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Technical Note
Some remarks on an optimal order quantity and reorder point when supply
and demand are uncertain q
Chih-Hsiung Wang *
Department of Business Administration, National Pingtung Institute of Commerce, 51 Min-Sheng E. Road, Pingtung 900, Taiwan
a r t i c l e i n f o a b s t r a c t
Article history: In the reports in the literature on inventory control, the effects of the random capacity on an order quan-
Received 18 September 2009 tity and reorder point inventory control model have been integrated with lead time demand following
Received in revised form 7 January 2010 general distribution. An iterative solution procedure has been proposed for obtaining the optimal solu-
Accepted 16 January 2010
tion. However, the resulting solution may not exist or it may not guarantee to give a minimum to the
Available online 21 January 2010
objective cost function, the expected cost per unit time. The aim of this study was to introduce a complete
solution of the order quantity/reorder point problem, optimality, properties and bounds on the optimal
Keywords:
order quantity and reorder point. The two most appealing distributions of lead time demand, normal and
Random yield
Inventory control model
uniform distributions, in conjunction with an exponentially distributed capacity, are used to illustrate our
Lead time demand findings in determining the optimal order quantity and reorder point.
Ó 2010 Elsevier Ltd. All rights reserved.
1. Introduction To deal with both the uncertainty of the upstream supply and
the downstream demand, Wang and Gerchak (1996) incorpo-
The traditional Economic Order Quantity (EOQ) model assumes rated random capacity into the (Q, R) model; however, it is diffi-
that the demand rate is constant, and the resulting EOQ can be cult to use the model by Wang and Gerchak (1996). Thus, an
obtained by balancing the order cost and inventory holding cost ‘‘intuitive” solution for the optimal order quantity/reorder point
(e.g., see Stevenson (2009)). When the lead time is a constant, was proposed by Wang and Gerchak (1996). However, a solution
the reorder point is equal to the demand rate multiplied by the may not be obtained using the solution procedure by Wang and
order lead time, which is independent of the order lot size. How- Gerchak (1996) or the obtained solution may not be guaranteed
ever, when the demand during the lead time is uncertain, the rela- to give a minimum for the expected cost per unit time. There-
tionships between the order quantity and the reorder point should fore, we explored the sufficient conditions needed to guarantee
be further explored, and the reorder point plays a role in balancing that the solution proposed by Wang and Gerchak (1996) was un-
the costs between the inventory holding and shortage. Therefore, ique and optimal. In addition, we proposed properties and
an inventory control policy with continuous review, the (Q, R) mod- bounds to facilitate obtaining the optimal order quantity and re-
el, was developed by Hadley and Whitin (1963), in which an order order point. When the associated conditions for an optimal solu-
is placed to order quantity Q once the inventory position is less tion do not hold, a solution procedure using specific information
than the reorder point R. Hadley and Whitin (1963), proposed an was further proposed to obtain the optimal solution. To the best
iterative solution procedure to simultaneously determine the opti- of our knowledge, such work has not been well studied pre-
mal order quantity and reorder point. When an exponential distri- viously. It should be noted that the EOQ problem with variable
bution is used to simulate the lead time demand, an explicit capacity considered by Hariga and Haouari (1999) should be re-
formula for the order quantity and reorder point was obtained by garded as a special case of Wang and Gerchak (1996) with the
Das (1976) (or see Wang, 2006). replenishment lead time of zero.
Sometimes the order is not satisfied due to the random capa- The rest of this paper is organized as follows: In Section 2, the
city of the suppliers. Hence the amount received is less than the objective function, expected cost per unit time for the order quan-
order quantity (see Erdem, Fadiloglu, & Ozekici, 2006 & Silver, tity/reorder point model with variable capacity is demonstrated. In
1976), which results in a production capacity that is random. Section 3, conditions for the optimality, properties and bounds for
the optimal solution are investigated so that the minimal expected
cost per unit time can be obtained efficiently. In addition, a solu-
q
tion procedure that requires no condition is proposed. Two numer-
This manuscript was processed by Area Editor Mohamad Y. Jaber.
* Tel.: +886 8 723 8700x6168; fax: +886 8 723 7941.
ical examples are used to illustrate our results. Finally, a summary
E-mail address: chwang@npic.edu.tw of the paper is presented.
0360-8352/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.cie.2010.01.010
810 C.-H. Wang / Computers & Industrial Engineering 58 (2010) 809–813
Z Q Z Q
2. Mathematical model MðQ ; RÞ ¼ Q 2 GðQÞ þ 2Q ugðuÞdu u2 gðuÞdu 2D½K þ pnðRÞ=h; ð4Þ
0 0
important. In the report by Wang & Gerchak (1996), two non-linear Lemma 1(a). This implies that Q B P Q E , and hence uðQ B Þ P
equations of the first order condition were simultaneously solved uðQ E Þ from Lemma 1(a).
for the optimal order quantity and reorder point; however, such
Using Eq. (1) in Eq. (4) gives
a simultaneous solution may not exist or it is not guaranteed to
achieve a minimum solution. In this paper, sufficient conditions Z Q Z Q
have been given for the case in which a simultaneous solution ex- MðQ ;RÞ ¼ Q uðQ Þ þ Q ugðuÞdu u2 gðuÞdu 2D½K þ pnðRÞ=h:
ists and is a unique minimum solution. When the concerned 0 0
1=Q < 1=Q E . Therefore, GðQ Þ=uðQ Þ < minf1=Q E ; GðQ E Þ=uðQ E Þg. that the optimal order quantity for R = 0 is given by Q 0 ¼ Q b .
Since r(x) is increasing in x > 0 and R > F 1 ðgÞ, as shown above, On the other hand, if MðQ b ; 0Þ 6 0, then Q 0 can be found in
if rðF 1 ðgÞÞ > minf1=Q E ; GðQ E Þ=uðQ E Þg then d > 0 from Eq. (24). h ½Q b ; Q H by solving MðQ ; 0Þ ¼ 0 through Eq. (4).
(II) For a given Q 2 ðQ E ; Q b Þ, it is easy to see that
Proof of Property 2. First note that when lim Q GðQ Þ ¼ 0, if g < 1, 0 < RQ ¼ F 1 ðhuðQ Þ=ðDpÞÞ < 1, from Eq. (25).
Q !1
then we have
Finally, from the proofs of Property 1, we know that V(Q, R) is a
Dp=h < lc ¼ lim uðQÞ; convex function of R P 0. Together with (I) and (II), we have Eq.
Q !1
(12). h
which implies that there exists a unique Q a < 1 that satisfies
uðQ a Þ ¼ Dp=h since uðQ Þ is increasing in Q > 0 from Lemma 1(a).
However, if g P 1, then there is no such Q a that satisfies References
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