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ASHRAE 50

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JOURNAL
19
59–2009
The following article was published in ASHRAE Journal, March 2009. ©Copyright 2009
American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. It is presented
for educational purposes only. This article may not be copied and/or distributed electronically
or in paper form without permission of ASHRAE.

Five Defrost Methods


For Commercial Refrigeration
By Julius H. Rainwater, Member ASHRAE  Featured in ASHRAE JOURNAL, march 1959

C
ommercial refrigerated dis- frozen foods and ice cream. The display built-in unit. Storage refrigerators are
play and storage cabinets cases are of the open top type utilizing of the walk-in or reach-in type. The
normally use one of five either a gravity airflow or forced airflow former refrigerators have one or more
defrost methods: evaporator. The usual installation of evaporator coils of either the gravity
· Condensing unit off permitting this refrigerator includes a multiplicity airflow or forced airflow type.
natural defrost; of fixtures connected to a single remote The temperature to be maintained
· Hot gas defrost; condensing unit. In other words, the in the refrigerator is one of the most
· Electric defrost; most often seen application includes important factors to be considered
· Water defrost; and several evaporators connected to one in the design of a defrost system. Ice
· Other external heat source defrost. condensing unit. There are many appli- cream display cases must operate with
The refrigerators described here are cations employing a single refrigerator a fixture temperature between –10°F
used in modern supermarkets to dis- for each condensing unit. This single and –20°F. The refrigerant evaporates
play and store perishables such as fresh case is either remotely connected to its at a temperature of approximately
meats, fresh vegetables, dairy products, unit or is self-contained with its own –40°F under these conditions. Frozen
food display refrigerators maintain
julius h. rainwater, member ASHRAE a fixture temperature of 0 to –10°F
with an evaporator temperature of
Julius H. Rainwater was a member of the American Society of –30 to –35°F. Fresh red meat refrigera-
Refrigerating Engineers (ASRE), and became a member of tors operate with a 28 to 32°F fixture
ASHRAE when ASRE merged with the American Society of temperature and an evaporator tem-
Heating and Air-Conditioning Engineers (ASHAE). A byproduct of perature of approximately 8°F. Fresh
this merger was ASHRAE Journal. vegetable and dairy display cabinets
When this article was written, Rainwater was director of require a temperature of 36°F to 42°F
engineering of the Warren Company, a pioneer in commercial refrigeration. He and an evaporator temperature of
retired in 1975 from its successor, Kysor Warren, as vice president, engineering, and approximately 12°F.
cofounded another company that is a predecessor of Hill PHOENIX Refrigeration. The walk-in cooler or freezer must
Rainwater, now 83, retired in the 1990s and lives in Conyers, Ga. He is finishing a maintain a product area temperature
book on his family’s experiences in war, starting with the American Revolution. He range approximately the same as in
is a graduate of The Georgia Institute of Technology with a degree in electrical engi- display cases; however, the evaporating
temperatures for walk-in evaporators
neering. He had a number of patents in electronic controls.
are usually about 10 degrees higher

38 ASHRAE Journal a s h r a e. o rg March 2009


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JOURNAL
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59–2009

than those for display cases due to the condensing unit must be sized The manual control is simply open-
a smaller temperature differential to extract this heat as quickly as pos- ing the switch to the compressor motor
between the refrigerant and product sible. Some defrost systems add more when the evaporator is iced and wait-
area temperatures. In the design of an heat than others in melting the same ing for the frost to melt before closing
efficient defrost system another fac- quantity of frost. Numerous defrost the switch. A defrost period of approxi-
tor to be considered, which is closely periods per day require that the con- mately three hours is required every
related to the fixture temperature, is densing unit extract this added heat other day.
the means for disposing of the drain- load many times during the day. The The second means for controlling
age. Where the drain is subjected to most efficient defrost method is that defrost is by adjusting the suction pres-
temperatures well below 32°F, some which requires the least interruption of sure control so that defrosting takes
means must be provided to heat the the equipment operation. In reality, the place on each off cycle. This method
drainage system. defrost periods limit the capacity of the is limited to refrigerators which can
Other factors of importance in the equipment as shown by the equation normally operate in the 38 to 42°F
selection of the defrost method are the range. It is frequently used in vegetable
effect on the product during the defrost and dairy refrigerators where the air
period, sizing of the condensing unit, Where Cd is the daily cooling through the evaporator is circulated
simplicity of the system and economy demand of the system; n is the number by fans. A typical evaporator pres-
of the system. Certain products spoil of defrosts per day and t is the duration sure graph is illustrated in Fig. 1. “D”
if exposed to temperatures above their of each defrost in hours. represents the refrigeration cycle while
normal storage range for a prolonged Simplicity of the system is important “A,” “B,” and “C” represent the off
period of time. Ice cream and frozen so that fewer installation and operating cycle. “A” is the period of time during
foods will thaw to an unsafe point problems will arise. All factors must which the ice, metal of evaporator and
when exposed to above 0°F tempera- be carefully balanced to obtain an eco- metal of walls surrounding evapora-
tures for longer than one hour. Red nomically feasible system to give the tor are rising to a temperature of 32°F.
meats begin to change to a dark color desired results. “B” is the time representing the actual
when exposed to temperatures above melting of the ice. “C,” time in which
36°F for longer than an hour and a Condensing unit off permit- the refrigerant is rising above 32°F, is a
half. Since some discoloration takes ting natural defrost is perhaps the period of most importance in allowing
place during each defrost period, it is most simple since little apparatus is the defrost water to drain clear of the
advantageous to have as few defrost involved. In this method, the con- fixture.
periods in a day as possible. Milk densing unit is simply permitted to “Off Cycle” defrosting has the advan-
stored for 48 hrs at 50°F has a bacteria remain off while the coil defrosts. tage of allowing some cooling effect
growth in excess of 150 times that for Since there is no external heat added, during the defrost period since the
milk stored at 38°F for the same period other than that of the air surrounding circulated air is flowing around melting
of time, thus, frequent defrost periods the evaporator, this system is quite ice. Another advantage is that the coil,
of prolonged duration are damag- lengthy in the time required to melt free of frost most of the time, can oper-
ing to milk and other dairy products. the frost and as a result is limited to ate near its maximum designed capac-
Vegetables requiring less refrigeration medium temperature (above 28°F) ity most of the time. Even should the
than other products can endure higher range fixtures. heat load be such that no off time can
than 38 to 42°F temperatures for long Four ways to control this method are: be reached, the evaporator pressure will
periods. manual; suction pressure control (on drop as the coil becomes iced and will
During a defrost period heat is added each off cycle); time clock initiate and eventually drop to the pressure control
to the air, product fixture walls, and terminate; and time clock initiate and cut-out point and allow an off cycle
evaporator metal; for this reason, suction pressure terminate. defrost period.

40 ASHRAE Journal a s h r a e. o rg March 2009


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 f i g . 1 Evaporator pressure graph.  f i g . 2 Suction pressure vs. time graph for time clock defrosting.

One disadvantage is that where trolling the defrost period both utilize The pressure terminate clock has the
remote condensing units are used, an time clocks. The time initiate and time disadvantage listed for the suction pres-
ambient at the condensing unit lower terminate system merely requires that sure “off cycle” defrosting where low
than the evaporator temperature can the time clock be wired to break the temperature ambients are experienced
cause the suction pressure to linger at a circuit to the condensing unit for a at the condensing unit or suction lines.
point below the pressure control cut-in predetermined time. The duration of The time clock means for control
point, keeping the compressor off for time is normally 45 min to 90 min for is most frequently used with meat
long periods of time during which the forced air evaporators as used in vege- and dairy refrigerators. A typical suc-
fixture temperature rises to an unsafe table, dairy, and meat fixtures. A period tion pressure vs. time graph for time
point. Many remote condensing units of three hours or more is required for clock defrosting is shown in Fig. 2.
in the southern parts of the United gravity airflow refrigerators. This graph is representative of a meat
States are installed outside and as a The time initiate and suction pressure display system where from two to four
result during the winter months the terminate means of control is similar defrost periods (A, B, C) are required
ambient at the condensing unit is well to the straight time system except that per 24 hrs. Dairy and vegetable display
below the evaporator temperature. The the switching mechanism for control- refrigerators have similar evaporator
solution to this problem is to use a ling the power to the condensing unit pressure characteristics and require
thermostat for controlling fixture tem- is reenergized by the rise in suction approximately the same number of
perature and a time clock for control- pressure to a predetermined setting. defrost periods per day. Walk-in cool-
ling the defrost. This setting should be approximately ers for meats, vegetables and dairy
A similar disadvantage sometimes 46 psi (gauge) for Refrigerant-12. The products have defrost suction pressure
encountered is where the refrigerant pressure terminate clock system has characteristics similar to those shown
lines from the fixture to the remote the definite advantage of allowing a in Fig. 2. Walk-in cooler evaporators
condensing unit are installed in complete defrost each period regardless usually require one or two defrost peri-
trenches or conduit with numerous of the quantity of frost existing on the ods per day.
other cold refrigerant suction lines, coil and regardless of the time involved.
which prevent the suction pressure Most pressure terminate systems have Hot Gas Defrosting has many vari-
from rising to the required cut-in a safety time limit to terminate the eties all of which utilize a compressed
points. The use of a time clock is the defrost period by time should the pres- vapor in the evaporator coil. Some
solution in this instance also. sure not rise to the pre-set point. This systems utilize the latent heat of con-
The third and fourth means for con- safety time limit is usually adjustable. densation of this compressed vapor as a

M a rc h 2 0 0 9 ASHRAE Journal 41
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 f i g . 3 Hot gas defrost using a metering orifice.  f i g . 4 Hot gas defrost using a vapor pot.

heat source whereas others use only the As the defrosting progresses, the With reference to supermarket refrig-
sensible heat obtained from the highly hot gas condenses in the evaporator erators, hot gas defrosting presents
superheated compressed gas. with some remaining in the evapora- a more complex system with added
Hot gas defrosting offers several tor as a liquid while some goes back refrigerant lines and controls to be
advantages over other methods. Heat to the compressor to be recirculated as installed in the field and as a result this
is added directly to the evapora- a compressed vapor with the heat of method of defrosting is used chiefly
tor coils without depending upon compression added. As time progresses on walk-in freezer evaporators and on
external sprays or air delivery of the more liquid remains in the coil with self-contained frozen food display cabi-
heat. By applying the heat internally, less refrigerant being returned to the nets. As many as six remote refrigerated
a rapid defrost is obtainable. The ice compressor. Since the heat source is display cases are sometimes connected
sometimes becomes loose and falls obtained from the circulated refriger- to one compressor which prohibits an
off the coils before complete melting ant, the systems gradually tend to run economical use of a hot gas system.
is required. To accomplish this rapid out of heat. There are several walk-in freezer
defrost, adequate drain heaters must Another weakness is that this system evaporators available today using varia-
be designed using the hot gas itself depends upon high ambient tempera- tions of hot gas defrosting which have
or electric heaters. Hot gas defrosting tures and high condenser pressures. overcome most of the disadvantages as
offers an inexpensive source of heat as When the condenser pressure is low mentioned above. (Figs. 3, 4, 5 and 6.)
compared to methods using other heat the discharge gas from the compressor The system shown schematically in
sources. enters the condenser rather than the Fig. 3 uses a metering orifice where the
This method has several weaknesses evaporator, causing an extremely low hot gas enters into the evaporator coil
that have more or less been overcome condensing pressure during the defrost as an adiabatic (isothermal) expansion
by manufacturers. The simple hot gas which can correspond to a temperature takes place. This orifice is sized to cre-
system merely allows the discharge near 32°F, resulting in little or no heat ate a pressure in the evaporator lower
gas from the compressor to bypass the transfer from the refrigerant to the frost than the condensing temperature of
condenser through a solenoid valve and on the evaporator. the refrigerant; as a result, the highly
then flow directly into the evaporator Danger of refrigerant liquid slug superheated vapor does not condense
coil with no metering or controlling backs to the compressor is another but gives up sensible heat to the frosted
devices in between. This simple system disadvantage of this system. This liquid evaporator coil. Since condensation
depends upon the compressed vapor to slug back is especially harmful just after does not take place, the problem of
be condensed in the evaporator. a defrost period. liquid refrigerant slug back is over-

42 ASHRAE Journal a s h r a e. o rg March 2009


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ASHRAE 50
YE A R S
JOURNAL
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59–2009

 f i g . 5 Hot gas defrost using a heat bank.  f i g . 6 Hot gas defrost using a re-evaporator.

come. The orifice also serves to hold compressor along with the suction gas. re-evaporator overcomes the refrigerant
the suction pressure below an excessive The bleed tube is sized to overcome the liquid slug back problem. The unusual
amount. liquid refrigerant slug-back disadvan- feature of the heat bank principle is
Controls for this system include a tage but allows enough to pass to pick that a heating coil from the discharge
time clock which accomplishes three up the latent heat of vaporization in line of the compressor also immersed
periods of time during each complete compression. This latent heat of vapor- in the tank of water builds up heat and
defrost period. The first interval (usu- ization is the source of heat utilized to stores it during the refrigeration cycle.
ally two to three min) starts the com- melt the evaporator frost. This heating coil also serves to pre-
pressor and stops the evaporator fans to The accumulator or vapor pot has a vent flood back during the refrigeration
assure an adequate supply of hot gas. built-in heat exchanger which is inci- cycle by warming the suction gases in
During the second period, the clock dental and, although helpful during the re-evaporator. The heating coil is
opens the hot gas line solenoid valve the refrigeration cycle, offers no help to provided with a bypass which allows
and energizes the electric drain pan the defrost process. It is controlled by a the discharge gas to go directly to the
heater. This period is usually five to time clock which must have a switch- condenser during the refrigeration
10 min and occurs approximately four ing mechanism designed to open the cycle as the temperature rises in the
times per day. The last period is a delay hot gas solenoid valve, stop the evapo- heat bank. During the defrost period
period during which the hot gas sole- rator fans and start the compressor the hot gas flows to the solenoid valve,
noid valve opens and evaporator fans (Fig. 3). Defrost period is terminated through the frosted evaporator coil,
remain stopped to allow water to drip either by the timer or, as is done some- and then through the heat bank re-
from the coil surface and to allow the times, by a thermostat which measures evaporator where heat is picked up
evaporator to reach a lower tempera- the temperature of the evaporator and from the hot water. The heat bank is
ture before resuming air circulation. at a pre-set point energizes a solenoid designed with a holdback valve which
This period requires a setting of three coil in the time clock which mechani- maintains a low suction pressure in the
min. cally reverses the switching mechanism re-evaporator and is set low enough to
Fig. 4 shows a hot gas system using to the refrigeration cycle. actually freeze the water. This allows
a vapor pot. This system uses an accu- The heat bank method of utilizing the gas to not only pick up sensible
mulator in the suction line to trap the hot gas as a defrosting means schemati- heat but to pick up the latent heat of
liquid refrigerant and, by means of a cally depicted in Fig. 5 actually uses a fusion given up by the freezing water.
bleed tube, allows small amounts of re-evaporator coil immersed in an insu- This method provides a continuous
liquid refrigerant to flow back to the lated tank of water (heat bank). The heat source not dependent upon the

44 ASHRAE Journal a s h r a e. o rg March 2009


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ASHRAE 50
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JOURNAL
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ambient air temperatures or condens- the evaporator acts as a condenser melt the frost; HA is the heat lost to
ing pressures. It also serves to hold the using the melting ice as a cooling the air; and HS is the heat necessary to
suction pressure below an excessive means. warm the coil surfaces and walls to at
amount. Summarizing the hot gas systems least 34°F.
The electrical controls for the heat with their specific application to Considering first HF , the heat nec-
bank system are similar to the other supermarket refrigerators, it has been essary to melt the frost is in direct
systems discussed in that a timer must established that while this method of proportion to the weight of frost and
assure that the compressor is running, defrosting is a good one for use on its temperature at the time defrost is
stop the evaporator fans, and open the walk-in evaporators, it is too costly instigated. A given volume of frost does
hot gas solenoid valve. Normal defrost- for use on remote display cases. The not always contain the same weight in
ing with this system requires 3 periods systems depicted in Figs. 3, 4 and 6 are water. A comparatively light frost load
of 10 min each which includes a 3 min the simplest types and overcome some at 20°F to 25°F would be considerably
drainage period. of the disadvantages mentioned for the heavier than the same volume of frost
The system shown in Fig. 6 employs basic hot gas system. The system shown at –20°F or –30°F. For an ice cream
an unusual re-evaporator since it is in Fig. 5 while overcoming more of display fixture with frost at –40°F at
an inner tube within the evapora- the disadvantages is more complex in the time defrost is instigated, HF can
tor coiling. During defrost the hot structure as well as in installation. be calculated to be 198 Btu required
gas solenoid valve opens to allow the to melt one pound of frost and raise
compressed vapor to flow through this Electric Defrost, like the hot gas its temperature to 50°F as it drips
inner tube, which acts as a condenser. system, is especially applicable to low from the drain. It is good practice to
The heat of condensation originally temperature refrigerators although it allow as a rule of thumb 200 Btu/lb of
derived from the heat of compression is frequently used in meat and dairy frost to be melted for all evaporators,
is the source of heat used to melt the refrigerators to give a rapid defrost both low and high temperature, as
frost. The liquid and vapor then flow period. Electric defrost systems in most this allows a factor of safety and is an
through the check valve and constant instances have heat applied externally aid in the ever-important post defrost
pressure valve which acts as an auto- as compared with hot gas systems drainage period. The exact weight of
matic expansion valve to maintain a where the heat is applied internally. frost is a variable depending upon the
refrigerant temperature above 32°F Because of this factor and because of conditions at which the evaporator is
and yet introduce enough pressure the limitations on the amount of elec- operating.
drop to cause any condensed liquid trical heat that can be applied safely, Approximate weights of frost for
to gasify before leaving the coil. The the electric defrost requires a longer any given refrigerator operating under
refrigerant flowing from the constant interval, usually one and one-half or normal conditions can be obtained
pressure valve passes into the evapora- more times that of hot gas defrost experimentally in the laboratory. Under
tor which serves as a re-evaporator. systems. However, systems have been normal operating conditions it has
The actual heat used for defrosting the developed which apply electric heat been determined experimentally that a
coil is the heat of compression of the from within, similar to the hot gas typical 12 ft frozen food open top dis-
compressor. This system is controlled system shown in Fig. 6, to give rapid play cabinet employing a finned evapo-
with a time clock as are the other defrost. rator coil with forced air circulation
systems. In any defrost system the quantity of will collect from one to two pounds
Still another system is a reverse cycle heat required can be stated as of frost per day. A similar display case
defrost method whereby a four-way for fresh meats would collect from
Q d = HF + HA + HS, where
solenoid valve actually reverses the flow three to five pounds of frost per day
of refrigerant during defrost to let the Q d, is the total quantity of heat whereas a similar forced air type dairy
condenser serve as an evaporator while required; HF is the heat necessary to refrigerator would collect from five to

46 ASHRAE Journal a s h r a e. o rg March 2009


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seven pounds of frost. Under abnormal means must be provided for trans- required to complete a defrost period
conditions, where the circulated air is ferring the electric heat to the frost. does not vary more than a few min-
constantly disturbed by store drafts and This can be accomplished by insert- utes with the electric heat input being
external air, these weights can increase ing the heaters in the evaporator coil. constant at 250 Btu/min for the above
as much as 100%. However, this complicates manufactur- example freezer. However, if the coil
The heat lost to the air, HA, is a vari- ing and field servicing problems and, as becomes completely iced so that air
able depending upon the length of a result, in long length evaporators, it is flow is stopped, a long time (40 to 50
time necessary to accomplish defrost usually best to utilize the flowing air as min) is required before normal heat
and the difference in the temperature a heat transfer agent. Tests demonstrate transfer can take place in order to pro-
of the air blowing over the melting ice that since the flowing air provides a ceed into the normal defrost time.
and the cold wall and product surfaces good heat exchanger vehicle, the dura- Most walk-in freezer evaporators
that it can see. Air having a specific tion of defrost is about the same as are of such a compact design that
heat of .0192 Btu/cu ft/°F will pick other direct contact methods, except good heat transfer from electric heat-
up 19.2 Btu/min for 1000 cfm circu- for systems where the heating elements ers to the frost can be accomplished
lated per degree rise in temperature. are physically in the refrigerant of the without the fans running and as a
As the air rises to a temperature above evaporator. result a more rapid defrost period
that of the product and walls, it will The heat, HS, absorbed by the coil is obtainable. Since the factor HA
lose the same 19.2 Btu/min for each and wall surfaces is in direct proportion is in direct proportion to the time
1000 cfm for each degree it drops to the weight of these surfaces and the involved, a more rapid defrost period
in temperature as it flows over the total number of degrees that the metal will greatly reduce this factor and the
colder product. Thus, the air return- must warm up. Using the specific heat shorter defrost period can be obtained
ing to the evaporator during defrost for aluminum, and steel and selecting with less electric heat for a given
can reach a point where it is colder a 12 ft frozen food self-service fixture evaporator.
than the air leaving the evaporator. which has a copper tube aluminum For medium temperature meat and
The heat lost to the air depends upon finned coil surrounded with steel plates dairy refrigerators, even though the
so many variables that it is difficult to all of known weights, the value of HS coils collect more frost, a shorter
calculate its exact value. However, the for a rise in temperature from –40°F to defrost period is obtainable due to the
values of HE, and Hs can be calculated 40°F is approximately 1800 Btu. The higher temperature of the metal sur-
and then arriving at a total defrost Qd period of time required to warm up faces at the time defrost is instigated.
experimentally in the laboratory, the the coil and wall surfaces is usually the A period of 15 min two to three
value for HA can be isolated. For a 12 determining factor in the total time of times per day is normally required
ft open self-service frozen food fixture defrost. for self-service refrigerators. Since the
which depends on the fans running Using the same 12 ft self-service fro- time period is shorter, the value HA is
during defrost to transfer the defrost zen food case as an example, if during greatly decreased and less wattage is
heat to the coil surfaces, a value for a defrost period 1 lb of frost is melted required even though more frost is to
HA would be approximately 4250 the value for Q d would be 200 Btu be melted.
Btu for a 25 min defrost period. The plus 4250 Btu plus 1800 Btu = 6250 Fig. 7 represents a cross section of
shorter the defrost, the less heat is lost Btu or 4400 watt for a 25 min defrost a typical modern self-service frozen
to the air. A good design for an elec- period. In a system of this type the food case with location of fan, evapo-
tric defrost system is one where the heat actually required to remove the rator, drain, electric heater, and air
air is stopped from flowing through frost is the smallest value. It has been path indicated. Fig. 8 is a temperature
the evaporator by means of automatic proven in the laboratory and field that vs. time graph of a defrost period for a
vanes or hoods to trap the hot air. during any defrost period, regardless 12 ft freezer of the type represented in
Where the air is not flowing, other of the weight of frost, the actual time Fig. 7. The thermocouples measured

48 ASHRAE Journal a s h r a e. o rg March 2009


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 f i g . 7 Cross section of typical self-service freezer using electric defrost.  f i g . 8 Temperature vs. time graph for defrost period of self-service
freezer using electric defrost.

the temperature of the outer surface evaporator fan if required. The termi- Water Defrost employs a spray of
of one of the evaporator tubes and the nation may be one of three ways: (1) water utilizing the sensible heat of
water temperature in the drain cup. timer terminate; (2) pressure terminate the water as a heat source. The drains
The drain cup is the last point the by the rise in suction gas pressure; and are usually electrically heated for this
water reaches before flowing into the (3) temperature terminate by a rise in system. The water is circulated by
exterior drain pipes. the evaporator surface temperature or a pump controlled by a time clock.
Controls for any electric defrost air temperature. The advantages and The timer stops the compressor dur-
system consist of a time clock which disadvantages described for controls in ing defrost and energizes the electric
must energize the electric heaters, stop the unit-off, natural-defrost method drain heater. Water has an excellent
the compressor motor, and stop the apply to electric defrosting. thermal capacity available for defrost-

summary

Commercial refrigerators used in modern food markets utilize Actual heat required to melt frost is relatively small when com-
numerous defrost systems with many variations of controlling pared with heat lost to air and heat necessary to warm the
the time of defrost. In the design or selection of a method, it is coil and wall surfaces above 34°F. Heat lost to air is in direct
well to consider the following factors: proportion to duration of defrost time and becomes a large
Type of refrigerator installation giving special consideration to factor in long defrost periods where air is utilized to transfer
long lengths of multiple cases, walk-in storage refrigerators, heat to the frost.
and self-contained refrigerators. Time required to warm coil and wall surfaces is determining fac-
Temperature maintained in the refrigerator with due consider- tor in total defrost period.
ation given to the temperature of the drain areas. Time required to warm coil and wall surfaces being a constant for
Durability of the perishable products displayed or stored when a given system and being the determining factor in total time
subjected to temperatures above their critical points. of defrost means that regardless of amount of frost, the total
Complexity of system with respect to installation and cost. time of defrost is fairly constant for a given system unless the
Improved efficiency of the complete refrigeration system with coil is iced to a solid point permitting little or no air circulation.
fewer and shorter defrosts. Application of time controls to use pressure or temperature ter-
Available heat sources and method of transferring to frost. minating means is a solution to varying icing conditions.

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ing. A one ton evaporator normally it is of interest that if seven gpm of melting it, 10 kW of electricity would
requires seven gpm for a period not water flows for five minutes and has be required to do the same work—
longer than five minutes. In analyz- a temperature change of only 10 assuming that there was no differ-
ing the thermal capacity of water, degrees in passing over the frost and ence in the loss to air. Obviously,
introducing 10 kW to a one ton coil
would tend to damage the coil; con-
sequently, it is necessary to introduce
electric heat at a lower rate for a lon-
ger time.
Water defrost systems are most
applicable to large evaporators for
walk-in freezers and coolers.

Other External Heat Source Defrost.


Additional heat sources are possible by
using a fluid such as glycol as a heat
transfer vehicle. This secondary fluid
is pre-heated by electricity, steam, or
Advertisement formerly in this space.
other methods to add sufficient quan-
tities of heat to obtain rapid defrost-
ing. Where the heat is applied by
circulating the secondary fluid in an
inner tube of the evaporator coiling,
a rapid defrost is accomplished with
a minimum of heat lost to the sur-
rounding air.
This method is most applicable to
large low temperature evaporators as
used in frozen food walk-ins.
Defrost controls for a system of
this type must include a time clock
which will stop the compressor, start
the fluid (glycol) circulating pump,
turn on the heat applied to the fluid,
and then terminate defrost similar
to other methods discussed for other
systems.

REFERENCES
“Latent Heat Source For Hot-Gas
Defrosting” by Paul Reed, Air Conditioning
& Refrigeration News, May 14, 1956.
“Automatic Defrost” By Otto J. Nussbaum,
Refrigerating Engineering, July, 1957.

M a rc h 2 0 0 9 ASHRAE Journal 51

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