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Achieving Supply
Chain Efficiency
Innovation
to meet
corporate
goals
ALSO THIS MONTH
} NEXT-GENERATION GMOS
} FSMA UPDATE: IGNORANCE IS NOT AN EXCUSE
} TECH UPDATE: SYSTEM INTEGRATION
THERE’S NO BETTER TIME
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FEATURES
COVER STORY
57 Supply chain management
With lots of moving parts and growing complexities,
processors need to keep close tabs
on managing product and data throughout the
supply chain.
26
System integrators can often find the loose ends in
an integration project that no one else has spotted.
EDITORIAL
Debra Schug Editor-in-Chief
schugd@bnpmedia.com, 847-405-4068
Crystal Lindell Managing Editor
lindellc@bnpmedia.com, 630-384-9842
Wayne Labs Senior Technical Editor
labsw@bnpmedia.com, 215-345-4548
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cut maintenance time in half. The now quickly and uniformly coats the achieving the required log reductions
system’s PulsaJet® nozzles provide pans with a precise volume of release and exceeding savings expectations.
clog-free performance. Plus, uniform agent. An added benefit: waste of The system allowed the processor to
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EDITOR’S NOTE
W
elcome to the new year. January rapidly changing consumer tastes and adher-
is always a good time for reflec- ing to more stringent food safety regulations.
tion, with the holidays over and But just like in any revolution, there will
the hustle and bustle just ramp- be winners, and some left behind. As we saw
ing back up; plus, it seems especially appropri- in the burst of the housing bubble about 10
ate this year, with a whole new administration years ago and all the newspapers that folded
taking the helm for the next four years. So, I’d in the 2000s, it is possible for companies
like to take a moment to consider what’s ahead with decades of history to fall overnight.
for food manufacturing. What might separate the two? Preparation
Right now is a tremendously exciting time for the future.
for the industry. You have more than likely Realizing there is a monumental change
heard the most popular industry buzz phrase happening is the first step. The second is to
being uttered in the last few years: Internet stay informed: Listen to experts who are on
Debra Schug, of Things. I know, it’s been overused, and for the forefront, learn how they are managing
schugd@bnpmedia.com many of you, the idea of connecting the whole data and obtaining insights into operations
Editor in Chief factory is not a new one. But what marks the and discover the tools that they are using to
difference now is the technology that has embrace the future of food manufacturing.
finally caught up to the vision of manufactur- It’s no coincidence that this is our tag-
ers and its capabilities of drilling down into all line for our upcoming Food Automation
areas of operations. and Manufacturing Conference this April.
I think the more appropriate name, but When planning the agenda, we took a long,
less used in the US, is Industry 4.0. This is hard look at this current moment in time,
the fourth wave of manufacturing where we and it was, quite honestly, a no-brainer to
are now moving operations into the digital make this the theme of our conference. We
space. It truly is a revolution, and we are at have an amazing lineup of speakers, address-
the horizon of new production methods using ing everything from the ideal location for a
better and more efficient procedures to meet future food plant to incorporating collabora-
the demands of our times, such as feeding the tive robots in your factories. We really hope
grow ing global population, satisf y ing you’ll join us in Florida for the event. ❖
Disassembly
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The Food 6-9: ARC Industry Forum 2017; Orlando, FL; ARC Advisory Group; 781-471-1000;
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Champion Petfoods USA is ith “f irst-generation” } This diagram shows an example of a
investing $178 million to add produc- GMOs in practically 90 genetic engineering technology with and
tion capacity to its Auburn (Logan percent of the crops we without the use of a plant pest and the
County), KY facility, increasing the job grow, the National Organ- extent of the USDA regulations. Source: GAO.
count by 53. ic Standards Board (NOSB) voted unani-
mously to recommend an update to US be allowed in the production or final
Base Culture, maker of Paleo baked organic standards to exclude ingredients product of foods and beverages that are
goods, is relocating its Tampa, FL derived from “next-generation” genetic certified organic, according to Dana
headquarters to a larger facility, which engineering and gene editing. Next-gen- Peris, food and technology policy cam-
will provide 30,000 sq. ft. of produc- eration genetic engineering techniques paigner with Friends of the Earth (FOE).
tion, sales and distribution space. include the use of synthetic biology, “The Board’s hard-fought proactive
which is a new set of genetic manipula- stance on synthetic biology will both help
Gay Lea Foods is spending $60 tion methodologies that include using preserve the integrity of organic standards
million to upgrade its Teeswater, ON synthetic DNA to re-engineer organisms and raise awareness about this virtually
dairy processing facility. The project to produce substances they would not unregulated and unlabeled form of genetic
will include the installation of a new normally make or editing DNA so as to engineering,” Peris says. “It’s critical that
milk dryer. silence the expression of certain traits, organic standards treat new types of genet-
according to the Center for Food Safety. ic engineering that are rapidly entering our
High Liner Foods (Lunenburg, NS) This recommendation to the USDA’s food and consumer products as rigorously
is investing $13 million and adding 70 National Organic Program will ensure as the first generation of GMOs.”
new jobs in upgrading its Nova Scotia that ingredients derived from these new The consumer groups believe that
fish processing facility. genetic engineering techniques will not like traditional GMOs, synthetic biology
Weighing/Dosing Systems
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A
fter visiting some 700 food processing would include old and outdated labels that, if used
facilities over the course of my career in by accident, could result in a product recall. And, as
the food industry, one of the most valu- a reminder, the use of improper, and often outdated
able programs I have seen these opera- labels, is a common cause of allergen recalls.
tions adopt is the 5S program. The concept was The second step is establishing locations for
originally developed by the Japanese as a means for everything in the plant. In this step, the processor
improving operational efficiencies, especially for will arrange tools, equipment, ingredients and other
ensuring just-in-time ( JIT) manufacturing. In Japa- materials with clear and defined markings, so they
nese, the five S’s are: seiri, seiton, seiso, seiketsu and will be easy to find and readily available whenever
shitsuke. These translate to: they are needed. To clearly establish where different
1. Sort things should go, there are different tools available
2. Set locations to the processor. These include signage, racking,
3. Shine and sweep shadow boxes or painting marks on the floor.
Richard F. Stier, 4. Standardizing Processors must clearly define where everything
Contributing Editor 5. Sustain should be located and work with their staff to ensure
5S may be defined as a program to reduce opera- that things are put back where they belong. This is
tional steps and improve the overall cleanliness of why shadow boxes and painted marks are so useful.
a work area, making it safer and more productive. One can tell at a glance whether something is missing.
This definition can be expanded to say that devel- One gap in many processors’ operations is the lack
opment and implementation of the program can of a pallet management program. An integral element
also enhance overall food safety and quality. The 5S of such a program is clearly defining where and how
program can be described simply as “Everything has pallets should be stored. Good-quality pallets should
a place, and everything is in its place.” be stored in one place and damaged, dirty, infested
So, let’s take a look at how making a commitment to or compromised pallets in another location. The key
a 5S program can enhance your food safety program. is to ensure that only good-quality pallets are used in
The first step, sort, may be the most important. Sorting production operations. Dirty or broken pallets can
includes sorting unnecessary items and eliminating damage product or worse. Infested pallets have served
excess waste, which includes getting rid of broken, use- as vehicles for in-plant pest infestations, and dirty pal-
less or redundant items. Processors should also utilize lets could bring pathogens into the facility.
the sorting step to look at items throughout the facility In addition, when equipment, supplies and what-
and arrange materials based on how often they are used. ever else is easily accessible, there is a greater chance
Plants that have adopted the program have report- that operations will be done properly and efficiently.
ed that they eliminated the equivalent of four 20-ft. A very simple example that should be an integral
waste bins. Getting rid of unneeded, redundant, out- element of preventive maintenance is tool recon-
dated or obsolete equipment, ingredients or what- ciliation; what goes onto the floor to do a job comes
ever can provide extra space, eliminate potential pest back to the shop or into its place. Think of a surgical
harborages and reduce the probability of using the nurse who inventories all the surgeon’s tools before
wrong item in the wrong place. an operation and after. You want to be sure nothing
This may be even more important for small com- is missing, as it may have been left in the patient.
panies that often have a bad habit of keeping every- The third step, shine and sweep, is more than
thing in hopes that they will use it one day. This just cleaning. It includes keeping the facility clean,
maintaining equipment properly and according to established And this leads to the last step—sustain. The goal of the pro-
schedules, and making sure that the first two steps are kept gram, as noted earlier, is to make the work environment safer
up. Shine and sweep will become part of a company’s Master and more efficient. When everything has a place and is returned
Cleaning Schedule, one of the most important prerequisite to that place, it creates a workplace that is easier to work in,
programs in any food safety management system. more pleasant to work in and one that is less prone to problems.
To optimize this 5S step, consider dividing the plant into If your company elects to go the 5S route, it is imperative
different areas and assigning responsibilities to different to get everyone involved, as this is a team approach to doing
individuals to ensure that their area is not only clean, but that it right and more easily. Be sure and document not only the
cleaning is properly documented. In addition, when docu- improvements but how the end result was achieved. Before,
menting that cleaning has been done and done properly, the during and after pictures can create real “Wow” moments with
person conducting these inspections should not only look to management and staff. Make sure inspectors clearly understand
see the work has been done, but examine the areas he or she is what is expected. It is not just done; it has been done right.
inspecting for potential problems and look for ways to further Sustaining is where top management needs to be involved.
improve the system. What this means is that the workforce They are the ones ultimately responsible for a company’s
must be properly trained to do the cleaning and that the food safety and quality programs. They must be sure that the
supervisors or inspectors are educated, so they can determine resources are available to not only get the program rolling, i.e.,
if the work has been done properly. And, of course, all this the first three S’s, but that they are committed to standardizing
must be documented. and sustaining the program. Management commitment is an
This leads to step four—standardizing. This is rather simple. essential element in most food safety programs, such as ISO
It is when the first three steps are properly maintained. So, there 22000 and the various Global Food Safety Initiative (GFSI)
are now cleaning and maintenance schedules, standards that the food safety schemes. Maintenance of these programs is often
persons responsible for managing the different areas must live difficult because people become complacent. Keeping your
up to, check sheets to ensure that the work is not only done but plant clean, uncluttered and easy to operate may not be deemed
done properly and assessments aimed at improving the system. a prerequisite program to HACCP, but it sure makes the pro-
In other words, the 5S system is subjected to an internal audit or gram easier to manage and maintain, especially when “Every-
verification program to ensure it is operating as designed. thing has a place, and everything is in its place.” ❖
Annu
al Me
Educ eting
ation &
May 1 P r ogram
-
Bloom 4, 2017
3-A Sanitary Standards, Inc. ingto
n, MN
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Iso-Flo®
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Convey
Weigh
Package
PANTONE 371 U
F O O D PA C K A G I N G
Crystal Lindell, Managing Editor
W
hen buying a pack of cigarettes It’s time for food and beverage companies to start
in some countries, the consumer paying attention, because if it can be done to ciga-
doesn’t see the brand’s logo plas- rettes, then it’s only a matter of time until it can be
tered across the front. Instead, he used on alcohol and even confectionery.
or she sees something called “plain packaging” that “It’s a complicated issue,” Snowdon says. “There is
is meant to deter people from the buying product. an exception for anything to do with public health.
It’s controversial because companies say it infring- In the normal course of events, it’s a question of
es on their rights to brand products and intellectual whether it will actually provide some public health
property. But governments say it’s a necessary step benefits, so it could extend to other products. If the
for public health. WTO rules that this is legal, candy and alcohol and
The World Trade Organization is expected to rule gambling could be next.”
soon on whether plain packaging contravenes agree- Last year, the International Trademark Asso-
ments to protect intellectual property. ciation (INTA) passed a resolution calling for the
If plain packaging is ruled to infringe on intel- rejection of plain packaging laws, saying they violate
lectual property, it could lead to appeals in the various international treaties and national laws.
UK, Ireland and France to overturn the recent laws INTA’s resolution warned that plain packaging
which came into force, says Christopher Snowdon, could lead to a domino effect. They say that encour-
director of lifestyle economics at the Institute of aging similar restrictions in other countries could
Economic Affairs (IEA). And that could lead to lead to “an expanding list of categories of products,”
a domino effect of other countries across Europe e.g., alcohol, pharmaceuticals, confectionery, foods
adopting similar laws. and beverages.
Examples of such can already be seen in Indone-
sia, which has proposed extending plain packaging
on alcohol.
However, it creates a sticky situation for candy
companies, who may see the possible domino effects
but also probably don’t want to be lumped in with
products like tobacco and alcohol, Snowden explains.
“Mars made a comment about this about a
year or two ago,” he says. “[But] they don’t want
to be considered akin to tobacco. I doubt they
would ever stand shoulder to shoulder with the
tobacco industry.”
In the end, Snowdon hopes the WTO won’t allow
plain packaging.
“It degrades branding,” he says. “Branding, at the
end of the day, is the consumer’s guarantee, and
there is a slippery slope.” ❖
Plain packaging, which eliminates branding, is meant to discourage people For more information:Institute of Economic Affairs,
from buying products seen as unhealthy. Source: Institute of Economic Affairs. 020 7799 8900, www.iea.org.uk
B
rand managers of top shelf liquors and champagne, BillerudKorsnäs luxury
fine chocolates and other premium products have a white packaging is
powerful new tool to embolden shelf impact while composed of a unique
raising sustainability scores: BillerudKorsnäs White. blend of 100 percent
Engineered by Swedish packaging giant BillerudKorsnäs, primary fibers from
this exceptionally smooth cartonboard product offers dazzling Nordic spruce and pine,
printing and unique shaping capabilities to enhance brands at combined with short and
point of purchase. dense birch fibers. Source:
A well-established brand in the European luxury packaging BillerudKorsnäs.
market, BillerudKorsnäs White blends exceptional strength
and reduced packaging weight to offer a more eco-friendly
alternative to traditional cartonboard products. It also offers BillerudKorsnäs White enables cartons to be securely opened
converters excellent runnability and flexibility. and closed for easy dispensing and the protection of prod-
BillerudKorsnäs White is composed of a unique blend of ucts. Its smooth surface, combined with strategic embossing,
100 percent primary fibers from Nordic spruce and pine, com- enhances consumer engagement and satisfaction.
bined with short and dense birch fibers. The material’s dimensional stability reduces the risk of
This composition cultivates resilient and stiff mechanical delamination and enables excellent and consistent runnability
properties that include exceptional formability and tear resis- on converting equipment at high speeds and large volumes. ❖
tance, unlimited shaping and creasing without cracking.
Package designers can create eye-catching packaging with For more information:
precision die-cutting and w indows. The integrity of visit http://explorecarton.billerudkorsnas.com.
Insulrap™ vapor retarders to keep the insulation dry or complete the system with
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Swedish drinking
yogurt switches to
new carton bottle
A
Swedish company is changing how it packages
Skånemejerier has launched a range of products in Tetra Top
drinking yogurt to something more environmen-
330 Mini Nallo, a more environmentally sound packaging choice
tally sound.
for drinking yogurt. Source: Skånemejerier.
Skånemejerier has launched a range of products
in Tetra Top 330 Mini Nallo, making the company, which is the “It has taken all aspects of their needs into account: their increas-
leading dairy in southern Sweden, the first to use this new carton ing interest in the environment, their demand for an appealing
bottle from Tetra Pak. appearance and their desire for a convenient package that they can
“In the past, drinking yogurt was packaged in plastic bottles, drink from, re-seal and carry around while on the go,” he says.
which has a far greater environmental impact than carton pack- With a V-shaped panel on one corner, Tetra Top Nallo allows
ages. Tetra Top Nallo is made mainly from paperboard from brand owners to highlight their messages in the packaging design
FSC-certified forests and other controlled sources. Switching 2.1 and make their product stand out on the shelf. At the same time, its
million packs of our drinking yogurt means we are cutting the tall and slender proportions offer the consumer an easy grip, while
use of plastic by more than 45 tons a year,” says Armina Nilsson, the wide opening makes the drinking experience smoother. In addi-
sustainability manager at Skånemejerier. tion, the cap is a one-step opening and can be resealed securely.
Charles Brand, executive vice president, product management The product will be available for limited release early this year
and commercial operations at Tetra Pak, says the new Tetra Top with the Tetra Pak TT/3 XH IC filling line. ❖
330 Mini Nallo is one of the company’s latest innovations for
younger generations. For more information: visit http://www.tetrapak.com.
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TECHNOLOGY
S O U R C E B O O K
WATER-FREE LUBRICATION
Engineered for packaging line conveyor belts and distribution equipment, the Tetra Pak dry
lubrication kit does not require the use of water; a drop of food-grade oil roughly the size of a
pea is directly added to the conveyor belt to reduce its friction. The kit includes the application
systems and lubricant.
Tetra Pak; www.tetrapak.com/us
HAZARDOUS ENVIRONMENT
DOOR
UL listed for hazardous environments, the
Rite-Hite LiteSpeed HZ high-speed door can
be used in facilities where combustible dusts,
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bumped or impacted, the door is automatically
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TECHNOLOGY
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COMPACT IPC
Measuring 82 x 82 x 40 mm, the Beckhoff
Automation multi-core C6015 Industrial PC
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features for industrial environments, such 2
GB DDR3L-RAM, a display port connection,
an on-board dual-Ethernet adapter with a
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SSD and Windows Embedded Compact 7
operating system are standard. The PC can
be mounted vertically or horizontally on the
rear wall of a control cabinet or attached to
a DIN rail.
Beckhoff Automation;
www.beckhoff.com
800.477.1214
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Two new solutions for marinated, glazed or IQF products.
When items stick to the conveyor belt during freezing operations, it takes a bite out of productivity. In addition,
losses due to dehydration, fines and weepage can squeeze profitability an ounce at a time. Here are two proprietary
cryogenic solutions from Linde that help keep more profit on the bottom line.
High-volumes of wet or marinated poultry can be quickly frozen by the Linde impingement freezer using an initial blast of nitrogen, followed by a controlled
cryogenic freeze for high-yield, high-quality output.
Aim Higher.
h
at Boot
Dual-cryogen option:
Quickly switch between liquid nitrogen (N2) or carbon dioxide (CO2) for
added flexibility.
This advance is only available from Linde, the originator of BI chilling systems
for the meat & poultry industry. Learn more by downloading our mixer chiller LIXSHOOTER® injectors seal against the inside wall of the mixer (inset), which
white paper at www.LIXSHOOTERFE.com. takes hygienic processing to a new level.
MULTIPURPOSE LED
The largest, most FIXTURE
The Shat-R-Shield Incoplas LED Hybrid
Alfa Laval FrontLine is the largest and most versatile 3-A compliant Sanitary
GPHE available. With larger plates and port sizes, you’ll improve your food
and dairy processes with increased throughput, efficiency and heat recovery –
all with the versatility to match your processing needs.
• Alfa Laval FrontLine provides the exact combination of temperature and
holding time, ensuring precise pasteurization, UHT treatment and regeneration.
Even the most delicate, heat sensitive food and beverages are safe. METAL-DETECTABLE
POLYMER BEARINGS
• Alfa Laval FrontLine Automatic is a clean, electrical drive system that
EDT metal-detectable Poly-Round poly-
automatically opens and closes the frame – with a control panel and emergency
mer plane bearings directly interchange
stop cord for safe operation to quickly inspect or change plate packs.
with industry-standard mounted bearings.
USDA accepted, they have no balls, grease,
cages or seals. The bearings come in shaft
sizes from 1/2 to 1 7/16 in., in a range of
machined- or cast-stainless housing styles,
See our complete
and can be made of EDT “ON” metal-
heat exchanger range:
detectable, X-ray detectable and optically
www.alfalaval.com/gphe-us
detectable blue polymer.
EDT Corp; www.edtcorp.com
VERIFICATION LABELING
SYSTEM
The FOX IV Technologies V5440 Print/Verify/
Apply inline, on-demand labeling system Interstate Warehousing Tippmann Construction
verifies 1D and 2D barcodes, including UPC,
• 6th largest PRW in United States • Design/build construction of
GS1-128, Data Matrix and QR Codes and
multiple barcodes on the same label, to ISO
• 100,000,000 cubic feet multi-temperature warehouse and
standards and validates label design while of cold storage space production facilities
the label is printing. If a label is outside of • SQF Level 2 certified facilities • New builds, expansions and renovations
set parameters, the system sends a warning • Customized distribution solutions • Master site planning
or fault to alert operators or the WCS. The • Retail and Foodservice consolidation • Members of U.S. Green Building Council
software displays the verification results, a programs • Owner/operator experience & knowledge
histogram of reads in the label run and an • Comprehensive management
image of the label that was just verified, and development & training program
provides historical logs for each print run
and printable summary reports. Middleware Visit us in Atlanta, Georgia
software that manages the formats, submits Booth 1656 at: Jan. 31 - Feb. 2, 2017
regulatory data and creates an audit record
is available as an option.
(260) 490-3000 @TippmannGroup
FOX IV Technologies, Inc.;
www.foxiv.com 9009 Coldwater Road • Fort Wayne, Indiana
ndiana 46825 • www.tippmanngroup.com
www
INDUSTRIAL COMPACTOR
Capable of handling pallets and corrugated materials, the SP Industries CP-6002 industrial
compactor has a remote power unit, multicycle timer, automatic safety retract and keyed pin-
ning/boost override system with side-mounted controls. It features a dual-cylinder design,
100-gal. reservoir tank, 30 hp motor and 96- x 58-in. clear top opening.
SP Industries, Inc.; 269-793-3232; www.cartdumpers.com
PROGRESSING CAVITY
PUMPS
FAST & EFFECTIVE SANITATION NETZSCH NEMO progressing cavity pumps
are suitable for transporting the shear-sen-
From light wipe downs to daily high-pressure wash-downs;
sitive ingredients and abrasive spent grain
a complete line of sanitary conveyor solutions.
in beer production environments. Within
the pumps, a rotor turns with an oscillating
rotary motion within a fixed stator. The 2
components are geometrically mated, and
the conveying chambers formed between
them advance during rotation. The medium
is transported in the chambers from the inlet
to the discharge side by the turning motion.
Volume and pressure remain constant,
regardless of the viscosity or consistency of
the substance being conveyed.
NETZSCH Pumps & Systems;
www.pumps.netzsch.com/us/
✔ Stainless steel, open frame design
✔ Minimal horizontal surfaces
✔ Industry best transfers
✔ Available in flat belt and plastic chain and
a variety of configurations
✔ Delivered in an industry leading 7 to 10 days
CONVEYOR
Used in merging, diverting and aligning
applications, the Dorner 3200 Series con-
veyor moves boxes and packages as small
as 6 x 6 in. via low- and high-friction angled
rollers within the belt. The unit accomplishes
See these conveyors in action! 90° transfers while maintaining product
www.Dorner.com/fem orientation; no adjustment is needed for dif-
800.397.8664 ferent size products.
Dorner Manufacturing; 800-397-
8664; www.dornerconveyors.com
plant floor...
PATTY MACHINE
Capable of producing up to 2,100 8-oz. pat-
ties/hr., the Hollymatic Super Patty forming
and portioning machine also can be used
with a variety of products, including meat,
ROBOTIC PALLETIZER
Designed to work alongside humans,
the MGS collaborative robotic palletizer
requires no safety fence. It is anchored
by a Fanuc CR-35ia collaborative robot
� Decrease water and chemical usage by 85% that stops if it comes into contact with an
ii Reduce time spent cleaning by 80% operator; the operator presses a button
ii Increase productivity by 20% to reposition the robot before restarting
the program to begin where it left off.
Capable of handling cases weighing up
to 77 lb. at speeds up to 6 cases/min., the
palletizer can be fitted with a variety of
end effectors to handle a range of case
Significant savings comes from the sizes and styles.
most unexpected place. Visit MGS Machine Corporation;
www.cleanyourtanks.com and 763-425-8808;
begin your journey to savings! www.mgsmachine.com
GAMAJET
TECHNOLOGY
S O U R C E B O O K
X-RAY SYSTEMS
An entry-level inspection solution, the Ishida IX-EN series X-ray system is intended for use
with uniform products, such as bread, dried fruit, sliced cheese, yogurt, pastry and confec-
tionery, while the IX-GN series system detects pieces of stainless steel down to 0.3mm in
diameter, plus aluminum, glass, stones, rubber, dense plastic and shells. The IX-G2 series is FOOD-GRADE LUBRICANTS
engineered for processors and manufacturers of complex products, including poultry, meat,
vegetables and cereals; its dual energy sensor detects low-density objects, from shells and Suitable for high-temperature applica-
stones to chicken bones, even in varying thickness or overlapping products. tions and offering a pour point as low as
Heat and Control Inc.; 510-259-0500; www.heatandcontrol.com -48°C, Petro-Canada PURITY FG mineral oil
food-grade lubricants are formulated with
an additive technology that provides syn-
thetic-like performance. PURITY FG-X AW
hydraulic fluid, PURITY FG compressor flu-
ids and PURITY FG EP gear fluids are NSF
H1 or HT1 registered for use for incidental
food contact around food processing areas.
Petro-Canada Lubricants Inc.;
866-335-3369;
lubricants.petro-canada.com
LUBRICATION KIT
Used with spiral systems, the IJ White
TRACK GLIDE Z-6000 PLC-controlled
lubrication kit simultaneously applies food-
grade silicone lubricant at up to 6 critical
METAL DETECTOR SOFTWARE points on the belt track. It is compatible with
Eriez SmartX7Link software provides the capability to remotely monitor, control and download plastic and stainless steel belts.
logs for Eriez Xtreme metal detectors; multiple users can be added to each account, with vari- IJ White; www.ijwhite.com
ous levels of administrative control. Remote access is available from anywhere within the local
network in which the metal detectors reside. The technology also enables Eriez personnel to LAB ENCLOSURES
connect to the units remotely to assist with setup and troubleshooting. Eriez Xtreme metal HEMCO EnviroMax enclosures isolate lab
detectors detect small ferrous, nonferrous and stainless steel metal contaminants in pack- automation instrumentation and processes
aged, loose and free-fall applications. that include liquid handling, powder and sam-
Eriez; 888-300-ERIEZ ple weighing, and high throughput screening.
Featuring either a vented exhaust system or a
HEAVY-DUTY CHECKWEIGHER HEPA-filtered supply system, the enclosures
Accommodating products up to 500 lb. in weight, the A&D Inspection AD-4961 Series allow access from any or all sides. Accesso-
HC2436 heavy-duty checkweigher features a formed, low-profile conveyor design, standard ries, such as work surfaces, tables, electrical
digital inputs and outputs, and a high-visibility touch-panel color LCD screen with a user- and plumbing services, ventilation equipment
friendly interface. The unit can reach speeds up to 50 pieces/min. and offers protection from and safety components, are available.
dust and water to IP65 standards. HEMCO; 800-779-4362;
A&D Inspection; www.andinspection.com www.hemcocorp.com
SANITARY CONVEYOR
Built to governmental regulations, the Nercon sanitary conveyor has 1-piece side frames with
no crevices or holes. CIP and COP options include clean-out holes, removable guide rails, lift-
up idle ends, a chain lift with a lever and spray nozzles. The conveyor is intended for the meat
handling, food packaging, ready-to-eat, dairy and baking industries.
Nercon; 844-293-2814; www.nerconconveyors.com
POSITION INDICATOR
Engineered for flexible production machines,
the Siko AP05 bus-compatible position indi-
cator monitors adjustable positions and pro-
Benefits of Austin’s Design-Build Services: vides feedback of the positioning status to
the machine controller. An inverted, backlit
• Operational efficiency and food safety focused design LCD display ensures the values for the tar-
get and actual position are legible, even in
• Completely customized solution low-light conditions. The indicator can be
equipped with an RS485 or a CAN inter-
• Single company responsibility face; with the use of additional interface
converters, the unit can be integrated into a
• Early definition of cost and schedule
range of fieldbus and Ethernet networks. It
• Reduced time-to-market features a hollow shaft, can accommodate
spindle shafts up to 20 mm in diameter and
• Fully-integrated services has a protection rating up to IP65.
SIKO Products Inc.; 734-426-3476;
• Faster return on overall investment
www.siko-global.com
FKL
Positive
Displacement
Pump
Complete Cleanability
From the beginning, Fristam’s FKL the pump cavity and seals, By eliminating rotor removal and
positive displacement pump was allowing CIP flow to reach all reinstallation, the FKL reduces
designed for superior cleaning. areas for complete cleaning. costly downtime and eliminates
Its centered-hub, balanced rotors the chance of contamination,
In addition, the FKL is built for
provide a short cleaning path to damaged parts, or worse yet,
all-parts-in, true CIP. Nothing,
injured employees.
including the cover and rotors,
is ever removed for CIP. The Fristam FKL: engineered for
lasting performance and complete
cleanability. See for yourself.
fristam.com/clean
TECHNOLOGY
S O U R C E B O O K
STEPPER MOTORS
JVL Industri Elektronik MIS23 integrated stepper motors include an absolute multi-turn
motion controller, electromechanical brake and configurable connectors. Capable of operat-
ing as standalone units or being controlled from a PLC or PC, the motors allow connectivity
to Industrial Ethernet interfaces, such as Profinet, EtherCAT, Powerlink, EtherNet/IP, Modbus
TCP and SERCOS III. They feature closed-loop operation, safe torque off input and protection
classes up to IP65.
JVL Industri Elektronik A/S; 45-4582-4440; www.jvl.dk
performance inspection equipment. It’s no surprise that 40 of America’s Top 50 food companies rely on Peco
InspX to protect their brands’ reputation and ensure their customers’ safety.
• Full range of top-down and • Best in class accuracy for • Advanced learning
side-view platforms for fill-level and headspace algorithm makes setup easy
packaged and rigid containers
• High speed operation • Proven cap, label and
• Advanced imaging product verification solutions
technology maximizes • Expertise with challenging
performance applications • High performance with
low false rejects
• Superior X-Ray service
team and advanced remote
diagnostics
ORDER PICKER
Capable of running up to 16 operating hours
on 1 battery charge, the Jungheinrich EKS
314 3,000-lb. capacity order picker reaches
heights up to 366 in. It features 3-phase
AC technology, regenerative braking and
regenerative lowering. The components are
sealed for protection in dusty or moist
environments, while the operator platform
includes a cushioned floor to help isolate
the operator’s feet and legs during order
picking and driving. The full-color interac-
tive display panel shows key performance
indicators and truck status information.
Mitsubishi Caterpillar Forklift America
Inc.; 713-365-1000; www.mcfa.com
Makes no cents!
Adding an inefficient worm gearbox to
a premium efficient motor doesn’t make
sense if you are trying to save money.
seweurodrive.com | 864-439-7537
SUPPLY CHAIN
Supply chain
management
With lots of moving parts and growing complexities, processors
need to keep close tabs on managing product and data throughout
the supply chain.
S
} New methods ometimes keeping it simple, stupid, is way easier, and much more fun to say, than actually doing it.
of data capture Take the phrase “farm to fork.” The sentiment behind the statement is so intuitive: Let’s get the food
and gathering are from the farmer to the consumer’s dinner table as efficiently and directly as possible. That is, after
becoming more all, the best way to ensure the food is good and good for the consumer. Actually doing this, however,
commonplace in is not at all easy or simple.
food and beverage Processors have a lot of moving parts to keep track of, starting with the intake of raw materials and ingredi-
manufacturing. ents to making sure the right amount of product gets to the right place. Because many of the products have a
Source: IFS. limited shelf life, not to mention being under increasing food safety and quality scrutiny, getting the logistics
right is crucial. To make matters more confusing, many variables, such as consumer tastes and market fluctua-
tions, can rapidly change and are completely out of the processor’s control.
The optimal flow of food and beverage goods to consumers is vital for brand protection. To ensure
the efficiency and performance of food supply chains, the entire end-to-end process, from sourcing
Bullet® Magnet
• Powerful, 52 MGOe, 3 inch diameter,
Rare Earth magnet circuit
• Maintains uniform velocity and flow
high volumes of data and is adaptable to ever-chang- real-time access to all of this information to make
ing demand and regulation,” says Shannon. swift business decisions.”
New enterprise resource planning (ERP) systems One method, according to Steup, is through what
are helping companies achieve full visibility across HAVI calls dynamic network management. This
their entire supply chains. To be effective, ERPs is the process of regularly monitoring supply and
should be able to log transactions that span entire demand information through technology to gather
supply chains and drill down into industry-specific real-time data and communicate this with partners
data. But not all ERP systems are equal. in the supply chain. He says this can help processors
“Traditional ERP systems separate the different anticipate changes in demand and respond quickly
processes in the supply chain, meaning full visibility using an on-going method, as opposed to a “one-and-
of all business operations isn’t always available,” says done” approach. This is especially true for processors
Lorbiecki. However, a new generation of software is with multiple manufacturing locations.
able to provide a full view. “Designing a network consists of determining the
“Food and beverage companies typically sell a high most favorable geographic layout of supplier loca-
volume of goods to a large number of customers, and tions, manufacturing facilities, forward warehouses
these customers receive the goods through intricate and distribution centers,” which is the network opti-
supply chains, spanning immense distribution net- mization, he says. “The next step is streamlining the
works,” says Shannon. “To process and move inven- supply chain between sites, or the dynamic network
tory quickly, food and beverage companies require optimization.”
SANITARY
conveying system.
Diverse Features
CONVEYING Available with adjustable drives and interchangeable inserts,
SOLUTIONS
the VFII® is ideal for a variety of conveying applications
including spreading, aligning, feeding and dewatering.
} Isotrak’s The network’s flexibility is key to responding to • Performance within an organization to learn the
temperature changes in supply availability and demand fluctua- secret sauce of best-performing locations.
management tions. Steup says having visibility into each location • Performance within a segment to learn from
solution monitors along the supply chain, as well as communicating those industry-specific top performers.
and manages between the sites, can allow the network to react • Performance across the industry to learn from
varying temperature quickly and nimbly. This should be the main goal best-of-breed organizations.
thresholds and of managing the supply chain—to efficiently move “A scalable, cloud-based supply chain solution will
safe temperature product where and when it is needed. enable food and beverage processors to gather and
ranges to ensure Fortunately, a variety of mobile devices can be use data as the data feeds increase, as well as ensure
food remains used to collect more data to provide this insight. that this data is available to the entire supply chain,”
at a specified For instance, cameras, voice recordings and GPS says Gilson Torii, COO of NeoGrid, a technology
temperature through can all be used by workers on the frontlines to cap- provider of supply chain management. “Sophisticated
the duration of a ture “approvals-based” data, which records actions software solutions can now process data feeds smart-
journey. Source: through completed forms. Traditionally, paper has er and faster, assessing their quality and, therefore,
Isotrak. been used to perform these types of tasks. usefulness to aid in supply chain management.”
“Approvals-based data, such as supplier tracking
and compliance, is often lost within paper forms and Inventory management
email trails,” says Jason Dea, director of product mar- As previously mentioned, consumer demand is one
keting for Intelex. “Approvals-based data surround- of the most volatile components of the supply chain.
ing compliance issues, ranging from government Because so many products are available to choose
regulations to product requirements, can often be an from, and tastes are rapidly changing, demand is a
unknown blind spot.” rather fluid variable. To address this, the point of data
However, IoT technologies and network-connected collection has been shifting.
beacons can produce data points previously inacces- “There has been a trend within the industry of
sible. The value of this information, of course, relies on gathering information about products and sales as
analytics and modeling to pull out the insights. close as possible to the consumer in order to make
“The good news is that many cloud-based vendors supply chain decisions,” says Torii. “Through store
are now tapping into their own pools of aggregated and distribution center analysis, companies can figure
data across the customer bases and industries,” Dea out the overall demand of a particular product and
says, which uncovers not only insights, but also see where that product is within the supply chain to
benchmarks providing guidance and establishing determine if it is sitting at the wrong place.”
best practices. Effective benchmarking used to model In order to help serve target markets, new tools
a supply chain should focus on three dimensions, can track trends in data related to demand, sales and
according to Dea: customer changes, says Lorbiecki of IFS. Having
THE
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GROUP
800.257.7953 | thestonhardgroup.com
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100 0 East Park Avenue, Maple Shade, NJ 08052 USA
®
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SUPPLY CHAIN
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Positioning poultry
for profit
As demand for chicken and turkey continues to rise, some
processors are employing more technology to deliver safe and
quality products.
P
Novipax oultry is a thriving, global industry. additional total meat output over the next decade com-
processor trays It’s been growing steadily over recent pared to the 2012-2014 base-period average.
enable processed decades and is expected to continue China is expected to take the lead, with an addi-
packaged food growing as the world population increas- tional 5 billion tonnes of poultry by 2024. The US
products to maintain es, and more people are able to afford will be a close second, with a projected 4.75 billion
visual, textural and the high-quality, tasty and cost-effective protein that additional tonnes, followed by Brazil with 2.8 billion
nutritional appeal, poultry can add to their diets. tonnes, the EU with 1.5 billion tonnes and India with
while extending shelf Per capita consumption of poultry in the US has 1.1 billion tonnes.
life without chemical grown more than four times since the end of WWII. On Poultry definitely has its advantages. It has the
preservatives or a global scale, in 2015, the Food and Agriculture Orga- shortest production cycle compared to other meats.
stabilizers. Source: nization of the United Nations predicted that poultry This, together with expected continuing low grain
Novipax. production will account for more than half of the world’s costs, gives producers more production flexibility
PIZZA TOPPINGS
Look to Urschel cutting equipment to cleanly and effectively reduce all
varieties of pizza ingredients. Urschel offers processing solutions
to create sauces, crumbles, slices, or dices from vegetables,
meats, and cheeses.
delivering
precise
cutting
solutions
® Urschel & The Global Leader in Food Cutting Technology are registered trademarks of Urschel Laboratories, Inc. U.S.A.
PROCESSING TECHNOLOGY
50
REASONS FOR RECALLS
40
26% Labeling Issues
20 7% Physical Contamination
6% Chemical Contamination
10
1% Unapproved Ingredients
0
calbrite.com
Think Stainless. Think Calbrite. (800) 536-2248
PROCESSING TECHNOLOGY
The system includes a de-skinner and can separate kneecaps authors M. Meroz and Y. Samberg begin by stressing that hygiene
from the fillet, minimizing the risk of bone fragments. It also and sanitation play major roles in any effective disease control
eliminates the need for trimming, reducing labor costs. program for poultry production premises.
Meyn’s latest development is a high-speed evisceration line that “One of the important requirements to facilitate hygiene and
can run at speeds up to 13,500 birds per hour. The previous limit sanitation is adoption of the ‘all-in/all-out’ method where all the
was 12,000 bph, according to Product Manager Pete van Poorten. birds in a single establishment should be of the same age group
“This enables us to meet customer expectations and helps and be part of a single type or species,” say the authors.
them to achieve further efficiencies,” he says. They continue to explain that a poultry site must be prepared
methodically for the entry of each new batch, including removal
Food safety of birds; controlling litter and manure; eliminating rodents; dry
Poultry, unfortunately, provides a good environment for the and wet cleaning; disinfection; and fumigation.
growth of microorganisms, including bacteria, such as Pseu- “Regular visual inspection, together with routine testing by
domonas, Staphylococcus, Micrococcus, Acinetobacter and microbiological monitoring methods, is very effective in check-
Moraxella. One of the most harmful pathogens that poultry is ing the efficacy of cleaning and disinfection,” they point out.
notorious for is Salmonella, which in some cases, has proven
to be fatal, particularly among young, elderly and immune- X-ray use
challenged people. A company on the leading edge of both weighing and inspection
That’s why it’s very important to be sure poultry is cooked solutions is METTLER TOLEDO of Royston, UK. Among
to the right temperature inside and out, so bacteria, spores and other things, this company specializes in a diverse range of
pathogens are neutralized before the poultry is eaten. These days, product inspection solutions, such as X-ray systems for the food,
a lot of care goes into the processing stage by manufacturers to beverage and pharmaceutical industries. In the meat, poultry and
mitigate these risks long before the birds reach the oven. seafood segments, the company recommends its X38 Pipeline
A paper put out years ago by the NCBI (National Centre for X-ray inspection system.
Biotechnology Information) is as relevant today as it was then. In “Our main position in the inspection line is dictated by the
an article entitled “Disinfecting Poultry Production Premises,” customer’s internal HACCP analysis and the customer’s wishes
Choose from over 80 standard models to clean trays, pans, parts, totes, racks, belts, bins, vats, barrels and buckets.
Batch and continuous cleaning systems are available to clean several hundred
to several thousand containers an hour.
Poultry packaging
OSSID of Battleboro, NC launched its new OTS-
10VMAP table-top tray sealer at PACK EXPO 2016
in Chicago. It’s designed to meet the production
requirements of small to medium-sized processors.
The OTS-10 sealer is also ideal for larger processors
involved in test marketing products for laboratory
production of sample packaging.
It includes options for ambient, modified atmo-
sphere packaging (MAP) and vacuum skin packaging
(VSP) applications. Interchangeable tooling delivers
fast changeovers between tray sizes. The units also
feature rugged stainless steel construction for long
service life.
“Our standard overwrap solutions are also popular
and perform well in the protein industries,” OSSID's
Vice President of Sales Jason Angel. “From PVC
stretch to leak-proof packaging, we now have the abil-
ity to run both foam and plastic roll-edge trays. We
developed our packaging technology together with
our film partners over the last 20 years.”
The machines are easy to clean but, just as impor-
tant, says Angel, is the fact that leak-proof seals enable
grocery stores to maintain a clean shelf.
Located in Orangeville, Ontario, Trinamics
The Ossid OTS- to inspect the poultry at the raw pre-packaging produces a lineup of quality packaging machinery
10 table-top unit or pre-dicing stage, because that’s where the best for food and beverage manufacturers. Recently, the
features a stainless inspection sensitivity is obtained, particularly for company was asked to develop an integrated car-
steel design, manual bone,” says Paul King, METTLER TOLEDO’s toner/case packer for a leading chicken processing
or semi-automatic head of sales. “We are basically an inspection point company.
drawer feed, quick within the existing production line. The X38 X-ray “In terms of production capacity, the customer
interchangeable system incorporates an automatic rejection mecha- wanted our solution to do more than keep up with
tooling, print nism, which diverts the contaminated product into their existing baggers,” says Trinamics Co-owner
registration and a reject receptacle upon detection of bone, metal, Barry Ryzebol. “They planned to introduce some off-
more. Source: Ossid. glass and other contaminants.” skid product into the packaging line—and wanted to
Regarding traceability, King says that the MET- ensure they could ramp up overall production in the
TLER TOLEDO system is able to store an image of future as well.”
each reject with a time and date stamp in case of a recall The Trinamics solution handles the pressed
and enables easy archiving and longer recordkeeping. chicken product from the discharge point of two
Regarding FSMA, GFSI and other standards, King vertical form/fill/seal (VFFS) machines, where
says that rules for poultry are centered on reject secu- it is bagged, to the palletizers at the end of the
rity and due diligence features, including: line. Before the bagged product enters the car-
• Ensuring rejection takes place after detection. toner, metering belts separate it, and conditioning
Additionally, the contamination receptacle should be hardware manipulates each bag. The bags are then
locked with authorized access only. deposited into the traveling buckets on the conveyor
• Ensuring multiple levels of security access to the and taken to the carton load station where they are
various settings in the system. loaded into retail-ready cartons. Next, carton flaps
• Ensuring that critical safety examinations are per- are closed with melt adhesive.
formed and that correct approvals are in place for the Product then moves to the side-load case packer
country of installation. and next to palletizing.
You can count on Quantis Ultra Kleen and Tigear-2 • IP69K Rated Protection
Ultra Kleen stainless steel gear reducers for the
superior reliability it takes to survive harsh washdown
applications…day after day after day.
See us at IPPE
Booth #C841
The METTLER TOLEDO X38 X-ray system inspects chicken pieces and other meats
to ensure food safety before final packaging. Source: METTLER TOLEDO.
WHAT A STEEL!
Mezzanines and Platform Systems
Cubic Designs Stainless Steel Mezzanines
and Equipment Platforms are ideal for
food and beverage processing, as well as
material handling, facilities that must meet
varying clean design requirements and
Good Manufacturing Practices (GMPs) as
necessitated by the USDA and FDA.
• Stainless and carbon steel designs
• Professionally engineered and custom designed
• Pre-manufactured for quick, easy installation
with little plant disruption
© 2016 Cubic Designs
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800.826.7061 WWW.CUBICDESIGNS.COM the perfect fit
to the quality of the raw materials that go into making it. It’s no The Antimicrobial Use Strategy focuses on defining antimi-
different with poultry. crobial use and antimicrobial resistance trends; reviewing best
Maintaining birds that are healthy and free from disease, of practices and reducing antimicrobial use; ensuring effective
course, is the number one concern. If sick or contaminated birds controls of antimicrobial use in Canada; researching and deter-
are delivered to the processing plant, no manner of GMPs can mining the availability of alternative products; and educating
improve their quality or make them safe to eat. That’s why there stakeholders on the issues of antimicrobial use and resistance.
are sophisticated systems in place to detect and reject any sick “Chicken farmers have granted the government access to
birds, should they arrive at the back door. their farms, so that we can better understand these issues,” says
“One of the tools that farmers have available to them to protect Bishop-Spencer. “From this data, we have learned that the anti-
the health of birds is antibiotics,” says Lisa Bishop-Spencer, man- microbials used most frequently in humans are not the same
ager of communications at Chicken Farmers of Canada. ones used in chicken production. The industry is working right
However, there is growing concern around overuse of antibi- now to evaluate further antibiotic use reduction that will help
otics and its contribution to the proliferation of antimicrobial address the issue of resistance, while still ensuring the health of
resistance, which is considered by health experts to be one of the our birds.” ❖
most serious health threats to both animals and humans. In 2014,
For more information:
the USDA released its Antimicrobial Resistance Action Plan, Kathy Barbeire, CAT Squared, 501-328-9178 ext. 318, Kathy.barbeire@catsquared.com,
which aims to “provide and disseminate science-based informa- www.catsquared.com
tion to the veterinary and animal agricultural communities so Scott Russell, Meyn America, c/o Renate Munk, (31) 20-204-5156,
they can implement effective mitigation strategies that will help rmunk@meyn.com, www.meyn.com
to prolong the effectiveness of antibiotics for use in both animals Arvind Rao, Rockwell Automation, 440-646-3434, avrao@ra.rockwellautomation.com,
www.rockwell.com
and people.”
Paul King, METTLER TOLEDO, c/o Paul Richlovsky, Fathom, 216-369-2220 ext. 234,
A few years before the US took action, the Chicken Farmers PRichlovsky@fathomdelivers.com, www.mt.com
of Canada implemented its Antimicrobial Use Strategy, which Jason Angel, OSSID, 252-446-6177, jangel@ossid.com, www.ossid.com
aligns with the US federal government’s Action Plan on Antimi- Lisa Bishop-Spencer, Chicken Farmers of Canada, 613-566-5911, lbishop@chicken.ca,
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FOOD SAFETY
FDA Regional Produce Safety Network
FSMA: Ignorance of
the law is no excuse
Though FDA is providing education, training and technical
assistance on FSMA, processors must realize FDA’s primary
mission is to protect public health.
Wayne Labs, Senior Technical Editor
M
FDA has broken ost of the FDA FSMA rules have recent updates, and we’ll look at some training
the Produce Safety been final since the last calendar options available to get FDA-based processors ready
Network into four year, but recently, the FDA has for compliance.
regions with similar released some additional guid- Keep in mind that your best bet to keep up to
needs. Source: FDA. ance and provided a few com- date on FSMA is by checking out the FDA FSMA
pliance date extensions and clarifications for four site. Consultants and training organizations also
of the Final Rules. Here, we’ll look at some of the offer expert advice and educational services on
FSPCA
FSPCAEducational Timeline
Educational Timeline
plemental rule proposed Sept.
2014; Final Rule issued Sept.
10, 2015; compliance dates for
some businesses began in Sep-
Phase IV – Implementation tember 2016.
• Preventive Controls for
Human Food Animal Food (PCAF): Origi-
nal rule proposed Oct. 2013;
supplemental rule proposed
Animal Food Sept. 2014; Final Rule issued
Sept. 10, 2015; compliance
dates for some businesses began
Foreign Supplier
in September 2016.
• Produce Safety: Original
Blended Courses rule, Oct. 2013; supplemen-
tal rule, Sept. 2014; Final Rule
Annual Conference issued Nov. 13, 2015; compli-
ance dates for some farms began
in 2016, however, there are many
Intentional Adulteration changes—see compliance dates.
2016 2017 2018 2019 • Foreign Supplier Verifica-
tion Program (FSVP): Origi-
nal rule, Jul. 2013; supplemental
} FSPCA has FSMA, and chances are, you may be already using rule, Sept. 2014; Final Rule issued Nov. 13, 2015.
been tasked with them for GFSI training and accreditation. If you • Third-Party Certification: Proposed Jul. 2013;
providing training already have GFSI certification, you’ll find that Final Rule issued Nov. 13, 2015.
on preventive you’ve already done many of the steps you’ll need • Sanitary Transportation: Proposed Jan. 2014;
controls for human for FSMA compliance. Final Rule issued Apr. 5, 2016.
and animal food, FDA’s FSMA, created in 2011, provides rules • Intentional Adulteration: For both domestic
plus foreign for food and beverage processors of all sizes, but and foreign facilities, proposed Dec. 2013; Final
supplier verification does not cover USDA-regulated facilities or some Rule deadline, May 31, 2016; Final Rule published
and intentional areas such as seafood HACCP, juice HACCP and May 27, 2016 (effective Jul. 26, 2016).
adulteration. This alcoholic beverages. A recently updated calendar of
calendar shows compliance dates by business size, provided by The Preventive controls
what’s in the works Acheson Group (TAG), can be found below. On Sept. 19, 2016 larger businesses had to comply
through 2019 and A quick timeline review of the seven foundational with certain new standards under the preventive
beyond. Source: rules (as found in the Federal Register) follows: controls rules for human and animal food, according
FSPCA. • Preventive Controls for Human Food to Stephen Ostroff, FDA deputy commissioner for
(PCHF): Original rule proposed Jan. 2013; sup- foods and veterinary medicine. The main purpose
Source: The Acheson Group (TAG). For more detailed info, visit TAG.
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FOOD SAFETY
} In 2015, FDA have current systems in place [need to add processes] “FSMA was created to address important pre-
organized curriculum to ensure supply chain conformance.” vention issues versus a reactive response,” says
development for Pimentel lists some of the most important issues Mike Edgett, Infor director of industry marketing,
training end users that processors will face: process manufacturing. “The underlying challenge
and trainers for • The “how to” of what to do next in order to for many companies is to better document preven-
FSMA, designating leverage their GFSI certification programs and food tive processes and identify areas for improvement.”
the Produce Safety safety management system (FSMS) to facilitate Having a system for the thorough, ongoing docu-
Alliance, FSPCA compliance with the regulations. Many processors mentation needed is a crucial part of FSMA. In an
and Sprout Safety have GFSI certification, but are not clear if this will FDA-conducted interview, Joann Givens, the co-
Alliance as the major be enough to meet FSMA compliance. chair of the FSMA Operations Team Steering Com-
training groups. • Environmental monitoring and onsite inspec- mittee and director of FDA’s Food and Feed Program
tion sampling by FDA investigators and inspectors. in the Office of Regulatory Affairs, says the better the
• Implementing the requirements of FSMA, records a company has means the better it will be able
meeting training timelines that coincide with com- to demonstrate it is meeting the legal standard.
pliance dates and having the necessary resources to “Put processes and procedures in place to prevent
be successful. problems in the first place and consider having some
• Documentation, records and how to manage redundancy in the system, so that if one measure
and improve the systems they may already have fails, another can take its place,” she says.
regarding documentation. “The most important issue that food and bev-
Food processors will find that not only will pre- erage processors face with ensuring compliance
ventive controls require new thinking, they must is managing the available company and external
keep records. resources to understand and fully implement the
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to meet consumer demands. development, resource efficiency and more.
certification. Knowing exactly which rules apply to an organi- risks that go beyond HACCP. Many HACCP plans don’t.
zation is important, but don’t forget about the bigger picture. If you aren’t talking about some of those risks, you’ll get
“There has to be a holistic approach taken with FSMA dinged,” Acheson says. “So, we’re hearing two messages from
compliance, ensuring that all moving parts are taken into consider- FDA. They are trying to train and educate internally as well as
ation,” he says. “Further, once a company has developed the appro- externally, but I think they will also begin to press the enforce-
priate program, such as a food safety plan [FSP], it then has to ment buttons as we go forward.”
develop a process to maintain that program. FDA is expecting food To help facilities get started with FSMA, SGS has devel-
companies not just to write a FSP, but also maintain it and show oped complimentary online solutions to answer the follow-
FDA that they are operating under the FSP each and every day.” ing two basic questions: Does the rule apply to me, and do I
The first year of compliance affects larger processors—typi- still need to comply if I’m already certified by GFSI? To help
cally those with more than 500 employees. answer these, a simple yes/no online questionnaire is avail-
“Many businesses of that size already have a HACCP pro- able at www.sgs.com/fsmacheck, and companies can decide
gram,” says Givens. “We don’t expect them to need to make for themselves how close they are to FSMA compliance and
many changes to come into compliance. Aspects of the GMP and what the gaps are.
preventive controls rules are similar to HACCP. The human and “So far, FDA has not said that it will accept just GFSI,”
animal food rules have staggered compliance dates; smaller busi- says Acheson. “Food safety management schemes that are
nesses have a year or more additional time to comply.” recognized by GFSI are just one part of the puzzle, and these
But just because Givens’ comments sound like an easy bring the processors up to a good starting point in meeting
transition from HACCP to HARPC (preventive controls), minimum food safety requirements. However, the scope and
processors shouldn’t get complacent, warned Acheson in an level attained by the processor are also the key elements in
Oct. 2016 FSMA Friday, sponsored by SafetyChain Software. addressing how ready the processors are for FSMA. TAG has
“I think we all recognize that there are many aspects of undertaken a comparison between FSMA preventive control
FSMA compliance that go beyond HACCP. That almost rules and several of the GFSI schemes. If a company is GFSI
sends a mixed message, ‘Well, if you’ve got a HACCP plan, certified, [it] will have many of the basic programs needed for
you’re fine.’ Well, you have to plan, control and talk about FSMA preventive controls rule compliance. However, it will
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FOOD SAFETY
likely have to present the information “Processors who have GFSI certi- checklists or addendums in place to
in a different way for FDA.” fications already have a food safety give their certified sites another tool to
NSF International is a leading global management system [FSMS] in place, help facilitate compliance.”
certifier to GFSI-benchmarked stan- so there should be less FSMA imple-
dards. The organization considers mentation time based on addressing Training for preventive
GFSI certification to be a solid build- the gaps between their GFSI scheme controls and beyond
ing block and strong indicator of FSMA and the preventive controls rule,” says FSMA requires every processing facil-
readiness, but that no GFSI standard or NSF’s Pimentel. “Most GFSI schemes ity to have a trained resource person or
scheme is better than another. have put optional FSMA readiness preventive controls qualified individual
(PCQI) who has completed a special-
ized training course developed by the
Food Safety Preventive Controls Alli-
ance (FSPCA), which is recognized by
FDA. This person, who does not have
to be a direct employee of a food proces-
sor, will oversee the implementation of
the facility’s food safety plan and other
key tasks.
“The most urgent training need
would be the preventive controls quali-
fied individual course that would help
facilities understand the requirements of
the PCHF rule and the way it applies to
the facility,” says SGI’s Karayan. “At the
same time, this formal course curriculum
ensures compliance with the site-specific
PCQI requirement of the regulation.”
FSPCA provides training for Preven-
tive Controls for Human Food, Preven-
tive Controls for Animal Food, Foreign
Supplier Verification Programs (FSVP)
and Intentional Adulteration. FSPCA
also provides the FSPCA Technical
Assistance Network and is part of FDA’s
FSMA Technical Assistance Network.
While FSPCA offers course material for
end users (food processors), it also offers
courses for training trainers.
“SGS offers a variety of FSMA training
courses to educate and qualify person-
nel at all levels of the food facility,” says
Karayan. SGS has been a pioneer in offer-
ing FSPCA PCQI training courses onsite
and in virtual (online) formats. The vir-
tual PCQI class minimizes business dis-
ruption and maximizes employees’ time.
NSF International was in the van-
guard of companies accredited to deliver
the FSPCA-approved curricula for “Pre-
ventive Controls Qualified Individual”
and “PCQI Train the Trainer” courses.
To date, NSF has 12 lead instructors for
this program, which is currently being
delivered across North America and
Mexico—and soon to launch in Ger- 86 shows, course implementation for ani- “Questions and Answers Regarding Food
many, says Pimentel. mal food lags human food, as compliance Facility Registration (Seventh Edition).”
The latest report (October 17, 2016) for animal food has been delayed slightly The document contains 15 sections of
from FSPCA shows that it has issued 17,984 compared to human food. a multi-section guidance intended to
FSPCA Preventive Controls/Human Food provide updated information and answer
certificates domestically and 4,134 inter- Recent updates, not frequently asked questions about FDA
nationally. The course for animal food has preventive controls registration requirements. The seventh
yielded 1,134 certificates domestically and On Nov. 7, the FDA made available edition adds information regarding
28 internationally. As the timeline on page a draft guidance for industry entitled amendments to the registration of food
facilities final rule released in July 2016
and answers questions received after pub-
THE BEST WAY TO PREDICT THE FUTURE IS TO CREATE IT. lication of the sixth edition.
—Peter F. Drucker On Nov. 10, the FDA announced a
final guidance for a voluntary, fee-based
program to allow the expedited review
and importation of foods into the US
from importers (Voluntary Qualified
Importer Program or VQIP) with a
proven track record of food safety and
security. The final guidance, in Q&A
format, explains how this program
works. Importers should meet several
criteria to participate in the program.
These include:
• Developing and implementing a
quality assurance plan
• Assurance of compliance with the
supplier verification and other importer
responsibilities
• Current facility certification issued
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PROGRESSIVE FOOD PROCESSING Patrick Pimentel, NSF International, 734-769-8010,
Pimentel@nsf.org, www.nsf.org/services/by-industry/
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T E C H U P D A T E : SYST E M I N T EG RAT I O N
Wayne Labs, Senior Technical Editor
Southern
Wine & Spirits
(Wilsonville, OR)
collaborated with
Bastian Solutions,
a system integrator
specializing in
material handling
applications, to
automate its new
facility, providing a
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hile most brand-new or greenfield Progecta is one of only a few Italian companies to
food and beverage plants are tightly be named as a Rockwell Automation Recognized
integrated from the sensor level to System Integrator, an SI with 25 years of expertise in
shop floor controls and on up to the the installation of control and automation solutions.
ERP system, many older plants still contain “islands Gancia’s sparkling process makes up 80 percent
of automation.” But that doesn’t mean a greenfield of its production facility. The winery needed to
plant hasn’t experienced problems that could have upgrade to a high-tech solution to minimize errors
been avoided in the planning stages—and yes— and risk margins in both the testing and final stages of
plants with islands of automation can pose especially production. The company wanted full visibility and
thorny issues when it’s time to upgrade. The choice real-time control of the process, being able to make
of a system integrator that has experience in the food on-the-fly adjustments. Making it a little tougher was
and beverage industry can go a long way in alleviating a 15-day window in which to install the system and
the pain associated with designing a new facility or get it up and running—before the next grape harvest.
upgrading an existing facility. The sparkling process is critical, as it involves a
For example, when Gancia winery (founded in series of phases and steps in different autoclaves—
1850 in Italy and maker of sweet sparkling wines to all with strict control of essential parameters, such
the tune of 25 million bottles per year) wanted to as temperature and pressure. Rockwell proposed a
get better control of its sparkling process, it turned to PlantPAx distributed control system (DCS) imple-
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Progecta as the system integrator (SI) of record. control system and wired architecture.
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T E C H U P DAT E
The eWON Cosy is an industrial VPN router designed to offer easy remote access across the
Internet to machines and installations at customer sites or in the field. With the eWON Cosy,
OEMs and system integrators can troubleshoot machines remotely without going on site,
drastically reducing support costs. Source: HMS Industrial Networks AB.
To help projects have a successful outcome, leaving field wiring intact and not introducing
Young puts new control systems through wiring issues that are possible when so many
extensive FATs with the end user. This wires have to be re-terminated, says Young.
ensures that anything that can be done prior This reduces cutover time to a few hours,
to the cutover is done. allowing testing of the control system within
“I also have a comprehensive cutover, com- the same day.
missioning and SAT [site acceptance testing] Another way of speeding up an upgrade is
plan methodology. This allows me to meet implementing instrumentation and control
and often beat the deadline, allowing them devices that use an industrial control net-
[end users] to run production earlier than was work protocol like EtherNet/IP or AS-I bus,
originally expected.” which can reduce the amount of field wiring
As previously discussed, reusing existing required. These networks can be verified for
code in new controllers in an upgrade can correct operation prior to startup and com-
save time in programming. Similarly, there missioning. Since these networks require less
are ways to keep existing hardware in place wiring, integrators can clean up spaghetti wir-
while doing an upgrade, allowing for other ing and save money for their clients.
hardware upgrades later on. Many controls “Before installing additional sensors and
manufacturers now have hardware adapt- controls, the first step we would recommend
ers that allow quick replacement of control is a site survey or a front end engineering
system hardware without rewiring I/O cards, design [FEED] study where a document is
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T E C H U P DAT E
capture batch information. After a batch ly. To do it safely, SIs will implement traceability, has a secure VPN and has
run, the system can generate an elec- routers designed specifically to keep the integrated cellular and WiFi connectivity.
tronic batch report,” says Restivo. bad guys out of industrial networks. “Security updates are recommended
“If our equipment is connected to the for old and new controllers and their
Cybersecurity should be built Internet, we use an eWON router and respective networks,” says Thermo Sys-
into modern systems rely on their technology to deal with tems’ Restivo. “Think of it like your home
For machine builders and integrators, cyber threats,” says JLS Automation’s computer, where updates and security
the Internet provides an invaluable func- Souser. eWON’s Cosy router is firewall patches are automatically scheduled on a
tion—being able to troubleshoot remote- friendly, provides full audit trail and weekly basis.”
Updating old controllers does increase
performance and eases maintainabil-
Food Industry Exhaust Filtration Systems ity, but the network is often the weak link
when it comes to cybersecurity. Any con-
Quickdraft
troller that is not connected to the Internet
is safe from external intrusions, howev-
er, internal intrusions like infected flash
drives or configuration software can cause
major problems, if not addressed.
“Primarily, I recommend updating old
controllers to increase performance and
maintainability,” says Maverick’s Young.
Cybersecurity concerns can also play
into the design decision and should be
part of the individual user’s cybersecu-
rity risk assessment. Older controllers
with Ethernet communications were not
Before After routable, and protocols were specific to
that manufacturer. Therefore, one would
Extend The Useful Life Of Your Roof By not expect a cyber intruder to happen
Keeping It Clean. across that specific controller and have
• Filter grease, oil and other contaminates from
the skill to exploit it remotely, as it would
exhaust air stream
not support, for example, the EtherNet/IP
protocol. Newer controllers that support
• Eliminate grease and oil accumulation on roof
the EtherNet/IP protocol also have added
• Three stage filtration:
cybersecurity protection built into them.
- Centrifugal “Updating cybersecurity with older
- Wet Scrubber controllers is a balance and can be
- Demister Pad Filter accomplished by protecting the control-
• No moving components, easy to maintain ler through the use of a robust firewall
• 99% efficient for particles 10 micron
and network monitoring,” says Young.
quickdraft.com/food and greater
However, cybersecurity isn’t everything.
“Physical security for controllers is one
• 75% efficient for 2-3 micron particulate
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For more information:
Scott Young, Maverick Technologies, 949-433-1403,
scott.young@mavtechglobal.com.
www.mavtechglobal.com
Craig Souser, JLS Automation, 717-505-3800,
1-855-VENTURI csouser@jlsautomation.com, www.jlsautomation.com
(Toll Free in U.S. and Canada) Glenn Restivo, Thermo Systems LLC, 609-371-3300,
sales@quickdraft.com glenn.restivo@thermosystems.com,
www.thermosystems.com
Ed Urevich
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FIELD REPORTS
O
ne of Australia’s premium global pro- facility is a crucial step in ensuring we are taking the
ducers of fresh and smoked salmon highest-quality, innovative products to market, all
products, Huon Aquaculture, recently proudly carrying the Tasmanian brand.”
opened its smokehouse and product Food facility designer Wiley has been a long-term
innovation center in Parramatta Creek, Tasmania. partner of Huon Aquaculture and helped create
The project was part of a 10-month construction the revitalized facility that is expected to deliver
program to upgrade, centralize and future-proof the more than $1 million in cost savings in its first year
large-scale salmon producer’s operations. alone. Before beginning, Wiley determined Huon
After the existing site was refurbished, and an Aquaculture’s floor area would have to withstand the
extension was added to double the business’s foot- annual production of 17,000 tonnes of fresh salmon,
print, the new facility opened in July 2015. Now, as well as the heavy equipment, spillages of fish and
Huon’s full range of seafood processing is together, by-products, frequent cleaning, thermal shock and
including whole fish, fresh fish and value-added cold constant foot traffic. The new 2,500-square-meter
and hot smoked salmon production. facility would need a floor that met the highest stan-
“The new smokehouse and new product center are dards of cleanliness despite these difficult operating
part of a four-year, $200-million controlled growth conditions.
strategy for the company,” says Peter Bender, Huon’s Wiley contacted Flowcrete Australia, part of resin
managing director. “It consolidates our operations to Tas- flooring company Flowcrete Group, regarding its
mania, [and] delivers increased production capacity and ultra-hygienic antimicrobial Flowfresh flooring range
efficiency while reducing our environmental footprint.” and specified the polyurethane system Flowfresh SR
Executive director and co-founder of Huon, Frances for the task at hand due to its ability to combine dura-
Bender, says the company wanted the new center to be bility with an anti-slip, easy-to-clean finish.
one of the most advanced in the world, as well as assist A 6 mm layer of Flowfresh SR was applied in the
Huon in its innovations in product development. smokehouse’s main processing areas, with stainless
“The reputation and demand for Tasmanian pro- steel drainage incorporated into the finish. Different
duce is growing continuously, both within Australia colors were used to designate each part of the site to aid
and through international markets,” she says. “This navigation and reduce cross-contamination. A green
floor was installed in the cold smoke slicing room, and
warm buff was used for the hot smoke slicing room.
Flowfresh has recently received HACCP Interna-
tional certification. A key component of the flooring’s
hygienic credentials is due in part to its antimicrobial
agent Polygiene, which uses the natural bactericidal
properties of silver to eliminate germs and microbes.
The Polygiene additive is homogenously distributed
throughout Flowfresh’s resin matrix, a formulation
that has been tested to meet the ISO 22196 standard
for measuring a surface’s antibacterial effectiveness on
plastics and other non-porous surfaces. ❖
QUESTIONS?
• Contact Marge Whalen, Senior Event Manager at 847-405-4071 or whalenm@bnpmedia.com.
• For updated program information: www.foodautomationconference.com
FOODENGINEERINGMAG.COM
WWW.FOODAUTOMATIONCONFERENCE.COM
April 23-26, 2017
Naples Grande Resort
Naples, FL
SILVER SPONSORS
GOLD SPONSORS
Food Processing
Suppliers Association
WEBBER/SMITH
Associates, Inc.
FIELD REPORTS
G
loucester, MA is the location of not only in. sizes for applications including compressed air, hot
America’s oldest seaport and the birth- and cold water, and a water/glycol mix. NEPSI chose
place of the US fishing industry, but also stainless knowing it would stand up to the chemicals
Gorton’s Seafood. Gorton’s originated used for cleaning the seafood facility. Everything that
as a father and son duo in 1849 under the name John can be—even the floor drains—are stainless steel.
Pew & Sons and has evolved into the most recogniz- NEPSI also used Viega’s three-piece ball valves for
able and bestselling seafood brand in the US. Operat- shutoffs throughout the facility.
ing out of the original 1906 building, Gorton’s prides “Almost all of our machines and equipment are
itself on its heritage and quality products. stainless steel,” Sinico says. “Because we are in food
The third floor of Gorton’s seafood production production, it has to be highly sanitary and easy to
facility had been out of commission for the last wash and clean. We use corrosive chemicals to do that,
decade, but was remodeled to make room for a new and the stainless holds up. When employees wash,
fry line. Rob Sinico, senior innovation project engi- they wash floor to ceiling, so wherever the pipes are,
neer for Gorton’s, has worked with Northeast Pro- they’re going to get hit.”
cess Systems Inc. (NEPSI) for years, choosing it for According to Sinico, NEPSI also chose stainless
nearly every mechanical repair Gorton’s has needed. because it was better suited to the application.
So when it came to remodeling the 20,000-sq.-ft. “Once you go stainless,” Sinico says, “you should
facility, Sinico trusted NEPSI’s suggestion to use never have to repair or replace that again. So it might
Viega ProPress for stainless. cost more upfront, but in the long run, we knew we’d
“We look at NEPSI as a supplier and installer to never have to touch it again.”
recommend the latest and greatest to us,” Sinico says. In addition to the quality being more valuable than the
“We use their expertise in the field to tell us what’s upfront cost of the fittings, Sinico says knowing that the
new and what products are out there.” connections are secure is important and ensures safety.
NEPSI installed 10,000 ft. of Viega ProPress for The installation time was also a consideration
304 stainless fittings with piping in one half- to three- because the new system had to be put in place with-
out disrupting Gorton’s production schedule. The
Viega ProPress allows work to be done while the
production line is running.
Additionally, Gorton’s went the extra mile and
installed a fire protection system utilizing Viega Pro-
Press for stainless steel, which exceeds the company’s
current Good Manufacturing Practice standards.
Along with exceeding the requirements, the project
was completed in four months.
“It’s pretty impressive when you go out and look at
that floor,” Sinico says. “Everything is neat. Our entire
electrical conduit is also stainless, so aesthetically it
looks nice. And it’s all durable, and that was the main
driver for going with stainless. I can certainly say, big or
small, we use Viega systems. That’s our standard.” ❖
Gorton’s installed 10,000 ft. of Viega ProPress for 304 stainless fittings
with piping in one half- to three-in. sizes for applications including For more information: Tim Allbritten, 316-425-8505,
compressed air, hot and cold water, and a water/glycol mix. Source: Viega. timothy.allbritten@viega.us, www.viega.us.
MEDIA PARTNERS
SNACK
FOOD & WHOLESALE
BAKERY
T H E AU T H O R I T Y O N T H E B U S I N E S S O F M E AT A N D P O U LT R Y P R O C E S S I N G
2017 INT’L PRODUCTION AND
PROCESSING EXPO SHOW PREVIEWS
SPECIAL ADVERTISING SECTION
The RXRS completely wets out and disperses starches, proteins, and
other difficult-to-hydrate ingredients. With a larger mix head than
conventional high speed mixers, it provides complete powder dispersion
in under 10 minutes with no fisheyes. Watch your batch times go down
and yields go up!
RXRS Advantages
• Simplified, sealed drive assembly In a demanding food processing environment, the ability to withstand
• Reduced mixer maintenance and downtime and perform reliably under routine washdown conditions is critical.
• Lower overall operating costs Specifying and installing equipment that meets IP69K can improve your
• Improved process results productivity by avoiding unwanted interruptions. Products carrying the
• Reduced energy consumption IP69K for water rating undergo aggressive testing to ensure they can
withstand high-pressure and high-temperature sprays all while being
cleaned-in-place (CIP). Baldor •Reliance® stainless steel motors and
Rotosolver RXRS
Baldor •Dodge® stainless steel gearboxes are tested and meet the
IP69K for water protection rating. When you buy a stainless steel motor
Improve process times and make or gearbox, they are sealed, gasketed and plugged to protect from
operations safer harsh washdown environments. The smoothly finished surface with
Along with the RXRS, learn how our laser engraved markings and self-draining design minimizes the risk of
the Optifeed-EZ and Fastfeed inline contamination build-up.
powder induction and dispersion
systems deliver powder at controlled
feed rates and deagglomerate and
hydrate the toughest ingredients, with Fastfeed
100% dispersion of difficult powders
guaranteed.
Vibratory Screeners
Most of the feeders or conveyors listed above can also be designed as a linear
screener. Scalping, fines removal or sorting can be accomplished with the addition
of a wire mesh, perforated plate or rod deck screen.
Contact:
Eriez
Contact: 2200 Asbury Road
4500 110th Ave N, Clearwater, FL 33762 Erie, PA 16506
888-300-3743
Phone: 727-461-3477 or 800-331-6870
purity.eriez.com
Fax: 727-449-0029
Web Site: www.dougmac.com
See us at IPPE Booth #B4015 See us at IBIE Booth #C562
Contact:
Food Plant Engineering, LLC
10816 Millington Ct, Suite 110
Cincinnati, OH 45242
513-488-8888 Contact:
www.FoodPlantEngineering.com Fortress Technology Inc.
1-888-220-8737 or 416-754-2898
sales@fortresstechnology.com
www.fortresstechnology.com
See us at IPPE Booth #C1501 See us at IPPE Booth #B4821
Known for its line of long-lasting urethane food conveyor belting with a unique
construction that reduces belt stretch, Gates Mectrol is introducing two new
products:
VRM/CF Freezer Food safety in poultry processing, Food processors who value hygienic standards and reduced contamination will
especially in ready-to-cook and ready- find that Gates Mectrol belting provides clear advantages over the plastic modular
to-eat lines is of utmost importance for many processors and consumers. Your alternative:
concerns with salmonella and listeria can be alleviated in our freezing equipment.
With elimination of hollow structures, sloped surfaces, fully welded enclosures and • 43% less surface area to clean with no hard-to-sanitize crevices
integration of our high-efficiency Clean-in-Place systems, our freezers and chillers • 35% less cleaning water needed
are designed to exceed the highest sanitary standards. • 35% less waste water disposal
• 54% less cleaning labor
With our experience in handling products from raw marinated chicken breast to • 30% less weight for less wear and tear on the motor and bearings
fully cooked wings, our range of tunnels, spirals and CF MultiPass carton freezers/ • 0% risk of food contamination due to broken pins or hinges
chillers are tailored to meet your specific needs.
*According to the Centers for Disease Control and Prevention
Our goal at FPS is simple. We create a singular standard in our industry—the
highest standard. Alongside our clients, we call this the FPS Standard. For more information on cleaning up your operation, visit Gates Mectrol booth
To learn more about us, visit fpscorp.ca #4623 or email contact@gatesmectrol.com
Contact: Contact:
O. 604-232-4145 T. (603) 890-1515
E. sales@fpscorp.ca E. contact@gatesmectrol.com
W. fpscorp.ca W. http://www.gatesmectrol.com/
See us at IPPE Booth #B4765 See us at IPPE Booth #4623
The IPPE 17 showcase includes the latest technologies from Heat and
Control, FastBack®, Spray Dynamics®, CEIA® and Ishida.
The Heat and Control showcase includes:
• New FastBack 260E G3 horizontal motion conveyor featuring hygienic
design ideal for the poultry industry
• Ishida Screw Feeder weigher, rated for IP65 washdown and designed
specifically for poultry weighing
• Ishida X-ray (IX) new series of inspection systems to help poultry
manufacturers and processors comply with global safety standards
Contact:
Jim Borgen
Engineering Manager
Contact: Tel. +1 (910) 202 2348
Heat and Control Inc. j.borgen@interroll.com
Phone number: 800 227 5980 / 510 259 0500
Web site: www.heatandcontrol.com 3000 Corporate Drive • Wilmington, NC 28405 • USA
Email: info@heatandcontrol.com Toll Free (800) 830 9680 • Tel. +1 (910) 799 1100 • interroll.us
See us at the IPPE Booth #B4245 See us at IPPE Booth #B5805
Contact:
Linde LLC
200 Somerset Corporate Blvd
Contact:
Bridgewater, NJ 08807
JAX INC. 1-800-755-9277
W134 N5373 Campbell Drive www.lindefood.com
Menomonee Falls, WI 53051
262-781-8850 Phone
262-781-3906 Fax
info@jax.com
www.JAX.com See us at IPPE BOOTH #B5453
About SEW-EURODRIVE
Engineering excellence and customer responsiveness distinguish
SEW-EURODRIVE, a leading manufacturer of integrated power transmission
and motion control systems. SEW-EURODRIVE solutions set the global
standard for high performance and rugged reliability in the toughest
operating conditions. With its global headquarters in Germany, the privately
held company currently employs over 16,000 employees with a presence
in 51 countries worldwide. U.S. operations include a state-of-the-art
manufacturing center, five regional assembly plants, more than 63 technical
sales offices and hundreds of distributors and support specialists. This
enables SEW-EURODRIVE to provide local manufacturing, service and
support, coast-to-coast and around the world.
Contact: Contact:
METTLER TOLEDO SEW-EURODRIVE, Inc.
6005 Benjamin Road 1295 Old Spartanburg Hwy.
Lyman, SC 29365
Tampa, FL 33634
P: (864) 439-7537
813-889-9500 F: (864) 439-7830
FX 813-881-0840 cslyman@seweurodrive.com
www.mt.com/pi
pi.marketing@mt.com
See us at IPPE Booth #C1663
This fan boasts features that are key in these areas, including: Spraying Systems Co. is the world leader in spray technology, with manufacturing
sites and sales offices located around the world. In addition to AutoJet Food Safety
• An explosion-proof fan motor.
Systems, we offer a broad range of spray nozzles and spray guns for general plant
• Extended shroud for a balanced fan oscillation assembly.
clean-up. With trained sales technology experts located around the world, we can
• NEMA 12 electrical enclosure. help you ensure the highest level of food safety possible while minimizing produc-
tion costs.
The SonicAire 2 series also has other variations that can be added separately,
or combined in one fan to suit your needs:
• SonicAire 2.c: The ‘c’ stands for • SonicAire 2.hw: The ‘h’ stands for
‘compact’. This variation can be ‘heat’. This fan can work in heat up
placed in tight spaces. to 180°. The ‘w’ stands for ‘water’.
This fan is water-tight.
The SonicAire 2.0 doubles the cleaning coverage of the original SonicAire,
slashing installation costs by 50%. Plus the SonicAIre 2.0 can pay for itself
in one year. A one-time investment delivers long-term prevention of fugitive
dust explosions.
Contact:
Contact: Spraying Systems Co.
John Sanders North Avenue and Schmale Road, P.O. Box 7900
Vice President, Sales and Marketing Wheaton, IL 60187-7901 USA
3831 Kimwell Drive 1-800-95-SPRAY
Winston-Salem, NC 27103 1-888-95 SPRAY (fax)
336.712.2437 www.spray.com
moreinfo@sonicaire.com info@spray.com
sonicaire.com See us at IPPE Booth #B4269
Visit Stellar at booth #4626. Learn more about the firm at stellar.net and
on its food industry blog, Food for Thought at stellarfoodforthought.net.
Contact:
Todd Allsup
Vice President
Stellar Contact:
2900 Hartley Rd. Sterling Systems and Controls, Inc.
Jacksonville, FL 32257 24711 Emerson Rd., Sterling, IL 61081
904-899-9339 (direct) Phone: 1-800-257-7214
904-612-0131 (cell) Email: sci@sterlingcontrols.com
See us at IPPE Booth #4626 www.sterlingcontrols.com
• Design/build construction of multi- The rugged M6 features enhanced sanitation with overall stainless steel design
temperature warehouse and and hinged sheet metal access panels – to simplify cleaning without removal.
production facilities All grease fittings are easily accessible on the exterior of the machine. The dicer
• New builds, expansions and accepts a maximum infeed thickness up to 1” (25.4 mm).
renovations
• Master site planning Free-of-charge, Urschel has a dedicated Product Test Cutting Facility where
• Members of U.S. Green Building customers may send in products, or visit to see their products test cut on various
Council Urschel models to determine
• Owner/operator experience & the machine best-suited.
knowledge Experienced lab technicians
assist customers to explore
and learn more about
Interstate Warehousing different cutting possibilities.
A comprehensive lab report
• 5th largest PRW in United States
is then compiled depicting
• 100,000,000 cubic feet of cold
results of all test cutting and
storage space
given to the customer for
• SQF Level 2 certified facilities
consideration.
• Customized distribution solutions
• Retail and Foodservice consolidation
programs
• Comprehensive management
For more information, please contact Urschel: www.urschel.com, info@urschel.
development & training program
com, Toll-free: 1.844.URSCHEL (877.2435).
Contact:
Steve Tippmann
Executive Vice President
Tippmann Group / Interstate Warehousing
9009 Coldwater Road
Fort Wayne, IN 46825 Contact:
(260) 490-3000 info@urschel.com
www.tippmanngroup.com www.urschel.com
tippsales@tippmanngroup.com toll-free: 1.844.URSCHEL
See us at IPPE Booth #5818 See us at IPPE Booth #4545
The USDA approved stainless steel SSV Sanitary Drum Motor series are designed
and engineered specifically to drive conveyor belts in the food processing plants
where sanitation is paramount. The antimicrobial design SSV drum motors feature
IP69K enclosure and can operate while being pressure washed up to 3,000 psi.
SSV Sanitary Drum Motors with different profiles are available to drive modular,
extruded or thermoplastic style belts from many different manufacturer, such as
Intralox®, Volta™, Habasit and others.
The SSV Drum Motor design with the new all stainless steel continuous profile,
does not require the use of sprockets to drive extruded or modular belts. This
eliminates foreign material contamination, contributing to a higher level of Wenger Manufacturing, Inc. is an innovative leader in extrusion
sanitation. processing, serving producers of ready-to-eat cereals, pastas, snack
foods, breadings, and industrial starch products, as well as meat
analogs and extenders. In addition to 14 sizes of extruders – single and
twin screw – the company offers top performing horizontal dryers and
toasting ovens, enrobing equipment, and automated control packages.
Contact: Contact:
51515 Celeste Wenger Manufacturing, Inc.
Shelby Township MI 48315 714 Main Street
(888) 326-1476 Sabetha, Kansas 66534-0130 USA
info@vandergraaf.com Phone: 785-284-2133
www.vandergraaf.com Email: info@wenger.com
See us at IPPE Booth #B4115 www.wenger.com
KNOLL America Drum Unloaders are the QUICKEST . . . most RELIABLE . . . most
SANITARY machines for transferring viscous materials.
• Up to 25 & 60 G.P.M.
• Unloads 50 gallons in
less than a minute
• Designed for viscous
materials
• Metering technology
• CIP capability
• Mobile units available
FOR SALE/RENT
24 / 7 EMERGENCY SERVICE
BOILERS › 20,000-400,000 #/Hr.
DIESEL & TURBINE GENERATORS › 50-25,000 KW
GEARS & TURBINES › 25-4000 HP
WE STOCK LARGE INVENTORIES OF:
Air Pre-Heaters • Economizers • Deaerators • Pumps • Motors • Fuel Oil Heating & Pump Sets
Valves • Tubes • Controls • Compressors • Pulverizers • Rental Boilers & Generators
EMPLOYMENT
wabash POWER
EQUIPMENT CO.
AT YOUR FINGERTIPS
Se r v
www.teammartinbrothers.com ing Wit
Pride Since 1
94 6
www.CareersInFood.com h
The #1 Job Board for Food & Beverage Martin Brothers, Inc.
Manufacturing Professionals
1-800-652-2532 (318) 435-4581
www.gleesonllc.com
gleeson@gleesonllc.com
Douglas Machines 800-331-6870 77 Ross, Charles & Son Co. 800-243-ROSS 2, 113
Fortress Technology 888-220-8737 29 Sterling Systems & Controls, Inc. 800-257-7214 107
Gates Mectrol www.gatesmectrol.com 44-45 TOMRA Sorting Solutions www.tomra.com/food 81, 108
JAX 800-782-8850 28
Further information on these companies can be found in the 2016-2017 FOOD MASTER CATALOG. This index is published as a convenience. No liability is assumed for errors or omissions.
FE: For those not familiar with ATP testing, by large, public cases of food poisoning. Initially, the
how does it work? technology was used in laboratories, where suitcase-
Phil Bolea: When ATP is captured from a surface sized luminometers had to be plugged into a direct
or water sample and then combined with a reagent, it power source and required sophisticated users. In the
produces light. The light produced is not perceivable early 1990s, battery power allowed smaller devices
to the naked eye. Because the amount of light is very to be lugged to manufacturing sites, but they still
small, the equipment that is needed to measure this weighed about four pounds. In the past several years,
must be sophisticated and accurate. It’s like using a the technology has evolved into rapid-response hand-
telescope to identify stars that are not visible. held readers weighing about a pound.
But ATP bioluminescence also has very down-
to-earth uses in the food industry as a rapid, simple FE: Why is it important to extend the
and reliable test to monitor surface for potential con- sensitivity to exceptionally low levels of
tamination. In the case of surface contamination, a light photons in Clean-Trace? In extending
pen-like device containing reagents is simply swabbed this sensitivity, how much danger is there
over an area, then activated and inserted into a hand- in picking up extra noise along with the
held reader called a luminometer. The luminometer desired, weak signal?
displays results within seconds in relative light units Bolea: Improving the sensitivity of the luminometer
(RLUs), indicating whether or not it meets the pass/ allows lower levels of light from the ATP sample to be
fail standards. detected. This lowers the limit of detection for surface
ATP bioluminescence began to gain traction in the contamination. As customers and regulatory organiza-
late 1980s, prompted, like many hygiene methods, tions demand cleaner and cleaner processes, ATP
• External access to
• In stock units are available internal impeller and
in various sizes. seal making it
unnecessary to enter LOR Series with
• Over 50 years of BREDDO the Likwifier tank for Scraped Surface
service and dependability. routine maintenance.
® Contact us
today.
a division of
Have you ever known someone who would give you the shirt off their back? Who
you’d trust with your checkbook? Who’d deliver on their word no matter what? Who
wouldn’t just show up, but show up with a smile? Someone whose motto reminds you
of what your dad always said, “If you’re gonna do the job, do it right the first time.”
If so, there’s a reasonable chance they’re one of the do-or-die people at Big-D
Construction, continually ranked among the nation’s top food & beverage contractors.
And what exactly is Big-D so passionate about? Two words: Your project.