Grant Covic
• Michael Faraday:
– Discovered electricity could be
generated by mechanical machines.
• Andre-Marie Ampere:
– Proposed that magnetic fields and
electric currents must exist together.
I Ampère’s Law
Faraday’s Law
H
It is a poor transformer
But allows movement and tolerant of misalignment
Wireless Power
Contacts: j.boys@auckland.ac.nz or ga.covic@auckland.ac.nz
Copyright Auckland Uniservices Ltd. 2010
All Rights Reserved
• Galvanic isolation
• Unaffected by dirt, water, chemicals
• Particularly clean – producing no residues
• No trailing wires
• No sliding brushes
• Maintenance free
Switched
Pick-up DC
Mode
Compensation Power
Controller
Litz Wire
3 Pick-up
Input Inductance
Power Supply
+ Output track conductor inductance
Compensation
I
Prototype Comparison
Original System Daifuku Prototype
Our Situation:
• 15 month old toy system
• No appreciation of the inherent difficulties in
the task
• No idea about controllers or decoupling
• Had to produce a 3-trolley system in 4
months!
Daifuku:
excellent partner eg monorail section
1-metre length
Pick-up development:
Wood and ferrite rods
Prototype Operation
Aluminum Monorail
Pick-up Coil
Ferrite E
Core
Track Wires
– Allows movement
– Tolerant of misalignment.
– Unaffected by the environment
Contacts: j.boys@auckland.ac.nz or ga.covic@auckland.ac.nz
Fundamentals of IPT
Fundamentals of IPT
2
M M 2
Su jMI1 I1 j I1
L2 L2
I2 C I2
L2 L2
C V2 RL V2 RL
jωMI1 jωMI1
Vmax 2
L2 BW
C V2 RL Isc L2 C V2 RL
jωMI1
0.00
0 log()
1000
Z
Maximum power point
1
Isc s
C2
V2 Isc Z V2 s
Isc Q
Isc 0 L 2Q QVoc
1 1
s2 s 0
C0
R LC L2C
1 L
Q 0 2
c.f. with second order band-pass filter 0CR L RL
H0 0 s
H s
Q
s 2 0 s 0 2
BW Q
Q
Contacts: j.boys@auckland.ac.nz or ga.covic@auckland.ac.nz
Copyright Auckland Uniservices Ltd. 2010
All Rights Reserved
Power Fundamentals
2
M
P SuQ I
2
1 Q
L2
• Increase Q
– Q > 5 is difficult to maintain
• Increase I1
– Use a larger hammer! More cost, less efficient.
Bifurcation:
With variable frequency supplies
• For stability:
total load power x Q < the track VA.
R eq series tuned
L2
V2 RL Z L R eq L2
Q2 1 j parallel tuned
jωMI1
Q 1
2
L2
C V2 RL
jωMI1
Parallel tuned reflected impedance at resonance
M2
Z ro Z r ( o ) 2 R jo L2
L2
Contacts: j.boys@auckland.ac.nz or ga.covic@auckland.ac.nz
Copyright Auckland Uniservices Ltd. 2010
All Rights Reserved
A Decoupling Controller
8RL
2 (1 D)
2
inductive filter
R eq 2
Contacts: j.boys@auckland.ac.nz or ga.covic@auckland.ac.nz R 2
Copyright Auckland Uniservices Ltd. 2010
All Rights Reserved
Research Goals
Eliminate Wires
Make IPT systems
universally available
– Lower cost
– Higher power
– More versatile
Develop the science of IPT
– Reduce to engineering practice
– Develop standards
Increase the applications
– Home use M 2
Ø
Fuse
[H]
108
N 103
102 104
E 101
Line filter
50Hz envelope
Track current
110
R
Y [H]
508
B 503
502 504
pick-up coil
E 501
Frequency
switching
511
601
3 phase line filter
Frequency 510
Measurement
• Series tuned
Control Characteristics
Basic Equations
Power in terms of Q
M2
P I1
2
Q
L2
Power in terms of D
M
P I1 Vo (1 D)
2 2 L2
What is the best controller switching frequency?
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Duty Cycle (%) Duty Cycle (%)
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Duty Cycle (%) Duty Cycle (%)
The Magnetics
System Coupling
• Closely coupled
– Transformer
– Induction Motor
• System Coupling Factor
M
k
L1 L2
k typically > 0.98
IPT Systems
System Coupling
Individual k very low < 0.05
k n nk
Contacts: j.boys@auckland.ac.nz or ga.covic@auckland.ac.nz
Rail mounted systems: E-core
Copyright Auckland Uniservices Ltd. 2010
All Rights Reserved
Understanding Coupling
M
k
• k is a system co-efficient L1 L2
• doesn’t fairly represent how good the pick-up is
• Kappa looks at coupling without leakage
Secondary Secondary
Compen- Power Load
sation Control
leakage leakage
L2
VLF Primary
Utility M
Power Compen-
Supply
Supply sation
Elongated Track L1
ФL2-A
ФL2-A ФL2-B
c{ A} L 2 A c{B A} c{lA}
c{ B A}
ICCF
c{ A}
Factory Automation
•100m Sections
•10 trolleys @ 750W
• AGV 3kW
• Batteries
• V 30mm
• L +/- 30mm
Factory Automation:
Skillets Hoists and AGVs
Daifuku HID
• 58 vehicles
• Track length ~ 2 x 180m
•1.5 kW per vehicle for
drive lift & swivel motors • 35 vehicles
• Track length ~ 150 m
Conductix-Wampfler: IPT Track
Contacts: j.boys@auckland.ac.nz or ga.covic@auckland.ac.nz
Copyright Auckland Uniservices Ltd. 2010
All Rights Reserved
• 15 vehicles
• 6.6 kW each
• Track length ~75 m
Roadway Lighting
The Arguments …
Core Advantages
Core Advantages
DURABILITY AESTHETICS
• No moving parts • Doesn’t damage historic city aesthetics
• Extremely rugged and tough • Avoids unnecessary street clutter
• Waterproof, weatherproof • Maintains precious footpath area
• Impervious to chemicals, debris • Eyesore of overhead cables is removed
• Low profile, crash-safe • Provides a subtle branding option for networks
• Vandal-proof, theft-proof
• No cord to steal or unplug
Commercial
Inductive Chargers
Charging Station
Charging Station
30kW Pickup
3kW Pickup
Pickups
Primary Coils
30 mm (max)
• Robust
• Thin and Light
• Cost effective & efficient
• Excellent coupling with low leakage
– meets human exposure limits to magnetic fields
• Scalable for cars, trucks or buses
– Ground clearance is vehicle dependent and varies
over time (suspension, loading etc.)
– Horizontal tolerance – allows unassisted parking
Vac Mains
Iac Mains
VO Load
IO Load
Battery Charger Pick-up
Contacts: j.boys@auckland.ac.nz or ga.covic@auckland.ac.nz
Copyright Auckland Uniservices Ltd. 2010
All Rights Reserved
Vehicle
controller
400mm
air-gap
2kW Charging
Vehicle
controller
400mm airgap
1992 - Klontz
• Disney project
• Bipolar track
• Multiple Pickups
• Good tolerance
1996 - Sato
10 10
Uncompensated Power [Su]
6 6
4 4
2 2
0 0
-150 -100 -50 0 50 100 150 -150 -100 -50 0 50 100 150
Distance fromTrack Centre (mm) Distance from Track Centre (mm)
F-Abnehmer
Pickups
*
Speiseleiter
(Hin- und Rüc kleitung)
*
Üblicher Wert für Einbaumittellage, Um die Energieübertragung möglichst
bitte spezifische Toleranzbereiche effizient zu gestalten, d.h. arm an Um-
der Abnehmer beachten ! gebungsverlusten, empfehlen wir den
eingezeichneten Raum frei von ferro-
magnetischen Werkstoffen zu halten.
5
Uncompensated Power [Su]
0
-150 -100 -50 0 50 100 150
Distance fromTrack Centre (mm)
Improving Lateral
Tolerance
Quadrature Pick-ups
Uncompensated Power for Horizontal Coil Uncompensated Power for Vertical Coil
140 140
120
Power (W)
120
Power (W)
100 100
80 80
60 60
40 40
20 20
0 0
-150 -120 -90 -60 -30 0 30 60 90 120 150 -150 -130 -110 -90 -70 -50 -30 -10 10 30 50 70 90 110 130 150
VERTICAL FLUX
HORIZONTAL FLUX VERTICAL FLUX
Quadrature Pick-ups
900
800
PICKUP
Power (W)
700
600 Specified Power Vertical +
Vertical Coil
500 Horizontal
400
300 Horizontal Coil
200
100 Specified Range
0
-150 -120 -90 -60 -30 0 30 60 90 120 150
LDC
RL
L2V C2V S CDC
C2SH
L2H C2PH
A+
LCL Network
C-
3-phase B+
DC Input inverter LCL Network A-
C+
LCL Network B-
Open-
Circuit
Protection
Control
Circuit
125A/phase, 20kHz
9.5
9.0
8.5
8.0
7.5
Psu (kVA)
7.0
6.5
6.0
5.5
5.0
2850 3350 3850 4350
Offset along track (mm)
0mm 100mm 200mm 300mm 400mm
The Vision
Pad Pad Pad Pad Pad Pad Pad Pad Pad Pad Pad Pad Pad Pad Pad Pad
Power Power
Power Power Supply Supply
Supply Supply cabinet cabinet
cabinet cabinet
100m
200m
The Vision
The Future
Questions?