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Galaxy PW™
20 - 200 kVA
Installation manual
D E R
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E-51028231XU/BH -1
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Contents
Characteristics
General characteristics of Galaxy PW UPSs ......................................................... 4
UPS cubicles ........................................................................................................... 5
Empty battery cubicles ............................................................................................ 5
Electrical parameters for selecting protective devices ............................................ 5
Normal AC source ............................................................................................. 5
Bypass AC source ............................................................................................. 6
Recommended protection ....................................................................................... 7
Protection upstream of Galaxy PW ................................................................... 7
Protection downstream of Galaxy PW .............................................................. 7
Electrical parameters for determining cable cross-sections .................................... 7
Installation
Positioning the cubicles .......................................................................................... 9
Floor load ................................................................................................................ 9
Cubicle layout on a false floor or a normal floor ...................................................... 9
Power-circuit wiring diagrams ................................................................................. 10
Connection of power circuits ................................................................................... 12
UPS cubicle ....................................................................................................... 12
Battery cubicle ................................................................................................... 15
Connection through the top ............................................................................... 16
External bypass cubicle 150 kVA ...................................................................... 17
External bypass cubicle 360 kVA ...................................................................... 18
External bypass cubicle 600 kVA ...................................................................... 19
Connection of the hot-swap option .................................................................... 20
Galaxy PW cubicle with a built-in harmonic filter .............................................. 20
Galaxy PW cubicle with a built-in bypass AC source isolation transformer ...... 20
Bypass AC source isolation transformer in an auxiliary cubicle ........................ 21
THM filter ........................................................................................................... 22
Connection of "Media Contacts 11" standard auxiliary circuits ............................... 23
Connection to battery circuit breaker "QF1" ...................................................... 23
Emergency power off ........................................................................................ 23
Connections between cubicles (parallel-connected configurations) ....................... 24
Connections between APOZ boards ................................................................. 24
Connections between MISI boards ................................................................... 24
Connections between UPS cubicles and the external bypass .......................... 25
Installation of communications options ................................................................... 25
Installation of boards ......................................................................................... 25
Passage of wires ............................................................................................... 25
Connection of the battery "Temperature Monitor" ................................................... 26
Connections ...................................................................................................... 26
Installation of the "Temperature Monitor" in an MGE UPS SYSTEMS empty
battery cubicle ................................................................................................... 27
"Temperature Monitor" installation in a battery room ........................................ 27
Link to an IBM AS/400® computer ........................................................................... 28
Connections ...................................................................................................... 28
Configuration of the AS/400® ............................................................................. 28
Connection of the LED indications unit (optional) ................................................... 29
Final installation steps ............................................................................................. 29
All products in the Galaxy PW range are protected by patents. They implement original technology not available to competitors
of MGE UPS SYSTEMS.
To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning
technical characteristics and dimensions are not binding unless confirmed by MGE UPS SYSTEMS.
This document may be copied only with the written consent of MGE UPS SYSTEMS. Authorised copies must be marked
"Galaxy PW installation Manual, N° 51028231XU".
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Characteristics
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Characteristics (cont.)
UPS cubicles
◗ the cubicles are cooled by forced ◗ the connection cables may be run in ◗ the cables for connections between:
ventilation. The air enters via the doors three ways: ◗ the battery and UPS cubicles (power
and grids at the bottom and is ◗ in a trench running under the and control cables);
discharged through the back, or cubicles, ◗ the bypass AC-source transformer in
through the roof for the 1900 mm high ◗ under a false floor, an auxiliary cubicle and the UPS
cubicles (except the 160 and 200 kVA ◗ on the floor under the cubicles, in the cubicle can be supplied on option.
units from which the air is discharged free space equal to the height of the Layout must comply with figures 5, 6
through the roof only, which means the feet; in this case the cables should be and 7. The other power cables for
cubicles can be positioned against the run side by side to avoid blocking the connections between cubicles are not
back wall). flow of air for ventilation; supplied.
◗ connections are made through the ◗ only the wires for the intercubicle
bottom. Connections through the top control connections between parallel-
are available on option for all 1900 mm connected UPS units are supplied;
high cubicles (except the 160 and ◗ the cubicle doors are secured by
200 kVA units). SOUTHCO locks (key CH751).
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Characteristics (cont.)
103 103
102 102
101 101
1 1
10-1 10-1
10-2 10-2
10-3 10-3
10-4 10-4
102 103 104 I(A) 102 103 104 I(A)
Fig. 1
Galaxy PW 80 - 100 - 120 kVA Galaxy PW 160 - 200 kVA
t(s) t(s)
104 104
103 103
102 102
101 101
1 1
10-1 10-1
10-2 10-2
10-3 10-3
10-4 10-4
102 103 104 I(A) 102 103 104 I(A)
Fig. 2
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Characteristics (cont.)
(1) The rated normal AC source currents (In) have (2) the cable cross-sections are given for copper provided). For greater lengths, the cross-sections
been determined for a minimum float charging conductors (increase by 30% for aluminium should be chosen to limit voltage drops to 3% (AC)
voltage of 423 V and full rated load with a power conductors). They are calculated according to or 1% (DC).
factor of 0.8. permissible temperature rise and allow for line
voltage drops over a maximum length of 100 m
(AC circuits) or 25 m (DC circuits if cables not
E-51028231XU/BH -7
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Characteristics (cont.)
The table opposite serves as an Parameters for bypass AC source and load cables for a parallel UPS
example for a parallel-connected configuration
installation comprising up to four UPS Rated unit Number of Total UPS Bypass AC Cable cross-
units. output parallel- rated output source or load section (1)
◗ for installations with redundant units, in kVA connected in kVA line current in mm2
take into account only the units units in Amps
required to supply the load power (e.g. 20 2 40 58 35
for an installation made up of 3 parallel- 3 60 87 50
connected UPS units, one being 4 80 116 50
redundant, only 2 UPS units are used 30 2 60 86 50
to determine bypass AC source and 3 90 129 70
load currents and cable cross- 4 120 172 70
sections); 40 2 80 116 50
◗ this table has been drawn up for 3 120 174 70
rated phase-to-phase bypass AC 4 160 232 120
source and load voltages of 400 V and 50 2 100 144 70
full rated load with a power factor of 3 150 216 95
0.8. For voltages of 380 V or 415 V, 4 200 288 150
multiply the indicated currents by 1.05 60 2 120 174 70
and 0.96 respectively, then modify the 3 180 261 120
cable cross-sections accordingly, if 4 240 348 185
necessary. 80 2 160 232 120
The cable cross-sections in this table 3 240 348 185
concern the parts illustrated in bold in 4 320 464 2x95
the simplified diagram in figure 3, 100 2 200 288 150
where: 3 300 432 185
1: normal AC source, 4 400 576 2x120
2: bypass AC source, 120 2 240 348 185
A: external bypass. 3 360 522 2x120
4 480 696 2x150
160 2 320 462 2x95
3 480 693 2x150
4 640 924 3x120
200 2 400 578 2x120
3 600 866 2x185
4 800 1155 3x185
(1) cable cross-sections are given for copper maximum length of 100 m. For greater lengths, the
conductors of the U1000 R02V type (increase by cross-sections should be chosen to limit voltage
30% for aluminium conductors). They are drops to 3%.
calculated according to permissible temperature
rise and allow for line voltage drops over a
2 Galaxy 1
2 Galaxy 2
2
2 Galaxy 3
Fig. 3
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Installation
(qualified personnel only)
Fig. 7
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Installation (cont.)
(qualified personnel only)
Fig. 8
QF1 + – + –
D E
F
F
1 Q1 Q5N
A B G
2 2 Q4S
C
Q3BP
Galaxy PW
QF1 + – + –
D E
F
F
1 Q1 Q5N
A B G
2 Q4S
C
Q3BP
Galaxy PW
Fig. 9
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Installation (cont.)
(qualified personnel only)
Key for figures 9 and 10: Galaxy PW parallel connection for greater capacity
1: normal AC source,
2: bypass AC source,
A: the rectifier/charger module, Q3BP
B: the inverter module,
C: the static-bypass module,
D: the battery cubicle next to the
Galaxy PW UPS cubicle, QF1 + – + –
E: any additional battery cubicles, D E
F: the equipotential-bonding F
connection between cubicles, F
G: K3N contactor or output static-
switch module. 1 Q1 Q5N Q5N
A B G
2 Q4S 2 Q4S
C
Galaxy PW
QF1 + – + –
D E
F
F
1 Q1 Q5N
A B G
2 Q4S
C
Galaxy PW
Fig. 10
1 Q1 Q5N
A B G
Galaxy PW
Fig. 11
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Installation (cont.)
(qualified personnel only)
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Installation (cont.)
(qualified personnel only)
H
L
U
S T
R
M
G
Q
W
Q1 Q4S Q3BP Q5N
1, 2, E
F
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
G G
F 1 X 2 E Y
I
A
J 80 - 100 - 120 kVA
Fig. 13
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Installation (cont.)
(qualified personnel only)
AA B
A
H H K M N O P
C D L
T
V
S
U
M
G R
Q
W
Q1 Q4S Q3BP Q5N
1, 2, E,F
L1L2 L3 N L1L2 L3 N L1L2 L3
G G
1 F X 2 E Y
I
A
J
Fig. 14
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Installation (cont.)
(qualified personnel only)
XR1
QF1
+ +
E
H
I J
F K L A
G
Fig. 15
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Installation (cont.)
(qualified personnel only)
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Installation (cont.)
(qualified personnel only)
Q3BP
and Q3BP switches,
Q5N
Q4S
N L1 L2 L3
F: connection for the UPS-unit outputs,
G: bypass AC input connection, D
H: load connection. 123456
Q4S
G
"MISI" 1
N L1 L2 L3
Q3BP + 1 E
XM8
Q3BP – 2 Q3BP
950 1000 1057,5
Q4S + 1
H
XM9 N L1 L2 L3
Q4S – 2
Q5N
"MISI" 2
Q3BP + 1
XM8 F
Q3BP– 2 N L1 L2 L3
Q4S + 1
XM9
Q4S – 2
750
800
"MISI" 3 857,5
"MISI" 4
Fig. 17
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Installation (cont.)
(qualified personnel only)
Q3BP
Q4S
E
1 2 3 4
Q3BP + 1
J Q3BP - 2
XM8
"MISI" 1 Q4S + 1
XM9
Q4S - 2
I Q3BP + 1
XM8
Q3BP - 2
"MISI" 2 Q4S + 1
L Q4S - 2
XM9
"MISI" 3
"MISI" 4
360 kVA
Fig. 18
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Installation (cont.)
(qualified personnel only)
A B AA
D D
Q4S
Q3BP G E G
H
Q5N H
F F
A
Q3BP
Q4S
E
1 2 3 4
J Q3BP + 1
XM8
Q3BP - 2
"MISI" 1 Q4S + 1
XM9
I Q4S - 2
Q3BP + 1
XM8
Q3BP - 2
"MISI" 2 Q4S + 1
L Q4S - 2
XM9
"MISI" 3
"MISI" 4
600 kVA
Fig. 19
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Installation (cont.)
(qualified personnel only)
QF1 + – + –
D E
F
F
1 Q1 Q5N
A B G
2 Q4S
C
Q3BP
Galaxy PW
Fig. 21
Q3BP
QF1 + – + –
D E
F
F
1 Q1 Q5N Q5N
A B G
2 Q4S 2 Q4S
C
Q3BP
Galaxy PW
Fig. 22
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Installation (cont.)
(qualified personnel only)
Mains 2 isolation
H AA H L B A
transformer in an auxiliary
cubicle
The cubicle is 1900 mm high. C D
See figure 23 (20 to 120 kVA units) and
figure 24 (160 to 200 kVA units). 715
Key to figures 23 and 24:
AA: cross-sectional view of the cubicle, G
B: front view of the cubicle,
C: front panel,
E F
D: rear panel,
E: bypass AC input connection L1L2 L3 N L1L2 L3
(terminals A, B, C or A1, B1, C1
(+ 5%),
K
F: bypass AC input connection to G
UPS(s) - terminals n, a, b, c, G
G: air inlets,
H: air outlets,
I: cable exit through the bottom, I A
J
J: trough, if applicable,
K: bypass AC input isolation
transformer,
L: passage of cables through the top,
M: passageway for cables exiting
M
through the top (opening 460 x
197 mm with cable-gland plate), N
N: air outlet grid, 20 - 30 - 40 - 50 - 60
O
O: top view of the cubicle. 80 - 100 - 120 kVA
Fig. 23
H AA H L B A
C D
1015
F E
L1L2 L3 N L1L2 L3
E,F
K
G G
I A
J
M
N
O
160 - 200 kVA
Fig. 24
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Installation (cont.)
(qualified personnel only)
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Installation (cont.)
(qualified personnel only)
the units.
For the same reason, it is essential for XR5 connector output signals:
the pushbutton to open the upstream 10 NC
9
protective circuit breakers on the 8 load on inverter
normal and bypass inputs. 7
6
Each type of unit (single UPS, parallel 5 load on battery
4
UPS, frequency converter) must have 3
an independent, volt-free contact 2
1
low-battery shutdown warning
connected to the emergency shutdown
pushbutton. This pushbutton must Fig. 26
therefore have as many contacts as
there are units in the installation, as
well as the contact or contacts required
to open the upstream protective circuit
breakers on the normal and bypass
inputs. The emergency shutdown
pushbutton turns off the rectifier/
chargers and inverters, opens the
battery circuit breakers and activates a
contact on the "Media Contacts 11"
board (terminals 1 to 3 on connector
XR4). The emergency shutdown signal
will be cleared when the emergency
shutdown pushbutton contact has been
reset.
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Installation (cont.)
(qualified personnel only)
Fig. 29
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Installation (cont.)
(qualified personnel only)
"MISI"
Galaxy PW 1
XM5
XM10
XM6
XM11
XM7
XM12
"MISI"
Galaxy PW 2 XM5
XM10
XM6
XM11
XM7
XM12
"MISI"
Galaxy PW 3 XM5
XM10
XM6
XM11
XM7
XM12
"MISI"
Galaxy PW 4 XM5 A
XM10
XM6
XM11
XM7
XM12
Fig. 30
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Installation (cont.)
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Fig. 32
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Installation (cont.)
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Fig. 33
Fig. 34
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Installation (cont.)
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12
12 1 10 1 10 1 10 1 XR2
Fig. 35
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Installation (cont.)
(qualified personnel only)
E-51028231XU/BH - 29
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