Hindustan Zinc Limited - 1 x 80 MW Captive Power Plant dariba - Rajstan

Available Inputs for Preparation of Piping & Valve BOQ

Mass Balance Flow Diagram P&ID Line Size
a. Raw water intake system - -
b. Pre Treatment system Water Treatment system - -
c. CW & ACW System with IDCT - -
d. Clarified Water system - -
Yes Yes
e. Portable Water system - -
f. Service water system - -
g. Effluent Treatment system - -
h. DM water system - -
I. Compressed air system including service and Instrument air system - - - -
J. Bottom Ash Handling System - Yes - -
K. Mill Reject Handling System - Yes - -
L. TG Building Piping Input - - - -
M. Fly ash handling system - - - -
N. Plot Plan with location of Equipment & Pipe Rack Yes
Note :
1. Avialbale inputs are marked as 'Yes' and pending inputs are marked as '-'.
2. Piping BOQ will be furinshded in 'Lot' in case inputs are not avialble
3. Location of Raw water pumps (I & II) considered around 1 Km away from 'Raw water Clarifier'
Valve Location
-
-
-
-
-
-
-
-
-
Yes
Yes
-
Yes
 Hindustan Zinc Limited - 1 x 80 MW Captive Power Plant darba - Ra
BILL OF QUANTITIES (BOQ)
S. No DESCRIPTION Line No Flow (m3/hr)
II Water System

1 Raw Water 1 413 312

2 Raw Water 2 400 307
3 Raw Water 3 260 248
4 4 140 182
5 5 113 163
6 6 20 69
7 7 87 143
8 8 26 78
9 9 26 78
10 Raw Water 10 250 243
11 11 552 361
12 12 460 329
13 13 12352 1706
14 14 55 114
15 15 12352 1706
16 16 11800 1668
17 17 195 214
18 18 5 34
19 19 5 34
20 20 5 34
21 21 19 67
22 22 4 31
23 23 55 114
24 24 30 84
25 25 20 69
26 26 7 41
27 27 13 55
28 28 30 84
29 29 10 49

II DRINKING WATER SERVICE (DW)

Pipe
1 PIPE, DN50, IS 1239 PART-I, HEAVY, GI, SCREWED
1 PIPE, DN40, IS 1239 PART-I, HEAVY, GI, SCREWED
2 PIPE, DN25, IS 1239 PART-I, HEAVY, GI, SCREWED
Valve
1 GATE VALVE, COPPER ALLOY, IS:778, CLASS 2, RISING STEM, SCREWED, PN16,
MANUAL, DN50
2 GATE VALVE, COPPER ALLOY, IS:778, CLASS 2, RISING STEM, SCREWED, PN16,
MANUAL, DN25
TANK
1 500 L PVC TANK

III WATER SYSTEM

A RAIN WATER SUPPLY PUMPS TO CLARIFIER & CLARIFIED WATER TANK

PIPE, DN150, IS 1239 PART-I, HEAVY, ERW, BW
 ELBOW, DN150, ASTM A234 GR WPB, SCH 40, BW, ASME B16.9
PIPE, DN25, IS 1239 PART-I, HEAVY, ERW, PE
GATE VALVE, RISING STEM, SW, CLASS 800, API 602, MANUAL, BODY - ASTM A105,
INTERNAL - SS, DN25

B RAIN WATER SUPPLY TO RO REJECT PROCESSS WATER TANK

PIPE, DN50, IS 1239 PART-I, HEAVY, ERW, BW
ELBOW, DN50, ASTM A234 GR WPB, SCH 40, BW, ASME B16.9
PIPE, DN25, IS 1239 PART-I, HEAVY, ERW, PE
GATE VALVE, RISING STEM, SW, CLASS 800, API 602, MANUAL, BODY - ASTM A105,
INTERNAL - SS, DN25

C CLARIFIER TO CLARIFY BUILDING CHEMICAL HOUSE AND BLOWER

PIPE, DN25, IS 1239 PART-I, HEAVY, ERW, PE

D CLARIFY BUILDING CHEMICAL HOUSE AND BLOWER TO CLARIFIER

SCH 40, CPVC PIPE, DN25

E MAKEUP WATER FROM RIVER

PIPE, DN80, IS 1239 PART-I, HEAVY, ERW, BE
ELBOW, DN80, ASTM A234 GR WPB, SCH 40, BW, ASME B16.9

F CLARIFIED WATER TANK TO COLD WELL

PIPE, DN150, IS 1239 PART-I, HEAVY, ERW, BE

G COLD WELL PUMP HOUSE TO SURFACE CONDENSER, TURBINE OIL COOLER &
GENERATOR COOLER
PIPE, DN900, 12 mm THK, IS 3589, GR FE410, ERW/ SWP, BE
PIPE, DN150, IS 1239 PART-I, HEAVY, ERW, BW
300 MM CONCRETE ENCASEMENT FOR DN900 PIPE

H COLD WELL TO SSF UNIT

PIPE, DN400, 12 mm THK, IS 3589, GR FE410, ERW/ SWP, BE

I CT BLODOWN/ AVGF BACK WASH WATER STORAGE TANK

PIPE, DN25, IS 1239 PART-I, HEAVY, ERW, BW
PIPE, DN65, IS 1239 PART-I, HEAVY, ERW, BW

J BOILER BLOWDOWN WATER TANK TO COOLING TOWER

PIPE, DN50, IS 1239 PART-I, HEAVY, ERW, BW

K CLARIFIED WATER TANK TO FLUSHING WATER/ WHEEL WASH WATER ETC.

PIPE, DN65, IS 1239 PART-I, HEAVY, ERW, BW
PIPE, DN25, IS 1239 PART-I, HEAVY, ERW, BW

L CLARIFIED WATER TANK TO PSF

PIPE, DN80, IS 1239 PART-I, HEAVY, ERW, BW

M RO REJECT TO RO REJECT PROCESS WATER TANK

PIPE, DN80, IS 1239 PART-I, HEAVY, ERW, BW

N RO REJECT PROCESS WATER TANK TO METERING BIN/ BOTTOM ASH QUENCHING

 PIPE, DN50, IS 1239 PART-I, HEAVY, ERW, BW
PIPE, DN40, IS 1239 PART-I, HEAVY, ERW, BW

O DM WATER TANK TO UREA PREPARATION AND DEARATOR

PIPE, DN65, IS 1239 PART-I, HEAVY, ERW, BW
PIPE, DN40, IS 1239 PART-I, HEAVY, ERW, BW
PIPE, DN15, IS 1239 PART-I, HEAVY, ERW, BW

IV FITTINGS
PIPE FITTINGS, CS EQUIVALENT MATERIAL IS 2062 GR E250 BR

V PIPE SUPPORT
1 PIPE SUPPORTING STRUCTURE
2 U-BOLT

VI PAINTING

NOTES
1 PIPELINE ROUTED ON PIPE RACK/ BUILDING WALL
2 INSIDE PUMP, COMPRESSOR HOUSE, DM WATER PLANT AND BOILER HOUSE PIPING TO BE CONSIDERED BY RESP
ENGINEER/ VENDOR
3 QUANTITY OF DUCT TO BE CONSIDERED BY RESPECTIVE PACKAGE ENGINEER
4 ALL FLANGE END VALVE SHALL BE SUPPLIED ALONG WITH COMPANION FLANGE, NUTS, BOLTS & GASKET
5 10% CUTTING ALLOWANCE SHALL BE CONSIDERED
6 ASSUME PLANT LAYOUT DRAWING DOC NO. K1-A-TP-BD-0003, REV-M ARE IN TURE SCALE AND LATEST
ptive Power Plant darba - Rajstan
TIES (BOQ)

Diameter Thickness QTY Unit Remarks

350 m
350 m
250 m
200
200 nos
80 nos
150
80 no
80
250
400
350
1800
150
1800
1700
250
50
50
50
80
50
150
100
80
50
80
100
50

300 m
450 m
250 m

2
nos
10
nos

3 nos

50 m
 4 nos
15 m
2
nos

500 m
5 nos
15 m
2
nos

50 m

50 m

400 m
10 nos

500 m

150 m
200 m
150 m

50 m

50 m
100 m

50 m

350 m
1500 m

450 m

50 m
 200 m
250 m

300 m
200 m
100 m

10 MT

20 MT
3 MT

1 Lot

E CONSIDERED BY RESPECTIVE PACKAGE

, BOLTS & GASKET

LE AND LATEST