QI No SUBJECT REV No ISSUE

QE17-017 PROCESS CONTROL PROCEDURE -0- -B-

ISSUING MANAGER : MANAGER OF ENGINEERING

DISTRIBUTION : In the form of hard copy to QA & Safety (56) and ERTD (2).
In the form of soft copy on NTP intranet to all NTP management
and employees.

REFERENCE : AMO Manual Chapter 2.8 thru 2.13

MOE Chapter 2.8 thru 2.13

RSM Chapter 4.9.1, 4.9.2, 4.9.5, 4.11.3, 4.6

1. PURPOSE

1.1 To provide the instructions for the establishment and implementation of control
requirements of processes and process equipment for periodic type control
activities in relation with the proper functioning of the process.

2. DEFINITIONS

2.1 Process: A particular method of doing something, generally involving a number

of steps or operations.

2.2 Equipment: All apparatuses used to process engines and/or components. This
shall include materials and environmental conditions.

2.3 Process Control Procedure (PCP): A controlled document authorized by this

instruction that defines specific control requirements so that to assure
continuation of a process operation.

2.4 Special Processes: Those processes which modify or change the inherent
physical, chemical or metallurgical properties of an item, or non conventional
methods which remove or deposit material on the item during or after
fabrication which can not be fully evaluated by nondestructive means, or
those used to maintain process control such as nondestructive testing

3. GENERAL

3.1 Process Control Procedures will be developed in conjunction with QI No QE17-

001. The revision/issue sheet of the QI No QE17-001 will be used for new or
Revised PCPs.

3.2 PCPs will be developed when specific instructions are required to perform
inspection/test of parts, assemblies and or special processes (including
chemical, metallurgical lab) for all processes that affect quality.

4. ASSOCIATED QUALITY INSTRUCTIONS

QE17-001 Quality Planning Development and Revision
QE17-016 Receiving Inspection & Quality Plans Requirements
FORM No QS01-1 & -2 Page 2 of 8
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5. RESPONSIBILITY AND PROCEDURE

5.1 THE SPECIAL PROCESS ENGINEERING WILL PERFORM THE FOLLOWING:

5.1.1 Prepare and revise PCPs for control of special process and PCPs not related to
special process.

5.1.2 Identify material specifications when unique processing is required.

5.1.3 Reference all applicable documents required to define or perform required

operation.

5.1.4 Provided proper judgment with respect to the needs standard or special
tooling.

5.1.5 Provide shop operations areas/functions, including Engineering Department,

with current and update copies of approved PCPs. Submit any revision or
initial issue to ERTD for distribution.

5.1.6 Hand over the entire original PCP documents to ERTD area for keeping as
master documents.

5.1.7 Revise PCPs as required to provide planning consistent with the latest
technical documents requirement and specifications.

5.1.8 Issue and update index of all PCPs every 6 (six) months.
Note : Change that does not affect performance of operation, such as
planning, time or typographical error does not require Approval.

5.1.10 PCP will be numbered consecutively to avoid duplication and data collection
activities.

The numbering method will be alphanumeric combination using three numeric

as sequence number (prefix) followed by the two letter alpha code
designating the process area (see Appendix 1).

5.2 THE LEVEL II NDT PERSONNEL WILL PERFORM THE FOLLOWING :

5.2.1 Prepare and revise PCPs for control of NDT processes following instruction on
Exhibit 1 and 2.

5.2.2 Refer to the current applicable documents as required in preparing and

revising the PCP to provide planning consistency.

5.2.3 PCP will be numbered consecutively to avoid duplication and data collection
activities.

FORM No QS01-1 & -2 Page 3 of 8

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The numbering method will be alphanumeric combination using three numeric

as sequence number (prefix) followed by the two letter alpha code
designating the process area (see Appendix 1).

5.2.4 Coordinate with Special Process Engineering regarding consumable materials

required for NDT processes.

5.2.5 Provide proper judgment with respect to needs of standard or special tooling.

5.2.6 Issue and update index of all PCPs every 6 (six) months.
Note : Change that does affect performance of operation such as planning,
time or typographical errors do not require Approval.

5.2.7 Provide shop operations areas / functions, including Engineering Department,

with current and update copies of Approved PCPs. Submit any revision or
initial issue to ERTD for distribution.

5.2.8 Hand over the entire original PCP documents to ERTD area for keeping as
master documents.

5.3 THE POWER PLANT ENGINEERING (PPE) WILL:

5.3.1 Review and approve all PCP’s not related to Special Processes issued by Special
Process Engineering.

5.3.2 Identify all required inspection parameters and operations.

5.3.3 Provide direction to Special Process Quality Engineering on content of inspection

operations.

5.3.4 Recommend changes to PCP’s based on result from Quality Control Inspection
and/or process review studies.

5.4 THE CERTIFYING AGENT WILL:

5.4.1 Review and approve all PCPs related to the special processes (QE17-022).

5.4.2 Identify all required inspection parameters and operations.

5.4.3 Provide direction to planners on content of inspection operations.

5.4.4 Recommend changes to PCP’s based on result from Quality Control Inspection
and/or process review studies.

FORM No QS01-1 & -2 Page 4 of 8

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EXHIBIT 1

PROCESS CONTROL PROCEDURE ISSUE REVISION SHEET

(FORM No QE01-1)
-----------------------------------------------------------------------------------------------------------
PROCESS CONTROL PROCEDURE: (1) PCP No .(2.)........
ISSUE / REVISION SHEET

SUBJECT: ........(3)....................................................

ISSUE REVISION REVISION DATE SUPERSEDES ISSUED APPROVED

NO NO DESCRIPTION BY BY

(4) (5) (6) (7) (8) (9) (10)

FORM No QE01-1
CONTROLLED COPY DO NOT DUPLICATE PAGE 1 OF.....

FORM No QS01-1 & -2 Page 5 of 8

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FORM No QE01-1. DESCRIPTION

Block Description
No
1 INT. PRODUCED DOC. NAME:
Write the type of document. Example: PMP, PCP, EEO, etc,.
2 NUMBER:
Write the sequence number of each type of internally produced document.
3 SUBJECT:
Write the title of each internally produced document.
4 ISSUE NUMBER:
Letter used in sequence any time the Internally Produced document is reissued. If
original issue add “A”.
5 REVISION NUMBER:
Number used in sequence any time a revision is issued. If initial issue enter “0”.
6 REV. DESCRIPTION:
Brief explanation of the revision being issued. If initial issue, enter "NEW”
7 DATE:
Date of Issue / Revision will be applied after final approval This will be the issued
date listed in the index.
8 SUPERSEDES:
Any paragraph which is no longer necessary because of this revision. If none, enter
“NONE”. Enter page No, paragraph, revision number and date. Only the page with
the revision will be replaced together with the issue / revision sheet . Not all the
document. The other pages will indicate the previous revision numbers. When
previous issue is superseded, enter previous issue letter, document number and
title and date of previous issue.
9 ISSUED BY:`
The name and signature of the originator as per this PCP.
10 APPROVED BY:
The name and signature of the person approving the document as per this PCP

NOTE: Only the single page (current form QE01-1) containing the latest revision
need to be distributed with a revision. Previous revision history will be on file
by the quality systems. The page (current form QE01-1) with the latest
revision will be numbered always as the page 1.

NOTE: THE PAGE FOOTER WILL HAVE THE STATEMENT “CONTROLLED COPY DO
NOT DUPLICATE” AND THE PAGE NUMBER

FORM No QS01-1 & -2 Page 6 of 8

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EXHIBIT 2

PROCESS CONTROL PROCEDURE CONTINUATION SHEETS

(FORM No QE17-1)

PCP No PCP SUBJECT REV No ISSUE

(1) (2) (3 (4)
)
OPERATION No: OPERATION DESCRIPTION :
(5) (6)

Requirement

FORM No QE17-1
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INSTRUCTIONS FOR COMPLETING THE PCP FORM No QE17-1

Block No. Description Action by

1 Numbering system of PCP Special Process Engineer
2 The title of PCP Special Process Engineer
3 The latest revision number and date Special Process Engineer
4 The latest issue of the PCP Special Process Engineer
5 Sequential number of operation Special Process Engineer
6 Description of the operation. Special Process Engineer

FORM No QS01-1 & -2 Page 7 of 8

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APPENDIX 1

PROCESS CONTROL PROCEDURES NUMBERING SYSTEM

Balancing BL
Assembly AS
Chemical Cleaning CC
Disassembly DA
Eddy Current Inspection ET
Electroplating EP
Flow Test FT
Heat Treatment HT
Inspection (Visual/Dimensional) IV
Magnetic Particle Inspection MT
Mechanical Cleaning MC
Paint Shop PS
Penetrant Inspection PT
Pressure Check PC
Prep to Ship PH
Shipping and Receiving SR
Shot Peening SP
Thermal Spray TS
Test TE
Ultrasonic Inspection UT
Weld Shop WS
Radiographic Inspection RT

Example :

(1). Mechanical Cleaning, Sequence Number : 011, for Maintenance Process.

Numbering System: MC - 011
(2). Thermal Spray, Sequence Number : 005, for Manufacturing Process.
Numbering System: TS - 005

FORM No QS01-1 & -2 Page 8 of 8

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