KOHLER GhGNaS twin cylinder engine SERVICE MANUAL Models K482, K532, K582, K662The Models K532 und KS82 are identical to the Modst R402 except for bore and horeepover differences, the infomation pertaining to the Model K292 in thie Hamat also applies to the Model K68® and Kod. CONTENTS description teserintion tage CPCRATING INSTRUCTIONS 11 | encine - cancaa. senvtces bes Pre-StaPt vssssnss. ii |cooting system me Staring raceaire © 12] Grinder sorvies Siooptnd roceaare 1S] Rive‘ ropeet Cleertnce Service Sensoule 00000000 15 | Etmcase Freceser Sysco Howse Shoseing © TE] enin®torte EnercTne uaracarion 21 | Grpressfon Test Oi Level « 2:1 | cnspecron « ’ OH Level 2-1 | ensoecrion » orsassexu tonnes pace Ei] derkare OH Gung IIIS Bi) | ieneetion’ «2 Oy Sitters ooo 22] Bisusserbly procedure 1 Pressure "Git Pape : a Oi 24) notte AEONDITIORTNG .....ccceccsssesssseeeernsesee WOE nw trac aa] cylinder Block es to 21 | Santee tiene ea ecm 5] Flaten t/Rings os fai 03 ae é Piston ~ poo ksseabi ies mig Eoenedsing fod pace ws FUEL SYSTEM ssssssesseeereee en] ales "Ble wechana 08 Gasoline taourators cr] Sindee feds 106 fetgmtic Osher m8 - Fuel fumps roses a3 AE ER fo) evs fects Ml fae : sa | tantte’Taetractians By 12 Governors 52. specie Fi acc 5 J mem ne sts . seers IGNITION SYSTEMS er Gperating Instractions ae seeeerteecren tt epi pelaeeee etree 2 Sperational Test. 7 S31] ete Soren a park Plug» : S agua. Breaker Boge 0 00TTE G1 | __ SE Rasutee a9 Giuswer £2] wopupvearions, aczessoRies ia Magnetos (K662) 5°... 6.3 Clutch, Wet Type Ba Cestelon vining” Gaaéi"~ 53] Quen’ Gear Aacdis iii” Wa ELECTRICAL SYSTENS pa Tool Chsting 9.2000 he Battery... 7-1) soecuruearions eaaz, 4532, n662 a eens a specifications and Tolerances. wal Stet dcee kurta FE) Senile Galuet snd somuences He Flunectesiternetor Syston 13 General Safety Warnings Arsnnine; ACCLOENTAL STARTS - Before seevicing the engine or equiprent, always remove tho spark plug lead te prevent the engine from starting accidentally. Ground the Tend to prevent sparks that could cause Fives AMissinincs EXPLOSIVE FUEL = Gesotine 15 extranely Flamable, and Its vapors can axplode if ignited. Store gasoline only in soproved containers, in uncecupred buildings avy from spark: ar flanos. 00 not add gasoline while the engine #3 hot or running, or start the engine near spitted gaseline. Never use gasoline as a cleaning agent. ALws2H ING: HOT, MOVING PARTS = The engine and exhaust system get extremely hot from operation. Do not operate the ‘equipment with covers, shrouds, or guares removed. Keep hands, feet, clothing, and hair avay from ell moving parts Bo aoe allow the equipment to fun unattended. ALwerins: LETHAL EAMAUST GASES ~ Engine exhaust gases contain polsonous carton wonoxide, Avold inhaling fuses, and never run the engine In ¢ closed building or confined area EENING: DANGEROUS ACEO, EXPLOSEVE GASES = Batteries contain sulphuric acid. Avoid contact with skin, eyes, and ‘Clothing. Gattertes produce explosive hydrogen ges while Seng charged. VenttTate the ares when charging the battery. Heep eigarattary sparks, open flane, and other sources oF igrttion aay fron battory at all tives. Keep betteries and fed out of the reach of ehitéren.Renove 011 Jevetey sen working on battery CAUTION: 09 not tamper with the governor setting to Increase the maxisun engine speed. Overspeed is hazardous ant Will void the warrantyOPERATING INSTRUCTIONS PRE-START INSTRUCTIONS LUBRICATING OIL i 1 wake Sune wuse 07 ee ' { 1s aDOeD. TO DRIVEN : {EQUIPRENT WME REQUIRED 1 \ {SAE 30 ' i {ae wer. sare { \ ance oo wort ' exceed = SAE swan ; femme for ; } sae"5xa0 ' : ' ! \ 1 1 1 1 Use SAE service | class $C, 9D, f i Seer sreit. | ‘AIR CLEANER BATTERY FUEL FUEL_ON cece POLARITY Seed Fie Fue Tan NOTE FRESH, REGLLAR| RADE. O-LEAD OF eaben SAO. 2 NEGATIVE {-} GROUND SYSTEM USED Cw TUR FUEL YALVE 10" Ow postion [couvrerctociese)