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# CONTENT PAGE

1 DESIGN DATA 1

3 WALL DESIGN 2

4 STIFFENER PROPERTIES 20

## 5 NOZZLES & OPENING 21

7 WEIGHT SUMMARY 38

11 LEG DESIGN 42

## 13 LIFTING LUG DESIGN CALCULATION 44

APPENDIX

ROARK'S FORMULA 47

## PRESSURE VESSEL HANDBOOK 48

SHACKLE 49
( Cd' x qz x Az ) x 103
DESIGN DATA

DESCRIPTION :
TAG NO. : T-6500
MANUFAC'S. SERIAL NO : PV-725
DIMENSION ( mm ) : 2520 mm (W) x 2520 mm (L) x 2020 mm (H)
DESIGN CODE : ASME SECT. VIII. DIV. I, (2004 EDITION) + ROARK'S FORMULA
CODE STAMPED : NO
THIRD PARTY : NO

## DESIGN PRESSURE bar g FULL WATER + 0.05 / - 0.02 BARG

DESIGN TEMPERATURE, C
o
60

IMPACT TEST - NO

ROARK'S FORMULA

## ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS

500
Tank Height, H = 39.37 in 1000 mm 1000 A
Tank Width, W = 39.37 in 1000 mm
Tank Length, L = 59.06 in 1500 mm
500
Design Pressure = FULL WATER + 0.01 bar g B
Design Temp. = 65 o
C
Material = SA 516M GR 485
500 x 3
As per Table 26 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
For Section , A (Worst Case)
g = 9.81 m/s2 a
ρwater = 1000 kg/m 3
S b S
a= 19.69 in 500.0 mm
b= 19.69 in 500.0 mm
a/b = 1.0000 S
α= 0.0462 = 9810 + 750 N/m2
γ= 0.4320 = 1.4225 + 0.1088 psi
Ε= 2.84E+07 psi = 1.5312 psi
t= 0.1969 in 5.0 mm
c.a = 0.1181 in 3 mm
t (corr) = 0.3150 in 8.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -1.25
= 1.25 mm < t/2 then O.K

## Material SA 516M GR 485

Yield Stress, σy = 38002 psi
Stress Ratio, σ/σy = 0.121

## At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 13.02 lb/in
= 1471.24 N/mm
ROARK'S FORMULA

## Tank Height, H = 39.37 in 1000 mm 2020

Tank Width, W = 39.37 in 1000 mm A 674
Tank Length, L = 59.06 in 1500 mm

## Design Pressure = FULL WATER + 0.01 bar g B 673

Design Temp. = 65 o
C
Material = SA 516M GR 485
630 X 4
As per Table 26 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
For Section , B (Worst Case)
g = 9.81 m/s2 a
ρwater = 1000 kg/m 3
S b S
a= 24.80 in 630.0 mm
b= 26.50 in 673.0 mm
a/b = 0.9361 S
α= 0.0413 = 9810 + 750 N/m2
γ= 0.4247 = 1.4225 + 0.1088 psi
Ε= 2.84E+07 psi = 1.5312 psi
t= 0.2756 in 7.0 mm
c.a = 0.1181 in 3 mm
t (corr) = 0.3937 in 10.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -1.33
= 1.33 mm < t/2 then O.K

## = 3890 psi < σallowable 25081 psi. then OK

Material SA 36M
Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.102

## At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 17.23 lb/in
= 1946.61 N/mm
STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

## Stiffener No. 1 (typical)

L= 500 mm = 19.69 in
30.14 lb/in ґ= 500 mm = 19.7 in
unit load W = q x ґ psi
= 30.14 lb/in

FB 50 x 9
X
I = 0.7333 in4
19.69 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 9.84 in
Maximum moment, Mmax = WL2/8
= 1460 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.088 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Therefore, σ = 1127 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 9.84 in

δmax = (5WL4)
384EI

## Therefore the size used is adequate.

STIFFENER CALCULATION
For Vertical

## Stiffener No. 1 (typical)

L= 500 mm = 19.69 in
30.14 lb/in ґ= 500 mm = 19.7 in
unit load W = qxґ psi
= 30.14 lb/in

FB 50 x 9
X
I = 0.7333 in4
19.69 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 10.79 in
Maximum moment, Mmax = 0.0215WL2
= 251 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.015 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Therefore, σ = 194 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 10.33 in

δmax = 0.001309WL4
EI

## Therefore the size used is adequate.

STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

## Stiffener No. 1 (typical)

L= 630 mm = 24.80 in
40.57 lb/in ґ= 673 mm = 26.5 in
unit load W = q x ґ psi
= 40.57 lb/in

FB 50 x 9
X
I = 0.7333 in4
24.80 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 12.40 in
Maximum moment, Mmax = WL2/8
= 3120 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.189 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Therefore, σ = 2408 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 12.40 in

δmax = (5WL4)
384EI

## Therefore the size used is adequate.

STIFFENER CALCULATION
For Vertical

## Stiffener No. 1 (typical)

L= 673 mm = 26.50 in
37.98 lb/in ґ= 630 mm = 24.8 in
unit load W = qxґ psi
= 37.98 lb/in

FB 50 x 9
X
I = 0.7333 in4
26.50 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 14.52 in
Maximum moment, Mmax = 0.0215WL2
= 573 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.035 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Therefore, σ = 442 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 13.91 in

δmax = 0.001309WL4
EI

## Therefore the size used is adequate.

STIFFENER PROPERTIES

Size FB 50 x 9
Material, SS 316L
Yield Stress, σy 25000 psi
Allowable Stress, σallowable 16500 psi

Stiffener b2 Where :

h2 d1 = 6 mm
d2 = 50 mm
2 d2
b1 = 110 mm *
b2 = 9 mm
y2 h1
C C
1 d1
y1
b1

Plate

## PART area (a) y axy h h2 a x h2 bd3/12

mm2 mm mm3 mm mm2 mm4 mm4
1 657.89 3 1973.66 11.37 129.34 85094.47 1973.66
2 450 31 13950 16.63 276.46 124405.83 93750
TOTAL 1107.89 15923.66 209500.3 95723.66

Therefore,

C = 14.37 mm

## Z (I/C) = 21235.94 mm3 = 1.2959 in3

"*"
b1 = tr1.5 6 R∗ts
b1 = 110 mm take min. L = 1000 mm, so R:
R= 500 mm
ROARK'S FORMULA

## ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS

500 x 2
Tank Height, H 39.4 in 1000 mm
Tank Width, W 39.37 in 1000 mm 1000
A
Tank Length, L 59.06 in 1500 mm

## Design Pressure = FULL WATER + 0.01 BARG

500 x 3
Design Temp. = 65 o
C
Material = SA 516M GR 485

## As per Table 26 Case No.1a Chapter 10 of Roark's

Assume rectangular plate, all edges simply supported, with uniform loads over entire plate
S
For Section , Each Section (Largest area)
g= 9.81 m/s2 a
ρwater = 1000 kg/m 3
S b S
a= 19.69 in 500 mm
b = 19.69 in 500 mm
a/b = 1.0000 S
α = 0.0444 = 9810 + 750 N/m2
γ = 0.4200 = 1.4225 + 0.1088 psi
Ε = 2.80E+07 psi = 1.5312 psi
t = 0.1969 in 5.0 mm
c.a = 0.1181 in 3 `
t (corr) = 0.3150 in 8.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -1.21
= 1.21 mm < t/2 then O.K

## Material SA 516M GR 485

Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.116

## At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 12.66 lb/in
STIFFENER CALCULATION (at Bottom Plate)
For Short Beam
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

L= 500 mm = 19.69 in
30.14 lb/in ґ= 500 mm = 19.7 in
unit load W = q x ґ psi
= 30.14 lb/in

FB 50 x 9
X
I = 0.733 in4
19.69 in
Wa Wb

## Maximum bending moment,

At x = L/2 = 9.84 in
Mmax = WL2/8
= 1460 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.088 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Maximum Deflection at Center of Beam

At x = L/2 = 9.84 in

δmax = (5WL4)
384EI

ROARK'S FORMULA

ROOF CALCULATION

## ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS

Assume rectangular plate, all edges simply supported, with uniform loads over entire plate
S

## a Live load, LL = 0.2846 psi

Roof weight = 206.353 lb
S b S Structure weight = 470 lb
Concentrated weight = 661 lb
S
Total conc. load, CL = 0.2845 psi
1280
1500
Tank Width, W 39.37 in 1000 mm
Tank Length, L 59.06 in 1500 mm
g= 9.81 m/s2 500 x 2
ρwater = 1000 kg/m3 1000
a= 19.69 in 500.0 mm
b = 19.69 in 500.0 mm
a/b = 1.0000 A
β= 0.29
500 x 3
γ = 0.4200 = 0.860 psi
Ε = 2.80E+07 psi
t= 0.12 in 3.0 mm
c.a = 0.12 in 3 mm
t (corr) = 0.24 in 6.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3 All. Deflection =1500/300= 5.00 (max) mm
= -3.16 mm
= 3.16 mm < All. Deflection. O.K = 5.00

## Material SA 516M GR 485

Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.181

## At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 7.11 lb/in
STIFFENER CALCULATION(at Roof Plate)

Short Beam

Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

L= 500 mm = 19.69 in
16.93 lb/in ґ= 500 mm = 19.7 in
unit load W = qxґ psi
= 16.93 lb/in

FB 50 x 9
X
I = 0.7333 in4
19.69 in
Wa Wb

Maximum moment,
At x = L/2 = 9.84 in
Mmax = WL2/8
= 2 lb-in

M/I = σ/y

(I/y)required = M/σ
= 9.487E-05 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Maximum deflection at center of beam

At x = L/2 = 9.84 in

δmax = (5WL4)
384EI

ROARK'S FORMULA

## ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS

A 450
Weir Plate Height, H = 35.43 in 900 mm 900
Weir Plate Width, W = 98.43 in 2500 mm

450
Design Pressure = FULL WATER + 0.01 bar g
Design Temp. = 65 o
C
Material = SA 516M GR 485
625 X 4
As per Table 26 Case No.1a Chapter 10 of Roark's
Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
For Section , A (Worst Case)
g= 9.81 m/s2 a
ρwater = 1000 kg/m3
S b S
a= 24.61 in 625.0 mm
b= 17.72 in 450.0 mm
a/b = 1.3889 S
Pa
α= 0.0761 = 8829 + 750 N/m2
γ = 0.4767 = 1.2802 + 0.1088 psi
Ε = 2.84E+07 psi = 1.3890 psi
t= 0.1969 in 5.0 mm
c.a = 0.1181 in 3 mm
t (corr) = 0.3150 in 8.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -1.22
= 1.22 mm < t/2 then O.K

## = 5048 psi < σallowable 25081 psi. then OK

Material SA 36M
Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.133

## At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 11.73 lb/in
= 1325.45 N/mm
STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

## Stiffener No. 1 (typical)

L= 625 mm = 24.61 in
27.13 lb/in ґ= 450 mm = 17.7 in
unit load W = q x ґ psi
= 27.13 lb/in

FB 50 x 9
X
I = 0.7333 in4
24.61 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 12.30 in
Maximum moment, Mmax = WL2/8
= 2053 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.124 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Therefore, σ = 1584 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 12.30 in

δmax = (5WL4)
384EI

## Therefore the size used is adequate.

STIFFENER CALCULATION
For Vertical

## Stiffener No. 1 (typical)

L= 450 mm = 17.72 in
37.68 lb/in ґ= 625 mm = 24.6 in
unit load W = qxґ psi
= 37.68 lb/in

FB 50 x 9
X
I = 0.7333 in4
17.72 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 9.71 in
Maximum moment, Mmax = 0.0215WL2
= 254 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.015 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Therefore, σ = 196 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 9.30 in

δmax = 0.001309WL4
EI

ROARK'S FORMULA

## ITEM NAME : T-1060,T-1070,T-1080,T-1090 RECT. TANKS 315

A
Weir Plate Height, H = 23.62 in 600 mm 600
Weir Plate Width, W = 98.43 in 2500 mm 285

Design Pressure = FULL WATER + 0.01 bar g 416 418 418 416
Design Temp. = 65 o
C 416 416
Material = SA 516M GR 485

## As per Table 26 Case No.1a Chapter 10 of Roark's

Rectangular plate, all edges simply supported, with uniform loads over entire plate.
S
For Section , A (Worst Case)
g= 9.81 m/s2 a
ρwater = 1000 kg/m3
S b S
a= 16.46 in 418.0 mm
b= 12.60 in 320.0 mm
a/b = 1.3063 S
α= 0.0698 = 5886 + 750 N/m2
γ = 0.4672 = 0.8535 + 0.1088 psi
Ε = 2.84E+07 psi = 0.9622 psi
t= 0.1185 in 3.0 mm
c.a = 0.1181 in 3 mm
t (corr) = 0.2366 in 6.0 mm

At Center,
Maximum Deflection, = -(αqb4)/Et3
= -0.91
= 0.91 mm < t/2 then O.K

## = 4535 psi < σallowable 25081 psi. then OK

Material SA 36M
Yield Stress, σy = 38001.5 psi
Stress Ratio, σ/σy = 0.119

## At center of long side,

Maximum reaction force per unit length normal to the plate surface,

R = γ qb
= 5.66 lb/in
= 639.95 N/mm
STIFFENER CALCULATION
For Horizontal
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam.

## Stiffener No. 1 (typical)

L= 418 mm = 16.46 in
19.29 lb/in ґ= 320 mm = 12.6 in
unit load W = q x ґ psi
= 19.29 lb/in

FB 50 x 9
X
I = 0.7333 in4
16.46 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)
At x = L/2 = 8.23 in
Maximum moment, Mmax = WL2/8
= 653 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.040 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Therefore, σ = 504 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2e of Roark's (Uniform load on entire span)

At x =L/2= 8.23 in

δmax = (5WL4)
384EI

## Therefore the size used is adequate.

STIFFENER CALCULATION
For Vertical

## Stiffener No. 1 (typical)

L= 320 mm = 12.60 in
25.20 lb/in ґ= 418 mm = 16.5 in
unit load W = qxґ psi
= 25.20 lb/in

FB 50 x 9
X
I = 0.7333 in4
12.60 in
Wa Wb

Bending Moment
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)
At x = 0.548L = 6.90 in
Maximum moment, Mmax = 0.0215WL2
= 86 lb-in

M/I = σ/y

(I/y)required = M/σ
= 0.005 in3
Use FB 50 x 9
I/y = 1.296 in3 > (I/y)required then O.K

## Therefore, σ = 66 psi < σallowable 16500 psi. then O.K

Deflection
As per Table 8.1 Case 2d of Roark's (Uniformly increasing load)

At x = 0.525L = 6.61 in

δmax = 0.001309WL4
EI

## Therefore the size used is adequate.

Terrain Category = 1

Region = D

## Basic Wind Speed Vb = 50.00 m/s

Shielding Factor Ms = 1

Topographic Factor Sa = 1

Direction Factor Sd = 1

Probability Factor Sp = 1

Seasonal Factor Ss = 1

## Dynamic Pressure qz = 1.5325 kPa ( 0.613 x Ve2 x 10-3 )

Drag Coefficient Cd = 1

H = 1000.000 mm

D = 1000.000 mm

Az = 1000000.000 mm2
1000

H/D = 1.00

1000.000 Kar = 1

Cd' = 1 ( Cd x Kar )

## Moment at the joint of the leg to the tank

hT = 550 mm Mw1 = 998040 Nmm Mw - hT ( Fw - 0.5*qz*D*hT )
WEIGHT SUMMARY

## ITEM : T-1060,T-1070,T-1080,T-1090 RECT. TANKS

JOB NO. JN05-320
QTY or
ITEM DESCRIPTION UNIT WT. WEIGHT

## SIDE PLATE 2.520 m x 2.000 m x 10 thk 4 1562.5 kg

BASE PLATE 2.520 m x 2.520 m x 12 thk 1 590.6 kg
ROOF PLATE 2.520 m x 2.520 m x 8 thk 1 393.7 kg
PARTITION / WEIR PLATE - - - kg

STIFFENER
SIDE WALL FB 50 x 9 x 44.4 m 1 154.9 kg

AND OTHERS

## Liquid Weight 12701 kg

Water Weight 12701 kg

## EMPTY WEIGHT 3554 kg

OPERATING WEIGHT 16255 kg
FULL WATER WEIGHT 16255 kg

TRANSPORTATION ACCELERATIONS

WEIGHTS

## TRANSVERSE AtT = 4.91 m/s ( 0.5 x g )

TRANSPORTATION FORCES

WEIGHTS

## Erected We = 3554 kg ------> 34865 N

Operating Wo = 16255 kg ------> 159460 N
Flooded Wf = 16255 kg ------> 159460 N

## Wind Force Fw = 1533 N

Earthquake Force Feq = 0 N
Blasting Force Fb = 0 N
Client Specified Dynamic Force FD = 51831 N [( 0.5 x We )2 + ( 1.4 x We )2 ]0.5
( during tow-out and installation )

## Wind Moment Mw = 766250 Nmm

Earthquake Moment Meq = 0 Nmm
Blasting Moment Mb = 0 Nmm
Client Specified Moment Mc = 68676 Nmm ( FD x COGerected ) COGerected = 1325 mm
( during tow-out and installation ) (from base)

## Maximun Shear Force F = 51831 N >>> P = F/n = 12957.7 N

Maximun O/T Moment M = 766250 Nmm n= 4
where, n = no of leg.

## HOLD DOWN BOLTS

Bolt Material…………….……………….………….
= SA 193M GR B7

## Bolt Yield Stress………………….……………

Sy = 207 MPa

Bolt UTS…….…..……………….……………
Su = 507 MPa

Allowable Tensile……………….…..…...……
Ft = 124.2 MPa

Allowable Shear……………………...……
Fs = 69 MPa

Bolt Size……………………………………...……………
= M20

Bolt Number…………………………..…...…………
N = 4

AT =
Tensile Area………….……………..….…… 245 mm2

AS
Shear Area……………………………..… = 225 mm2

Bolt PCD…………………………………..
PCD = 2258 mm

PCD.N N N x As

## since fs < Fs the shear stress is OK

LEG DESIGN

LEG DATA

Material……………...………………..= SA 36M
Yield Stress, Sy………….…………..= 248.2 N/mm2
Allowable Axial Stress, fall.…...……= 148.9 N/mm2 ( 0.6 x Sy )
Allowable Bending Stress, fball.......= 165.5 N/mm2 ( 2/3 x Sy )

## LEG GEOMETRY :- ANGLE 90 x 90 x 8t

A= 1390 mm2
Ixx = 1040000 mm4
d d= 50 mm
e= 25 mm
L= 450 mm
X X r= 11 mm

AXIAL STRESS

BENDING STRESS

Ixx

COMBINED STRESS

## Since Combined Stress is < 1.00 The Leg Design is OK!

LEG BASEPLATE DESIGN

tb = 3xQxF
4 x A x Fb

## Q = Maximum Load / Support = 16255 N

F = Baseplate Width = 150 mm
A = Baseplate Length = 150 mm
Fb = Allowable Bending Stress = 163.68 MPa ( 0.66 Fy )

tb = 8.6 mm

Use Tb = 16 mm OK

## BASE PLATE WELD CHECKING

Maximum stress due to Q & F = max(Q, F)/Aw = 10.80 N/mm2
< 86.9 N/mm2 OK

## Weld leg size, g = 8.0 mm

Length of weld, l = 2*( 2*F + 2*A ) = 1200 mm
Area of weld, Aw = 0.5*g*l = 4800 mm2
Joint efficiency for fillet weld, E = 0.6 -
Welding stress for steel, fw = 144.8 N/mm2
Allowable stress for weld, fw = E*fw = 86.9 N/mm2
Maximum vertical force, Q = 16254.9 N
Maximum horizontal force, F = 51831.0 N
LIFTING LUG DESIGN CALCULATION
Fy

U
tL
rL d
5
A A
J
5 k
tM
M

b hc
Wp

a tp

Lp 10
5
Pa
Weight of tank, We = 3,554 kg
= 34,865 N
Number of lifting lug, N = 4

## 1.1 LIFTING LUG

Distance, hc = 85 mm
Distance k = 106 mm
Distance J = 48 mm
Distance M = 50 mm
Lug radius, rL = 50 mm
Diameter of hole, d = 40 mm
Lug thickness, tL = 15 mm
Plate thickness, tM = 9 mm
Length a = 100 mm
Length b = 60 mm
Pad length, Lp = 150 mm
Pad width, Wp = 100 mm
Pad thickness, tp = 6 mm
Angle, U (max) = 15 °

## Shackle S.W.L : 4.75 tons

Type of shackle : Chain Shackles
Pin size, Dp = 22.225 mm

## 2.0 LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used = SA 240M GR 316 L
Specified yield stress, Sy = 248.22 N/mm²
Impact load factor, p = 3.00

## 3.0 ALLOWABLE STRESSES

Allowable tensile stress, St.all ( = 0.6 Sy ) = 148.93 N/mm²
Allowable bearing stress, Sbr.all ( = 0.9 Sy ) = 223.40 N/mm²
Allowable bending stress, Sbn.all ( = 0.66 Sy ) = 163.83 N/mm²
Allowable shear stress,
( Cd'Ss.all
x qz x( Az
= 0.4 Sy
) x 10 3
) = 99.29 N/mm²
4.0 LIFTING LUG DESIGN - VERTICAL LIFTING
Design load , Wt ( = p.We ) = 104596 N
Design load per lug, W ( = Wt / N ) = 26149 N
Vertical component force, Fy = 26149 N

## 4.2 STRESS CHECK AT PIN HOLE

(a) Tensile Stress
Vertical component force, Fy = 26149 N
Cross sectional area of lug eye, Ae ( = 2*[ rL - d/2 ] x tL ) = 900 mm²
Tensile stress, St ( = Fy / Ae ) = 29.05 N/mm²
Since St < St.all, therefore the lifting lug size is satisfactory.

## (b) Bearing Stress

Vertical component force, Fy = 26149 N
Cross sectional area of lug eye, Ae ( = Dp x tL ) = 333 mm²
Bearing stress, Sbr ( = Fy / Ae ) = 78.44 N/mm²
Since Sbr < Sbr.all,therefore the lifting lug size is satisfactory.

## (c) Shear Stress

Vertical component force, Fy = 26149 N
Cross sectional area of lug eye, Ae ( = 2.(rL-d/2).tL ) = 900 mm²
Shear stress, Ss ( = Fy / Ae ) = 29.05 N/mm²
Since Ss < Ss.all,therefore the lifting lug size is satisfactory.

## 5.0 STRESS CHECK AT SECTION A-A

(a) Bending Stress
Bending stress due to Pa ( = Fy x tan U ) = 7007 N
Bending moment, Mb ( = Pa x J ) = 336316 Nmm
Section modulus, Z ( = 2rL*tL2/6 = 3750 mm3
Bending stress, Sb ( = Mb/Z ) = 89.68 N/mm²
Since Sb < Sb.all, therefore the lifting lug size is satisfactory.

## (b) Tensile Stress due to Fy

Cross section area, Ae (=2rL x tL) = 1500 mm²
Tensile Stress, St (=Fy/Ae) = 17.43 N/mm²
Since St < St.all, therefore the lifting lug size is satisfactory.

## Combine Stress Ratio, CS (= St/St.all + Sb/Sbn.all) = 0.66

Since CS <= 1.0, therefore lifting lug size is satisfactory.

## 6.0 DESIGN OF WELD SIZE AT LUG TO PAD JOINT

6.1 GENERAL
Weld leg , w1 = 10 mm
Weld throat thickness, tr1 = 7.1 mm
Weld leg , w1 = 10 mm
Weld throat thickness, tr2 = 7.1 mm
Fillet weld joint efficiency, E = 0.6
Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm²

## 6.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw1 ( = tr1 ( a + 2b ) = 1555 mm²
Area of weld, Aw2 ( = tr2 ( (2a-tM) + (2M+tM ))) = 2121 mm²
Total area of weld, Aw ( = Aw1 + Aw2 ) = 3676 mm²

## 6.3 STRESS DUE TO FORCE Fy

Component force, Fy = 26149 N
Shear stress, Ssx ( = Fy / Aw ) = 7.11 N/mm²
Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm²
Since Ssx < Sa, therefore the selected weld size issatisfactory .

## 7.0 DESIGN OF WELD SIZE AT PAD TO TANK JOINT

7.1 GENERAL
Weld leg , w = 6 mm
Weld throat thickness, tr = 4.2 mm
Fillet weld joint efficiency, E = 0.6
Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm²

## 7.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = 2 tr ( Wp + Lp ) ) = 2121 mm²

## 7.3 STRESS DUE TO FORCE Fy

Component force, Fy = 26149 N
Shear stress, Ssx ( = Fy / Aw ) = 12.33 N/mm²
Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm²
Since Ssx < Sa, therefore the selected weld size issatisfactory .
INTERPOLATION TABLE

RANGE
a/b 1.20 1.3333 1.40
β 0.3762 unknown 0.4530
α 0.0616 unknown 0.0770
γ 0.4550 unknown 0.4780

β = 0.4274
α = 0.0719
γ = 0.4703