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LAFARGE CEMENT PLANT

PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Prepared By Checked & Approved By


Подготовлено Проверено и утверждено
ILKER UREK BENER DERUN
Илькер Урек Бенер Дерун

Issued for comments ILKER UREK


08.09.11 Rev 0
Для комментариев Илькер Урек
Comments are implemented ILKER UREK
12.09.11 Rev 1
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Comments are implemented ILKER UREK
26.09.11 Rev 2
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Comments are implemented ILKER UREK
28.09.11 Rev 3
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Comments are implemented ILKER UREK
14.10.11 Rev 4
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18.10.11 Rev 5
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06.01.12 Rev 7
Для комментариев Илькер Урек

Rev. No. 0 1 2 3 4 5 6 7 8
Date 08.09.11 12.09.11 26.09.11 28.09.11 14.10.11 18.10.11 21.12.11 06.01.12
Дата
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

TABLE OF CONTENTS
Содержание

1) PURPOSE .............................................................................................................................. 3
Назначение..................................................................................................................................... 3
2) SCOPE ................................................................................................................................... 3
Объем работ ................................................................................................................................. 3
3) REFERENCES ...................................................................................................................... 3
Ссылки ............................................................................................................................................ 3
4) DEFINITIONS ...................................................................................................................... 3
Обозначение................................................................................................................................... 3
5) RESPONSIBILITIES ........................................................................................................... 4
Ответственность ........................................................................................................................ 4
6) INTRODUCTION................................................................................................................. 5
Введение ......................................................................................................................................... 5
7) MOBILIZATION STRATEGY .......................................................................................... 5
Порядок мобилизации .................................................................................................................. 5
8) OFFICE ZONE ..................................................................................................................... 8
9) CAMP & WAREHOUSE ZONE ........................................................................................ 9
10) EQUIPMENT AND MATERIAL ..................................................................................... 11
Оборудование и материалы .................................................................................................... 11
11) MOBILIZATION ROUTES .............................................................................................. 12
12) SAFETY ISSUES ................................................................................................................ 14
13) ATTACHMENT A (FIGURES) ........................................................................................ 15
14) ATTACHMENT B (LIGHTING DEVICE SET INSTALLATION)............................. 19
15) ATTACHMENT C (WATER STORAGE TANK INSTALLATION) .......................... 22
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

1) PURPOSE
Назначение

This method statement is proposed to be used for mobilization operations that will be carried out in
“Lafarge Cement Factory Project”, in Ferzikovo, Kaluga Region, Russia.

Настоящий проект производства работ предлагается к использованию для мобилизации,


проходящей на «Проекте Цементный Завод Лафарж» в Ферзиково, Калужская область, Россия.

2) SCOPE
Объем работ

Renaissance Construction scope for mobilization works will start upon the transferring necessary facilities
to the Lafarge Cement Factory Construction Site. Hence, all aspects of the works associated with the
transportation and installation of the facilities to the construction site are covered in this document.

Объем мобилизационных работ Ренейссанс Констракшн начнется с транспортирования


необходимых сооружений на Строительную Площадку Цементного Завода Лафарж. Поэтому в
данном документе отражены все аспекты работ, связанных с транспортировкой и монтажом
сооружений на строительной площадке.

3) REFERENCES
Ссылки

 Lafarge Organization Layout Plan


Организационный план Лафарж

 Mobilization Work Schedule (attached)


График мобилизационных работ (прилагается)

 PPR for High Pole Lighting Device Set


График мобилизационных работ (прилагается)

4) DEFINITIONS
Обозначение

Client OOO “LAFARGE CEMENT”


Заказчик ООО «Лафарж Цемент»

Contractor: ZAO “RENAISSANCE CONSTRUCTION” (RC)


Подрядчик ЗАО «Ренейссанс Констракшн» (РК)

Contract: CEMENT FACTORY


Договор Цементный завод

QA/QC: QUALITY ASSURANCE / QUALITY CONTROL


Гарантия качества / Контроль качества
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

HSE: HEALTH & SAFETY & ENVIRONMENT


ОТОСБ Охрана труда, окружающей среды и безопасность

RC: RENAISSANCE CONSTRUCTION


РК Ренейссанс Констракшн

5) RESPONSIBILITIES
Ответственность

Site Manager:
Начальник строительной площадки

Site manager is responsible for overall management of the project construction team to ensure that safe
and effective operations are conducted and documented.

Начальник строительной площадки несет ответственность за все управление строительной


командой проекта, чтобы обеспечить безопасное и эффективное выполнение всех операций и их
документальное подтверждение.

HSE Manager:
Руководитель ОТОСБ:

Responsible for safety control of works on all construction sites under the jurisdiction of his department,
advices the site on all safety plans, policies and procedures.

Несет ответственность за безопасное выполнение работ на всех строительных площадках в


ведении своего отдела, информирует стройплощадку о планах обеспечения безопасности,
политике и мероприятиях в области техники безопасности.

QA-QC-Manager:
Руководитель контроля качества:

Responsible to ensure quality and compliance with the requirements during all phases of work.

Несет ответственность за обеспечение качества и соответствия всем требованиям во время


всех этапов работы.

Site Engineer:
Производитель строительных работ:

Responsible for safe execution of the whole job including:

 Confirming of the installation location from schedule of approved construction drawings.


 Organizing equipments and tools needed for the job.
 Assigning skilled personnel for the job.
 Sequence of activities to be carried out of the work as per this method statement.
 Conduct inspection and surveillance.
 Ensure all employer regulations are followed.
 Ensure all personnel involved are in safe working condition.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Несет ответственность за безопасное производство всех работ, включая:

 Подтверждение мест монтажа согласно плану утвержденных строительных чертежей;


 Организация оборудования и инструментов, необходимых в работе;
 Назначение квалифицированного для данной работы персонала;
 Соответствие последовательности проведения мероприятий данному проекту
производства работ;
 Обеспечение проверки и контроля;
 Контроль соблюдения всех требований Заказчика;
 Контроль безопасных условий работы для всего персонала.

6) INTRODUCTION
Введение

The Lafarge Cement Factory Project was awarded to Renaissance Construction in September 2011. The
Site is located in the Ferzikovo approximately 40 km east of Kaluga. Starting from the middle of
September 2011, heavy equipments, camp facilities, materials and all consumables will be delivered by
trucks from Peugeot-Citroen-Mitsubishi Car Plant Construction Site, Yaroslavl RC Central Warehouse
and directly from Turkey.

Проект Цементный Завод Лафарж был присужден Ренейссанс Констракшн в сентябре 2011 г.
Строительная площадка расположена в Ферзиково приблизительно 40 км к востоку от Калуги.
Начиная с середины сентября 2011 г. Тяжелая техника, сооружения, материалы и все предметы
потребления будут доставлены на грузовых автомобилях со строительной площадки Завод по
производству Пежо Ситроен Митцубиши, Центрального склада РК в Ярославле и
непосредственно из Турции.

The actual document describes the mobilization methodology, the equipment and presents the activities
schedule.

Настоящий документ описывает технологию мобилизации, оборудование и представляет график


мероприятий.

7) MOBILIZATION STRATEGY
Порядок мобилизации

Most of the equipments, materials & facilities required to achieve the contract activities will be
transported from Peugeot-Citroen-Mitsubishi Car Factory Construction Site. However, some of our
facilities are located in Yaroslavl Central Warehouse (RC) and they will be transported to Lafarge
Construction Site.

Большая часть оборудования, материалов и сооружений, необходимых для проведения


контрактных мероприятий будет транспортироваться со строительной площадки Завод по
производству автомобилей Пежо, Ситроен, Митцубиши. Однако некоторые из наших
сооружений находятся на Центральном Складе Ярославля (РК) и будут доставлены на
строительную площадку Лафарж.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

PRE-MOBILIZATION

Подготовка к мобилизации

A pre-mobilization crew will be sent to Lafarge Site at the beginning of September 2011. Their role will
be to check the final levels of the mobilization area.

В начале сентября 2011 г. На строительную площадку Лафарж будет направлена команда для
подготовки к мобилизации. Их задачей будет проверить……………….

The mobilization plan will be prepared and submitted to client for approval prior to the start of
mobilization works.

Перед началом мобилизационных работ будет подготовлен мобилизационный план и передан


Заказчику на утверждение.

Full compliance with the detailed drawings will be provided for correct execution of work.

Для правильного выполнения работ будет обеспечиваться полное соответствие детальным


чертежам.

All necessary tools, equipments and materials will be ready prior to the start of the works.

Все необходимые инструменты, оборудование и материалы будут готовы перед началом работ.

We anticipate that all pre-mobilization activities will be completed until the mobilization schedule
starting date.

Ожидается, что все подготовительные мероприятия будут завершены до начальной даты


графика мобилизации.

MOBILIZATION

Мобилизация

Once the pre-mobilization activities will have been completed and mobilization plan is approved by the
client, the mobilization crew will be sent to Lafarge construction site. This crew contains 15 people
including surveyors.

Как только мероприятия по подготовке к мобилизации будут завершены, и план мобилизации


будет утвержден Заказчиком, на строительную площадку Лафарж будет направлена
мобилизационная команда. Данная команда состоит из 15 человек, включая геодезистов.

Surveyors will study and mark the coordinates of the mobilization area on site. Prior to commencing of
any work, existing and possible underground structures and installations will be checked by surveyors
with relevant drawings. The locations of such installations will be marked and barricaded wherever
necessary to not to damage.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Геодезисты изучат и отметят координаты мобилизационной области на строительной


площадке. Перед началом любых работ, существующие и предполагаемые подземные
конструкции и установки будут проверены геодезистами по соответствующим чертежам.
Местонахождение таких установок будет отмечено и огорожено, где необходимо, во избежание
повреждений.

In the mobilization facilities areas, which containers and offices will be placed, are stabilized and
compacted if necessary prior to pouring of supports for facilities.

Бетонные блоки, поддерживающие контейнеры, будут залиты на площадке или сборного типа
будут транспортированы со строительной площадки ПСМА.

The concrete blocks which support the containers will be poured on site or will be transferred from
PCMA construction site as precast.

Бетонные блоки, поддерживающие контейнеры, будут залиты на площадке или сборного типа
будут транспортированы со строительной площадки ПСМА.

Considering that we will be using 2 trailers, 2 cranes (cps. 25 tones) and 1 loader, the mobilization from
Peugeot-Citroen Mitsubishi Construction Site will be completed within 6 weeks from 11 September 2011
including internal communication system and truck cleaning station. The containers and other facilities
will be placed by cranes or other suitable equipments. For the sequence and the dates of containers please
refer to Table 1-Mobilization Facilities.

Учитывая, что мы будем использовать 2 трейлера, 2 крана (грузоподъемностью 25 тонн) и 1


подъемник, мобилизация со стройплощадки Пежо Ситроен Митцубиши будет завершена в течение
6 недель, начиная с 11 сентября 2011г., включая систему внутренней связи и

The heating will be provided with electricity for the mobilization areas. The sewage lines will be fixed
and maintained.

Отопление будет обеспечиваться электричеством для мобилизационных зон.

The mobilization road routes, underground facilities (septic tank, boiler, etc.), sewage and electrical lines
will be studied and marked.

Маршруты мобилизации, подземные сооружения (отстойник, котел и т.д.), канализация и


электрические линии будут изучены и отмечены.

Septic tanks will be installed for each toilet shown on the mobilization layout plan. (5 pieces)

Для каждого туалета будут установлены отстойники, показанные на плане мобилизации (5


штук).

The mobilization roads will be constructed after installation of the necessary facilities.

Мобилизационные дороги будут построены после монтажа всех необходимых сооружений.


LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

For site lighting; High-pole lighting device set (H: 20m) will be installed according to instructions given
as Attachment B in this method statement. (For Russian version please see submitted PPR)

Мобилизационные дороги будут построены после монтажа всех необходимых сооружений.

Water Storage tanks will be installed according to instructions given as Attachment C in this method
statement. (5 pieces)

Для каждого туалета будут установлены отстойники, показанные на плане мобилизации (5


штук).

The mobilization areas for Lafarge Cement Factory Construction Site are decided as 2 zones:

Мобилизационные зоны для строительной площадки Цементного Завода Лафарж делятся на 2


зоны:

1) The Office Zone


Офисная зона
2) The Camp & Warehouse Zone

8) OFFICE ZONE
Офисная зона

As shown in Figure 1, the office zone will be installed on a previously stabilized area. An area of about 50
meters long per 40 meters wide was reshaped to install the offices and set up the parking area.

The office zone includes main staff office, safety-quality offices, recreation hall, driver room, guard
house, sub-contractors area, car parking area and access roads. When needed, room modules can be added
to the zone. All facilities were made out of insulated marine containers especially fitted for rugged
conditions. All office rooms will be heated with electric baseboard and have their own thermostat for
temperature control. The office zone was made to accommodate a 30 m x 20 m garage in the central area,
as shown in Figure 1.

Specifically, the roof insulation of the containers will be done by suitable insulation materials such as
mineral wool and water membrane. These works will be performed with a life line installed on the roof of
containers. The supports will be welded for the life line which has a diameter of 12 mm steel wire. The
span length will not exceed 10 m. Please see Figure 6 for the details.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Figure 1: Office Zone (For detail refer to approved mobilization layout)


Рисунок 1: Офисная зона

9) CAMP & WAREHOUSE ZONE

The camp zone will be installed inside the covered with boundaries and adjacent to Suppliers’ Camp and
Limestone Storage, with an access by Gate No 3. The camp zone is showed in Figures 2. Once mobilized,
the equipments and materials will be parked at the camp location where a 10000 square meters pad is
prepared.

The camp includes 2 dormitories, 2 canteens, a locker room for workers, a first aid room, beside a
machinery workshop, warehouse and a stock area (20 m x 30 m). When needed, room modules can be
added to the camp. All facilities were made out of insulated marine containers especially fitted for rugged
conditions. All camp rooms are heated with electric baseboard and have their own thermostat for
temperature control.

For the diesel tank installation please see the Figure 8.

The warehouse and the machinery workshop will be made of steel roof and a concrete slab. The slab will
be poured following the stabilization of the base and necessary reinforcement. The roof and the walls will
be of steel profiles closed with trapezoidal sheets. The insulation will be done by mineral wools and vapor
barrier from inside. For the details please see the Figure 7.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Figure 2: Camp & Warehouse Zone (For detail refer to approved mobilization layout)
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

SCHEDULE

График

The mobilization schedule presented in Figure 5 shows the mobilization activities and the dates.
График мобилизации, представленный в Приложении 1, отражает мобилизационные
мероприятия и даты..

10) EQUIPMENT AND MATERIAL


Оборудование и материалы

All materials and equipments will be transported by trucks with a 12 m long and 20 tons capacity. The
cranes which will be used for installation have a capacity of 25 metric tons. Beside that the list of
materials can be used during mobilization work:

Все материалы и оборудование будут транспортироваться на грузовых автомобилях 12 м длиной


и грузоподъемностью 20 тонн. Краны, использующиеся для монтажа, обладают
грузоподъемностью 25 метрических тонн. Помимо этого следующий список материалов может
быть использован во время мобилизационных работ:

 Formwork materials (plywood, ready plywood formworks, timbers, shoring, supporting and
bracing materials, rebar pieces)
 Working platforms
 Shovels, trowels, brushes, water levels
 Hand tools (hammers, adzes, saw, pliers) , rebar bending equipments, steel tape meters,
 Surveying equipments,
 Concrete Pumps (station, hydraulic & mechanical concrete distribution machines)

 Материалы опалубки (фанера, готовая фанерная опалубка, древесина, крепления,

MOBILIZATION FACILITIES

All equipments, except 2 storey staff office will be transported to the Lafarge mobilization area. The
following table is showing the equipments to be transported from PCMA Construction Site and Yaroslavl
Central Warehouse:
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Table 1: Mobilization Facilities

MOBILIZATION FACILITIES

Qty Facility Description Start Finish

2 Dormitory 12 x 45 30.10.11 30.11.11


2 Canteen 12.5 x 45, 10 x 36 12.10.11 12.11.11

1 Lockers for Workers 10 x 30 15.09.11 15.10.11


15 x 40 30.10.11 30.10.11
1 Warehouse
2.4 x 9 20.09.11 30.09.11
1 First Aid
10.5 x 30 30.10.11 20.11.11
1 Main Office (2 floors)
18 x 12 15.09.11 22.09.11
1 Safety-Quality Offices
15 x 20 01.10.11 20.10.11
1 Recreation Hall (Staff)
3x3 15.10.11 25.10.11
1 Guard House
4x8 15.10.11 25.10.11
1 Driver Room
- 25.09.11 05.10.11
5 Septic Tank
- 25.09.11 05.10.11
2 Wheel Washing Station

2 storey staff office will be transferred from directly from Turkey by trucks.

11) MOBILIZATION ROUTES

MOBILIZATION FROM PCMA SITE

The selected mobilization route, as shown in Figure 3, has a total length of 69 kilometers. The necessary
facilities and equipments will be transferred by trucks from PCMA construction site located in Rosva,
Kaluga.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Figure 3: Mobilization route from PCMA Construction Site

MOBILIZATION FROM YAROSLAVL CENTRAL WAREHOUSE

The selected mobilization route, as shown in Figure 4, has a total length of approximately 500 kilometers.
The necessary facilities and equipments will be transferred by trucks from RC central warehouse in
Yaroslavl.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Figure 4: Mobilization route from Yaroslavl Central Warehouse

12) SAFETY ISSUES

 Supplying and maintaining all lights, guards, fencing and warning signs when and where
necessary or required by the Employer, for the protection of workers and convenience of others,

 Supplying of all the required equipments to carry the materials from the storage area to the
installation area to prevent any damages appropriate to enable adequate safety conditions,

 Supplying the stability of the stored bundles to prevent any damage to the material or personal
injuries,

 As in a work situation where there is a possibility of fall, necessary equipment will be used which
gives the wearer the greatest protection,

 Personal protective equipment will be proper and functional,


LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

 All safety measures are to be strictly followed and in forced by site supervisors, charge hands and
all other workers,

 All necessary work permits will be taken prior to start any job.

13) ATTACHMENT A (FIGURES)

Figure 5: Mobilization Schedule

Figure 6: Life Line Fixation


LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Figure 7: Warehouse Installation Works


LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Figure 8: Installation of Diesel Tanks


LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

14) ATTACHMENT B (LIGHTING DEVICE SET INSTALLATION)

INSTALLATION OF HIGH-POLE LIGHTING DEVICE SET H = 20 m

Table 2 General Specifications and characteristics

Description Value
1. Type Stationary
2. Supply Main Three-phase, 380/220 V voltage,
50 Hz, earthed neutral
3. The maximum installed capacity, kV 10
4. Maximum Power cable section mm2 16
5. Maximum number of connected power cables pc. 2
6. Maximum weight of one luminary, kg 40
7. The maximum number of luminaries, units. 10
8. The total weight of luminaries, kg 210
9. Maximum overall dimension of a single luminaries, mm 750х710х230
10. Maximum force on the handle of the crane, kg 3

Table 3 Delivery Set

Description Designation Quant.


Cover AGS.0170.10.300 1
Top Section AGS.0170.05.000 1
Bottom Section AGS.0170.06.000 1
Key 428 km 00.00.02 1
Stationary frame AGS.0101.000 1
Conductor AGS.0170.03.001 2
Stud AGS.0170.03.002 16
Nut М24.5.016 ГОСТ 5915-70 64

Installation and Operation

The equipment consists of the following parts and components:

Bearing trunk, consisting of a set of tubular, conical, faceted sections of variable cross section, is
connected coaxially to one-piece unit.

The bottom section has a flanged hub for installation and mounting of the trunk to the basement (or seats,
replacing it). In the interior of the bottom section of the trunk there is space for installation of the winch
and electrical equipment panels. Access for maintenance of these units is provided through the hatch.

For organization of seats in the concrete foundation are used 16 bolts M24 x 910, 2 conductor plate of 4
mm thickness, 64 nuts M24. In the case of installation of the equipment on another foundation the
consumer can develop and implement a different method of fixation in 16 screws or bolts M24.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Assembly and Mounting

a) Assembly:

The assembly must be done in a team consisting of at least 2 people in the following sequence:

1) Bottom and top sections of trunk support lay on jack with the revision manhole upwards (Fig. 9). In
this case the section slinging should be produced either by nylon straps or steel ropes in a soft cover.
Open the revision manhole by dismantling the door;

2) Through the both sections pass the wire rope and connect it to the girder (Fig. 9), free end let out of the
revision manhole and insert in the tensioning device (hoist).

Figure 9

3) Mounting winch to consolidate with the mounting hole in the flange section of the bottom pole (Fig.
9). Put two marks by the marker (chalk) 470 mm and 670 mm (Fig. 9);

4) Overlap the axle and weld seams by using the winch, strictly observing the alignment, produce
contraction of the sections. The lowest edge of the upper section must reach a minimum mark of 470 mm.
Upon reaching the bottom of the upper section of the 670 mm mark, stop contraction of the sections. The
force of contraction should be 1600-3200 kg;

5) To ease the tension of the winch, remove the bolt, leaving the rope in the support.

6) Place the “coronet” on top of the trunk.

b) Mounting:

Assembly must be made by a team of at least three people (including the crane operator) in strict
compliance with safety regulations implementation of lifting operations in the following sequence:

1)To produce nuts and bolts training base by dismantling the upper nuts from the studs, bottom should be
screwed firmly to the foundation, and four nuts (two in perpendicular directions) to set the level at a
height of 15-20 mm from the top of the foundation (see Figure 10);
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Figure 10

2) Sling the equipment according to Fig. 11, with the steel cable with one end attached to a soft sling, the
second to the hole in the flange gusset;

Figure 11

3) Lift the equipment and set up in the design position at the foundation, having oriented the direction of
the revision manhole with a lifting mechanism (crane), capacity of 1.5 tons with a boom for at least 20 m,
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

4) Screw firmly the top 4 nuts on the studs, with raised nuts.

5) Loosen the tension of the sling by the crane.

6) Put the trunk bearing out on the survey equipment with the deviation from the verticality of not more
than 0,002 in two mutually perpendicular directions.

7) Fasten all the other nuts.

8) De-sling the equipment.

15) ATTACHMENT C (WATER STORAGE TANK INSTALLATION)

Table 4 Lifting Plan for Water Storage Tanks

DESCRIPTION TYPE 1 TYPE 2


Number of the water storage tanks to be lifted from
3 3
ground level into the excavation
The depth of the excavation 3.8 m. 3.8 m.
Each tank weighs 3640 kg. 5050 kg.
Length of the tanks are 11,12 meters 11,435 meters
Diameter of the tanks 2438 mm. 2438 mm.
Height of the tanks including the base 2558 mm. 2558 mm.
The lifting capacity of the crane 90t 90t

Types of slings to be used during lifting:

 2 pieces of 5 tons capacity, 5 meters long web slings.

 1 piece of 4 legged, 10 tons capacity, 5 meters long wire sling – each leg and hook on the ends
have 4.5 WLL tons capacity.

Work Sequence:

1) The web slings will be placed at the bottom of the tank.


2) The hooks on the wire sling legs will be attached to the ends of the web slings.
3) Tag lines will be attached to the load in order to direct the load.
4) The load will be lifted from the ground slowly about 25cm. first and conditions will be checked
one more time. The lifting will be carried on after crane operator’s approval.
5) The load will be directed by the tag lines during lifting operation.
6) When the tank is unloaded into the excavation, the slings will be removed.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Figure 12

Figure 13

Figure 14
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Table 5 Risk Assessment for Water Storage Tanks Lifting

HAZARDS /
MAIN
ACTIVITY POTENTIAL INITIAL RISK RESIDUAL RISK
CONTROLS
CONSEQUENCES
Third party crane
Falling or dropped inspections.
C 5 HIGH B 3 LOW
loads. Daily crane checks.
Competent riggers.
SWL properly
displayed.
Qualified and 3rd
Overturning of
B 5 MED party certified B 3 LOW
machine.
operators.
Set up crane on solid
level ground
Competency check
for all riggers.
Rigging supervisor
to monitor rigger
Improper rigging. C 5 HIGH performance. B 3 LOW
Ensure that the
Loading & riggers are
Unloading competent and Third
by Crane Party certified.
Removal and
isolation of all worn
Damaged, worn or or damaged lifting
unusable rigging equipment.
C 5 HIGH B 3 LOW
equipment and/or Rigging gear shall be
gears. color coded as per
Contractor
procedure.
Barricade and
secured area.
Use tag lines to
People struck by control load.
suspended or B 5 MED DO NOT lift load B 2 LOW
swinging load. over people.
Do not allow people
to walk under the
load.
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

Table 6: Job Safety Analysis

HAZARD HAZARD POTENTIAL CONSEQUENCES HAZARD PREVENTION/MITIGATION


GROUP SOURCE/SCENARIO
Equipment with Trapped in Machinery Potential for Injury/Fatality due to  Machinery Guarding
moving or such as unguarded Entrapment in Equipment/Machinery  Safe Working Practices
rotating parts generators,  Only Trained Personnel in Immediate Area when Machinery
compressors in use. Working
 Use of Appropriate PPE Mandatory
 Trained and Competent Personnel
Manual Lifting Manual handling / Not following safety procedures can  Only pickup loads that you can handle, around 15 kg or less or
Lifting Activities. cause serious injury get the help of fellow workers.
 Bend at the knees, keep load close to body.
 Use of mechanical means to move materials is preferred
Cranes / Rigging Suspended loads, Not following safety procedures can  Safe Lifting Procedures
mechanical failure of cause serious injury and death  Licensed and experienced lifting crew and equipment will be
cranes / rigging during lifting operations. used to carry out this activity.
equipment, operator  Lifting device and rigging must have rating capacity to lift the
errors during rigging object.
works.  Make sure that rigging equipment is inspected, color coded
and good condition. Never use damaged equipment.
 Always protect rigging equipment from damage during the lift
by using padding on sharp edges and corners.
 Know and use proper rigging methods. Prepare critical lifting
plan as the lifting shall be close to the live equipments.
 Before beginning the lift raise the lift 10-15cm to check the
rigging for balance, stability and shifting.
 Always use the tag lines to control the lift.
 Never stand under load or lift a load over someone.
 Barricade lifting area and clear the unauthorized personnel
from the area.
 Do not lift the materials in high wind
 Keep loads away from overhead power lines exclusion zone.

Ground Stability Rigging activities on Potential for serious personnel  Safe Lifting Procedures
unstable ground. injuries / death and equipment  When lifting near an excavation, special care must be taken to
damage due to tipped over crane, prevent a cave-in, or to prevent the crane from falling into the
cave in crane fall in to excavation. excavation. A crane shall not be operated on an earth bank or
where an incline exceeds certified crane specifications
 All crane out riggers must be deployed on stable hard level
ground.
Overhead Lines Contact with overhead Potential for personnel injuries /  Safe Lifting Procedures
power lines during death due to contact with overhead  The Supervisor and/or WRP shall walkdown the area prior to
lifting / rigging activities. power lines moving in crane and determine if any overhead lines are in the
Personnel come in vicinity of work. All areas shall be identified by signs or other
contact with electrical control methods and instructed to the operators. All overhead
lines. lines shall be considered live.
 Absolute Limit of Approach to the power lines shall be defined.
Barricades & signs shall be arranged to warn crane operator in
exclusion area. Lifting activity shall not be allowed in exclusion
zone.
 Signs will be placed to warn operators and maintain
heightened awareness
Pinch Points Rotating parts of the Accelerated mass that strikes the  Safe Working Practices
equipment / too narrow body causing injury and death  Do not let anybody to put themselves between a solid object
passages between such as existing solid structure and load.
equipments resulting in  Keep food and hands away from pinch points
pinching.  Handle the load by tag lines.
Slips, Trips, Poor housekeeping Conditions that result in fall from  Safe Working Practices
Falls leading to trips, slips walking surfaces sustained with  Watch were you step
and working at height injuries such as broke leg, hit the  Repair uneven ground and maintain slippery working
on unstable surfaces, head to sharp object on the ground conditions near work area,
which leads to falls.  Job site must be kept clean and free of obstructions in working
areas.
 Be especially careful and look forward when you walk to avoid
any obstruction on workers way.
 Walk slowly if there are slippery or uneven conditions.
 Connecting gangways and cat walks must be properly secured.
 Avoid spillage of lubricants or other liquids at job site in order to
prevent unsafe slippery conditions
Housekeeping Too many unnecessary Potential for personnel injuries due  Housekeeping Procedures
or not arranged tools / to poor housekeeping.  Ensure that all workplaces are maintained clear of debris waste
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

HAZARD HAZARD POTENTIAL CONSEQUENCES HAZARD PREVENTION/MITIGATION


GROUP SOURCE/SCENARIO
objects at the and other rubbish, which shall be disposed of in segregated
workplace leading slips, containers for disposal
trips and falls.  Ensure that all emergency exits and access passageways, fire
doors, break-glass alarm points, fire fighting equipment, first
aid stations, and other emergency stations are kept clean, and
unobstructed
 Immediately clean up any spillage’s, such as oil or grease.
These may have cleared by absorption in inert sand or other
suitable materials. Toxic, corrosive or other hazardous liquids
shall be cleared up in accordance with manufacturer
instructions or safety data sheet. All material used to mop up
spills shall be immediately removed to a safe place and stored
in closed containers for safe disposal
 Ensure that tools, equipment and raw materials at the
workplace are kept to a minimum commensurate with efficient
working practice. Finished work, tools and equipment should
be removed as soon as possible to their defined storage area
such that the workplace is maintained clear.
Barricade/Sign/ Using wrong Potential for MVA , serious  Warning signs and barricades
Site Control barricades, giving personnel injuries and death due to  Traffic control signs shall be placed onsite and moved
wrong signs to traffic, contact with vehicle or heavy accordingly as work progresses.
errors of flagman/ equipment.  Adequate barriers must be provided around the lifting,
excavation operations.
 Flagmen shall be used as necessary to direct traffic.
 Flagman shall wear reflective vest & flag
Weather High wind leads to stop Potential to impact to operations.  Operations coordinated
working at height  Regular wind speed tracking
operations such as
lifting, scaffolding etc...
Personnel at Personnel working at Fall From Height Leading To  Working at Height Procedures to be followed
Height height during steel Injury/Fatality  When working at a height is to provide adequate access and
erection, mechanical egress arrangements and suitable working platforms at the
equipment installation, place of work.
etc.  Prior to commencement of any operations at height where
normal access and egress arrangements are not provided,
supervisors will instruct personnel on the procedures and
precautions to be followed when working at height.
 Approved full body safety harnesses should be used where
conditions make it impracticable to provide a safe working
platform for commencement of work.
 While you are working at height, you may be working over
someone else. Tie your tools off, have necessary barricades at
the ground level
Scaffolding / Personnel working on Potential for serious injuries / death  Scaffolding will be erected by providing RC scaffolding
Ladders scaffolding, ladders and due to fall from scaffolding, ladders procedure requirements.
other objects, which  Any scaffolding required will be done by trained and certified
present danger to personnel and will be weekly checked, approved and tagged
personnel working by the scaffolding foreman.
under,  Any damaged materials will be separated and will be removed
from the working site immediately.
 Do not use the red tagged scaffold in for any reason. Only
green tagged scaffold is safe to use.
 Do not alter a scaffold. Ask a scaffolder to make any changes
you need. Do not remove guard-rails, boards, or any parts. The
next person to use that scaffold may not know you have made
changes, and you may have changed it from “safe to use”
status to “harness required” status. If you need any alterations
on scaffolding, please contact to Supervisors.
 If you need a platform to work from, do not just throw a couple
of Scaffold Board that run from beam to beam without having
guard-rails or being secured are unacceptable.
 While you are working on a scaffold, you are probably working
over someone else. Tie your tools off, if necessary.
 Ladders shall be inspected by the user for damage prior to use.
Grinding Mechanical failure of Potential for serious injuries, damage  Welding Operations and Fire protection procedures to be
grinding equipment. to eye/hearing/other body parts due followed
Generation of high level fire explosion, wheel burst, noise  All flame/spark-generating cutting shall be completed under the
of noise. specifications of the Hot Work Permit.
 Grinders to be maintained in good condition and inspected
prior to use.
 Guards to be fitted to grinders.
 Changing of abrasive wheels to be carried out by trained and
authorized personnel using proper disc spanners.
 Personnel carrying out grinding work will wear suitable eye
LAFARGE CEMENT PLANT
PROJECT
Date: 06.01.12
METHOD STATEMENT FOR Rev: 7
MOBILIZATION WORKS Doc No: RENC-CVL-MTS-001
ППР на мобилизационные работы

HAZARD HAZARD POTENTIAL CONSEQUENCES HAZARD PREVENTION/MITIGATION


GROUP SOURCE/SCENARIO
protection and hearing protection.
 Grinding operations will be controlled in order to prevent the
risk of injury to other personnel from sparks/metal splinters.
 Housekeeping in the areas at grinding operations to be
maintained to a high level
 Suitable measures e.g. Provision of fire blankets/fire watchers,
will be taken to prevent the risk of fire during grinding
operations.

Welding Catastrophic failure of Potential for serious injuries, damage  Welding Operations and Fire protection procedures
acetylene, argon and to eye/other body parts due fire  Welders will be provided with and wear proper personal
other compressed gas explosion, electrocution, health protective equipment such as welding mask, welding gloves,
cylinders used in impairment overalls etc.
welding operations.  Flammable materials will be removed from areas where
welding is to be undertaken.
 Fire extinguisher to be immediately available in the area of any
welding operation.
 Before welding operations are carried out, the materials
involved and their by-products will be identified, the risks
assessed and necessary control measures identified in order to
prevent possible respiratory disease/systemic poisoning (e.g.
cadmium, stainless, galvanized, lead coated materials).
 Welding cables and cable joints will be maintained in a good
condition.
 Welding returns will be firmly connected to the metal on which
welding is taking place. This will be carried out by means of
well constructed earthing clamps only.
 In order to prevent risk of Arc Eye injury to other personnel,
suitable screens will be placed around the welders working
area.
 Damp, humid and wet conditions will be a consideration for the
voltage and type of transformer used.
 Suitable measures e.g. Provision of fire blankets/fire watchers,
will be taken to prevent the risk of fire during welding
operations
Power Tools Mechanical failure of Potential for serious injuries / death  Hot work requirements shall be before using
power tools during due to fire explosion Potential for  Power tools shall be inspected before each use.
grinding, drilling serious injuries  Regular monthly inspection, color coding
operations. Usage of
hazardous power tools.