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TruSim TM
Simulator
Section I Introduction
Specifications................................................................................................................ 2
Explanation of Symbols and Signs............................................................................ 3
Dimensions................................................................................................................... 3
Section II Set Up
Unpacking..................................................................................................................... 4
Utilities.......................................................................................................................... 5
Manikin Head............................................................................................................... 6
Instrumentation........................................................................................................... 6
Torso.............................................................................................................................. 6
Light Post (Optional).................................................................................................. 7
Monitor Mount (Optional)....................................................................................... 7
Section III Operation........................................................................................... 8
Section IV Care
Maintenance................................................................................................................. 9
Handpieces.................................................................................................................10
Plastic and Coated Metal Surfaces........................................................................10
TruSimTM Simulator 1
Section I Introduction TruSimTM Simulator
19-5/8"
= General Mandatory Action
= Refer to Manual (follow instructions)
SN = Serial Number 27-1/16"
NOTICE
The pictures and illustrations in this manual depict
the mobile model of the TruSim Unit. The stationary
model has exactly the same specifications except 32-1/16"
the mobile unit is situated on wheels and is equipped
with a brake mechanism, while the stationery unit is
situated on small rubber feet.
38-1/2"
w/o Umbilical 40"
w/Umbilical
TruSimTM Simulator 3
Section II Set Up TruSimTM Simulator
WARNING NOTICE
Modification of this simulator from its original form Isolating the unit from the supply mains is
is strictly prohibited and could lead to termination accomplished by unplugging the Simulator from the
of product warranty and possible injury or death to power receptacle.
persons in vicinity. Do not modify this equipment
without authorization from DentalEZ. If this
equipment is modified, appropriate inspection and NOTICE
testing must be conducted to ensure continued safe Installation by an authorized DentalEZ dealer service
use of equipment. technician is recommended.
WARNING NOTICE
For reference, a color-coded tubing diagram and
DO NOT position equipment so that it is difficult to
electrical schematic are included with this manual.
unplug the unit from the power receptacle.
WARNING NOTICE
For any questions about an order, please
DO NOT connect items that are not part of the contact a DentalEZ Equipment customer service
system to the Simulator. DO NOT use unauthorized representative at 1-866-DTE-INFO.
accessories with this simulator, without first determining
the impact the additional weight and placement will
have on the stability and safety of the simulator. Failure Unpacking
to safely install accessories could result in injury to the
operator.
CAUTION
WARNING If there is any reason to believe the simulator has
The simulator has several guards/covers designed been damaged during shipment or installation,
to protect against accidental contact with dangerous contact a qualified DentalEZ service technician at
components. DO NOT remove these guards/covers 1-866-DTE-INFO before and after "start-up".
until power has been disconnected/turned-off from the
equipment. If service is required with the guard/cover 1. Remove the simulator from the packaging pallet.
removed and the power on, it should only be performed
by a qualified service technician. Always replace any 2. Carefully cut away the shrink wrap.
guards/covers that have been removed for service or
that may have been damaged.
CAUTION
DO NOT lift the simulator by the head/torso
CAUTION assembly or the movable work surface. Lifting at
Rating of main circuit breakers should be 20 Amp these points could result in damage to the device.
maximum.
CAUTION
CAUTION Place the simulator on a hard level surface capable
of supporting its weight. To prevent any tipping
Place the simulator on a hard level surface capable hazard, DO NOT install the simulator on any surface
of supporting its weight. To prevent any tipping with greater than a 5 degree slope.
hazard, DO NOT install the simulator on any surface
with greater than a 5 degree slope.
Utilities WARNING
This device should always be installed following the
NOTICE appropriate plumbing instruction and guidelines. If this
device is being installed as a replacement, always have a
For connection of applicable utilities, refer to the licensed plumber inspect the existing facility plumbing and
template, tubing diagram and wiring schematic complete the plumbing portion of the device installation.
included with this manual.
WARNING
WARNING During installation, always ensure all electrical,
Installation of this device should be conducted by plumbing or other utilities are properly located to avoid
licensed electrical and plumbing contractors. Failure possible tripping or falling hazards. Always follow all
to comply with all applicable local, state or national local, state and national building codes, as well as any
building codes and installation procedures may result in applicable workplace safety regulations.
personal injury, damaged components or reduced life
expectancy of this product.
CAUTION
WARNING This device has been designed and had electrical
safety evaluations completed at a voltage range
Installation of an air pressure regulating device and of ±10% of the nominal voltage. Failure to provide
manual shut-off valve is required at the connection electrical power within this range could result in
point to the facility compressed air system. Pressure reduced component life and poor performance.
to the simulator should be regulated to 551 kPa (80
psi) to reduce the risk of damage to components in the 1. Connect the power cord from the umbilical to
simulator and possible injury to the operator. a 115V power supply source.
2. Connect the red air line from the umbilical
to the air regulator valve in the utility service
WARNING compartment.
Installation of a water pressure regulating device and NOTE: For stationary style, the utility service
manual shut-off valve is required at the connection compartment is located in bottom the bottom drawer
point to the facility water system. Pressure to the of the Simulator
simulator should be regulated to 275 kPa (40 psi) and for the mobile
to reduce the risk of damage to components in the style, it is in the
simulator and possible injury to the operator. Simulator's stor-
age cabinet).
WARNING 3. Connect the
green water
This device requires proper electrical line (if applica-
grounding for safe operation. To avoid the ble) from the
risk of electrical shock, this equipment must umbilical to the Red
only be connected to a supply mains with protective water regulator Line
earth. A licensed electrician should always complete valve in the Vacuum
the electrical portion of the installation process. utility service Line
compartment.
4. Connect the Green
WARNING 1/2″ vacuum Line
line (if applica-
This device should always be attached to a dedicated ble) from the
circuit with appropriate wiring and circuit protection. If umbilical to the Power
this device is being installed as a replacement, always vacuum fitting Cord
have a licensed electrician inspect the existing facility in the utility
electrical and complete the electrical portion of the service com-
device installation. partment.
TruSimTM Simulator 5
Section II Set Up TruSimTM Simulator
NOTE: If not using city water lines, fill the optional 3. Place the instruments in the handpiece holders.
water bottle. NOTE: The instrumentation can be moved left/right
Optional Water depending on the dexterity of the operator.
Bottle Vacuum Waste
Water Bottle
Tilt
Mechanism
Instrumentation
1. Remove the packaging from the handpieces and
syringe.
2. Install the tips according to the instructions
supplied with the instrument.
2. Once the torso is in the horizontal position, 1. Remove the four (4) Phillips head screws that
adjust the torso to the desired height by pressing secure the back panel and take off the panel.
the up and down buttons on the torso as needed. 2. Attach the light post to the light post mount
using four (4) Phillips head screws.
3. Route the light power cord through the bush-
ing, light post and light post mount.
4. Connect the power cord to the power supply.
5. Plug the power supply into the outlet box on
the floor for the stationary style simulator, or
the outlet box in the cabinet for the mobile
Up
Button Down
style simulator, or the outlet box located on
Button the back of the simulator for both styles.
CAUTION
DO NOT exceed monitor weight capacity of 20 lbs..
Light
Power x2
Cord
3/16" Hex
Light Double Key
Post Pivot
Light
Post
Mount
Monitor x4
(Customer
Supplied)
Outlet
#2 Phillips
Screw-
driver
Rear
Panel Monitor
Cables
TruSimTM Simulator 7
Section III Operation TruSimTM Simulator
Master Switch
WARNING
DO NOT place any body parts between the head/
torso assembly and the simulator cabinet or the
movable work surface and the simulator cabinet while
Brake
these components are moving. Injury to the operator,
Button
caused by pinching or crushing, could occur.
WARNING
Always practice safe working principles when 2. Make sure the circuit breaker is ON.
operating, maintaining or servicing this equipment.
Moving components, compressed air and electricity Circuit
can cause serious injury to the operator and those in Breaker
the vicinity.
WARNING
Always practice safe working principles when
operating near the handpiece/bur. Contact with the
bur can cause serious injury, even when not in use.
Speed
Brake
Button
TruSimTM Simulator 9
Section IV Care TruSimTM Simulator
Handpieces Hidden
Maintenance
Coolant Water Spray Handpiece Drawer
Water
The coolant spray volume for the handpieces can be Air Adjustment
regulated as follows: Pressure
Gauge
1. Locate the handpiece water adjustment valves
inside the maintenance drawer. Handpiece Oil
Drive Air Collector
2. While operating the handpiece, turn the valve Adjustment
counterclockwise to increase the volume of
the coolant water spray. To decrease the vol-
ume, turn the valve clockwise.
WARNING
Always use DentalEZ approved components for any
service or maintenance activities to improve the life
expectancy of the simulator and reduce the risk of
injuries to the operator.
WARNING
After any service or maintenance work has been
completed, always verify the ground circuit has been
properly re-installed.
NOTICE
The DentalEZ Technical Service Department is
available to supply service personnel with any
additional information or instructions needed to
repair or maintain the TruSim Simulator.
TruSimTM Simulator 11
Limited Warranty TruSimTM Simulator
DentalEZ® Group
DentalEZ Equipment Division
TruSimTM Simulator
The DentalEZ Group and its employees are proud of the products we provide to the dental community. We
stand behind these products with a warranty against defects in material and workmanship as provided below.
In the event that you experience difficulty with the application or operation of any of our products, please con-
tact our Technical Service Department at our expense at 1-866-DTE-INFO (1-866-383-4636).
If we cannot resolve the issue by telephone, we will arrange for a representative to contact you or suggest that
the product be repaired by a dealer service technician.
If product repair or return is required, we will provide you with a Return Authorization number and shipping
instructions to return the product to the proper facility. If the product is under warranty, we will ask you to
provide proof of purchase, such as a copy of your invoice. Please be sure to include the Return Authoriza-
tion number on the package you are returning. Products returned without a Return Authorization number
cannot be repaired.
Freight costs for product returns are the responsibility of the customer. Products under warranty will be re-
paired or replaced at our sole discretion and returned at our expense. Products outside the warranty limits will
be repaired and returned with costs invoiced to the customer. We are not responsible for shipping damages. We
will, however, help you file a claim with the freight carrier. Written repair estimates are available.
DentalEZ warrants the TruSim Simulator to be free of defects in material and workmanship, under normal
usage for a period of three (3) years from the date of installation*, with the exception of the following items
which are covered under this warranty for a period of one (1) year from the date of installation:*
• Tubings and Fittings • Saliva Ejector Valves
• Wiring • Handpiece Tubings
• Syringe • High Volume Evacuator Valves
Please note the following additional terms of our warranty and return policy:
• Warranties cover manufacturing defects only and do not cover defects resulting from abuse, improper han-
dling, cleaning, care or maintenance, normal wear and tear or non-observance of operating, maintenance
or installation instructions. Failure to use authorized parts or an authorized repair facility voids this
warranty.
• Liability is limited to repair or replacement of the defective product at our sole discretion. All
other liabilities, in particular liability for damages, including, without limitation, consequential or
incidental damages are excluded.
• THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, IN-
CLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PAR-
TICULAR PURPOSE. NO EMPLOYEE, REPRESENTATIVE OR DEALER IS AUTHORIZED TO
CHANGE THIS WARRANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANTY.
WARRANTY REPAIRS: Parts repaired or replaced on a product that is in warranty will be warranted for the
duration of that product’s original warranty.
NON-WARRANTY REPAIRS: The warranty on parts either repaired or replaced on an out-of-warranty prod-
uct will cover the repaired part only and will be for the time frame of a new parts warranty period.
PRODUCT RETURN: Opened products or product returns more than a year old cannot be returned for credit.
There will be a 15% ($25.00 minimum) restocking charge on all items authorized for return.
* Provided conditions defined in this Manual are met.
DentalEZ is a registered trademark of DentalEZ, Inc. TruSim is a trademark of DentalEZ, Inc.
© 2014 DentalEZ Alabama, Inc.
(Mobile)
Tubing Diagram OIL
WATER
ADJUSTMENT
1/8" GREEN
LEGEND
AIR 1/4" RED
WATER
HP1 TUBE FROM TORSO
VACUUM
1/4" HARD RED SOLIDS
5/32" HARD YELLOW COLLECTOR
BRAKE
HP1
MASTER
4 1
5/8" SPIRAL LOCK
VACUUM
1/8" YELLOW 1/4" HARD RED
1/4" RED
1/8" GREEN
WATER BOTTLE
PN: 2662-293A
TruSim™ Simulator 1/4" RED
Tubing Diagram
ADJUSTMENT
OIL
COLLECTOR HP1
HP1
MASTER
4 1
5/8" SPIRAL LOCK
VACUUM
1/8" YELLOW 1/4" HARD RED
1/4" RED
1/8" GREEN
1/8"" GREEN
1/8" YELLOW
WATER BOTTLE
PN: 2662-296A
TruSim™ Simulator
Wiring Schematic
CHASSIS GROUND
CN1
1
2
3
15 AMP
MEANWELL EPP-150-24
CIRCUIT
BREAKER
POWER SUPPLY
(004659)
115V
RECEPTACLE
CN2 2
(3648-365)
4
3
24 VDC
OUT TO
CONTROL
BOARD
BLUE (AC LINE NEUTRAL)
PN: 2662-294A
IMPORTANT!
Before proceeding with plumbing
and electrical installation,comply
TruSim TEMPLATE TM
SCALE: 1.000
10.31"
4.96"
Ø 0.53"
*Water Regulator
Location
ELECTRICAL:
Provide 120V, 20 amp
power supply with duplex
receptacle by contractor.
AIR:
Ø 5/8" through
(If applicable):
80-100 PSI
1/2" (1.3 cm) pipe with
1/2" M.N.P.T by 8.88"
contractor. Protrude
1-1/4" (3.2 cm) max.
from wall or floor.
Purge line of all debris.
Terminate w/shut-off
3-1/2" valve supplied by
dental dealer, installed Air Regulator
by contractor. Location
2" 2"
27"
5/8"
1.32"
*VACUUM: *DRAIN:
Ø 5/8" through *WATER: Ø 7/8" through
Ø 5/8" through
(If applicable): (If applicable):
(If applicable):
1/2" (1.3 cm) rigid copper 3/4" (1.9 cm) rigid copper
40-45 PSI
tubing or PVC fittings tubing or PVC fittings (PVC
1/2" (1.3 cm) pipe with1/2"
(PVC fittings not supplied). M.N.P.T by contractor. fittings not supplied). Stub up
Protrude 1-1/4" (3.2cm) Protrude 1-1/4" (3.2cm) 1-1/4" (3.2cm) max. from floor.
max. from wall or floor. max. from wall or floor. NOTE: Trap and vent as per
NOTE: Plumbing up to Purge line of all debris. local code by contractor.
utility service center Terminate w/shut-off valve
box to be specified by supplied by dental dealer,
central vacuum supplier. installed by contractor.
10.31"
15.63"
IMPORTANT NOTE:
It is not necessary to install utilities to support *Optional Equipment
optional equipment. But, if use of optional PN: 2677-085A
equipment is a consideration for the future, November, 2014
it is highly recommended to install the required
utilities at this time.
2500 Highway 31 South
Bay Minette, Alabama 36507
1-866-DTE-INFO
Fax: (251) 937-0461
www.dentalez.com
PN: 2717-255A
November, 2014