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1. GENERAL .......................................................................................................................... 2
1.1. Scope........................................................................................................................ 2
1.2. References................................................................................................................. 2
1.3. Terminology.............................................................................................................. 2
5. INSPECTION...................................................................................................................... 5
5.1. Foundation................................................................................................................ 5
5.2. Anchor bolt setting..................................................................................................... 5
5.3. Inspection For Mortar Grouting Work ........................................................................ 5
6. ATTACHMENT.................................................................................................................. 5
1. GENERAL
1.1. Scope
This Construction Procedure covers general requirements for the foundation and anchor
bolt setting work.
This Construction Procedure shall be applied to the foundation of equipment, steel
structure, pipe rack, pipe support, sleeper and building.
1.2. References
1.2.1. Related Specification
The following specifications and procedures prescribe items of related work and
shall be used as part of this procedure.
?? SP-CI-CC-001 Concrete Works
?? PP-QC-GG-002 QA/ QC Procedure
1.3. Terminology
In this specification, the following words and terms shall have the meanings hereby
assigned to them, unless noted otherwise.
1.3.1. COMPANY
Refers to PT. CALTEX PACIFIC INDONESIA, as the ultimate user and owner,
the authorized representative of COMPANY or COMPANY third party
inspection.
1.3.2. CONTRACTOR
Refers to company selected by COMPANY, which may be responsible for the
detailed engineering design, material and equipment procurement, and
construction as specified in Contract, Scope of Work, or Work Order.
1.3.3. Vendor
Refers to the company selected by COMPANY or CONTRACTOR, which is
responsible for the purchase agreement or purchase order of the goods/services
specified in this specification
Note:
?? For EPC (Engineering, Procurement and Construction) project purposes:
The terminology shall have the meanings as above.
?? For “ Direct Procurement” by COMPANY purposes:
Vendor shall also be responsible as CONTRACTOR.
Items Tolerance
Position of Foundation ? 0.39 inch (10.0 mm)
Top Level of Lean Concrete + 0.0 inch
- 0.39 inch (10.0 mm)
Dimension of foundation + 0.0 mm
- 0.39 inch (10.0 mm)
Top Level of foundation ? 0.19 inch (5.0 mm)
Position Level
? 3 mm + 0.19 inch (5 mm)
- 0 inch
Tolerance
Tolerance Level
? 10 mm + 0 inch
- 0.79 inch (20 mm)
4.3.2. If pockets are to be used, its should be tapered from top to bottom with large on
bottom. Anchor bolt shall be set after the inside of anchor box is cleaned and
drained.
4.3.3. Filling materials for the anchor box shall be concrete or mortar (cement 1 : sand
3, by volume) or cementinuous non-shrinkage grout.
4.3.4. Concrete or mortar filler shall be used for miscellaneous equipment such as
ladder, stairs, electrical support, structural support with low load, etc.
4.3.5. Cementinuous non-shrinkage grout shall be used for tower, pressure vessel,
drum, static equipment, rotating equipment, etc. The non-shrinking grout shall be
cement based, pre-measured, pre-packaged material supplied by the manufacturer
with the exception of water, equivalent to Sika products or Fosroc or MBT or
approved equal. Metallic fillers shall not be acceptable as non-shrink or
expansive additive. Grout containing calcium chloride additive is not acceptable.
5. INSPECTION
Inspection for the foundation and anchor bolt setting work shall be performed for the following
items.
5.1. Foundation
?? Position
?? Dimension
?? Level
All tolerance shall be in accordance with Section 3 above or otherwise if stated in the
construction drawing and the inspection format shall be as per Attacment-2.
6. ATTACHMENT
Attachment – 1 Foundation Work Flow Diagram
Attachment – 2 Foundation Survey
Attachment – 3 Anchor Bolts with Template Setting
Attachment – 4 Anchor Bolts with Gauge Setting