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APPLICATIONS
With its low cost, small size, high accuracy, and versatile perfor-
mance, the RD-19230 converter is ideal for use in modern high per-
formance industrial control systems. It is ideal for users who wish to
use a resolver input in their encoder based system. Typical applica-
tions include motor control, machine tool control, robotics, and
process control.
FOR MORE INFORMATION CONTACT:
Technical Support:
Data Device Corporation
1-800-DDC-5757 ext. 7771
105 Wilbur Place
Bohemia, New York 11716
631-567-5600 Fax: 631-567-7358
www.ddc-web.com © 1998, 1999 Data Device Corporation
Cbw Rb
V V Cbw/10
www.ddc-web.com
E E Rb
S S Cbw
RH RL BIT
J J
1 2 Cbw/10
VEL2 VEL1
SYNTHESIZED SHIFT
SIN REFERENCE
-S -
+S +
CONTROL
COS GAIN DEMODULATOR -
TRANSFORMER VEL
-C - +
E
2
+C + D1 D0
D1 RV
VDDP 16 BIT HYSTERESIS
PCAP UP/DOWN
-5 V D0 VCO -VCO
COUNTER
NCAP INVERTER &
VSSP TIMING R CLK
AGND
VDD INTERNAL
DATA R SET
GND LATCH ENCODER
EMULATION
VSS
W-05/08-0
RD-19230
FIGURE 1. RD-19230 SERIES BLOCK DIAGRAM
TABLE 1. RD-19230 SPECIFICATIONS
These specs apply over the rated power supply, temperature,and reference frequency ranges; 10% signal amplitude variation, and 10% harmonic distortion.
PARAMETER UNIT VALUE
RESOLUTION Bits 10, 12, 14, or 16 (Note 1 & 2)
FREQUENCY RANGE Hz 47-1k (Note 4) 1k - 4k 4k - 10k
ACCURACY -XX2 (Note 3) minutes 4 +1 LSB 4 +1 LSB 5 +1 LSB
-XX3 (Note 3) minutes 2 +1 LSB 2 +1 LSB 3 +1 LSB
Repeatability LSB ±1 ±1 ±2
Differential Linearity LSB ±1 ±1 ±2
FREQUENCY RANGE Hz 47-1k (Note 4) 1k - 5k 5k - 10k
ACCURACY -XX5 (Note 3) minutes 1 +1 LSB 1 +1 LSB 3 +1 LSB
Repeatability LSB ±1 ±1 ±2
Differential Linearity LSB ±1 ±1 ±2
REFERENCE (+RH, -RL)
Type Differential
Voltage: differential Vp-p 10 max. (Note 11)
single ended Vp ±5 max. (1.5 min.)(Note 11)
overload Vp ±25 continuous; ±100 transient (Note 13)
Frequency Hz DC to 10k (Note 4)
Input Impedance Ω 10M min. || 20 pf
Common Mode Range Vp 3
SYNTHESIZED REFERENCE (note 5)
±Sig/Ref Phase Shift Correction deg 45 max. from 400 Hz to 10kHz
SIGNAL INPUT (+S, -S, SIN, +C, -C, COS)
Type Resolver, differential, groundbased
Voltage: operating Vrms 2 ±15%
overload Vp ±25 continuous (Note 13)
Input impedance Ω 10M min. || 10 pF.
DIGITAL INPUTS (Note 10)
TTL / CMOS COMPATIBLE INPUTS Logic 0 = 0.8 V max. / Logic 1 = 2.0 V min.
Loading=10 µA max P.U. current source to +5 V || 5 pF max., CMOS transient protected
Inhibit (INH) Logic 0 inhibits; Data stable within 150 ns (Logic 1 = Transparent)
Enable Bits 1 to 8 (EM) } { Logic 0 enables; Data stable within 150 ns (Logic 0 = Transparent)
Enable Bits 9 to 16 (EL) } { Logic 1 = High Impedance; Data High Z within 100 ns (Note 8)
Parallel Data (1-16) (see note 14) 10, 12, 14, or 16 parallel lines; natural binary angle positive logic (see note 2)
Converter Busy (CB) 0.25 to 0.75 µs positive pulse leading edge initiates counter update. (CB functions with
ZIP_EN pin tied to +5 V or NC), Logic 1 at all 0’s
Zero Index Pulse (ZIP) This output is active when the ZIP_EN pin is tied to GND (Logic 0).
Built-In-Test (BIT) The BIT error is triggered if any of the following conditions exist: ~ 100 LSB’s of positve error,
~ 250 LSB’s of negative error, Loss of Signal (LOS), or Loss of Reference (LOR) is less than
500 mVp, or a false null occurs when the phase detect circuitry causes a BIT and corrects the
error. Logic 0 for fault condition.
RB CBW
VEL
C BW /10 RV
50 pf
C VCO
CT
RESOLVER R1 16 BIT
+
INPUT GAIN DEMOD VCO UP/DOWN
(θ) 1 ±1.25 V COUNTER
- CS FS THRESHOLD
11 mV/LSB
DIGITAL
H=1 OUTPUT
(φ)
H=1
Notes:
b/o
(CRITICALLY DAMPED) • Use of the -5 V inverter is not recommended for applications that require the highest BW
ct
2A
3) There are two internal ground planes to reduce noise to the
f BW = BW (Hz) = π analog input due to digital ground currents. The resolver
2A
inputs and velocity output are referenced to AGND. The digital
2 2A ω (rad/sec)
CLOSED LOOP inputs and outputs are referenced to GND. The AGND and
GND pins must be tied together as close to the package as
possible, or unstable results may occur.
0.9 +5V
- Compute RB =
CBW x f BW
33 VDD
CBW + 58
- Compute VDD
10 27 VDDP
47 μF
26 PCAP
As an example: +
10 μF/10V
24
RD-19230
NCAP
Calculate component values for a 16-bit converter with 100Hz band- 23 VSSP
16
width, a tracking rate of 10 RPS and a full scale velocity of 4 Volts. VSS *
17 VSS
47 μF/10V
- Rv = 4V = 97655 Ω + 25 GND
10 rps x 216 x 50 pF x 1.25 V 22 AGND
Refer to TABLE 5 to select the proper transformer for Reference, The converter input can be configured using either transformers
Synchro and Resolver inputs. or thin film networks per the following tables and figures.
TABLE 5. TRANSFORMERS
ANGLE FIGURE
P/N TYPE FREQUENCY (HZ)* IN (VRMS)* OUT (VRMS)** LENGTH (IN) WIDTH (IN) HEIGHT (IN)
ACCURACY*** NUMBER
52034 S-R 400 11.8 2 1 0.81 0.61 0.3 6
52035 S-R 400 90 2 1 0.81 0.61 0.3 6
52036 R-R 400 11.8 2 1 0.81 0.61 0.3 7
52037 R-R 400 26 2 1 0.81 0.61 0.3 7
52038 R-R 400 90 2 1 0.81 0.61 0.3 7
B-426 Reference 400 115 3.4 N/A 0.81 0.61 0.32 8
52039-X Synchro 60 90 2 1 1.1 1.14 .42 9
24133-X Reference 60 115 3/6 **** N/A 1.125 1.125 .42 9
1 3 4 5 11 12 14 15
0.81 MAX
(20.57)
T1A T1B 0.600
(15.24)
10 9 8 7 6 20 19 18 17 16
0.115 MAX
(2.92)
SIDE VIEW 0.100 (2.54) TYP BOTTOM VIEW
TOL NON CUM
TERMINALS
0.025 ±0.001 (6.35 ±0.03) DIAM BOTTOM VIEW PIN NUMBERS FOR REF. ONLY
0.125 (3.18) MIN LENGTH
SOLDER PLATED BRASS
T1A
S1 1 6 -SIN
5
3 10
S3 +SIN
SYNCHRO
RESOLVER
INPUT
T1B OUTPUT
11 16 -COS
S2 15 20 +COS
0.61 MAX
(15.49)
0.61 MAX
(15.49) 0.15 MAX 0.09 MAX
(3.81) (2.29)
0.30 MAX 0.09 MAX 0.15 MAX
(7.62) (2.29) (3.81)
1 3 4 5 11 12 14 15
0.81 MAX
(20.57)
T1A T1B 0.600
(15.24)
10 9 8 7 6 20 19 18 17 16
0.115 MAX
(2.92)
SIDE VIEW 0.100 (2.54) TYP BOTTOM VIEW
TOL NON CUM
TERMINALS
0.025 ±0.001 (6.35 ±0.03) DIAM BOTTOM VIEW PIN NUMBERS FOR REF. ONLY
0.125 (3.18) MIN LENGTH
SOLDER PLATED BRASS
Dimensions are shown in inches (mm).
T1A
S1 1 6 -SIN
3 10
S3 +SIN
RESOLVER
RESOLVER
INPUT
T1B OUTPUT
11 16 -COS
S4
S2 15 20 +COS
1 2 3 5
(RH) (RL) (V) (+R) (-Vs)
0.600 0.81 MAX S2 V +C -Vs
T1A (15.24) (20.57) •
*
+ • • •
(BOTTOM VIEW)
0.42
10 9 8 7 6 0.13 ±0.03 (10.67)
(3.30 ±0.76) MAX.
0.105 (2.66) 0.21 ±0.3
(5.33 ±0.76)
SIDE VIEW 0.175 ±0.010 (4.45 ±0.25)
0.100 (2.54) TYP NONCUMULATIVE
TOL NON CUM TOLERANCE 0.040 ±0.002 DIA. PIN.
TERMINALS SOLDER PLATED BRASS
0.025 ±0.001 (6.35 ±0.03) DIAM BOTTOM VIEW
0.125 (3.18) MIN LENGTH
SOLDER-PLATED BRASS
+15 V +15 V
1 6
V -Vs V -Vs
(Analog (-15 V) (Analog (-15 V)
INPUT OUTPUT Gnd) Gnd)
5 10
The mechanical outline is the same for the synchro input trans-
former (52039) and the reference input transformer (24133),
except for the pins. Pins for the reference transformer are shown
in parenthesis ( ) below. An asterisk * indicates that the pin is
omitted.
TYPICAL INPUTS
1 6
B-426
5 10
RL RH
RESOLVER INPUT OPTION -S SIN -R +R
S1
1 10 +S
S3 TIA
3 6
+C
S4 RD-19230
11 20 -C
TIB
S2 COS
15 16 AGND
52036(11.8V)
OR
52037(26V)
OR GND
52038(90V)
OR
RL RH
SYNCHRO INPUT OPTION
S1 +S
1 10
S3
3 TIA
5 6
+C
11 20
S2 TIB
15
16
52034(11.8V)
OR
52035(90V)
R3 R4
See Note 3. RL RH
+S
S3 -S
SIN
Note: The external BW components
S1 COS as shown in Figures 1 and 2
-C are necessary for the R/D to
function.
See Note 3.
+C
S2
S4 A GND
RESOLVER GND
R1
S3 +S -S SIN
R2
S1
Note: The external BW components
as shown in Figures 1 and 2
R1 are necessary for the R/D to
S2 +C function.
R2
S4 A GND
GND -C COS
R2 = 2
R1 + R 2 X Volt
RESOLVER A GND 4
INPUT COS
13
Rf
Ri -C
16
S4 -
15
Ri Note: The external BW components
7 +C
S2 + as shown in Figures 1 and 2
8 10 are necessary for the R/D to
Rf function.
12
CONVERTER
SIN
3
Rf
Ri -S
1
S1 -
2
Ri +S
6 +
S3
5 Note: The external BW components
Rf as shown in Figures 1 and 2
4 are necessary for the R/D to
A GND function.
SYNCHRO
INPUT COS
Ri 14
16
Rf / 3
Ri 8 -C
7
-
15 15
Ri /2 +C
9
S2 +
10
Rf / 3
11
CONVERTER
FIGURE 14. SYNCHRO INPUT, USING DDC-49530/57470 (11.8 V), DDC-49590 (90 V)
Data Device Corporation RD-19230
www.ddc-web.com 12 W-05/08-0
DC INPUTS Bit output is undetermined during DC operation and should not
be used.
As noted in TABLE 1, the RD-19230 accepts DC inputs. DC input
operation is from 0° to 180° or 180° to 359° only, due to the pos- Choose the bandwidth value of the converter based on the rate
sibility of an unstable false null, i.e., 180° hangup. The false null of change of the systems input amplitude variation. It should be
condition will only happen on power up and an instantaneous large enough to minimize it’s effect on the system dynamics.
180° step, therefore once the converter moves it will go to the Note that if the bandwidth is too high the system will be more
correct answer. In real world applications where an instanta- susceptible to noise.
neous 180° change is impossible, the converter will always be
correct within 360°. The problem arises at power up in real sys- The accuracy of a converter using a DC input will be degraded
tems. If the converter powers up at exactly 180° from the applied from the rated accuracy. Consider the best case where the
input, the converter will not move. This is very unlikely, although input is single ended and no additional DC offsets are present
it is theoretically possible. This condition is most often encoun- on the input of the converter - the accuracy will degrade by
tered during wraparound verification tests, simulations, or trou- about 2 arc minutes. For example, if a part is rated at 2 arc min-
bleshooting. utes, a DC input will degrade the accuracy to approximately 4
arc minutes.
It is recommended that the synthesized reference option be dis-
abled for DC input operation. Disable the synthesized reference
by connecting pin 52, DSR, to ground through a 10 ohm resistor. VELOCITY TRIMMING
The reference input is set to DC by tying RH to +5V and RL to The RD-19230 specifications for velocity scaling, reversal error,
ground or -5V. and offset are listed in TABLE 1. Velocity scaling and offset are
externally trimmable for applications requiring tighter specifica-
Set the COS and SIN inputs such that the maximum signal is tions than those available from the standard unit. FIGURE 15
equal to 1.8VDC. For example, at 90° the SIN input should equal shows the setup for trimming these parameters with external
to 1.8VDC. This will keep the BW hysteresis consistent with AC pots. It should also be noted that when the resolution is changed,
operation. velocity scaling is also changed.
Input offsets will affect accuracy. Verify the COS and SIN inputs
do not have DC offsets. If offsets are present, a differential op OPTIONAL BANDWIDTH COMPONENTS
amp configuration can be used to minimize differential offset
problems. The RD-19230 provides the option of using a second set of
bandwidth components. The second set of components can be
used for switch-on-the-fly or dual-bandwidth applications. The
SHIFT and UP/DN inputs are used when switching bandwidth
components, and their operation is described below. Refer to the
block diagram, FIGURE 1.
+5 V SHIFT
100 RV The SHIFT pin is an input that chooses between the VEL1 and
2 100 kΩ
-VCO (OFFSET) VEL2 bandwidth components. This pin has an internal pull-up
to +5V. When the SHIFT pin is left open, or a logic 1 is applied,
-5 V the VEL1 components are selected. When a Logic 0 is applied,
0.8 R V
RD-19230 the VEL2 components are selected. The deselected set of
bandwidth components are driven by an amplifier, with pro-
grammable gain, that follows the velocity amplifier. This ampli-
0.4 RV (SCALING) fier can be used to precharge the deselected set of compo-
nents to the voltage level that is expected after a change in res-
1
VEL olution. (See description on BENEFIT OF SWITCHING RESO-
LUTION ON THE FLY.)
+5V
2) ERROR: this is the analog representation of the error between
the input and the output of the RD-19230 D1
RD-19230
3) D0: an input resolution control line to the RD-19230
CONTROL D0
4) BIT: built-in-test output pin of the RD-19230 58 SHIFT
27 UP/DN
When this system uses the switch resolution on the fly imple-
mentation, the velocity signal immediately assumes the
precharged level of the second set of components, resulting in
small errors and reduced settling times. Notice that the BIT out-
put in FIGURE 17, does not indicate a fault condition. FIGURE 16. INPUT WIRING - SWITCHING ON THE FLY
BETWEEN 14 AND 16 BIT RESOLUTION
Data Device Corporation 14 RD-19230
www.ddc-web.com W-05/08-0
FIGURE 16 for an example of the input wiring connections INHIBIT, ENABLE, AND CB TIMING
necessary for switching on the fly between 14 and 16 bit res-
olution. The Inhibit (INH) signal is used to freeze the digital output angle
in the transparent output data latch while data is being trans-
DUAL BANDWIDTHS ferred. Application of an Inhibit signal does not interfere with the
With the second set of BW component pins, the user can set two continuous tracking of the converter. As shown in FIGURE 18,
bandwidths for the RD-19230 and choose between them. To use angular output data is valid 150 ns maximum after the applica-
two bandwidths, proceed as follows: tion of the negative inhibit pulse.
1) Tie UP/DN to pin -5V. Output angle data is enabled onto the tri-state data bus in two
bytes. Enable MSBs (EM) is used for the most significant 8 bits
2) Choose the two bandwidths following the guidelines in the and Enable LSBs (EL) is used for the least significant 8 bits. As
General Setup Considerations; the RV resistor must be the shown in FIGURE 19, output data is valid 150 ns maximum after
same value for both bandwidths. the application of a negative enable pulse. The tri-state data bus
returns to the high impedance state 100 ns maximum after the
3) Use the SHIFT pin to choose between bandwidths. A logic 1 rising edge of the enable signal.
selects the VEL1 components and a logic 0 selects the VEL2
components. The Converter Busy (CB) signal indicates that the tracking con-
verter output angle is changing 1 LSB. As shown in FIGURE 20,
With Switch Resolution on the Fly Implemented output data is valid 50 nS maximum after the middle of the CB
pulse. CB pulse width is 1/( 40 x FS ),which is nominally 375 ns.
0V
VEL INHIBIT
-5V
ERROR 0˚
DATA
DATA VALID
5V
FIGURE 18. INHIBIT TIMING
D0
0V
ENABLE
5V
BIT
0V
150 nsec MAX 100 nsec MAX
Without Switch Resolution on the Fly Implemented FIGURE 19. ENABLE TIMING
0V 1 / ( 40 x Fs )
VEL 250 to 750 nsec
-5V
* Next CB pulse cannot occur
for a minimum of 150 nsec.
CB
ERROR 0˚
50 nsec
Note: The Z1 pulse is high when all the bits of the counter ZIP_EN chooses between the CB and Zero Index pulse outputs
are zero. If the resolution of the counter, (parallel data) and is independent of encoder emulation mode. A logic 1
is programmed differently than that of the A_QUAD_B enables the CB pulse, a logic 0 enables the Zero Index pulse
then the resolution of the counter will determine the (see TABLE 8).
resolution of the ZIP.
Note: When the RD-19230FX is set for 16-bit mode, the LSB
is bit 16. When the RD-19230FX is set for 14-bit mode,
the LSB is bit 14 and bits 15 and 16 are set to logic “0”.
(See TABLE 1, NOTE 1).
1) Loss of Signal (LOS) - SIN and COS inputs both less than
ZIP (NRP)
500mV. The LOS has a filter on it to filter out the reference.
t
Since the lowest specified reference frequency is 47 Hz (~21
ms), the filter must have a time constant long enough to filter
0˚ T 359.95˚ this out. Time constants of 50 ms or more are possible.
FIGURE 22. INCREMENTAL ENCODER EMULATION
2) Loss of Reference (LOR) - Reference Input less than 500 mV.
+5V 4) 180° phase error input signal to reference input (false null)
causes a BIT plus kickstarts the converter counter to correct
A quad B C the error. A 500 µs dynamic delay occurs before the exces-
sive error BIT becomes active. This dynamic delay is respon-
R sive to the active filter loop.
~ = RC
(ie. 50ms = 50Kohms x 1µf)
FIGURE 23B. EXAMPLE CIRCUIT FOR A QUAD B
RESET
Data Device Corporation RD-19230
www.ddc-web.com 17 W-05/08-0
LVDT MODE the LVDT. The value of scaling constant “b” is selected to provide
an input of 1 Vrms at null of the LVDT. Suggested components
As shown in TABLE 1, the RD-19230 unit can be made to oper- for implementing the input scaling circuit are a quad op-amp,
ate as an LVDT-to-digital converter. In this mode the RD-19230 such as a OP11 type, and precision thin-film resistors of 0.1%
functions as a ratiometric tracking linear converter. When linear tolerance. FIGURE 24 illustrates a 2-wire LVDT configuration.
AC inputs are applied from a LVDT the converter operates over
one quarter of its range. This results in two less bits of resolution Data output of the RD-19230 is Binary Coded in LVDT mode.
for LVDT mode than are provided in resolver mode. The most negative stroke of the LVDT is represented by ALL
ZEROS and the most positive stroke of the LVDT is represented
LVDT output signals need to be scaled to be compatible with the by ALL ONES. The most significant 2 bits (2 MSBs) may be used
converter input. FIGURE 25 is a schematic of an input scaling as overrange indicators. Positive overrange is indicated by code
circuit applicable to 3-wire LVDTs. The value of the scaling con- “01” and negative overrange is indicated by code “11“ (see
stant “a” is selected to provide an input of 2 Vrms at full stroke of TABLE 9).
C1
SIN
aR
2 WIRE LVDT -S
R
-
R
REF IN +S
R
+ FS = 2 V
C2 aR
COS
bR R
R
2R
R -C
-
2R
+C
R
+ 2V R
bR
+RH
-RL
C1 = C2, set for phase lag = phase lead through the LVDT.
SIN
VB R
- -S
FS = 2V R'
+S
R
+ R'
aR
REF
R bR
2R' R'
COS
R
- -C
VA
R/2 2R' R'
-2V
+ +C
bR +RH
-RL
Notes:
1. R' > 10 kΩ
2. Consideration for the value of R is LVDT loading.
3. RMS values given.
4. Use the absolute values of Va and Vb when subtracting per the formula for calculating resistance values,
and then use the calculated sign of "Va and Vb" for calculating SIN and COS. The calculations shown
are based upon full scale travel being to the Va sideof the LVDT.
5. See the RDC application manual for calculation examples.
6. Negative voltages are 180 degrees phase from reference.
b= 1 = 1
VAnull VBnull
LVDT RD-19230
INPUT
OUTPUT
a= 2 2V
(VA - VB) max SIN
VA
1V
VB SIN = -1V + a (VA - VB)
2
COS
+FS NULL -FS -FS NULL +FS
COS = -1V - a (VA - VB)
2
0.078+0.004
-0.002
(2.00+0.10
-0.05 )
32 17
0.096MAX
(2.45MAX)
33 16
0.0098MIN,0.0197MAX
(0.25MIN,0.50MAX)
0.0197
0.520±0.010 (0.50)
(13.2±0.25)
R D -19 2 30FX
-X X X 0.394±0.004
D ate C o d e
*(10.00±0.10)
48 pin1
0.0098MIN,0.0197MAX
0.096MAX (0.25MIN,0.50MAX)
49 64
(2.45MAX)
0.394±0.004
* (10.00±0.10) 0.007MAX
(0.17MAX) 0.008
(0.22)
0.520±0.010 0.035+0.006
(13.2±0.25) -0.004
( 0.88+0.15
-0.10 )
NOTES :
1) Dimensions shown are in inches (millimeters).
2) Mechanical Design sone in millimeters.
3) Reference package style JEDEC MS-022.
Reliability:
0 = Standard DDC Procedures
Package Options:
X = Standard (note 3)
G = Lead Free (RoHS Compliant) (note 1)
Notes:
1) The above lead-free option is available with matte tin finish. DDC can provide the reliability and tin whisker growth data associated with these products; however,
tin whisker growth is dependant on the application enviornment and customers should collect their own reliability data and perform a risk assessment based on their
individual requirements.
2) See spec table 1 for accuracy related to frequency range.
3) The standard part (not lead-free) plating is 85/15, 85% tin/ 15% lead.
4) DDC does not recommend Tape and Reel due to potential lead damage. Special waiver required for Tape and Reel orders.
Please visit our web site at www.ddc-web.com for the latest information.
U
REG
RM
®
ST
FI
I
ERED
DATA DEVICE CORPORATION
REGISTERED TO ISO 9001:2000
FILE NO. A5976