Obtener Muestra de Aceite PDF

Búsqueda del medio - SEBF8482 - Obtaining Oil Sample for Analysis{1302, 1348, ...
Página 1 de 28
Cerrar SIS
Pantalla anterior
Producto: NO SE HA ESCOGIDO NINGUN

EQUIPO
Modelo: NO SE HA ESCOGIDO NINGUN
EQUIPO
Configuración: NO SE HA ESCOGIDO NINGUN
EQUIPO
Pautas de control de contaminación

Obtaining Oil Sample for Analysis{1302, 1348, 3030, 3080,
3278, 4011, 4070, 5050, 5056, 5095, 7542}
Número de medio -SEBF8482-04Fecha de publicación -24/03/2009Fecha de actu
i03547304
Obtaining Oil Sample for Analysis{1302, 1348,

3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095,
7542}
SMCS - 1302; 1348; 3030; 3080; 3278; 4011; 4070; 5050; 5056; 5095;
7542
Agricultural Tractor: All

Articulated Truck: All
Asphalt Paver: All
Backhoe Loader: All
Challenger: All
Cold Planer: All
Combine: All
Compact Track Loader: All
Compact Wheel Loader: ALL
Earthmoving Compactor: All
Excavator: All All Wheeled Excavators
Forest Products: All
Integrated Toolcarrier: All
Landfill Compactor: All
Load Haul Dump: All
https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 02/10/2010
Búsqueda del medio - SEBF8482 - Obtaining Oil Sample for Analysis{1302, 1348, ... Página 2 de 28
Mini Hydraulic Excavator: All

Motor Grader: All
Multi Terrain Loader: All
Off-Highway Truck/Tractor: All
Paving Compactor: All
Pipelayer: All
Road Reclaimer/Soil Stabilizer: All
Skid Steer Loader: All
Soil Compactor: All
Telehandler: All
Track Feller Buncher: Caterpillar
Track-Type Loader: All
Track-Type Skidder: All
Track-Type Tractor: All
Underground Articulated Truck: All
Wheel Dozer: All
Wheel Feller Buncher: All
Wheel Loader: All
Wheel Skidder: All
Wheel Tractor-Scraper: All
Introduction
This Guideline enables dealers and the dealer's customers to benefit from
cost reductions which were made possible through an established
Contamination Control Program. Fluids that are used in Caterpillar
machines are highly effective unless the fluid contains damaging amounts
of contaminates. Therefore, every effort must be made in order to reduce
the contamination level within Caterpillar fluid systems. Caterpillar makes
ongoing changes and improvements to the Caterpillar products. This
guideline must be used with the latest technical information available from
Caterpillar in order to ensure that such changes and improvements are
incorporated when applicable.
For questions or additional information concerning this guideline, submit a

feedback form in the Service Information System website. In order to
address an urgent need, please use the following to relay your request to
Caterpillar Repair Process Engineering:
Cat Dealer Technical Communicator
Dealer Solution Network
Cat Technical Representative
Knowledge Network (on-line)
If a Contatmincation Control Guideline is required, but not available in SIS

Web, submit a feedback form in the Service Information System website.
Summary
A good oil sample that accurately represents the condition of the fluid
system is vital for the success of any analysis program. For this reason,
the oil should be at the system operating temperature or at least 50 °C
(120 °F) if the normal operating temperature cannot be reached when
the sample is taken. The following guideline describes the methods in
order to obtain oil samples from machine fluid systems. Bottle sampling
(pressure and suction) and portable particle counter methods are included in
this guideline. These processes are used when an oil sample is taken or
when an on-line particle count is taken on any fluid system (such as
hydraulic, steering, power train, engine and final drive).
References
Table 1
References
Media
Title
Number
Valve Installation for Scheduled Oil Sampling of Engine,
SEHS9043
Transmission, Hydraulics, and Steering
PEVN4831 Count on Caterpillar Particle Analyzers
Tool Operating Manual for S40 Portable Particle
NEHS0799
Analyzer
PEEP5031 Oil Analysis Bottle Label
NOTICE
Keep all parts clean and keep all parts free of

contamination.
Hot oil and hot components can cause personal

injury. Do not allow hot oil or hot components to
contact the skin.
On-line Particle Counting using S·O·S Valves

Table 2
Parts List
Quantity Part Number Parts Description
1 162-5791 Shop Towel
1 170-8500 S40 Particle Counter
1 210-5530 Quick Disconnect
1 (1) GE06L1/4NP TA3C Male Connector

1 188-0639 Hose as Replacement Parts
( 1 ) These items can be obtained by contacting Caterpillar Capital Tooling Group. A
proper fitting will be provided at no cost.
Illustration 1 g01281548
170-8500 Pama On-line Particle Counter
Note: Refer to Contamination Control Guideline, PEVN4831, "Count on

Caterpillar Particle Analyzers" and refer to Tool Operating Manual,
NEHS0799, "Manual for S40 Portable Particle Analyzer" for proper
installation and operation. Caterpillar recommends to connected the on-line
particle counters directly to the S·O·S valve.
Note: Refer to the Operation and Maintenance Manual for the S·O·S valve
locations. Refer to the Test and Adjust Manual in order to obtain the system
pressures. Prepare all equipment used to sample oil in advance in order to
prevent contamination prior to taking a sample.
Left - high pressure hose, Right - low pressure hose
1. Determine the fluid system pressure at the location where the sample is
to be taken (S·O·S valve). For proper supply hose and hardware refer
to Contamination Control Guideline, PEVN4831, "Count on
Caterpillar Particle Analyzers" and refer to Tool Operating Manual,
NEHS0799, "Tool Operating Manual for S40 Portable Particle
Analyzer".
2. Exercise the machine until the sampled fluid system is up to the

normal operating temperature or at a minimum of 50 °C (120 °F).
3. Park the machine on level ground. Lower all of the attachments.

Engage the parking brake.
4. Set the engine at low idle. All systems must be in a safe position.
S·O·S valve dust cover
5. Remove the dust cover from the S·O·S valve. Refer to the Operating
and Maintenance Manual for the S·O·S valve locations.
162-5791 Lint Free Towel . Transmission S·O·S valve shown.
6. Clean the S·O·S valve with a clean 162-5791 Lint Free Towel .
210-5530 Quick Disconnect
7. Make sure that the 210-5530 Quick Disconnect is clean.
Typical particle counter supply hose attached to the S·O·S valve (low pressure
hose shown)
8. Attach the particle counter supply hose to the S·O·S valve.
Particle counter connections
9. Secure the particle counter's discharge hose with a catch basin.
10. If the sampled fluid system has cooled down, exercise the machine
until the sampled fluid system is up to normal operating temperature or
a minimum of 50 °C (120 °F).
NOTICE
Do not move the machine while the particle counter
in connected. Moving the machine in this condition
could cause damage to the machine and/or the
particle counter.
Note: Allow power train circuits to idle for a minimum of ten minutes
prior to particle counting. This will allow entrapped air to escape from
the sampled oil. Air trapped in the oil will distort the particle counter
readings.
11. Operate the particle counter according to the manufacturer's

instructions in order to obtain an oil sample reading.
Remove sampling hoses.
12. After testing, disconnect the particle counter hose assembly from the
machine. After testing, disconnect the hose assembly from the particle
counter. Drain the hoses. Cap all the hose ends. Store the particle
counter and store the hoses in a clean location.
Replace dust cap
13. Install the dust cap onto the S·O·S valve. Make sure that the cap is
Búsqueda del medio - SEBF8482 - Obtaining Oil Sample for Analysis{1302, 134... Página 10 de 28
clean on the inside.

14. Properly dispose of any waste oil.
Bottle Sampling Using Oil Valve Probe and

S·O·S Valve
Table 3
Parts List
Quantity Part Number Part Description
2 169-8373 Sample Bottle Group
1 162-8873 Sample Bottle Probe Holder
1 8T-9208 Probe Assembly (1)
1 4C-4600 Sample Bottle Shipping Container
( 1 ) Purging with tube

contact the skin.
Note: Refer to Operation and Maintenance Manual for the S·O·S valve
locations. Refer to the Test and Adjust Manual in order to obtain the
system pressure. Only perform a bottle sample when the system pressures
are below 3450 kPa (500 psi). Prepare all equipment used to sample oil and
protect the equipment from contamination.
S·O·S mailing label
1. Fill out the S·O·S label. Pay special attention to the serial number,
sample data, service meter units on the equipment, service meter units
on the oil, oil type, oil brand and the amount of oil added. Indicate if
the oil was changed after the sample was taken.
Sample bottle package
2. Open the 169-8373 Sample Bottle package. Remove the sampling

probe tube from the bag.
Probe holder and probe
3. Insert the open sampling probe tube into and through the 162-8873
Sample Bottle Probe Holder counter bored end. Pull the probe tube all
the way through the holder until the sampling needle seats in the
holder.
4. Remove the sampling bottle from the package. Install the cap with two
holes onto the bottle. Install the probe tube into one of the holes in the
cap.
5. Return the assembled bottle and return the probe back into the package
in order to prevent contamination.
6. Exercise the machine until the system oil to be sampled is up to normal

operating temperature or at a minimum of 50 °C (120 °F).
7. Park the machine on level ground. Lower all the attachments. Engage
the parking brake.
8. Set the engine at low idle. Make sure that all systems are in safe
positions. Refer to the Operation and Maintenance Manual.
9. Remove the dust cover from the S·O·S valve.
10. Clean the S·O·S valve with a clean 162-5791 Lint Free Shop Towel .
Purging S·O·S valve with 8T-9208 Purge Probe and tube
11. Purge the S·O·S valve by pressing the 8T-9208 Purge Probe onto the
S·O·S valve. Purge a minimum of one sample bottle of oil or more if it
is required to ensure that all the dead volume of the fluid is purged and
the sampling nipple is internally cleaned.
Note: If the oil flow is slow at low idle, it may be necessary to have
someone accelerate the engine.
Oil disposal
12. Properly dispose of the purged oil.
Prepared bottle sample
13. Remove the prepared sample bottle from the package.
Flush sample bottle
14. Rinse the sample bottle and rinse the probe tube with the system oil.
Rinse the bottle by filling the bottle half full with the system oil.
Flush sample bottle
15. Shake the sample bottle vigorously for several seconds.
16. Then empty the oil into a waste oil container.
17. Fill the sample bottle to the "fill range" imprinted on the bottle, but do
not fill beyond the fill mark.
Note: Do not fill the bottle beyond the fill mark. Filling beyond the
fill mark will not allow for proper lab mixing.
18. Remove the sampling probe tube from the bottle lid. Save the knurled
probe holder and discard the probe tube.
19. Immediately replace the two-hole lid on the sample bottle with the
solid lid (no hole). Dispose of the lid with two holes.
20. If it is necessary, clean the outside of the bottle.
Mailing tube with completed label
21. Place the bottle with the completed information label into a 4C-4600
Shipping Container or take the bottle and label to the lab.
22. Wipe any oil off the sample valve.
23. Install the dust cap onto the S·O·S valve and check that the cap is clean
on the inside.
Zero Pressure System Using a Hand Vacuum

Pump
Table 4
Parts List
Quantity Part Number Part Description
2 169-8373 Sample Bottle Group
1 1U-5718 Oil Sampling Vacuum Pump
1 4C-4600 Sample Bottle Shipping Container
1 1U-7648 Tube Cutter
1U-8757 Tube

contact the skin.
Note: Typical nonpressurized systems are reservoirs, differentials, final

drives, or return lines (drains). The sample location should be near the
middle of the reservoir's fluid level and away from the sidewall. The
sample location should be where the fluid is normally in motion,
thoroughly mixed, and at normal operating temperature. The sample should
be taken as soon as possible after the machine exercising has been stopped.
Prepare all sampling hardware before an oil sample is taken.
Note: Never use the same vacuum pump for obtaining both oil and coolant
samples. Although the fluid does not enter the barrel of the pump, a small
residue of glycol from the coolant remains in the pump and can
contaminate the oil sample. This will indicate a "false positive" coolant leak
in the oil system being sampled.
1. Fill out the S·O·S label. Pay special attention to the serial number,
sample data, service meter units on equipment, service meter units on
oil, oil type, oil brand and the amount of oil added. Indicate if the oil
was changed after the sample was taken.
1U-8757 Tube cut to length
2. Measure the tubing and then cut new 1U-8757 Tubing to the length of
the dipstick. If there is no dipstick, cut the tubing so that the tubing
reaches about halfway into the oil depth of the compartment being
sampled.
Note: Use a 1U-8757 Tube Cutter in order to prevent the tubing from
being contaminated.
3. Install tubing into the 1U-5718 Vacuum Pump . The bottle end of the
tubing should be approximately 25.4 mm (1 inch) beyond the base of
the vacuum pump head.
4. Install a new bottle to be sampled to the vacuum pump.
5. Store the vacuum pump assembly and store the clean bottle cap in the
plastic bag until the parts are ready for use.
6. Exercise the machine fluid to be sampled until the fluid system is up to

normal operating temperature. If normal operating temperature cannot
be reached, then 50 °C (120 °F) is acceptable.
7. Park the machine on level ground. Lower all the attachments. Engage
the parking brake.
8. Shut the machine off. Make sure that all the systems are in safe
positions. Refer to the Operation and Maintenance Manual.
9. Clean the sample location using a clean 162-5791 Lint Free Shop
Towel .
10. Keep the sample bottle vertical when taking samples. Pump the
vacuum pump handle in order to create a vacuum.
Note: If the bottle is tilted, the oil will enter into the suction of the
barrel of the vacuum pump. This will cause cross contamination of
subsequent samples.
11. Fill the sample bottle half full with system oil.
12. Remove the bottle from the vacuum pump.
13. Install a clean lid and shake the bottle vigorously for several seconds.
14. Empty the bottle into a waste oil container.
15. reinstall the sample bottle to the vacuum pump.
16. Take the oil sample in the same manner. Fill the bottle to the "fill
range".
Note: Do not fill the bottle beyond the fill mark. This will not allow
for proper lab mixing.
17. When the oil bottle is filled, remove the bottle from the vacuum pump.
Cap the bottle with a clean lid (no holes).
18. Clean the outside of the bottle.
19. Place the bottle with the completed information label into a 4C-4600
Shipping Container or take the bottle and the label to the lab.
20. Remove the tubing from the vacuum pump and discard the tubing in
the probe location.
21. Clean any covers, caps, plates, etc that have been removed.
Copyright 1993 - 2010 Caterpillar Inc. Sat Oct 2 15:30:03 EST 2010
Todos los derechos reservados.
Red privada para licenciados del SIS.

Obtener Muestra de Aceite PDF

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Obtener Muestra de Aceite PDF

Загружено:

Авторское право:

Доступные форматы

Búsqueda del medio - SEBF8482 - Obtaining Oil Sample for Analysis{1302, 1348, ...

Producto: NO SE HA ESCOGIDO NINGUN

Pautas de control de contaminación

Obtaining Oil Sample for Analysis{1302, 1348,

Agricultural Tractor: All

Mini Hydraulic Excavator: All

For questions or additional information concerning this guideline, submit a

Cat Dealer Technical Communicator

Dealer Solution Network

Cat Technical Representative

Knowledge Network (on-line)

If a Contatmincation Control Guideline is required, but not available in SIS

Keep all parts clean and keep all parts free of

Hot oil and hot components can cause personal

On-line Particle Counting using S·O·S Valves

1 (1) GE06L1/4NP TA3C Male Connector

170-8500 Pama On-line Particle Counter

Note: Refer to Contamination Control Guideline, PEVN4831, "Count on

2. Exercise the machine until the sampled fluid system is up to the

3. Park the machine on level ground. Lower all of the attachments.

7. Make sure that the 210-5530 Quick Disconnect is clean.

8. Attach the particle counter supply hose to the S·O·S valve.

9. Secure the particle counter's discharge hose with a catch basin.

11. Operate the particle counter according to the manufacturer's

clean on the inside.

Bottle Sampling Using Oil Valve Probe and

Hot oil and hot components can cause personal

2. Open the 169-8373 Sample Bottle package. Remove the sampling

6. Exercise the machine until the system oil to be sampled is up to normal

9. Remove the dust cover from the S·O·S valve.

12. Properly dispose of the purged oil.

13. Remove the prepared sample bottle from the package.

15. Shake the sample bottle vigorously for several seconds.

16. Then empty the oil into a waste oil container.

20. If it is necessary, clean the outside of the bottle.

22. Wipe any oil off the sample valve.

Zero Pressure System Using a Hand Vacuum

Hot oil and hot components can cause personal

Note: Typical nonpressurized systems are reservoirs, differentials, final

4. Install a new bottle to be sampled to the vacuum pump.

6. Exercise the machine fluid to be sampled until the fluid system is up to

12. Remove the bottle from the vacuum pump.

14. Empty the bottle into a waste oil container.

15. reinstall the sample bottle to the vacuum pump.

18. Clean the outside of the bottle.

Вам также может понравиться