YYamal LNG Project Проект Ямал СПГ

Purchase Order 61439G-000-PO-1680-00001-0044 Номер заказа на 61439G-000-PO-1680-00001-0044

Number: поставку:
Requisition 3400-00005
61402S-000-MR-1651-00002 Submission Status Номер заявки: 61402S-000-MR-1651-00002 Статус представленной
Number: (Vendor must select one документации
status) (Поставщик должен выбрать
один статус)
Vendors Name: SIEMENS Information Наименование SIEMENS Информация
поставщика:
Vendor (Prepared TORRE, ROSELLER JR X Review
Поставщик TORRE, ROSELLER JR X Обзор
By)
(подготовил)
Vendor (Checked SAHA MITHUN KUMAR Certified Final
Поставщик (проверил) SAHA MITHUN KUMAR Окончательная
By)
утвержденная
Vendor (Approved FRANSISCUS ALEX As-Built
Поставщик (утвердил) FRANSISCUS ALEX Исполнительная
By)
Vendors Reference Ref. No. Rev.No. Rev Date Cancelled № документа Ссыл. № Ред. № Дата ред. Отмененная
Number: поставщика :

Document Title: Quality Control Plan - HVAC System Название документа:HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

All tags
Equipment / Tag Number(s): 142-SB100-B1 / 042-SB001-B1 Номер оборудования/идент. номер(а): 142-SB100-B1 / 042-SB001-B1

YAMGAZ Project Document Number Номер проектного документа YAMGAZ

Project No. MR VDR Sequential Sheet Language Rev No. Проект Заказ на Код Серийный Лист Язык Ред. №
Code No. No. Code поставку VDR номер №
3300 340000005 L03 13005 00 D 01
3300 340000005 L03 13005 00 D 01
также Код
also covers Technip B1002
B1103 охватывает документa
VDR codes Doc Item(s) коды VDR ТЕКНИП
Purchaser review and comments shall not be assumed to indicate either responsibility or Обзор и комментарии покупателя не должны считаться указаниями на обязанности
liability for accuracy and completeness of this document or to alter any contractual terms and или ответственность касательно точности и полноты настоящего документа либо на
- Please completeизменение
the QCPлюбых контрактных условий.
conditions.
in order to cover all items of the
Yamgaz Review Code Код ревизии Yamgaz
scope of supply.
 
 

 
Emmanuel - Please ensure in test procedure(s) that all tests required in
3300-E-095-MH-SPE-00002-00-D_03D, §12.2 - Spec for HVAC
Ougier
VENDOR DOCUMENT REVIEW major equipments and 3300-E-095-MH-SPE-00003-00-D_04D,
1 REVISE AND RESUBMIT 
2 TO BE ISSUED AS FINAL 
2014.11.18 §7.2 - Spec HVAC for minor equipment are included.
        PROV
VIDED COMMENTS ARE 
        INCORPORATED
14:13:04 - Please add final inspection.
3300-340000005-L03-13005-00-D_01.docx
3 NO COMMENT – FINAL ISSUE
+01'00' - Please add Russian translation on next revision
Page / cтpaницa 1 of 13
 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

REVISION HISTORY

REV DESCRIPTION OF CHANGE NUMBER DATE CODE

OF
PAGES
01 FIRST ISSUE 13 27-JUL-14

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 2 of 13

 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

TABLE OF CONTENT TABLE OF CONTENT

1. Purpose ..................................................................................... 4 1. ЦЕЛЬ ......................................................................................... 4

2. Reference Document................................................................ 4 2. СПРАВКА ДОКУМЕНТ.............................................................. 4
3. Terms and definitions .............................................................. 6 3. СРОК ДЕЙСТВИЯ И ОПРЕДЕЛЕНИЕ ..................................... 6
4. Scope Of Works........................................................................ 8 4. Масштаб работ......................................................................... 8
5. Definition of Contractors Involvement .................................... 9 5. ОПРЕДЕЛЕНИЕ УЧАСТИЯ ПОДРЯДЧИКА ............................ 9
6. Inspection Test Plan............................................................... 10 6. ПРОВЕДЕНИЯ ПРОВЕРОК И ИСПЫТАНИЙ ........................ 10

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 3 of 13

 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

1. Purpose 1. ЦЕЛЬ

The purpose of the Quality Control Plan is to realize quality woks Russian par
by having systematic records and test plan under Inspection
Test Plan (ITP) for all substations.

2. Reference Document 2. СПРАВКА ДОКУМЕНТ

1 175700-000000-ME-PH-00004
HVAC Design Philosophy Rev. 3.
2 3300-E-095-MH-PHI-00001-00-E,
HVAC Outline Control Philosophy Rev. 01R
3 3300-E-095-MH-PHI-00001-00-E
Equipment Noise and Vibration Requirements Rev.
01R
4 175700-100000-ME-SP-00001
Packaged Equipment Specification Rev. 1
5 3300-E-095-MH-SPE-00003-00-D-01R
HVAC Ductwork & Minor Equipment Specification
Rev. 4
6 3300-E-000-MP-SPE-13502-00-D
Job Specification for Piping Class Detailed Rev. 02R

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 4 of 13

 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

7 3300-E-000-MP-SPE-13501-00-D
Piping Material Class Specification
8 3300-E-000-MC-SPE-63001-00-D
Welding and Non Destructive Examination of Piping
Rev. 03R
9 3300-E-000-IC-SRD-00004-00-D
Typical Instrument Process Hook-up
10 3300-E-000-IC-SPE-00009-00-D
Job Specification for General Instrument Rev. 01R
11 3300-E-000-IC-SPE-00010-00-D
Package Instrument Specification
12 3300-E-000-IC-SPE-00017-00-D
Instrument Installation Specification
13 3300-E-000-IC-BLD-00250-00-D
Instrument Block Diagram-HVAC Back-Up Fire
Heater Package
14 175700-000000-CN-RP-00006
Construction Inspection and Test Plans Rev. 1
15 Quality Standard ISO 9001
16 3300-200000001-L03-09015-00
Siemens Project Quality Plan

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 5 of 13

 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

3. Terms and definitions 3. СРОК ДЕЙСТВИЯ И ОПРЕДЕЛЕНИЕ

Bought out Items Equipment purchased by

Siemens, Singapore EO CS

Company JSC YAMAL LNG

Client YAMGAZ

PDCS Power Distribution Control

System

Factory Locations of manufacturing

where Siemens Singapore
EO CS manufactures
equipment through own
organization or sub vendors.

Free Issue Equipment or services

provided by the Client

FAS Free Alongside Ship

FAT Factory Acceptance Test

F&G Fire and Gas Protection

System

HSE Health, Safety and

Environment Management
System

HVAC Heating, Ventilation and Air

Conditioning

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 6 of 13

 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

ITP Inspection and Test Plan

ISO International Standard

Organization

MDR Manufacturing Data Records

Module Yard Yard where Siemens

Singapore EO CS is
fabricating module and doing
installation and integration of
the equipment

OHSAS Occupational Health and

Safety Assessment Scheme

PO Purchase Order

PCS Process Control System

PMP Procurement Milestone Plan

PM@Siemens Siemens Global Project

Management Handbook

QMS Quality Management System

SMDL Supplier Master Document

List (Vendor Print Schedule)

Sub supplier Same meaning as sub vendor

Sub vendors External party appointed by

Siemens Singapore EO CS to
execute the physical aspects
of fabrication, construction

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 7 of 13

 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

and installation.

TS Technical Specification

Vendor Siemens Singapore Energy

Oil & Gas, Compressor &
Solutions (Siemens
Singapore EO CS)

VDR Vendor Document Records

WBS Work Breakdown Structure

3rd Party Company involved in project

without having a direct
contractual relation to
Siemens Singapore EO CS,
e.g., PCS vendor.

Internal Interface All interfaces completely

within Siemens Singapore EO
CS

External Interface All interfaces between

Siemens Singapore EO CS,
Client, Factory and 3rd Party.

4. Scope Of Works 4. Масштаб работ

The Project scope of work awarded to the VENDOR by

TECHNIP as per PO 61439G -000-1680 00001 -0044.

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 8 of 13

 Quality Control Plan - HVAC System
HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА
5. Definition of Contractors Involvement
The nature of CONTRACTOR involvement is indicated against
each fabrication and/ or repair, control and testing activity by
means of the letters H, W, M and R, the meaning of which is the
following:
- H (Hold): CONTRACTOR presence is mandatory. VENDOR
shall not carry out:
 any fabrication and/ or repair work, or any shipment
without having received CONTRACTOR comments,
 any controls and tests without CONTRACTOR attendance,
as the case may be.
In the second case, CONTRACTOR attendance is mandatory.
VENDOR must notify CONTRACTOR by mail of the inspection
activity involved at least ten (10) days in advance (2 calendar
weeks).
- W (Witness): CONTRACTOR witnessing is not mandatory,
but optional. VENDOR must notify CONTRACTOR of the
dedicated inspection activity at least ten (10) days in advance (2
calendar weeks).
If CONTRACTOR does not elect to be present, VENDOR may
proceed with his own inspection, provided controls and tests are
made available to CONTRACTOR for review.
- M (Monitor): No notification is required.CONTRACTOR
Representatives may witness these activities at their own
3300-340000005-L03-13005-00-D_01.docx
Rev./Peд
01
5. ОПРЕДЕЛЕНИЕ УЧАСТИЯ ПОДРЯДЧИКА
Характер участия ПОДРЯДЧИКА указан в отношении каждой
операции по изготовлению и/или ремонту, контролю и
испытаниям с помощью букв H, W, M и R, которые имеют
следующее значение:
- H (проведение): присутствие ПОДРЯДЧИКА является
обязательным.
ПОСТАВЩИК не должен выполнять:
 никакие работы по изготовлению и/или ремонту, а также
отгрузку без получения замечаний ПОДРЯДЧИКА;
 никакие контрольные операции и испытания в отсутствие
представителей ПОДРЯДЧИКА в зависимости от
обстоятельств. Во втором случае присутствие
ПОДРЯДЧИКА является обязательным. ПОСТАВЩИК
должен уведомить ПОДРЯДЧИКА по почте о
необходимости участия в проверках, как минимум, за
десять (10) дней (2 календарные недели).
- W (присутствие): присутствие ПОДРЯДЧИКА не
является обязательным, однако, такая возможность
должна быть предусмотрена дополнительно.
ПОСТАВЩИК должен уведомить ПОДРЯДЧИКА об
определенных проверках, как минимум, за десять (10) дней
(2 календарные недели).
Если ПОДРЯДЧИК примет решение не присутствовать
при проведении работ, ПОСТАВЩИК может проводить
проверки самостоятельно при условии, что протоколы
Page / cтpaницa 9 of 13
 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

convenience. контроля и испытаний будут доступны ПОДРЯДЧИКУ для

- R (Review): CONTRACTOR is not mandatory, but optional.
No notification is required. CONTRACTOR may witness these
activities at their own convenience. If CONTRACTOR does not
elect to be present, VENDOR may proceed with his own
inspection, provided controls and tests records are made
available to CONTRACTOR for review.
рассмотрения.
- M (наблюдение): уведомление не требуется.
Представители ПОДРЯДЧИКА могут присутствовать при
проведении таких работ по собственному желанию.
- R (рассмотрение): присутствие ПОДРЯДЧИКА не
является обязательным, однако, такая возможность
должна быть предусмотрена дополнительно.
Уведомление не требуется. ПОДРЯДЧИК может
присутствовать при проведении таких работ по
собственному желанию. Если ПОДРЯДЧИК примет
решение не присутствовать при проведении работ,
ПОСТАВЩИК может проводить проверки самостоятельно
при условии, что протоколы контроля и испытаний будут
доступны ПОДРЯДЧИКУ для рассмотрения.

6. Inspection Test Plan 6. ПРОВЕДЕНИЯ ПРОВЕРОК И ИСПЫТАНИЙ

CONTROL ACCEPTANCE
NO DESCRIPTION RECORDS SIEMENS YAMGAZ CPY
DOCUMENT CRITERIA

1.0 General and Project Document Review

1.1 HVAC System & Philosophy Approved Drawing CODE 2 CODE 2/RDI APPROVAL R R R

1.2 Review of Mill/Test Certificate Mill Certificate Mill Certificate Mill Certificate R R R

1.3 Russian Certificate Certificate Certificate GOST/TR-CU if applicable R R R

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 10 of 13

 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

CONTROL ACCEPTANCE
NO DESCRIPTION RECORDS SIEMENS YAMGAZ CPY
DOCUMENT CRITERIA
1.4 Supplier FAT Report FAT Report Test Report Acceptance Record R R R

 AHU
 ACU
 ACCU
 HVAC Control Panel

1.5 Supplier As Built Drawing Revision R R R

1.6 Yard Acceptance Procedure Yard Acceptance CODE 2 CODE 2 documents R R R

Procedure

2.0 Incoming Inspection & Pre-Manufacturing

2.1 Material Incoming Inspection Approved Drawing Inspection Record (Internal) R R R

Yard Procedure

3.0 Assembly

3.1 HVAC Supports Fabrication, IFC Drawing CODE 2 Drawing Inspection Report M R R

Dimensional/ Visual/ Fit Up

3.2 HVAC Supports Installation Hook Up/ Layout CODE 2 Drawing Inspection Report M R R
IFC Drawing

3.3 HVAC Duct Fabrication and Insulation Hook Up/ Layout CODE 2 Drawing Inspection Report M R R
IFC Drawing

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 11 of 13

 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

CONTROL ACCEPTANCE
NO DESCRIPTION RECORDS SIEMENS YAMGAZ CPY
DOCUMENT CRITERIA
3.4 Ducting/ Tubing/ Piping Installation Hook Up/ Layout CODE 2 Drawing Inspection Report M R R
IFC Drawing

3.5 HVAC Cable Resistance & Continuity Cable Spec Megger Test Megger Test Report M R R
Test

3.6 HVAC Panel Installation, Glanding & Hook Up/ Layout CODE 2 Drawing Inspection Report M R R
Termination IFC Drawing

3.7 NDE for Piping Installation Hook Up/ Layout CODE 2 Drawing Inspection Report M R R
IFC Drawing

3.8 Duct Leak Test Hook Up/ Layout CODE 2 Drawing Inspection Report H R R
IFC Drawing

4.0 Precomm Acceptance Test

4.1 Mechanical Precomm GSS Exp 105/107 Test Report Test Report/ Check sheet H H H

4.2 Yard Performance Test Yard Acceptance CODE 2 Test Report H H H

Procedure

5.0 Checks before Dispatch

PREPARATION FOR DISPATCH Load Out Procedure Internal Specific Test Report R R R
 Transportation unit is clean, free of
impurities and undamaged
 Circuit breaker spring released, all
information signs attacked

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 12 of 13

 Quality Control Plan - HVAC System Rev./Peд

HVAC ПЛАН КОНТРОЛЯ КАЧЕСТВА

01

SIEMENS YAMGAZ COMPANY

3300-340000005-L03-13005-00-D_01.docx Page / cтpaницa 13 of 13