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CONTENT PAGE

1 DESIGN DATA 1

3 WALL DESIGN 2

4 STIFFENER PROPERTIES 20

5 NOZZLES & OPENING 21

7 WEIGHT SUMMARY 38

8 WIND LOADING 39

9 TRANSPORTATION LOAD 40

10 LOAD AT BASE 41

11 LEG DESIGN 42

12 LEG BASEPLATE DESIGN 43

13 LIFTING LUG DESIGN CALCULATION 44

APPENDIX

ROARK'S FORMULA 47

PRESSURE VESSEL HANDBOOK 48

SHACKLE 49
( Cd' x qz x Az ) x 103
DESIGN DATA

DESCRIPTION :
TAG NO. : T-6500
MANUFAC'S. SERIAL NO : PV-725
DIMENSION ( mm ) : 2520 mm (W) x 2520 mm (L) x 2020 mm (H)
DESIGN CODE : ASME SECT. VIII. DIV. I, (2004 EDITION) + ROARK'S FORMULA
CODE STAMPED : NO
THIRD PARTY : NO

PROPERTIES UNIT DATA

CAPACITY mm3 1.25 x 1010

CONTENT - SEAWATER / OIL

FLUID SPECIFIC GRAVITY - 1.00

DESIGN PRESSURE bar g FULL WATER + 0.05 / - 0.02 BARG

DESIGN TEMPERATURE, C
o
60

HYDROSTATIC TEST PRESSURE bar g FULL OF WATER + 300mm STAND PIPE

IMPACT TEST - NO

RADIOGRAPHY - 10%

CORROSION ALLOWANCE mm in 3.0 0.12


ROARK'S FORMULA

SIDE WALL DESIGN 1500

ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS


500
Tank Height, H = 39.37 in 1000 mm 1000 A
Tank Width, W = 39.37 in 1000 mm
Tank Length, L = 59.06 in 1500 mm
500
Design Pressure = FULL WATER + 0.01 bar g B
Design Temp. = 65 o
C
Material = SA 516M GR 485
500 x 3
As per Table 26 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
For Section , A (Worst Case)
g = 9.81 m/s2 a
ρwater = 1000 kg/m 3
S b S
a= 19.69 in 500.0 mm
b= 19.69 in 500.0 mm
a/b = 1.0000 S
β= 0.2994 Loading q= ρwater gH + ρwater ghPa
α= 0.0462 = 9810 + 750 N/m2
γ= 0.4320 = 1.4225 + 0.1088 psi
Ε= 2.84E+07 psi = 1.5312 psi
t= 0.1969 in 5.0 mm
c.a = 0.1181 in 3 mm
t (corr) = 0.3150 in 8.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -1.25
= 1.25 mm < t/2 then O.K

Maximum Bending stress, σ = (βqb2)/ t2

= 4584 psi < σallowable 25081 psi. then OK

Material SA 516M GR 485


Yield Stress, σy = 38002 psi
Stress Ratio, σ/σy = 0.121

At center of long side,


Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 13.02 lb/in
= 1471.24 N/mm
ROARK'S FORMULA

SIDE WALL DESIGN 2520

ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS 673

Tank Height, H = 39.37 in 1000 mm 2020


Tank Width, W = 39.37 in 1000 mm A 674
Tank Length, L = 59.06 in 1500 mm

Design Pressure = FULL WATER + 0.01 bar g B 673


Design Temp. = 65 o
C
Material = SA 516M GR 485
630 X 4
As per Table 26 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
For Section , B (Worst Case)
g = 9.81 m/s2 a
ρwater = 1000 kg/m 3
S b S
a= 24.80 in 630.0 mm
b= 26.50 in 673.0 mm
a/b = 0.9361 S
β= 0.2749 Loading q= ρwater gH + ρwater ghPa
α= 0.0413 = 9810 + 750 N/m2
γ= 0.4247 = 1.4225 + 0.1088 psi
Ε= 2.84E+07 psi = 1.5312 psi
t= 0.2756 in 7.0 mm
c.a = 0.1181 in 3 mm
t (corr) = 0.3937 in 10.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -1.33
= 1.33 mm < t/2 then O.K

Maximum Bending stress, σ = (βqb2)/ t2

= 3890 psi < σallowable 25081 psi. then OK

Material SA 36M
Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.102

At center of long side,


Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 17.23 lb/in
= 1946.61 N/mm
STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

Stiffener No. 1 (typical)


L= 500 mm = 19.69 in
30.14 lb/in ґ= 500 mm = 19.7 in
Load q = 1.5312 psi
unit load W = q x ґ psi
= 30.14 lb/in

FB 50 x 9
X
I = 0.7333 in4
19.69 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 9.84 in
Maximum moment, Mmax = WL2/8
= 1460 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.088 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 1127 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 9.84 in

δmax = (5WL4)
384EI

= 0.003 < L/360 = 0.0547 in. then O.K

Therefore the size used is adequate.


STIFFENER CALCULATION
For Vertical

Stiffener No. 1 (typical)


L= 500 mm = 19.69 in
30.14 lb/in ґ= 500 mm = 19.7 in
Load q = 1.5312 psi
unit load W = qxґ psi
= 30.14 lb/in

FB 50 x 9
X
I = 0.7333 in4
19.69 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 10.79 in
Maximum moment, Mmax = 0.0215WL2
= 251 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.015 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 194 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 10.33 in

δmax = 0.001309WL4
EI

= 0.0003 < L/360 = 0.0547 in. then O.K

Therefore the size used is adequate.


STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

Stiffener No. 1 (typical)


L= 630 mm = 24.80 in
40.57 lb/in ґ= 673 mm = 26.5 in
Load q = 1.5312 psi
unit load W = q x ґ psi
= 40.57 lb/in

FB 50 x 9
X
I = 0.7333 in4
24.80 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 12.40 in
Maximum moment, Mmax = WL2/8
= 3120 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.189 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 2408 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 12.40 in

δmax = (5WL4)
384EI

= 0.010 < L/360 = 0.0689 in. then O.K

Therefore the size used is adequate.


STIFFENER CALCULATION
For Vertical

Stiffener No. 1 (typical)


L= 673 mm = 26.50 in
37.98 lb/in ґ= 630 mm = 24.8 in
Load q = 1.5312 psi
unit load W = qxґ psi
= 37.98 lb/in

FB 50 x 9
X
I = 0.7333 in4
26.50 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 14.52 in
Maximum moment, Mmax = 0.0215WL2
= 573 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.035 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 442 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 13.91 in

δmax = 0.001309WL4
EI

= 0.0012 < L/360 = 0.0736 in. then O.K

Therefore the size used is adequate.


STIFFENER PROPERTIES

Size FB 50 x 9
Material, SS 316L
Yield Stress, σy 25000 psi
Allowable Stress, σallowable 16500 psi

Stiffener b2 Where :

h2 d1 = 6 mm
d2 = 50 mm
2 d2
b1 = 110 mm *
b2 = 9 mm
y2 h1
C C
1 d1
y1
b1

Plate

PART area (a) y axy h h2 a x h2 bd3/12


mm2 mm mm3 mm mm2 mm4 mm4
1 657.89 3 1973.66 11.37 129.34 85094.47 1973.66
2 450 31 13950 16.63 276.46 124405.83 93750
TOTAL 1107.89 15923.66 209500.3 95723.66

Therefore,

C = 14.37 mm

I = 305223.97 mm4 = 0.7333 in4

Z (I/C) = 21235.94 mm3 = 1.2959 in3

"*"
b1 = tr1.5 6 R∗ts
b1 = 110 mm take min. L = 1000 mm, so R:
R= 500 mm
ROARK'S FORMULA

BOTTOM PLATE DESIGN 1500

ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS


500 x 2
Tank Height, H 39.4 in 1000 mm
Tank Width, W 39.37 in 1000 mm 1000
A
Tank Length, L 59.06 in 1500 mm

Design Pressure = FULL WATER + 0.01 BARG


500 x 3
Design Temp. = 65 o
C
Material = SA 516M GR 485

As per Table 26 Case No.1a Chapter 10 of Roark's


Assume rectangular plate, all edges simply supported, with uniform loads over entire plate
S
For Section , Each Section (Largest area)
g= 9.81 m/s2 a
ρwater = 1000 kg/m 3
S b S
a= 19.69 in 500 mm
b = 19.69 in 500 mm
a/b = 1.0000 S
β = 0.2874 Loading q= ρwater gh + 0.01 BARG
α = 0.0444 = 9810 + 750 N/m2
γ = 0.4200 = 1.4225 + 0.1088 psi
Ε = 2.80E+07 psi = 1.5312 psi
t = 0.1969 in 5.0 mm
c.a = 0.1181 in 3 `
t (corr) = 0.3150 in 8.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -1.21
= 1.21 mm < t/2 then O.K

Maximum Bending stress, σ = (βqb2)/ t2

= 4401 psi < σallowable 25081 psi. then OK

Material SA 516M GR 485


Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.116

At center of long side,


Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 12.66 lb/in
STIFFENER CALCULATION (at Bottom Plate)
For Short Beam
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

L= 500 mm = 19.69 in
30.14 lb/in ґ= 500 mm = 19.7 in
Load q = 1.5312 psi
unit load W = q x ґ psi
= 30.14 lb/in

FB 50 x 9
X
I = 0.733 in4
19.69 in
Wa Wb

Maximum bending moment,


At x = L/2 = 9.84 in
Mmax = WL2/8
= 1460 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.088 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 1127 psi < σallowable 16500 psi. then OK

Maximum Deflection at Center of Beam


At x = L/2 = 9.84 in

δmax = (5WL4)
384EI

= 0.0028 < L/360 = 0.0547 in. then O.K

Therefore the size used is adequate.


ROARK'S FORMULA

ROOF CALCULATION

ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS

Assume rectangular plate, all edges simply supported, with uniform loads over entire plate
S

a Live load, LL = 0.2846 psi


Roof weight = 206.353 lb
S b S Structure weight = 470 lb
Concentrated weight = 661 lb
Total dead load,TDL = 0.2910 psi
S
Total conc. load, CL = 0.2845 psi
1280
1500
Tank Width, W 39.37 in 1000 mm
Tank Length, L 59.06 in 1500 mm
g= 9.81 m/s2 500 x 2
ρwater = 1000 kg/m3 1000
a= 19.69 in 500.0 mm
b = 19.69 in 500.0 mm
a/b = 1.0000 A
β= 0.29
500 x 3
α = 0.0444 Loading q = LL + CL + TDL
γ = 0.4200 = 0.860 psi
Ε = 2.80E+07 psi
t= 0.12 in 3.0 mm
c.a = 0.12 in 3 mm
t (corr) = 0.24 in 6.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3 All. Deflection =1500/300= 5.00 (max) mm
= -3.16 mm
= 3.16 mm < All. Deflection. O.K = 5.00

Maximum Bending stress, σ = (βqb2)/ t2

= 6866 psi < σallowable 25081 psi then OK

Material SA 516M GR 485


Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.181

At center of long side,


Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 7.11 lb/in
STIFFENER CALCULATION(at Roof Plate)

Short Beam

Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

L= 500 mm = 19.69 in
16.93 lb/in ґ= 500 mm = 19.7 in
Load q = 0.860 psi
unit load W = qxґ psi
= 16.93 lb/in

FB 50 x 9
X
I = 0.7333 in4
19.69 in
Wa Wb

Maximum moment,
At x = L/2 = 9.84 in
Mmax = WL2/8
= 2 lb-in

M/I = σ/y

(I/y)required = M/σ
= 9.487E-05 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 1.208 psi < σallowable 16500 psi. then O.K

Maximum deflection at center of beam


At x = L/2 = 9.84 in

δmax = (5WL4)
384EI

= 0.002 < L/360 = 0.0547 in. then O.K

Therefore the size used is adequate.


ROARK'S FORMULA

BASE WEIR PLATE DESIGN 2500

ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS

A 450
Weir Plate Height, H = 35.43 in 900 mm 900
Weir Plate Width, W = 98.43 in 2500 mm

450
Design Pressure = FULL WATER + 0.01 bar g
Design Temp. = 65 o
C
Material = SA 516M GR 485
625 X 4
As per Table 26 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
For Section , A (Worst Case)
g= 9.81 m/s2 a
ρwater = 1000 kg/m3
S b S
a= 24.61 in 625.0 mm
b= 17.72 in 450.0 mm
a/b = 1.3889 S
β = 0.4487 Loading q= ρwater gH + ρwater gh
Pa
α= 0.0761 = 8829 + 750 N/m2
γ = 0.4767 = 1.2802 + 0.1088 psi
Ε = 2.84E+07 psi = 1.3890 psi
t= 0.1969 in 5.0 mm
c.a = 0.1181 in 3 mm
t (corr) = 0.3150 in 8.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -1.22
= 1.22 mm < t/2 then O.K

Maximum Bending stress, σ = (βqb2)/ t2

= 5048 psi < σallowable 25081 psi. then OK

Material SA 36M
Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.133

At center of long side,


Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 11.73 lb/in
= 1325.45 N/mm
STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

Stiffener No. 1 (typical)


L= 625 mm = 24.61 in
27.13 lb/in ґ= 450 mm = 17.7 in
Load q = 1.5312 psi
unit load W = q x ґ psi
= 27.13 lb/in

FB 50 x 9
X
I = 0.7333 in4
24.61 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 12.30 in
Maximum moment, Mmax = WL2/8
= 2053 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.124 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 1584 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 12.30 in

δmax = (5WL4)
384EI

= 0.006 < L/360 = 0.0684 in. then O.K

Therefore the size used is adequate.


STIFFENER CALCULATION
For Vertical

Stiffener No. 1 (typical)


L= 450 mm = 17.72 in
37.68 lb/in ґ= 625 mm = 24.6 in
Load q = 1.5312 psi
unit load W = qxґ psi
= 37.68 lb/in

FB 50 x 9
X
I = 0.7333 in4
17.72 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 9.71 in
Maximum moment, Mmax = 0.0215WL2
= 254 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.015 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 196 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 9.30 in

δmax = 0.001309WL4
EI

= 0.0002 < L/360 = 0.0492 in. then O.K

Therefore the size used is adequate.


ROARK'S FORMULA

ADJUSTABLE WEIR PLATE DESIGN 2500

ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS 315


A
Weir Plate Height, H = 23.62 in 600 mm 600
Weir Plate Width, W = 98.43 in 2500 mm 285

Design Pressure = FULL WATER + 0.01 bar g 416 418 418 416
Design Temp. = 65 o
C 416 416
Material = SA 516M GR 485

As per Table 26 Case No.1a Chapter 10 of Roark's


Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
For Section , A (Worst Case)
g= 9.81 m/s2 a
ρwater = 1000 kg/m3
S b S
a= 16.46 in 418.0 mm
b= 12.60 in 320.0 mm
a/b = 1.3063 S
β = 0.4170 Loading q= ρwater gH + ρwater gh Pa
α= 0.0698 = 5886 + 750 N/m2
γ = 0.4672 = 0.8535 + 0.1088 psi
Ε = 2.84E+07 psi = 0.9622 psi
t= 0.1185 in 3.0 mm
c.a = 0.1181 in 3 mm
t (corr) = 0.2366 in 6.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -0.91
= 0.91 mm < t/2 then O.K

Maximum Bending stress, σ = (βqb2)/ t2

= 4535 psi < σallowable 25081 psi. then OK

Material SA 36M
Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.119

At center of long side,


Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 5.66 lb/in
= 639.95 N/mm
STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

Stiffener No. 1 (typical)


L= 418 mm = 16.46 in
19.29 lb/in ґ= 320 mm = 12.6 in
Load q = 1.5312 psi
unit load W = q x ґ psi
= 19.29 lb/in

FB 50 x 9
X
I = 0.7333 in4
16.46 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 8.23 in
Maximum moment, Mmax = WL2/8
= 653 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.040 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 504 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 8.23 in

δmax = (5WL4)
384EI

= 0.001 < L/360 = 0.0457 in. then O.K

Therefore the size used is adequate.


STIFFENER CALCULATION
For Vertical

Stiffener No. 1 (typical)


L= 320 mm = 12.60 in
25.20 lb/in ґ= 418 mm = 16.5 in
Load q = 1.5312 psi
unit load W = qxґ psi
= 25.20 lb/in

FB 50 x 9
X
I = 0.7333 in4
12.60 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 6.90 in
Maximum moment, Mmax = 0.0215WL2
= 86 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.005 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

Therefore, σ = 66 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 6.61 in

δmax = 0.001309WL4
EI

= 0.0000 < L/360 = 0.0350 in. then O.K

Therefore the size used is adequate.


WIND LOADING - BS 6399 - PART 2 -1997

Terrain Category = 1

Region = D

Basic Wind Speed Vb = 50.00 m/s

Shielding Factor Ms = 1

Topographic Factor Sa = 1

Direction Factor Sd = 1

Probability Factor Sp = 1

Seasonal Factor Ss = 1

Terrain and Building Factor Sb = 1

Design Wind Speed Vz = 50.00 m/s ( Vb x Sa x Sd x Sp x Ss )

Effective (Design) Wind speed Ve = 50.00 m/s ( Vz x Sb )

Dynamic Pressure qz = 1.5325 kPa ( 0.613 x Ve2 x 10-3 )

Drag Coefficient Cd = 1

H = 1000.000 mm

D = 1000.000 mm

Az = 1000000.000 mm2
1000

H/D = 1.00

1000.000 Kar = 1

Cd' = 1 ( Cd x Kar )

Wind Force Fw = 1532.5 N ( Cd' x qz x Az ) / 103

Height to COA h = 500.000 mm (H/2)

Overturning Moment Mw = 766250 Nmm ( Fw x h )

Moment at the joint of the leg to the tank


hT = 550 mm Mw1 = 998040 Nmm Mw - hT ( Fw - 0.5*qz*D*hT )
WEIGHT SUMMARY

ITEM : T-1060,T-1070,T-1080,T-1090 RECT. TANKS


JOB NO. JN05-320
QTY or
ITEM DESCRIPTION UNIT WT. WEIGHT

SIDE PLATE 2.520 m x 2.000 m x 10 thk 4 1562.5 kg


BASE PLATE 2.520 m x 2.520 m x 12 thk 1 590.6 kg
ROOF PLATE 2.520 m x 2.520 m x 8 thk 1 393.7 kg
PARTITION / WEIR PLATE - - - kg

STIFFENER
SIDE WALL FB 50 x 9 x 44.4 m 1 154.9 kg

ROOF PLATE FB 50 x 9 x ### m 1 52.7 kg

BOTTOM PLATE FB 50 x 9 x ### m 1 52.7 kg

WEIR PLATE 2.500 m x 1.400 m x 8 thk 1 217.0 kg

ANGLE 75 x 75 x 9t x 3.0 m 1 29.9 kg

NOZZLE / OPENINGS 500.0 kg


AND OTHERS

TOTAL WEIGHT 3554 kg

Liquid Weight 12701 kg


Water Weight 12701 kg

EMPTY WEIGHT 3554 kg


OPERATING WEIGHT 16255 kg
FULL WATER WEIGHT 16255 kg
TRANSPORTATION LOADS

TRANSPORTATION ACCELERATIONS

WEIGHTS

ERECTED ……………..……. We = 3554 kg -> 34865 N

OPERATING …………….. Wo = 16255 kg -> 159460 N

FLOODED ………….…… Wf = 16255 kg -> 159460 N

VERTICAL AtV = 13.73 m/s ( 1.4 x g )

LONGITUDINAL AtH = 4.91 m/s ( 0.5 x g )

TRANSVERSE AtT = 4.91 m/s ( 0.5 x g )

TRANSPORTATION FORCES

VERTICAL FtV = 48811.4 N ( We x AtV )

HORIZONTAL FtH = 17432.6 N ( We x AtH )

TRANSVERSE FtT = 17432.6 N ( We x AtT )


LOADS AT BASE

WEIGHTS

Erected We = 3554 kg ------> 34865 N


Operating Wo = 16255 kg ------> 159460 N
Flooded Wf = 16255 kg ------> 159460 N

EXTERNAL LOADS

Wind Force Fw = 1533 N


Earthquake Force Feq = 0 N
Blasting Force Fb = 0 N
Client Specified Dynamic Force FD = 51831 N [( 0.5 x We )2 + ( 1.4 x We )2 ]0.5
( during tow-out and installation )

Wind Moment Mw = 766250 Nmm


Earthquake Moment Meq = 0 Nmm
Blasting Moment Mb = 0 Nmm
Client Specified Moment Mc = 68676 Nmm ( FD x COGerected ) COGerected = 1325 mm
( during tow-out and installation ) (from base)

Maximun Shear Force F = 51831 N >>> P = F/n = 12957.7 N


Maximun O/T Moment M = 766250 Nmm n= 4
where, n = no of leg.

HOLD DOWN BOLTS

Bolt Material…………….……………….………….
= SA 193M GR B7

Bolt Yield Stress………………….……………


Sy = 207 MPa

Bolt UTS…….…..……………….……………
Su = 507 MPa

Allowable Tensile……………….…..…...……
Ft = 124.2 MPa

Allowable Shear……………………...……
Fs = 69 MPa

Bolt Size……………………………………...……………
= M20

Bolt Number…………………………..…...…………
N = 4

AT =
Tensile Area………….……………..….…… 245 mm2

AS
Shear Area……………………………..… = 225 mm2

Bolt PCD…………………………………..
PCD = 2258 mm

AXIAL STRESS IN BOLT SHEAR STRESS IN BOLT

Load / Bolt, P= 4Mw - We Shear / Bolt, S = F


PCD.N N N x As

Load / Bolt = -8377 N fs = 57.59 MPa OK

** Since the value is -ve, therefore no axial stress Fs = 69 MPa

since fs < Fs the shear stress is OK


LEG DESIGN

LEG DATA

Material……………...………………..= SA 36M
Yield Stress, Sy………….…………..= 248.2 N/mm2
Allowable Axial Stress, fall.…...……= 148.9 N/mm2 ( 0.6 x Sy )
Allowable Bending Stress, fball.......= 165.5 N/mm2 ( 2/3 x Sy )

LEG GEOMETRY :- ANGLE 90 x 90 x 8t


A= 1390 mm2
Ixx = 1040000 mm4
d d= 50 mm
e= 25 mm
L= 450 mm
X X r= 11 mm

AXIAL STRESS

Axial Stress, fa = F/A = 28.68 N/mm2

BENDING STRESS

Bending Stress, fb = PxLxe= 16.58 N/mm2


Ixx

COMBINED STRESS

Combined Stress, f = (fa/fall + fb/fball) = 0.29

Since Combined Stress is < 1.00 The Leg Design is OK!


LEG BASEPLATE DESIGN

Refer Dennis R Moss Procedure 3-10

tb = 3xQxF
4 x A x Fb

Q = Maximum Load / Support = 16255 N


F = Baseplate Width = 150 mm
A = Baseplate Length = 150 mm
Fb = Allowable Bending Stress = 163.68 MPa ( 0.66 Fy )

tb = 8.6 mm

Use Tb = 16 mm OK

BASE PLATE WELD CHECKING


Maximum stress due to Q & F = max(Q, F)/Aw = 10.80 N/mm2
< 86.9 N/mm2 OK

Weld leg size, g = 8.0 mm


Length of weld, l = 2*( 2*F + 2*A ) = 1200 mm
Area of weld, Aw = 0.5*g*l = 4800 mm2
Joint efficiency for fillet weld, E = 0.6 -
Welding stress for steel, fw = 144.8 N/mm2
Allowable stress for weld, fw = E*fw = 86.9 N/mm2
Maximum vertical force, Q = 16254.9 N
Maximum horizontal force, F = 51831.0 N
LIFTING LUG DESIGN CALCULATION
Fy

U
tL
rL d
5
A A
J
5 k
tM
M

b hc
Wp

a tp

Lp 10
5
Pa
Weight of tank, We = 3,554 kg
= 34,865 N
Number of lifting lug, N = 4

1.1 LIFTING LUG


Distance, hc = 85 mm
Distance k = 106 mm
Distance J = 48 mm
Distance M = 50 mm
Lug radius, rL = 50 mm
Diameter of hole, d = 40 mm
Lug thickness, tL = 15 mm
Plate thickness, tM = 9 mm
Length a = 100 mm
Length b = 60 mm
Pad length, Lp = 150 mm
Pad width, Wp = 100 mm
Pad thickness, tp = 6 mm
Angle, U (max) = 15 °

Shackle S.W.L : 4.75 tons


Type of shackle : Chain Shackles
Pin size, Dp = 22.225 mm

2.0 LIFTING LUG MATERIAL & MECHANICAL PROPERTIES


Material used = SA 240M GR 316 L
Specified yield stress, Sy = 248.22 N/mm²
Impact load factor, p = 3.00

3.0 ALLOWABLE STRESSES


Allowable tensile stress, St.all ( = 0.6 Sy ) = 148.93 N/mm²
Allowable bearing stress, Sbr.all ( = 0.9 Sy ) = 223.40 N/mm²
Allowable bending stress, Sbn.all ( = 0.66 Sy ) = 163.83 N/mm²
Allowable shear stress,
( Cd'Ss.all
x qz x( Az
= 0.4 Sy
) x 10 3
) = 99.29 N/mm²
4.0 LIFTING LUG DESIGN - VERTICAL LIFTING
4.1 DESIGN LOAD
Design load , Wt ( = p.We ) = 104596 N
Design load per lug, W ( = Wt / N ) = 26149 N
Vertical component force, Fy = 26149 N

4.2 STRESS CHECK AT PIN HOLE


(a) Tensile Stress
Vertical component force, Fy = 26149 N
Cross sectional area of lug eye, Ae ( = 2*[ rL - d/2 ] x tL ) = 900 mm²
Tensile stress, St ( = Fy / Ae ) = 29.05 N/mm²
Since St < St.all, therefore the lifting lug size is satisfactory.

(b) Bearing Stress


Vertical component force, Fy = 26149 N
Cross sectional area of lug eye, Ae ( = Dp x tL ) = 333 mm²
Bearing stress, Sbr ( = Fy / Ae ) = 78.44 N/mm²
Since Sbr < Sbr.all,therefore the lifting lug size is satisfactory.

(c) Shear Stress


Vertical component force, Fy = 26149 N
Cross sectional area of lug eye, Ae ( = 2.(rL-d/2).tL ) = 900 mm²
Shear stress, Ss ( = Fy / Ae ) = 29.05 N/mm²
Since Ss < Ss.all,therefore the lifting lug size is satisfactory.

5.0 STRESS CHECK AT SECTION A-A


(a) Bending Stress
Bending stress due to Pa ( = Fy x tan U ) = 7007 N
Bending moment, Mb ( = Pa x J ) = 336316 Nmm
Section modulus, Z ( = 2rL*tL2/6 = 3750 mm3
Bending stress, Sb ( = Mb/Z ) = 89.68 N/mm²
Since Sb < Sb.all, therefore the lifting lug size is satisfactory.

(b) Tensile Stress due to Fy


Cross section area, Ae (=2rL x tL) = 1500 mm²
Tensile Stress, St (=Fy/Ae) = 17.43 N/mm²
Since St < St.all, therefore the lifting lug size is satisfactory.

Combine Stress Ratio, CS (= St/St.all + Sb/Sbn.all) = 0.66


Since CS <= 1.0, therefore lifting lug size is satisfactory.

6.0 DESIGN OF WELD SIZE AT LUG TO PAD JOINT


6.1 GENERAL
Weld leg , w1 = 10 mm
Weld throat thickness, tr1 = 7.1 mm
Weld leg , w1 = 10 mm
Weld throat thickness, tr2 = 7.1 mm
Fillet weld joint efficiency, E = 0.6
Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm²

6.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES


Area of weld, Aw1 ( = tr1 ( a + 2b ) = 1555 mm²
Area of weld, Aw2 ( = tr2 ( (2a-tM) + (2M+tM ))) = 2121 mm²
Total area of weld, Aw ( = Aw1 + Aw2 ) = 3676 mm²

6.3 STRESS DUE TO FORCE Fy


Component force, Fy = 26149 N
Shear stress, Ssx ( = Fy / Aw ) = 7.11 N/mm²
Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm²
Since Ssx < Sa, therefore the selected weld size issatisfactory .

7.0 DESIGN OF WELD SIZE AT PAD TO TANK JOINT


7.1 GENERAL
Weld leg , w = 6 mm
Weld throat thickness, tr = 4.2 mm
Fillet weld joint efficiency, E = 0.6
Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm²

7.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES


Area of weld, Aw ( = 2 tr ( Wp + Lp ) ) = 2121 mm²

7.3 STRESS DUE TO FORCE Fy


Component force, Fy = 26149 N
Shear stress, Ssx ( = Fy / Aw ) = 12.33 N/mm²
Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm²
Since Ssx < Sa, therefore the selected weld size issatisfactory .
INTERPOLATION TABLE

RANGE
a/b 1.20 1.3333 1.40
β 0.3762 unknown 0.4530
α 0.0616 unknown 0.0770
γ 0.4550 unknown 0.4780

β = 0.4274
α = 0.0719
γ = 0.4703