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PROJECT I
PROJECT II
SWOT
ANALYSIS
Presented By:
Shivangi Srivastava
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
COMPANY
PROFILE
Richa Group of Companies were
incorporated in 1977.
COMPANYCOMPANY
PROJECT I
Factory Floor Space: 97,715 Sq. Feet
In Five Floors Including Basement
PROJECT II
FACTORY MANAGER
Mr.NAYAN WAGHELA
SENIOR SENIOR SENIOR SENIOR SENIOR FINISHING QUALITY PURCHASE MANAGER ACCOUNTS WASHING & MANAGER TECHNICAL
MERCHANT MERCHANT MERCHANT MERCHANT MERCHANT MANAGER MANAGER Mr.AJEET MANAGER DYEING HR & COMPLIANCES MANAGER
Ms.VINNY Mr.VIPIN Ms.RIDHIMA Ms.MANPREET Ms.PHALGUNI Mr RAJU Mr.AMIT Mr.ASHOK MANAGER
GUPTA Mr.RAKESH
CUTTING
MACHINE MAINTAINENCE
FLOOR PACKING INCHARGE SAMPLING
INCHARGE
INCHARGE INCHARGE Mr.RAM MASTERS
Mr.SUNIL
Mr.KAMAL BILAS
LINE ELECTRICAL
SUPERVISORS TECHNICIAN
PROJECT 1
COMPANY
WASTAGE: ESTIMATION AND
PROJECT
PROJECT
I I CONTROL MEASURES
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1
To define wastage and outline the
challenges to control it
OBJECTIVES
To calculate wastage of each
department through study of
COMPANY styles
PROJECT
PROJECT
I I To identify the stages of wastage
WASTAGE
To develop formats on wastage for
CONTROL
each department and the costing
sheet
DEFINITION
Waste is purchased raw material
that is subsequently not sold as
COMPANY
product.
PROJECT
PROJECT
I I
Waste costs money. Reducing the
PROJECT II
amount of waste the company
SWOT
ANALYSIS produces will increase profits and
WASTAGE
help the company to remain
CONTROL
competitive.
BUYER: DKNY
COMPANY STYLE NO. KP-28
GARMENT: HOODIE JACKET
PROJECT
PROJECT
I I
WASTAGE
CONTROL
BUYER: NAUTICA
STYLE NO. 7K3501
GARMENT: POLO
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
FINDINGS
0
WASHING / DYEING 0.49%
ST AGES
3.21%
SEWING 5.12%
0.52%
1.73%
BUNDLING 0%
1.20%
0.83%
CUTTING 0%
0%
8.50%
FABRIC 3.20%
6.40%
0.00% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00% 8.00% 9.00%
WASTE PERCENTAGE
WASTAGE STAGES
FABRIC SOURCED FROM OUTSIDE
PCS.CUT
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1
Wastes in the Cutting Room
REASONS
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1
Bundling Room
REASONS
PROJECT II
SWOT
ANALYSIS
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1
Production floor
REASONS
The loaders load the lines with the
COMPANY bundles which pass on in the line
according to the operation. The
PROJECT
PROJECT
I I
operator may find the piece
PROJECT II
defective at any stage and dispose
SWOT it off there and then only.
ANALYSIS
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1
REASONS Dyeing and Washing:
SWOT
ANALYSIS
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1
Printing / Embroidery:
REASONS
The printing on the garment
COMPANY does not match the standard
while in case of embroidery, it
PROJECT
PROJECT
I I
may not be on the correct place
PROJECT II
on the garment or the number of
SWOT threads used are less and
ANALYSIS
desired effect is not obtained.
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1
Finishing
REASONS
SWOT
ANALYSIS
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1 M AIN CAUSES OF WASTAGE
IDENTIFIED ARE
1.Motion
CAUSES
2.Delay or waiting
PROJECT II 5.Overprocessing
SWOT 6.Inventory
ANALYSIS
7.Overproduction
CONTROL
underutilization of resources
PROJECT
PROJECT
I I Care in movement of work-in-
progress
PROJECT II
SWOT
ANALYSIS Quality Control
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1 WASTE STREAM REDUCTION
PRACTICES FOR APPAREL
RECOMMENDATION 1 MANUFACTURERS
COMPANY
TO DEVELOP A COMPREHENSIVE
PROJECT
PROJECT
I I WASTE MANAGEMENT SYSTEM
PROJECT II
SWOT
ANALYSIS
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1 WASTE STREAM REDUCTION
PRACTICES FOR APPAREL
RECOMMENDATION 2 MANUFACTURERS
COMPANY
TECHNIQUES TO REDUCE INDUSTRY
PROJECT
PROJECT
I I SPECIFIC WASTE
PROJECT II
SWOT
ANALYSIS
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1 WASTE STREAM REDUCTION
PRACTICES FOR APPAREL
RECOMMENDATION 3 MANUFACTURERS
COMPANY
TO HANDLE SPECIFIC
PROJECT
PROJECT
I I OPERATIONAL WASTES
PROJECT II
SWOT
ANALYSIS
WASTAGE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 1 TO CONTROL COST LOST IN
WASTAGE
MEASURES
Finish In Time
COMPANY
Minimum Changes in Original
PROJECT
PROJECT
I I Design
PROJECT II
WASTAGE
Keep Check on Labour and
COMPANY
Enhance Labour Productivity
PROJECT
PROJECT
I I through Skills Training
PROJECT II
Efficient Management Information
SWOT
ANALYSIS Systems for Timely Decision
WASTAGE
Making
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
INFERENCES FROM QUESTIONNAIRE
COMPANY
To Identify the critical quality
checkpoints in the industry in
PROJECT I Fabric Store
Accessory Store
PROJECT
PROJECTII
II Spreading and Cutting
Department
SWOT Sewing Department
ANALYSIS Finishing Department
QUALITY
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 2
To analyze the existing quality
OBJECTIVE
systems, trends available in the system
and study its utilization for corrective
action.
COMPANY
QUALITY
CONTROL
To make the quality monitoring process
more efficient and reliable
CONTROL production
FROM QUESTIONNAIRE_:
COMPANY
Most of the rejections are followed by
PROJECT I their own QC personnel and QC Head
followed by inspection agencies and
PROJECT
PROJECTII
II buying houses.
QUALITY
from 5%-7% of sales.
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 2 REASONS FOR REJECTS IN PERCENTAGE
Fab ric shad e variat io ns and
o t her f ab ric d ef ect s
10%
INFERENCES Wo rkmanship
10%
Pro cessing
10% 50%
20%
Cut t ing d ef ect s, d amag es
d uring manuf act uring ( w ro ng
PROJECT I b ut t o ning , et c)
SWOT 10%
Wrong Pat t ern
20%
ANALYSIS Sewing Defect s
QUALITY
30% Fabric problems
CONTROL
Improper washing
and dy eing
40%
IN-HOUSE QUALITY
Fabric issued for embroidery Fabric issued to cutting department
INSPECTION
Spreading
Cutting
Bundling
PROJECT
PROJECTII
II
Bundles issued to sewing lines
SWOT
ANALYSIS In-line inspection at critical pts(100% or according to criticality of style
QUALITY
End-Line Inspection
NOTE:
CONTROL
QUALITY
Washing B/A, B/H, B/T CHECKERS
QCs
X
Thread Cutting
Measurement Checking
On Iron tables
Thread Cutting
COMPANY
General Checking
Re-Final Checking
PROJECT
PROJECTII
II
Measurement Checking
SWOT
ANALYSIS Balancing
QUALITY
Needle Checking (needle detection)
CONTROL
Packing (Buying House inspection)
NOTE:
QUALITY
Dispatch to Buyer
CHECKERS
QCs
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 2
INFERENCES
50%
35%
PROJECT
PROJECTII
II 40%
30%
SWOT 20%
8% 7%
ANALYSIS 10%
QUALITY
0%
M A N UF A C T UR IN G F IN ISH IN G A N D C UT T IN G F A B R IC IN C OM IN G
P A C KA GIN G A N D ST OR A GE
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 2 R easons for which the quality is not
given stress are:
INFERENCES
Lack of presence of good markers in the
cutting department
100 95
89
MARKINGS TO BE REMOVED
89
NO. OF GARMENTS WITH
90
PROJECT I 80
79
67
82
72
83
NO. OF
67
GARM ENTS
BY SPOTTING
70 64
WI TH
60
M ARKI NGS TO
PROJECT
PROJECTII
II 50
40
BE REM OVED
BY SPOTTI NG
30
SWOT 20
10
ANALYSIS 0
7/ 1/ 20 07
7/ 2/ 20 07
7/ 3/ 20 07
7/ 4/ 20 07
7/ 5/ 20 07
7/ 6/ 20 07
7/ 7/ 20 07
7/ 8/ 20 07
7/ 9/ 20 07
6/ 30 / 20 07
7/ 10 / 20 07
7/ 11 / 20 07
7/ 12 / 20 07
DAT E
QUALITY
CONTROL APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 2
INFERENCES
QUALITY
CONTROL APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 2
INFERENCES Shorter lead time and large orders
QUALITY
6 11.26% 7.88% 9.57%
7 14.40% 17.89% 16.15%
CONTROL
8 24.81% 14.75% 19.78%
9 7.43% 21.99% 14.71%
8000 7680
PROJECT I 7000
6000
5000
PROJECT
PROJECTII
II 4000
WIP AS
ON 5TH
3000 2400 2502 2500 JULY,
2007
SWOT 2000 809 1111 616
0
7K3000
7K3000
7K3000
7K3000
7K3000
7K3000
MG37U07
CK#007(39000)
QUALITY
CONTROL 1 3 5 6 7 8 9 10
QUALITY
SIZE OF THREAD
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 2
RECOMMENDATION I
Proper Training
COMPANY Supervisors
PROJECT I Operators
PROJECT
PROJECTII
II Quality checkers
SWOT
ANALYSIS
QUALITY
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 2 To keep a check on repairs
Designate a special person (helper) as
RECOMMENDATION II a repair person and a special rack at
each examination point (in-line and
final examination)
COMPANY Examiner must mark the faults
PROJECT
PROJECTII
II Collection of the faulty bundles in the repair rack and record
them on the repair list
SWOT
ANALYSIS Give the bundle to the appropriate operator
CONTROL
its collection by the repair person
QUALITY
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
PROJECT 2
RECOMMENDATION IV Use of formats
COMPANY
Use of formats for tracking of defects in
accessory (accessory audit report) and
PROJECT I
washing department(after and before wash
report) for proper tracking of defects
PROJECT
PROJECTII
II
SWOT
ANALYSIS
QUALITY
CONTROL
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
STRENGTHS
COMPANY In-House Facility
SWOT SWOT
ANALYSIS
ANALYSIS
SWOT
ANALYSIS
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
WEAKNESSES
Due to shorter lead times, the quality is not
upto the mark.
COMPANY
Competition from other domestic knit
industries.
PROJECT I
No T&A charts
PROJECT II
Data is stored in files instead of computers
SWOT SWOT
in many departments
ANALYSIS
ANALYSIS
SWOT
Absence of production Planning Department
ANALYSIS
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
OPPORTUNITIES
Export income from garments made from
COMPANY knit fabrics increased by 64%
SWOT
ANALYSIS
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
THREATS
Richa Global Exports Pvt. Ltd. will have to
gear up to global standards and
COMPANY expectations of quality, delivery schedules
and still remains sharply cost competitive.
PROJECT I
Indian Export house faces competition from
PROJECT II Bangladesh, Indonesia, etc. as they are the
SWOT SWOT lowest cost supplier in almost all categories
ANALYSIS
ANALYSIS
SWOT
ANALYSIS
APPAREL INTERNSHIP AT RICHA GLOBAL EXPORTS
PVT.LTD.,GURGAON
Thank You