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1. A weld is defined as the junction or the edges of members that are to be joined or have been joined
a. False
b. True
3. If you welding in the HLO 45 position, the axis of the joint will be in what position
a. Flat
b. Horizontal
c. Inclined 45. And fixed
d. Overhead
4. Which of the following can result in a hard and brittle condition resulting from rapid cooling:
a. Excessive spatter
b. Slag inclusion
c. Excessive weld metal
d. Arc strike
7. A discontinuity that appears as a void or inclusion of foreign materials in the weld and Heat affected
Zone of the parent metal would be:
a. Lamination
b. Incomplete fusion
c. Misalignment of the plates prior to joining
d. Nicks or gouges from plate preparation
8. If you were welding in the PC position you would be depositing weld from which direction
a. Vertically
b. Overhead
c. Flat
d. Horizontal
9. Which of the following would be considered the most serious structural discontinuity:
a. Slag inclusion
b. Crack
c. Lack of interun fusion
d. Sharp undercut
10. In manual welding applications, which of the following may cause porosity:
a. Incorrect electrode angle
b. Low current
c. Too high arc length
d. All of the above
11. The effective or nominal design throat thickness of a complete joint preparation butt weld is:
a. Considered to be equal to the thickness of the base metal less 3 mm
b. Considered to be equal to the thickness of the base metal thickness less 1 mm
c. Equal to the thickness of the base metal thickness
d. Equal to the thickness of the base metal thickness if welded from both sides
12. When weld metal at the toe of a fillet weld does not fuse completely to the base material the resulting
fault is referred to as:
a. Overlap
b. Concavity
c. Undercut
d. Convexity
16. If you were welding in PA position you would be depositing weld from which direction
a. Above the joint
b. Vertically
c. Below the joint
d. Horizontally
21. The main reasons using the least amount of consumable materials and to keep joint preparations to
minimum is:
a. Smaller weld generally look better
b. Improve strength
c. Improve toughness of the weld metal
d. To reduce the cost and with less weld metal there is the possibility of fewer defects
22. For plates of unequal thickness the effective throat thickness is:
a. Equal to the thickness of the thinner plate
b. Equal to the thickness of the thinner plate plus 3 mm
c. Equal to the thickness of the thicker plate
d. Equal to the thickness of the thinner plate
23. The shortest distance measured from the root to the face of a fillet weld excluding weld reinforcement
is referred to as:
a. Included angle
b. Leg size
c. Weld reinforcement
d. Design throat
25. Which of the following is not related to weld joint preparation or fit up
a. Bevel angle
b. Root face
c. Root opening
d. Leg size
26. Weld joints designed with J preparations are usually used only on very thick materials. Why?
a. J preparations afford limited access to the root of the joint
b. J preparations are more difficult to fit than other preparations
c. J preparations are expensive because they must usually be machined
d. J preparations require the least amount of the filler metal for a given thickness
27. Failure to deposit weld metal to melt into the previous weld layer is most commonly referred to as:
a. Internal undercut
b. Incomplete fusion
c. Excessive concavity
d. Lack of penetration
29. If you weld in PE position you would be depositing weld from which direction:
a. Above the joint
b. Horizontal
c. Vertically
d. Below the joint