M-15 CONCRETE MIX DESIGN M-20 CONCRETE MIX DESIGN

As per IS 10262-2009 & MORT&H As per IS 10262-2009 & MORT&H

A-1 Stipulations for Proportioning A-1

1 Grade Designation M15 1

OPC 53 grade confirming to

2 Type of Cement IS-12269-1987 2

Maximum Nominal
3 Aggregate Size 20 mm 3

Minimum Cement
Content (MORT&H
4 1700-3 A) 250 kg/m3 4

Maximum Water
Cement Ratio
5 (MORT&H 1700-3 A) 0.5 5

Workability (MORT&H
6 1700-4) 25 mm (Slump) 6

7 Exposure Condition Normal 7

8 Degree of Supervision Good 8

9 Type of Aggregate Crushed Angular Aggregate 9

 Maximum Cement
Content (MORT&H Cl.
10 1703.2) 540 kg/m3 10

Chemical Admixture Superplasticiser Confirming

11 Type to IS-9103 11

A-2 Test Data for Materials A-2

Coromandal King OPC 53

1 Cement Used grade 1

2 Sp. Gravity of Cement 3.15 2

3 Sp. Gravity of Water 13

4 Chemical Admixture Not Used 4

Sp. Gravity of 20 mm
5 Aggregate 2.884 5

Sp. Gravity of 10 mm
6 Aggregate 2.878 6

7 Sp. Gravity of Sand 2.605 7

Water Absorption of 20
8 mm Aggregate 0.97% 8
 Water Absorption of 10
9 mm Aggregate 0.83% 9

Water Absorption of
10 Sand 1.23% 10

Free (Surface) Moisture

11 of 20 mm Aggregate nil 11

Free (Surface) Moisture

12 of 10 mm Aggregate nil 12

Free (Surface) Moisture

13 of Sand nil 13

Sieve Analysis of
Individual Coarse
14 Aggregates Separate Analysis Done 14

Sieve Analysis of
Combined Coarse
15 Aggregates Separate Analysis Done 15

Sp.Gravity of
Combined Coarse
15 Aggregates 2.882 15
 Sieve Analysis of Fine
16 Aggregates Separate Analysis Done 16

A-3 Target Strength for Mix Proportioning A-3

Target Mean Strength

1 (MORT&H 1700-5) 25N/mm2 1

Characteristic Strength
2 @ 28 days 15N/mm2 2

A-4 Selection of Water Cement Ratio A-4

Maximum Water
Cement Ratio
1 (MORT&H 1700-3 A) 0.5 1

Adopted Water Cement

2 Ratio 0.5 2

A-5 Selection of Water Content A-5

Maximum Water
content (10262-table-
1 2) 186 Lit. 1

Estimated Water
content for 25 mm
2 Slump 135 Lit. 2

3 Superplasticiser used nil 3

A-6 Calculation of Cement Content A-6

1 Water Cement Ratio 0.5 1

 Cement Content
2 (135/0.5) 270 kg/m3 2

Which is greater then 250

kg/m3

Proportion of Volume of Coarse Aggregate &

A-7 Fine Aggregate Content A-7

Vol. of C.A. as per

1 table 3 of IS 10262 62.00% 1

Adopted Vol. of Coarse

2 Aggregate 65.00% 2

Adopted Vol. of Fine

Aggregate ( 1-0.65) 35.00%

A-8 Mix Calculations A-8

Volume of Concrete in
1 m3 11

Volume of Cement in
2 m3 0.09 2

(Mass of Cement) /
(Sp. Gravity of
Cement)x1000
3 Volume of Water in m3 0.135 3

(Mass of Water) / (Sp.

Gravity of Water)x1000

Volume of Admixture
4 @ 0% in m3 nil 4

(Mass of Admixture)/
(Sp. Gravity of
Admixture)x1000

Volume of All in
5 Aggregate in m3 0.779 5

Sr. no. 1 – (Sr. no.

2+3+4)

Volume of Coarse
6 Aggregate in m3 0.507 6

Sr. no. 5 x 0.65

Volume of Fine
7 Aggregate in m3 0.273 7

Sr. no. 5 x 0.35

Mix Proportions for One Cum of Concrete (SSD

A-9 Condition) A-9

Mass of Cement in
1 kg/m3 270 1

2 Mass of Water in kg/m3 135 2

 Mass of Fine Aggregate
3 in kg/m3 711 3

Mass of Coarse
4 Aggregate in kg/m3 1460 4

Mass of 20 mm in
kg/m3 1051

Mass of 10 mm in
kg/m3 409

Mass of Admixture in
5 kg/m3 nil 5

6 Water Cement Ratio 0.5 6

M-20 CONCRETE MIX DESIGN M-25 CONCRETE MIX DESIGN

s per IS 10262-2009 & MORT&H As per IS 10262-2009 & MORT&H

Stipulations for Proportioning A-1 Stipulations for Proportioning

Grade Designation M20 1 Grade Designation

OPC 53 grade
confirming to IS-
Type of Cement 12269-1987 2 Type of Cement

Maximum Nominal Maximum Nominal

Aggregate Size 20 mm 3 Aggregate Size

Minimum Cement
Minimum Cement Content Content (MORT&H
(MORT&H 1700-3 A) 250 kg/m3 4 1700-3 A)

Maximum Water
Maximum Water Cement Cement Ratio
Ratio (MORT&H 1700-3 A) 0.5 5 (MORT&H 1700-3 A)

Workability (MORT&H Workability (MORT&H

1700-4) 25 mm (Slump) 6 1700-4)

Exposure Condition Normal 7 Exposure Condition

Degree of Supervision Good 8 Degree of Supervision

Crushed Angular
Type of Aggregate Aggregate 9 Type of Aggregate
 Maximum Cement
Maximum Cement Content Content (MORT&H Cl.
(MORT&H Cl. 1703.2) 540 kg/m3 10 1703.2)

Superplasticiser Chemical Admixture

Chemical Admixture Type Confirming to IS-9103 11 Type

Test Data for Materials A-2 Test Data for Materials

Coromandal King OPC

Cement Used 53 grade 1 Cement Used

Sp. Gravity of Cement 3.15 2 Sp. Gravity of Cement

Sp. Gravity of Water 13 Sp. Gravity of Water

Chemical Admixture Not Used 4 Chemical Admixture

Sp. Gravity of 20 mm Sp. Gravity of 20 mm

Aggregate 2.884 5 Aggregate

Sp. Gravity of 10 mm Sp. Gravity of 10 mm

Aggregate 2.878 6 Aggregate

Sp. Gravity of Sand 2.605 7 Sp. Gravity of Sand

Water Absorption of 20 Water Absorption of

mm Aggregate 0.97% 8 20 mm Aggregate
Water Absorption of 10 Water Absorption of
mm Aggregate 0.83% 9 10 mm Aggregate

Water Absorption of
Water Absorption of Sand 1.23% 10 Sand

Free (Surface)
Free (Surface) Moisture of Moisture of 20 mm
20 mm Aggregate nil 11 Aggregate

Free (Surface)
Free (Surface) Moisture of Moisture of 10 mm
10 mm Aggregate nil 12 Aggregate

Free (Surface) Moisture of Free (Surface)

Sand nil 13 Moisture of Sand

Sieve Analysis of
Sieve Analysis of Individual Individual Coarse
Coarse Aggregates Separate Analysis Done 14 Aggregates

Sieve Analysis of
Sieve Analysis of Combined Combined Coarse
Coarse Aggregates Separate Analysis Done 15 Aggregates

Sp. Gravity of
Sp. Gravity of Combined Combined Coarse
Coarse Aggregates 2.882 15 Aggregates
Sieve Analysis of Fine Sieve Analysis of Fine
Aggregates Separate Analysis Done 16 Aggregates

Target Strength for Mix Proportioning A-3 Target Strength for Mix Proportioning

Target Mean Strength Target Mean Strength

(MORT&H 1700-5) 30N/mm2 1 (MORT&H 1700-5)

Characteristic Strength @ Characteristic

28 days 20N/mm 2
2 Strength @ 28 days

Selection of Water Cement Ratio A-4 Selection of Water Cement Ratio

Maximum Water
Maximum Water Cement Cement Ratio
Ratio (MORT&H 1700-3 A) 0.5 1 (MORT&H 1700-3 A)

Adopted Water Cement Adopted Water

Ratio 0.5 2 Cement Ratio

Selection of Water Content A-5 Selection of Water Content

Maximum Water
Maximum Water content content (10262-table-
(10262-table-2) 186 Lit. 1 2)

Estimated Water
Estimated Water content content for 50-75 mm
for 25 mm Slump 145 Lit. 2 Slump

Superplasticiser used nil 3 Superplasticiser used

Calculation of Cement Content A-6 Calculation of Cement Content

Water Cement Ratio 0.5 1 Water Cement Ratio

 Cement Content
Cement Content (145/0.5) 290 kg/m3 2 (138/0.43)

Which is greater then

250 kg/m3

Proportion of Volume of Coarse Aggregate & Proportion of Volume of Coarse Aggreg

Fine Aggregate Content A-7 Aggregate Content

Vol. of C.A. as per table 3 Vol. of C.A. as per

of IS 10262 62.00% 1 table 3 of IS 10262

Adopted Vol. of Coarse Adopted Vol. of

Aggregate 65.00% 2 Coarse Aggregate

Adopted Vol. of Fine Adopted Vol. of Fine

Aggregate ( 1-0.65) 35.00% Aggregate ( 1-0.62)

Mix Calculations A-8 Mix Calculations

Volume of Concrete in
Volume of Concrete in m 3
11 m3

Volume of Cement in
Volume of Cement in m3 0.09 2 m3

(Mass of Cement) /
(Mass of Cement) / (Sp. (Sp. Gravity of
Gravity of Cement)x1000 Cement)x1000
 Volume of Water in
Volume of Water in m3 0.145 3 m3

(Mass of Water) / (Sp.

(Mass of Water) / (Sp. Gravity of
Gravity of Water)x1000 Water)x1000

Volume of Admixture @ Volume of Admixture

0% in m3 nil 4 @ 0.5% in m3

(Mass of Admixture)/(Sp. (Mass of Admixture)/

Gravity of (Sp. Gravity of
Admixture)x1000 Admixture)x1000

Volume of All in Aggregate Volume of All in

in m3 0.763 5 Aggregate in m3

Sr. no. 1 – (Sr. no. Sr. no. 1 – (Sr. no.

2+3+4) 2+3+4)

Volume of Coarse Volume of Coarse

Aggregate in m3 0.496 6 Aggregate in m3

Sr. no. 5 x 0.65 Sr. no. 5 x 0.62

Volume of Fine Aggregate Volume of Fine

in m3 0.267 7 Aggregate in m3

Sr. no. 5 x 0.35 Sr. no. 5 x 0.38

Mix Proportions for One Cum of Concrete Mix Proportions for One Cum of Concre
(SSD Condition) A-9 Condition)

Mass of Cement in
Mass of Cement in kg/m3 290 1 kg/m3

Mass of Water in
Mass of Water in kg/m3 145 2 kg/m3
Mass of Fine Aggregate in Mass of Fine
kg/m3 696 3 Aggregate in kg/m3

Mass of Coarse Aggregate Mass of Coarse

in kg/m3 1429 4 Aggregate in kg/m3

Mass of 20 mm in
Mass of 20 mm in kg/m3 1029 kg/m3

Mass of 10 mm in
Mass of 10 mm in kg/m3 400 kg/m3

Mass of Admixture in Mass of Admixture in

kg/m3 nil 5 kg/m3

Water Cement Ratio 0.5 6 Water Cement Ratio

ESIGN Grade of Concrete : M35

& MORT&H Characteristic Strength (Fck) : 35 Mpa

s for Proportioning Standard Deviation : 1.91 Mpa*

M25 Target Mean Strength : T.M.S.= Fck +1.65 x S.D.

OPC 53 grade confirming to IS-

12269-1987 (from I.S 456-2000) = 35+ 1.65×1.91

20 mm = 38.15 Mpa

310 kg/m3

0.45

50-75 mm (Slump)

Normal

Good

Crushed Angular Aggregate

 540 kg/m3

Superplasticiser Confirming to
IS-9103

or Materials

Coromandal King OPC 53 grade

3.15

BASF Chemicals Company

2.884

2.878

2.605

0.97%
 0.83%

1.23%

nil

nil

nil

Separate Analysis Done

Separate Analysis Done

2.882
 Separate Analysis Done

ngth for Mix Proportioning

36N/mm2

25N/mm2

f Water Cement Ratio

0.45

0.43

f Water Content

186 Lit.

138 Lit.

0.5 % by wt. of cement

of Cement Content

0.43
 320 kg/m3

Which is greater then 310 kg/m3

of Volume of Coarse Aggregate & Fine

Content

62.00%

62.00%

38.00%

tions

0.1
 0.138

0.00134

0.759

0.471

0.288

tions for One Cum of Concrete (SSD

320

138
751

1356

977

380

1.6

0.43
+1.65 x S.D.