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HG33
CONCRETE PLACING BOOM
OPERATION MANUAL
PREFACE
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Preface
This Operation Manual, attached with hydraulic and electrical basic diagrams, introduces
in detail the technical features of HG33 concrete placing boom, operation illustration of the
complete machine and major parts, and safety precautions during operation.
Before equipment operation, please read this Operation Manual carefully and familiarize
yourself with all the content. Only after completely understanding the Operation Manual,
can you operate the machine skillfully and safely. This will help you:
- To get a better understanding of the structure and performance of the concrete
placing boom;
- To avoid the danger and machine malfunction due to improper operation;
- To increase the reliability in operation of the concrete placing boom;
- To prolong the service life of the concrete placing boom;
- To reduce the maintenance cost and stoppage time.
The operation and safety are inseparable, and the safety precautions in this Operation
Manual are only a part of safe operation. For more details about safety precautions, please
carefully read the Safety Manual matching with this Operation Manual.
Failure to follow the Operation Manual and Safety Manual for operation or carelessness of
operators and on-site operating personnel will cause casualties and serious damage of
concrete placing boom and property. Therefore, the operators and owners should attach
great importance to the safety issue.
For the modification due to the improvement and updating of products, some details or
instructions shown in the Operation Manual may differ from your machine. For any
question on the machine or the Operation Manual, contact SANY Heavy Industry Co., Ltd.
through 24-hour service hotline (0086-21-60303131) for service support.
Please put it within your reach for reference at any time.
I
READING GUIDANCE
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Reading Guidance
The Operation Manual is provided as a guide to operate the machine properly, covering the technical
instructions of complete machine, equipment start, parts operation and safety precautions, as well as
equipment cleaning and moving, etc.
1. Technical Instructions
This part introduces the composition of complete machine, technical features, technical parameters,
etc., and then introduces the structures and working principles in terms of the mechanical, hydraulic and
electrical systems.
2. Equipment Start
This part introduces the operation method for starting the concrete placing boom.
3. Boom Operation
This part introduces the safety precautions related to boom and the operation methods for boom
unfolding and folding.
4. Other Operations
This part introduces the pumping operation, cleaning of concrete placing boom and jacking operation.
5. Annex
The annex includes the hydraulic and electrical basic diagrams.
Explanation of Signs:
On the sign boards, the is used together with such words that mean hazard as “Danger”,
“Warning” and “Caution”.
II
READING GUIDANCE
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Danger
Be vigilant on serious danger! It means an immediate danger, which may cause death or serious injury if
no preventive measure is taken.
Warning
Be vigilant on medium danger! It means a potential danger, which may cause serious injury if no preventive
measure is taken.
Caution
Pay close attention to slight danger! It means a potential danger, which may cause slight or moderate
injury if no preventive measure is taken.
The sign of “Danger” or “Warning” should be established nearby the place where the special hazard is
easy to occur, while the general precautions should be listed on the sign of “Caution” for calling attention to
the safety indication.
PROMPT
It indicates the current operation fails to comply with the safety regulations and it is easy to cause casualty
accident, so it should be forbidden.
III
CONTENTS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
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CONTENTS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Contents
Instructionss …………………………………………………………………………………… 1
1 Technical Instruction
1.1 Basic Structure …………………………………………………………………………………………………1
1.2 Main Features ……………………………………………………………………………………………… 3
1.3 Technical Parameters …………………………………………………………………………………………5
1.4 Mechanical Parts ………………………………………………………………………………………………7
1.5 Hydraulic Control Equipment ………………………………………………………………………………10
1.6 Electrical Control Device………………………………………………………………………………………11
2. Equipment Start……………………………………………………………………………………… 17
2.1 Preparation for Start……………………………………………………………………………………………17
2.2 Motor Start………………………………………………………………………………………………………19
3. Boom Operation……………………………………………………………………………………………21
3.1 Safety Precautions……………………………………………………………………………………………21
3.2 Boom Operation……………………………………………………………………………………………… 26
3.3 Remote Control of Boom Electromagnetic Valve……………………………………………………………27
4. Other Operations……………………………………………………………………………………………35
4.1 Pumping Operation……………………………………………………………………………………………35
4.2 Cleaning of Concrete Placing Boom…………………………………………………………………………37
4.3 Jacking Operation of Concrete Placing Boom………………………………………………………………38
5. Appendix ………………………………………………………………………………………………………41
5.1 Hydraulic Basic Diagram ………………………………………………………………………………………41
5.2 Electrical Basic Diagram ………………………………………………………………………………………42
V
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
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TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
1 Technical Instructions
5 4 2
6
3
1
1
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
(1) Boom
The boom is made up of multi-section
boom,linkage, cylinder, etc. It is foldable and
dividable.
(8) Pillar
The pillar includes three parts: upper pillar,
middle pillar and lower pillar. Each pillar is
about 6 m long, with a square column
structure.
2
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
3
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
4
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
5
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
180
3m
92
365
241
235
6
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
11 14
2 3
4
13
6 12
5
8
10
9 15
1
7
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
8
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
9
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
1 2 3 4 5 6 7 8
Caution
10
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
5 6
2
Caution
11
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
12 1 7
10
4
6
8
2
11 9 3
Caution
12
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
12
13
15
11
14
1 2 3 4 5 6 7 8 9 10
16 17
1. Boom rotation (outwards: left rotation; inwards: right rotation) 2. Motor stop
3. Arm 1 (outwards: unfold; inwards: fold) 4. Heater preheating
5. Arm 2 (outwards: unfold; inwards: fold) 6. Motor start 7. Button for electric horn
8. Arm 3 (outwards: unfold; inwards: fold) 9. Frequency band selection
10. Fast / slow action of boom (outwards: fast; inwards: slow) 11. Arm 4 (outwards: unfold; inwards: fold)
12. Arm 5 (outwards: unfold; inwards: fold) 13. Operating indicator lamp for remote controller
14. Remote control receiver 15. Transmitting antenna
16. Remote controller power supply 17. Emergency stop
Fig.1-10
13
TECHNICAL INSTRUCTIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Caution
PROMPT
14
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
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HG33 CONCRETE PLACING BOOM OPERATION MANUAL
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EQUIPMENT START
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
2 Equipment Start
2
3
1. Upper oil level in oil tank 2. Lower oil level in oil tank after boom is fully unfolded
3. Turn on the cut-off valve switch at the oil inlet of oil tank.
Fig. 2-1
1. Turn on the main air switch before commissioning. 2. The normal value displayed by the voltmeter is
within 380V±20V.
Fig. 2-2
17
EQUIPMENT START
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Knob switch
Fig. 2-3
18
EQUIPMENT START
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
2 4 1 3
Fig. 2-4
Fig. 2-5
19
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
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BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
3 Boom Operation
Fig. 3-1
(5) When operating the concrete placing boom
nearby electric wires, be careful and keep a proper
distance from the electric wires (see Fig. 3-2 and
Table 3-1); otherwise, it will be fatal for all
personnel working on or nearby the concrete
placing boom and the devices connected with it
(remote control device, end hose, etc.). In case of
high-tension sparks, a “ high-tension funneled
area” will be formed under and around the
equipment
Fig. 3-2
21
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Table 3-1
0~1 1.5
1~100 3.5
100~200 4.5
200~300 5.5
>300 0.01(U-50)+3
Fig. 3-3
Fig. 3-4
22
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Fig. 3-5
Fig. 3-6
23
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Prohibited area
for placing
Fig. 3-7
Fig. 3-8
24
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Fig. 3-9
Fig. 3-10
25
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Unfold
Fold
1 2 3 4 5 6
26
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
1
2
Fig. 3-13
1 2 3 4
27
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Fig. 3-15
Fig. 3-16
28
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
1 2 3 4 5
6 7 8 9 10 11
PROMPT
29
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
85
Fig. 3-19
Fig. 3-20
Fig. 3-21
30
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Fig. 3-22
Fig. 3-23
Fig. 3-24
31
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Fig. 3-25
Fig. 3-26
32
BOOM OPERATION
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Fig. 3-27
Fig. 3-28
Fig. 3-29
33
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
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OTHER OPERATIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
4. Other Operations
PROMPT
35
OTHER OPERATIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
PROMPT
85
Fig. 4-1
36
OTHER OPERATIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
37
OTHER OPERATIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
38
OTHER OPERATIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
Cross pin
Jacking cylinder
Protection device
Fig. 4-3
39
OTHER OPERATIONS
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
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5 APPENDIX
5.1 Hydraulic Basic Diagram
PB_HDC_EN_01
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
41
Appendix
Appendix
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
EL
FU4(2A) 17
15
13 19
(50WA)
FU5/4A 23
24V AC220V
14
QF1 TC2(BK-150)
L1 U1 AC380V FU1/6A
21 22
L2 V1
I
L3 W1 W1
N
29
PA A LH V PV QF2/10A
31
I >
W4 V4
FR
KM3
U3 V3 W3
W5 V5
KM2
M1
U2 V2 W2
KM1
42
108 108
7824
1 2 100V 160V 100V 160V
C1 C2 C3 C4
12 11
V4 DT4 KA7 KA8 DT5
V5
40
SB15
109 115 111 113
117
100
SB1 KA7 KA8
123
left rotating limit position
right rotating limit position
SQ15 SQ16
SB2
125
KA1
40 40
108
PB_EDC_EN_ 01
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
43
Appendix
44
Appendix
42
17
23
45 47 49 51 53 55 57 59 60
40
CPU 224 Mainframe
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
FU3/4A M L+ 1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4 1.5
61 63 79
81 83 85
PB_EDC_EN_ 01
Remote receiver B02
1 2 3 4 5 6 7 8 9 10 88 90 71 73 77
I1.1 I1.5 I0.2 I0.3 I0.5 11 12
40 DT10 DT11 DT12 DT13 DT14 DT15 DT16 DT17 DT18 DT19
PB_EDC_EN_ 01
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
45
Appendix
46
Remot emitter B01
Appendix
boom rotating boom4 motion boom3 motion boom2 motion boom1 motion
power supply motor start motor stop electric hooter channel choice start speed choice status indicator
1 2
A4
3 4 5 1
C1 A8 81
6 7 8 9 2 3
C5 A7 C4 83 85
10 11 12 13 14 4 5
A6 C3 A5
15 16 17 18 19 6
C2 B5 B4 108
20 21 22 23
B6 A3 A2
24 25 26
A1 A9 40
PB_EDC_EN_ 01
Appendix
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
FU2/6A
25
22
TC1(600WA) VC
41
AC380V AC24V
27
40
29 KA1
33
AC220V(300WA)
FU6/2A 32 34 FU3/4A
KM2 KM1
36 35 38
KM3 KM1 KM2
37
43 FU7/6A
91 93 95
40
47
Appendix
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
48
Appendix
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
/ User's guider 1 PC
/ Drawing volum 1 PC
/ Manufacturer Certificate 1 PC
49
Appendix
HG33 CONCRETE PLACING BOOM OPERATION MANUAL
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