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RHEINZINK® – Applications in Architecture
QUICK STEP – The RHEINZINK® Stepped Roof, Planning and Application
RHEINZINK®-Standing Seam Technology, Planning and Application
RHEINZINK®-Profile Technique for Façade Systems, Design and Application of Reveal Panels
3
RHEINZINK® MATERIAL
1.1 OVERVIEW
What is RHEINZINK®? What does RHEINZINK® look like? How is RHEINZINK® delivered?
4
RHEINZINK® MATERIAL
1.1 OVERVIEW
How is RHEINZINK® transported and External Influences Zinc hydroxide (surface rust)
stored properly?
Oxidation - acidic corrosion
Using seals made of non-protected
bitumen or certain synthetic mate-
rials can lead to acidic erosion (low
pH-value). RHEINZINK® should be
protected with a full-surface coating
(e.g. ENKE Metall Protect; sign
maintenance agreements)
Have the manufacturer of bitumi-
nous sealing strips sign off on the
capabilities of the product when
used together with RHEINZINK®
2.1 RHEINZINK®-ROOFING
5 5
6 6
Protects the structure during the
construction phase
Underlay for plywood, OSB-BFU-
1 RHEINZINK® -Standing Seam System 1 RHEINZINK® -Standing Seam System boards
2 Wooden sheathing 160 mm x 24 mm 2 Structured underlay- glass fibre bituminous Function level or second drain-off
3 Ventilated space (see Tab. 1) felt V 13/Enka® -Vent 7008 level in the event of leakage, ice
4 Underlay as a sub-roof (function level) 3 Wooden sheathing 160 mm x 24 mm dam water, etc.
5 Thermal insulation/rafters 4 Ventilated space (see Tab. 1) For roof pitches of ≤ 15°: for under-
6 Airtight layer with vapour barrier function 5 Thermal insulation/rafters lays on site, e.g. V13, a structured
(glue joints/edge connections and fasten 6 Airtight layer with vapour barrier function braiding, e.g. Enka®-Vent 7008
directly to substructure) (glue joints/edge connections and fasten must be installed
directly to substructure) For roof pitches ≥ 15° ≤ 70° on
wooden sheathing: underlay is not
required
For roof pitches ≥ 3° ≤ 70° with
RHEINZINK® can be installed Do not use underlays which will large surface plywood boards:
directly onto wooden sheathing. trap water install structured underlay with felt
Simple fastening of clip Avoid the use of double underlays All underlays can be used, depend-
Optimum ventilation technique (no Unfavourable ventilation technol- ing on requirements (e.g. foil
arching of insulation) ogy (insulation arches = reduced sheeting, bituminous sheeting,
Optimum heat insulation technique net section) structured underlays)
using a wind barrier Thermal insulation technique is not Underlays should not trap or
Protected from driving snow optimum (no wind barrier) absorb water
Protected against flying sparks and No protection from driving snow
radiating heat (DIN EN 13501-5) Protection against floating burning
material and radiant heat
6
HOW TO!!
Fixed clip
Sliding clips
Wall Roof
Coil width in mm 500 670 1) Surfaces: bright rolled, “preweather
Panel width, ca., in mm 430 600 ed pro blue-grey“, ”preweathered pro
Baywidth
Material thickness in mm 0.8 0.7
min. number of clips 2)
graphite-grey“ (except diamond tile)
per m² / max clip Recommended roof structure:
intervals in mm n/s n/s ventilated roof design 1, see page 6
Wind loads (kN/m2) Material thickness: 0.7 mm
≤ -0.3 4/500 4/500 Standard size (standard tiles):
3-5 mm ≤ -0.6 4/500 4/500 400 mm, 285 mm
≤ -0.9 4/500 4/500 Roof pitch ≥ 25°
≤ -1.2 4/500 4/500
≤ -1.5 6/350 6/300
≤ -1.8 7/300 7/300
Surfaces: bright rolled, ≤ -2.1 8/250 9/250
“preweathered pro blue-grey”, ≤ -2.4 8/250 9/250
”preweathered pro graphite-grey“ ≤ -2.7 10/200 10/200
≤ -3.0 11/200 11/150
Metal thickness: 0.7 mm ≤ -3.3 11/200 11/150
Coil width: 670 mm (600 mm) ≤ -3.6 13/150 13/150
It is absolutely essential to comply ≤ -3.9 13/150
with the seam dimensions specified, ≤ -4.2 15/150
otherwise, problems will arise ≤ -4.5 15/150
≤ -4.8 17/100
during profiling and mechanical ≤ -5.1 17/100
seaming 1)
Coil widths for pent roofs and roofs in exposed
Coil width minus 70 mm (loss of areas ≤ 500 mm, material thickness 0.8 mm
seam) = ca. baywidth 2)
RHEINZINK®-clips
For roof pitches ≥ 3° ≤ 7° with RHEINZINK®-Flat lock tiles
sealant tape
Arrangement of fixed clips
If using a sealing strip, close the
panel every ca. 0.5 m immediately Dependent on roof pitch
following installation – otherwise 1-3 m for panel lengths of ≤ 10 m
the sealant tape will expand 3 m for panel lengths >10 m
Processing temperature for seam- Follow-up with designer/architect
ing and forming involving impact: regarding windload requirements
≥ 10°C metal temperature Use sliding clips for the rest of the
roof surface
1-3 m 1-3 m 1-3 m 1-3 m Surfaces: bright rolled,
“preweathered pro blue-grey“ and
”preweathered pro graphite-grey“
Sealant tape Recommended roof structure: venti-
lated roof design 1
Material thickness: 0.7, 0.8 and
1/2 1/2 2/3 1/3 3/4 1/4 top 1.0 mm
Standard size: 333 mm x 600 mm and
400 mm x 800 mm (other sizes avail-
1 2 3 3° > 3°-10° > 10°-30° > 30° able)
Roof pitch ≥ 25°
7
HOW TO!
Eaves on wooden sheathing without Detail optimization: Eaves Flashings Eaves on wooden sheathing with
structured underlay negative detail designs
m
20 0 m 6
~
4
1
3
5 2
Eaves termination, 1
standing round
(favoured solution)
2
Eaves termination,
standing diagonal
8
HOW TO!
Ridge for a vented gable roof – high Gable roof ridge with wooden Gable roof ridge – eave termination
design with ventilation cross-sections battens
1 1
2
2
3 3
4
4
6
5
5
Non-waterproof termination due
to lack of folded-up area on panel
Water overrun at edge of ridge
Eaves termination is too long and
1 RHEINZINK® -Coping 1 RHEINZINK® -Coping no expansion area = potential
2 Continuous cleat made of galvanized steel 2 1.0 mm continuous cleats made of galva- leaking
1.0 mm nized steel
3 Wooden sheathing 160 mm x 24 mm 3 Wooden batten ≥ 60 mm
4 Perforated sheet acts as protection from 4 Panel termination – turned down seam
blowing snow 5 Overlap façade depending on height of
5 Panel termination – turned down seam building ≥ 50 mm ≤ 100 mm
6 Panel termination – pinched seam
Overlap of RHEINZINK®-coping on
Wooden substructure the façade, depending on height of
Set-up height of panel, per roof building ≥ 50 mm ≤ 100 mm
pitch ≥ 150 mm Design of panel termination: turned
Upper termination with water check down seam with connection height
Design of panel termination: turned of ≥ 60 mm; proper connecting
down seam or pinched seam (in height for expansion strip is ≥ 40 mm
order to avoid tearing the material, to accommodate thermal expansion
do not set the turned down seam of panel Gable roof ridge without
on anything with a sharp-edge Upper termination complete with expansion area and insufficient
Watch for size of intake and water check installation height
exhaust vent openings Design expansion area for panel
Provide expansion area for panels ≥ 15 mm
With no function level or sub-roof,
only a restricted solution for
blowing snow is possible
9
HOW TO!
Valley gutter recessed on structured Valley with a single seam and Valley with a single seam
mat soldered continuous cleat
Valley by using tapered panels Seamed valley Interior box gutter with lined
overflow gutter
≥ 150 mm
10
HOW TO!
Hip with batten and coping profile Hip without batten and flashing Verge with Batten
Hip or ridge designed as a double Lateral wall attachment Verge for dormers, attics, fascias and
standing seam small surfaces with short panels
Only for panel lengths of < 3 m, Connection height ≥ 100 mm Connection height ≥ 25 mm designed
otherwise possibly problems Upper termination with water check as a profile or standing seam fascia
with stress cracks due to thermal Coping using flashing strip or façade Suitable for round dormers and small
length expansion components surfaces with a roof pitch of ≥ 15°
Seam gradient is not straight Design variations on stucco wall, (position sealing strip)
Seams must be stagered, cut brick work or EIFS (exterior Segmentation of fascia (round): work
outs are necessary, cracks are insulated finish system) is done manually or products manu-
still possible factured by Krehle (Germany) can
be used
11
HOW TO!
1 2 3 4 5 6 7 8 9 10 11 12 6 5
8a 8b
Direction of installation 8
3
4 5 1a 2 1b
Roof gutter
12
HOW TO!
Roof penetration Pinched seam on roof penetration (2) Expansion bead with wood or metal
Details: proper seaming technique Apron area
design (drawing – see page 12)
Expansion strips
To ensure lengthwise panel expan-
sion where roof penetrations are
Details should be designed exclu- located outside areas with fixed clips
sively using a seaming technique! If temperatures (metal temperatures)
Do not solder seam terminations are < 10° C, seam termination
with panel surfaces details should always be heated
Do not place any ventilators or other using hot air
penetrations in the linear seam
Do not fasten any safety hooks
directly onto the panel surface
During installation, please observe Expansion strip with wood
the following sequence: front, side,
back apron Double pinched seam in cross joint (3)
Back apron
Expansion strip with metal
bracket
Result:
Detail design and implementation for
roof penetrations requires expert
craftsmanship.
13
HOW TO!
Cross joint designed as stepped falls Cross joint designed as a single seam Cross joint designed as a single seam
with soldered continuous cleats
Roof pitch ≤10° Roof pitch ≥ 10° < 25° (35° *) Roof pitch ≥ 25° (35° *)
Panel length 10 to 16 m, installa- Material thickness of soldered For double and angled standing
tion using long sliding clips continuous cleats 0.80 mm seam system
Stepped falls with turned down seam Panel length max. 16 m Overlap panel 50 mm per panel
Note: install wood structure (spacer Overlapping of panel ca. 250 mm length
blocks) later! Water check designed as a seam; Expansion area = 10 mm
Step height ≥ 60 mm do not notch or slit!
Expansion area ≥ 15 mm Expansion area ≥ 15 mm
Stepped falls with pinched seam Detail optimization: soldered conti Seam in seam cross joint for angled
nuous cleats standing seam system
Detail design of upper panel Soldered continuous cleats with back- Roof pitch > 25° (35° *)
(see page 8, eave detail without fold for panel hook-in (more stability) Only for angled standing seam
structured underlay) Material thickness 1.0 mm system!
Step height ≥ 80 mm Length ≥ 2 m ≤ 3 m, Profile joint Panel length ≤ 6 m
Overlap, do not solder Overlap area must accommodate
Solder to panel thermal linear expansion of panel
* in areas with heavy snowfall in the seamed area as well
14
HOW TO!
~ 25 mm
2 2
3
4 3
4
3-5 mm
5 5
6
15
HOW TO!
Panel width change up to ca. 50 mm Coping should be full-surface Angled standing seam designed at
is not discernable visually bonded with Enkolit®, in order to jamb connection
Seam should always be used at prevent drumming sounds! Connect jamb to window frame
jamb locations Indirect fastening using continuous using a plug-in pocket
If cross joints are used, these should cleats is required if the leg height is No direct fastening using screws or
be in the lintel area ≥ 50 mm nails
No soldering work around window Do not solder window sill coping to
sills. Traces left by soldering fluid jamb
cannot be repaired
This is the result of unprofes- Air intake through perforated sheets Symmetrical design
sional craftsmanship and lack or stamped openings in lintel profiles Stable solution to prevent arching
of planning. Lintel attached to window frame of corner panels
A design using only one coil using plug-in pockets
width is seldom possible. Surface connection flush with edge
Change of seam is not designed. of eave
Soffit/lintel overlap is a sloppy
detail
16
HOW TO!
Lightning Protection System Snow guard system S5 Retainers for roof steps
Eave design with flexible brackets
Use lightning protection clamps Do not use galvanized components Fasten clamping brackets to double
made of aluminum wrought alloy (risk of rust formation) standing seams
(not copper) Do not use snow guard clamps that Can be used for roof pitch of ≤ 40°
Flexible connecting wires can ac- are too narrow (cracks as a result of
commodate changes in panel length construction errors and installation in
Arrester devices should be placed seam area)
every ca. 20 m as per specifications As a rule, install one snow guard
Metal roof surfaces function as outer clamp per seam
lightning protection, if there is no
grounding.
Lightning protection Ice guards for snow guard system Latchways roof anchor Type 65618-00
Fix panel on point of eave = Fall protection for craftsman working on
expansion cracks on panel standing seam roofs
Soft soldering Flux for soft soldering Proper handling of hammer bit
Soft soldering is an impervious solid Coat the RHEINZINK®-surface
connection performed in one operation.
Alloy formation Apply flux
Continuous
Solder protective coating
alloy formation
The following steps are to be taken Removes oxide residue and rolling Guide soldering iron, thoroughly
into account to create a proper, emulsion solder overlap
professionally soldered seam: Soldering flux is discharged Heat to right temperature
Suitable for bright-rolled and (ca. 250°C)
Preparation: “preweathered pro blue-grey“: Solder using even speed
Clean dirty surfaces manually or liquid flux ”ZD-pro“ by Felder
with chemicals Suitable for “preweathered pro
Sheet metal overlap ≥ 10 mm graphite-grey“: solvent + liquid flux
≤ 15 mm “ZD-pro“ (pre-clean manually or
Using a brush, apply flux full-surface by using chemicals)
and generously to the parts to be
connected
Soldering process:
Hammer bit > 350 g, preferably
500 g
Working temperature ca. 250 °C
Soldered gap ≤ 0,5 mm, the
narrower the soldered gap, the
stronger the soldered seam
Using the pre-tinned hammer edge,
heat the parts to be joined to melting
temperature Sources of error when soft soldering Adhesive bonding of copings
The solder will be melted on the
soldering bit in the amount required
Soldering tin S-Pb60Sn40, low in
antimony) penetrates the soldering Wrong soldering bit (pointed Clean substructure
gap with capillary action soldering bit) Full-surface application of Enkolit®
Pre-tin metal if metal thickness is Overheated bit using a trowel
> 0.8 mm Soldering too quickly Create joints using splicer plates or
Insufficient weight = insufficient UDS connectors
Finishing: heat transfer For vertical legs ≥ 50 mm, continu-
Remove residual flux with a damp Unsuitable flux (acid, etc.) ous cleats should be used
cloth = this is important aestheti- Overlap of metal parts too big –
cally (see RHEINZINK®-Soldering from ≥ 40 mm ≤ 50 mm The permanently elastic bituminous
Instructions) Soldering temperature too cold adhesive, Enkolit®, has been used
Do not leave profile joints for days successfully in sheet metal technology
without soldering (dirt reduces for 40 years.
strength of soldered seam) For proper usage, please see installa-
tion instructions provided by Enke for
Enkolit®.
18
HOW TO!
19
104663-RZ-INT_GB_STAMM-000-06-07
RHEINZINK GmbH & Co. KG, Postfach 1452, 45705 Datteln, Germany, Tel. +49 23 63 605-0, Fax: +49 23 63 605-209
E-Mail: info@rheinzink.de, www.rheinzink.com