing marks

©HaynesPro B.V. Powered by Haynes Pro 2015