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SPE 36471
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Societyof PetroleumEngineers

Fracture Treatment Design and Evaluation in the Pakenham Field: A Real-Data


Approach
C.A. Wright, SPE, L. Weijers, SPE, Pinnacle Technologies; G.A. Germani, SPE, K.H. Maclvor, SPE, M.K. Wilson, SPE,
Chevron USA; B.A. Whitman, BJ Services

Ccpyr!ght 1996, Scwiety of Petroleum Engmears, Inc


from the fracture into the formation was relatively low.
Th!s paper was prepared for presentaoon at the 1SS6 SPE Annual Technrcal Conference and
Exhibmon held m Denver, Colorado, U.S. A 6-9 October 1996.
This paper should be regarded as only a first step towards
fracture treatment optimization in the Pakenham Field.
Thts paper was selected fof presentation by an SPE Program Committee following review of
mforma!ica conramed in an abstract subnutted by the author(s) Con!ants of tha Pawr, as Further fracture trealment optimization will continue
presented, have not ban rewewad by the Soctety of Petroleum Eng+news and are subjsct to
correchon by the author(s), The rmatenal, as presanld, does not necessarily reflect any
throughout the development of the Pakenham Field. Although
pos$hon of the S.aaety of Petroleum Engmeera, Its oftvers, or mambas. Papers preserved at it is still too early to quantify production benefits of
SPE meewtgs are Subpct to publlcaoon leview by Edoorial Contmmees of the Society of
Petroleum Enginaws, Permission 10 cow is restucted to an abstract of not more than 300 implementing these real-data-based treatment changes, modest
words. Illustrabons may not ba copked. The abstract should comtain conspicuous
acknolwdgment 01 nlmre and by mhom the papar was presanted Write L!bfanan, SPE, P.O
cost savings have been realized on tbe newly completed wells.
S50x833.S3.S,Richardson, TX 75063-383S, U. S. A., fax 01.214-952.9435,

Introduction
Abstract Too often in this industry, the engineering of hydraulic fracture
This paper describes the results from the Pakenham Field stimulation begins with making a number of broad, but
effort at fracture stimulation engineering which incorporated, unsubstantiated, assumptions about hydraulic fracture growth
to the greatest extent possible, the results of actual measured in the reservoir in question -- such as confined fracture heighl,
field data. Measured data included: formation closure stress in or radial fracture growth, or assuming an in-situ stress profile
payzones and bounding shales; numerous pre-frac diagnostic and running a favorite 3-D fracture model. After these broad
injections; measurement of actual perf friction and near- assumptions regarding hydraulic fracture growth are made, and
wellbore fracture tortuosity; reflected bottomhole pressure and a particular simulation model is chosen, the engineer then
real-time net pressure data on many treatments; post-frac embarks on detailed “studies” of the (economic) optimum
pressure build-up tests; and (early) post-frac production data. designed fracture length; the appropriate completion strategy;
We feel tha( the large amount of measured da(a allowed us to fluid and proppant selection; detailed treatment schedules; and
increase our confidence in the veracity of the results by greatly procedures (if any) for post-treatment evaluation. While
reducing the requirements for unsubstantiated physical motivated by admirable principles, these “studies” often fall
assumptions. short of their goals due to grave errors in the unsubstantiated
Measurement of the sand-shale closure stress contrast and assumptions that were initially made.
the relatively high net fracturing pressures (compared to the Chevron intended to verify these basic physical
closure stress contrast) revealed that fractures obtained in most assumptions as early as possible during the development of the
of the treatments were much shorter and less confined than we Pakenham Field (West Texas), especially in the Wolfcamp A2
originally expected: the fracture half-length was about 200 to sand, and to a limited extent in the Wolfcamp D sand.
300 ft (instead of about 600 ft), which is consistent with Pakcnham engineers in Midland (from Chevron and their local
estimates from post-fracture pressure build-up tests, service company alliance partner) desired to utilize the Gas
Based on these measurements, Chevron’s fracturing Research Institute’s (GRI’s) Advanced Stimulation
practices in the Pakenham Field could be carefully reviewed to Technology (AST) as the main “tool” to evaluate and enhance
enhance fracture economics. Supported by the real-data their fracturing practfces. The main concept behind AST is
fracture treatment analysis, several changes in completion, collecting and utilizing measured (real) hydraulic fracturing
fracture treatment design and data-collection procedures were data, AST provides a methodology and an engineering tool to
made, such as: ( I ) changing from COz-foam to Borate cross- approximate fracture dimensions and to identify critical
Iinked gel; (2) reducing the perforated interval to help fracture design issues during and after a fracture treatment. A
minimize the simultaneous propagation of mul[iplc hydraulic vast number of authors have reported positive results from
fractures; and, (3) reducing the pad fluid size, as fluid leakoff real-data fracture treatment analysis l-i8. In Chevron’s

559
2 C.A. WRIGHT,L. WEIJERS, GA. GERMANI,K,H. MACIVOR, M.K. WILSON, B.A. WHITMAN SPE 36471

Pakenham Field, there remained significant uncertainty as to


Gamme Ray Closuregradient(psi/ft)
what was the most effective fracture treatment strategy/design.
o
Among these uncertainties were issues such as (1) choice of
fluid system and proppant; (2) appropriateness of pad volume
size and total treatment size; (3) appropriateness of long
perforated intervals; and, (4) minimization of premature
screen-out potential.
This paper discusses the engineering process that was
followed to evaluate the existing fracture treatment practices
and, based on this evaluation, to implement changes to the
completion practices, treatment designs, and data collection
procedures. First, a brief background of the Pakenham Field is I I I / II )
given, followed by a presentation of the results of real-data
fracture treatment analysis and the implemented fracture
treatment changes. Finally, the realized benefits of utilizing
Advanced Stimulation Technology are presented.

Chevron’s Pakenham Field


Figure 2: Log derived etress profile ve. closure stress
The Pakenham (Wolfcamp) Field is located in Terrell County,
measurements. The Iog-derived stress profile ahowe a cloeure
Texas, approximately 150 miles south of the city of Midland. atresa contraat of mora than 0.2 psilff batwean the shale and the
The field is located on the northwest flank of the Val Verde sand, whereaa diract measurements through fluid injection reveal
Basin and is bounded to the south by the Marathon Thrust belt. that the actuel sand-shale closure atreaa contraat Ie only in the
range between 0.04 to 0.10 psllff.
Figure 1 shows the field location. Monoclinal northeast dip
off the Marathon Thrust belt is the predominant structural
left side of Figure 2 is a gamma ray log that shows the main
feature. Sand and shale deposition occurred in the middle
producing intervals. The A2 sand varies in thickness but
Wolfcampian time in the form of turbidite channels,
averages about 80 ft net. Permeability ranges from 0.001 -0.1
amalgamated channel complexes and layered sheet sands
mD (values derived from permeability-to-air measurements on
interrupted by periods of slumps and debris flows derived from
sidewall cores) and porosity averages 9%. Initial reservoir
an unstable slope. Natural fractures, observed in formation
pressure is slightly overpressured and averages 3800 psi. The
imaging logs, are believed to enhance well productivity.
fieId has been developed down to 80 acre spacing in many
The field was discovered with a well drilled by Amoco in
sections. Recent drilling activity has involved reducing the
1975. Active development of the field did not occur until
spacing to 40 acres in selected areas.
1991. Chevron acquired the 21 square mile Pakenham
A “typical” hydraulic fracturing treatment in the Wolfcamp
(Wolfcamp) Field from Riata Energy in late 1994. Currently
A2 sand prior to Chevron’s acquisition incorporated 50%
there are 70 active wells producing approximately 30 MMscfd.
C02-foam, injection rates of 20 - 25 bpm, “triple entry”
Productive horizons in the Wolfcamp consist of four
pumping (simultaneous pumping down both tubing and two
sands, but the primary target is the A2 sand, which is
casing valves), and 80,000- 120,000 lbs of 20/40 Ottawa sand
encountered at depths of 7600-8000 ft across the field. The ramped to a bottomhole concentration of 6 ppg and then tailing
with 20/40 high strength ceramic proppant. The proppant was

,,?,--’OOO” I \
1 I f
placed using an average of 40,000 gal of foam, including a pad
size of about 35- At)~o of the total clean volume. TypicaIly,
the entire Wolfcamp A2 zone was selectively perforated using
1 Spf.
A “typical” hydraulic fracturing treatment in the Wolfcamp
A2 sand after Chevron’s takeover incorporated 50% COZ-

JEEz foam, injection rates of 25-30 bpm, “triple entry” pumping,


and 250,000 - 300,000 lbs of 20/40 pre-cured resin coated
sand ramped to a bottomhole concentration of 8 ppg. The
proppant was placed using an average of 80,000 gal of foam,
including a pad size of about 35% of the total clean volume.
Typically, the entire Wolfcamp A2 zone was perforated in 1 to
4 blocked intervals using 2 spf at 90° phasing.
Figure 1: Structure mep of Chevron’s Pakenham Fiald. The
contour lines represent the depth to the top of the Wolfcamp A2
sand.

560
SPE 36471 FRACTURE TREATMENT DESIGN AND EVALUATlON IN THE PAKENHAM FIELD: A REAL-DATA APPROACH 3

Measurements to (2uentify Fracture Growth formations.


Hydraulic fracture growth is a complex process that is affected Early Attempts to Quantijj Fracture Height Growth,
by a great number of factors. To accurately quantify fracture Early in 1995, after acquisition of the Pakenham Field,
growth through modeling, it is therefore of the utmost Chevron engineers began an effort to determine if the
importance to at least approximately quantify the most bounding shales were providing a barrier to fracture height
important factors, such as critical fracture growth mechanisms growth in the Wolfcamp A2 sand. The model that Chevron
(multiple fracture growth, near-wellbore tortuosity, etc.), and inherited from the former operator indicated that fracture half-
key input parametersl’lb’]9 (reservoir properties, fluid Iengths of up to 600 ft were attainable with only 120,000 Ibs of
properties, etc.). It is hardly possible to perform proppant.
measurements to quantify all of the physical properties that The Pakenham 51#5 well, showing excellent contrast
affect fracture growth. Instead, tests should be concentrated between the sand and shale intervals on the openhole gamma
on measurement of quantities that have the greatest impact on ray log, was chosen to conduct “stress” testing. Towards this
fracture growth. end a dipole sonic20 was run in the open hole of the 51#5.
In the absence of severe multiple fracture propagation This log (shown in Figure 2) indicated a closure stress
and/or fracture tortuosity problems, the most important gradient of 0.65 psi/ft in the sand, and a closure stress gradient
physical quantities that affect fracture geometry are (l) the of up to 0.95 psi/ft in the shales.
actual net fracturing pressure; (2) the in-situ closure stress A mini-frac was conducted in the 51#5 Wolfcamp A2
profile; and (3) the fracture opening modulus. The last using 50% COz-foam to quantify fluid leak-off and investigate
quantity, the formation Young’s modulus (which is roughly fracture height growth. The perforated interval was extended
four times the fracture opening modulus), is the easiest to beyond the A2 sand by about 20 ft. in to the bounding shales
obtain and is best derived from (static) core tests. In the to encourage fluid entry into these intervals. Due to the need
Pakenham Field, the formation modulus was estimated from for “triple entry” pumping to reduce wellbore friction, a dead
dynamic (sonic dipole log) measurements, which were then string pressure measurement was not feasible. As a result, a
“corrected” to estimate the static modulus. The other two key real-time bottomhole pressure tool was run on a casing hanger
physical quantities, actual net fracturing pressure and in-situ below the perforated interval. Tracer and temperature logs
stress profile, are more problematic. The closure stress profile were also employed during the minifrac to investigate fracture
was measured using separate pump-in / shut-in tests in the height growth. The post-frac fracture height logs showed only
shales and the sands; the net fracturing pressure was estimated slight fracture growth into the shales along the wellbore, Note
by utilizing real-data (net pressure) fracture treatment analysis. however, that logging methods only provide a lower limit to
To validate the modeled fracture geometry predictions, an fracture height growth, as the fracture may grow in height
independent estimate of the propped fracture length was away from the wellbore.
attempted by conducting several pressure build-up tests. Analysis of the bottomhole minifrac pressure data
However, there was significant uncertainty in the propped indicated that the closure stress in the A2 sand was close to 0.8
fracture length estimates from the pressure build-up tests, psi/ft, far higher than the 0.65 psi/ft derived from the dipole
because (1) there was no independent measure of matrix sonic log. Therefore, the entire closure stress profile
permeability, and (2) post-frac build-up data was not collected (including the shales) from the dipole sonic log was shifted up
long enough to reach pseudo-radial fluid flow. by 0.15 psi/ft to match the minifrac measurement. Early
fracture modeling attempts with two different fracture models,
Rock Properties. The Young’s modulus and Poisson’s ratio utilizing this “calibrated” sonic log stress profile, resulted in
of the reservoir rock were obtained from a sonic dipole log, fracture half-length estimates of 375 to 5(KI ft for this smaller
which was correlated to the gamma ray log. The dynamic 110,000 lb, 40,000 gal, foam treatment.
Young’s modulus of the sandstone was about 8 to 10x 10b psi, The “calibrated” sonic dipole stress log from well 51#5
and the dynamic Young’s modulus of the shale was about was used in correlation with gamma ray logs in the fracture
6x 10b psi. As the dynamic modulus is usually much higher treatment design for subsequent wells. This reduced the
than the static modulus, we have estimated a static Young’s scatter in the shale stress data to a contrast of about 0.15 to
modulus of 5x 10b psi for the sandstone and 4x 10e psi for tbe 0.20 psi/ft. Accepting the worst case model of fracture height
shale. Core tests are currently being conducted to obtain more growth, which was still relatively well contained using the
accurate estimates of the static Young’s modulus. The sonic log stress profile, Chevron increased treatment sizes
Poisson’s ratio was roughly 0.16 for the sandstone and 0.28 for substantially to achieve the desired 500- 600 ft fracture balf-
the shale. Iengths. Also, as a result of this initial modeling, Chevron
began conducting pump-in / shut-in tests in the sand interval in
In-Situ Closure Stress Profile. To accurately determine subsequent wells prior to propped fracture treatments to verify
propped fracture half-lengths and fracture height coverage the derived sand closure stress gradients.
(using real-dala fracture analysis), it is important to know the After the work on the 51#5 well, Chevron decided to
closure stress profile in the target sand and the surrounding embark on an even more rigorous effort of collecting and

561
4 C.A. WRIGHT, L. WEIJERS, G.A, GERMANI, K,H. MACIVOR, M.K. WILSON, B.A. WHITMAN SPE 36471

analyzing real-data from numerous hydraulic fracture sand.


treatments in the A2 sand. Chevron began a program with the The shale stress test showed that even using ISIP pressures
Gas Research Institute’s Advanced Stimulation Technology for the shale stress value would not have altered our
(AST) Deployment Program. The goal of this program was to conclusions. The directly measured shale stress values
continue Chevron’s efforts at fracture strategy evaluation and matched very well with the “indirectly” inferred shale stress
design improvement with a stepped up effort involving real- from real-data fracture treatment analysis on the Mitchell 6#5
data fracture analysis, much of it performed on-site and in real- well. The four shale stress tests showed a consistent closure
time. stress gradient of 0.81 to 0.83 psi/ft, The sand-shale closure
stress contrast determined from the injection tests was
Direct Closure Stress Measurement. Careful matching of therefore far lower than the value that had been used
the observed net fracturing pressure on the first real-time real- previously from the “calibrated” sonic “stress” log. Table 1
data fracture treatment analysis in the Pakenham Field (well provides a summary of the closure stress measurements in the
Mitchell 6#5) was not possible with the stress profile from the different wells that were tested.
“calibrated” sonic log. The fracture treatment data could only Stress measurements in the sands were slightly more
be matched if the closure stress contrast between the sand and difficult as larger fluid volumes and perforated intervals were
the shale was roughly O.I psi/ft, which is lower than the 0.15 to employed because the diagnostic injections were also intended
0.20 psi/ft sand-shale stress contrast previously used in the frac to provide information on fluid leakoff, perforation friction
model. (breakdown), and near-wellbore fracture tortuosity. Figure 3
The closure stress in the Mitchell 6#5 sand interval was shows an example of a “conventional” pressure decline
measured using “conventional” pressure decline analysis21”23 analysis after a first diagnostic injection, and application of the
and the flow pulse technique24. The closure stress gradient in flow pulse technique after the second diagnostic injection in
the sand was found to be 0.71 psi/ft, and the net pressure the Wolfcamp A2 sand. Combination of these independent
match resulted in an (indirect) estimate of the shale stress methods allows accurate determination of the closure pressure
gradient of 0.81 psi/ft. This lower estimated closure stress in the sands, in this case around 2700 psi surface pressure
contrast between the shales and the sands would lead to (0.78 psi/ft).
significantly shorter and less confined fractures than was Real-Data Fracture Treatment Analysis. History
previously assumed. The question of what was the actual matching of observed net fracturing pressure response with a
sand-shale stress contrast would play a significant role in 3-D fracture modelzs provides a link between fracture model
understanding fracture treatment behavior in the A2 sands, and predictions and reality. By forcing a fracture model to explain
therefore a strategy was sought to answer this key question. observed net pressure using realistic physical mechanisms, the
As we had two conflicting indirect estimates for the sand- usefulness of simulator results (propped geometry,
shale stress contrast (dipole sonic and treatment net pressure conductivity, etc. ) is greatly increased. We employed a
matching), it was decided to make direct measurements by lumped parameter 3-D fracture mode12b as a tool for real-data
perforating and pumping fluid into the shales and monitoring (net pressure) fracture treatment analysis. As the fracture
the pressure decline behavior. Prior to the propped fracture dimensions are calculated in an approximate way through
treatments in the Mitchell 5B#6 and 5B#7 wells, 4 lumped parameters, a solution can be found very fast -- faster
perforations were shot within I ft in a thick shale interval than real-time. This calculation-speed is of key importance for
below the target sand, and 20-50 bbl of 2% KC1-water was “tailoring” fracture treatment designs on the job, and to react
injected at a rate of 5 - 10 bpm. This same procedure was to treatment events during the treatment.
repeated for the shale interval above the target sand. We felt Diagnostic Injections. Real-data fracture treatment
that the small number of additional perforations in the shale analysis cannot be done without diagnostic injections to
above would not take excessive fluid and proppant during the provide “anchor points”, because real-data analysis without
subsequent propped fracture treatment, because ( 1) much more diagnostic injections is like using a flashlight while being
and larger perforations were shot in the sand interval, and (2) blindfolded. The net fracturing pressure, which is directly
the closure stress gradient in the shale is higher than in the related to the fracture dimensions, is the pressure in the main

Table 1: Closure atress gradients and net pressure at the end of the treatment for different welle In the Pskenham Field
I Well I Average I Sand I Shale I Stress I Stress I EOJ net Payzone I Est. frac I Length- 1
TVD- gradient gradient contrast contrast pressure thickness height height ratio
(ft) (P silft) (psiIft) (psi/ft) (P si) (psi) (ft) (ft) (-)
1
Mitchell 6#5 7700 0.71 0.81* 0.10 770 1080 60 341 1,49
Mitchell 5B#6 7950 0.78 081 0.03 240 750 70 370 1.16
Mitchell 5B#7 7850 0.74 0.82 0.08 630 1320 46 352 1.54
Mitchell 5A#8 7950 0.70 0.81 * 0,11 870 1130 79 = 369 1.82
* values reported were not measured but estimated based on measurement in wells 5B#6 and 5B#7.

562
SPE 36471 FRACTURE TREATMENT DESIGN AND EVALUATION IN THE PAKENHAM FIELD: A REAL-DATA APPROACH 5

near-wellbore fracture tortuosity).


Tubing Prew. m)
Wm Net Pressure Behavior. Figure 4 shows the net pressure
-=&@.
match and the obtained fracture dimensions for three different
27C0
scenario’s in well Mitchell 6#5 to illustrate the impact of the
-% p
sand-shale stress contrast on both net fracturing pressures and
Y~ created fracture geometry. Case 1 uses a higher sand-shale
2803
I
‘%, s[ress contrast (0.2 psi/ft - as indicated by the dipole sonic
I log), and uses a fracture model that does not incorporate non-
.—.—– . ..+-. –—
la
linear rock elasticity (fracture “tip effects”); case 2 uses a high
-––.....—— -—.— sand-shale stress contrast (0.2 psi/ft), and uses a fracture
\
m model that does incorporate non-linear rock elasticity; case 3
I L I I I 1 uses a lower sand-shale stress contrast (O.1 psi/ft - as measured
m
I from the shale injection tests), and uses a fracture model that
32 48 64 80
T,rne !;,.s) does incorporate non-linear rock elasticity. A net pressure
.
match could only be obtained for the last case, indicating that
significant fracture height growth occurs during the propped
,
fracture treatment.
m .
Table 2 shows a summary of the fracture treatment results.

E%~zz-+;
-y The net pressure during most of the treatments in the
3X. Wolfcamp A2 sand was relatively constant, indicating (hat a
tip screen-out was not initiated during the treatment. The fluid
mm ____+ leakoff coefficient was usually somewhat higher after the

%’
propped fracture treatment than after the diagnostic injections
.- 2900psi
. . the “leakoff multiplier” in Table 2 ranges between 1 and 8,
Z,m
. \ 2600psI indicating that pressure-dependent leakoff into natural
fractures -- or some other mechanism to explain increasing
fluid leakoff -- was significant on many of the treatments,
Tune
[rnlw)
Fracture Dimensions. As a result of the lower sand-shale
Figure 3: The upper plot shows closure stress determination
closure stress contrast, fracture height growth is much larger
from pressure decllne after the first diagnostic injection in well
Mitchell 5B#6, Wolfcamp A2 sand. Apparent fracture closure is than originally expected and the obtained propped fracture
observed atasurface pressure of2700 psi. Thelower plot shows half-length is much smaller than earlier expected: about 250 ft
closure stress determination from pressure behavior at three (in case 3) instead of 600 f[ (in case l). Table 1 also provides
different flow pulses (which are overlying each other In this plot). a summary of the nel pressure at the end of lhe job (EOJ) vs.
The fracture closes betwaan the flow pulse at 2900 psi and 2600
psi (surface pressure), confirming fracture closure from the
the closure stress contrast. Fracture containment requires that
earlier pressure decline analysls. the closure stress contrast be (much) larger than the net
pressure at the end of the job: clearly there was no evidence
body of the fracture minus closure stress (minimum principal for large fracture containment, and fracture growth should be
stress). The diagnostic injections are intended to estimate the more radial. The right-hand column in Table I shows the
net pressure as accurately as possible, through measurement of fracture Iength-height aspect ratio. For a perfectly radial
the fracture closure stress and the different friction fracture, the aspect ratio is 1, and a ratio larger than I indicates
components (wellbore friction, perforation friction and near- the degree of height confinement. There is some degree of
wellbore friction) during pumping. Also, diagnostic injections height confinement when the net pressure only slightly exceeds
provide an initial leakoff estimate by matching the pressure the sand-shale closure stress contrast (Mitchell 5A#8), but the
decline after pumping, In most cases, diagnostic injections aspect ratio never comes anywhere close to 7, the ratio
add only 30 to 60 minutes to a fracture trea!ment (hardly calculated for case 1 in Figure 4.
slowing down multi-stage fracturing operations). In this case,
they added about 2 to 3 hours to these treatments, as leakoff Pressure Build-Up Tests. Because of the lingering
was relatively slow and we were willing to spend some extra uncertainty in the accuracy of the fracture model results, and
[ime [o make the measurement of the “anchor points” more the large difference in the fracture length predictions of AST
accurately, The injections required a very limited amount pressure matching (250 ft) and the previous fracture modeling
(- 150 bbl) of extra KC1-water, a small price indeed for the with sonic log stress profiles (600 ft), Chevron attempted to
enormous insights that can be gained. As “triple entry” get another independent estimate of fracture length from
pumping was not reqtm-ed when pumping KC1-water, we had pressure build-up testing. Accurate fracture length estimates
“free” access to accurate bottomhole pressure by using the from pressure build-up tests require an independent knowledge
tubing string for deadstring pressure, allowing straightforward of the in-situ formation permeability,
analysis of the bottom-hole entry friction (perf friction and

563
6 C.A. WRIGHT, L. WEIJERS, GA. GERMANI, K.H. MACIVOR, M,K. WILSON, B.A. WHITMAN SPE 36471

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Figure 4: Net pressure behsvlor and estimated fracture dimensions for three different caaes: (case 1; upper graphs) using large stress
contrast between sand and ahaie (baaed ‘on sonic derived streaa profile) and conventional fracture model; (case 2; middle graphs) using
iarge atress contrast between sand and shale ❑nd diiatant (non-linear elastic rock behsvior) fracture model; (case 3; iower graphs) using
iower stress contrast between sand and shale, a diiatant fracture modei and a smaii number of “equivalent” muitipie hydraulic fractures.

Several unsuccessful attempts were made to pre-flow wells Post-frac pressure build-up tests were performed in six
prior to stimulation in order to estimate formation welis. However, pseudo-radial flow was not definitively
permeability, A nitrogen slug test was performed in one well, observable, even in the case of a 6-month drawdown and a 3-
but the results were questionable because water had remained week shut-in period. Uncertainty in the formation
across the perforated interval prior to nitrogen injection. permeability, combined with the relatively short duration of
the post-frac build-up tests, prevent accurate estimation of the
apparent fracture haif-length. However, by varying the
Woifcamp A2 permeability between 0.1 and 0,01 mD, matches

564
SPE ,36471 FRACTURE TREATMENT DESIGN AND EVALUATION IN THE PAKENHAM FIELD: A REAL-DATA APPROACH 7

ible 2: Summary of fracture treatment results I the Pakenham Field


Well Mitchell 6#5 Mitchell 5B#6 Mitchell 5B#7 Mitchell 5A#8 Mitchell 11#6
Formation Wolfcamp A2 Wolfcamp A2 Wolfcamp A2 Wolfcarnp A2 Wolfcamp D
Fluid type 50% COZ foam 50% C02 foam 1O% C02 foam Cross-link gel Cross-link gel
CMHPG-polym. CMHPG-polym. CMHPG-polym. Guar Borate Guar Borate

Gross perf interval (ft) 9816-9831


9840-9860
9864-9867
Total number of Perforations 144
Perforation diameter (in.) 0.38 I 0.43 I 0.43 I 0.43 0.38
Average slurry rate (bpm) 30 30 30 35 35
Clean slurry volume (bbl) 1956 1852 2078 1050 1289
Pad fraction (% of clean slurry vol.) 25 29 34 ‘4) 23 34
Total proppant (Ibs) 299,000 342,000 290,000 230,000 175,000
Sand closure stress gradient (psi/ft) 0.71 0.78 0.74 0.70 0.82
Shale closure stress gradient (psi/ft) 0.81 0.81 0.82 0.81 0.92
Fracture slurrv efficiency (%) ‘2) 38 I 43 I 59 I 73 63
Net pressure (psi) ‘2) 1080 I 750 I 960 I 1130 3900
Number of multiple fractures ‘z] 1 1 I 2 I 10
Leakoff multiplier ‘2) 3 I 8 4 I
r
1 3
Propped half-length (ft) ‘1) 255 ‘3) 214 (S) 271 338 119
Propped height (ft) “) .34, (3) 370 cl) 352 369 229
Average prop concentration (PSF) ‘i) 2.2 , 2.7 , I .2 1.1 1
0.4
&: (1) Values reported for each indivi~ Ial fracture.
(2) Values reported at the end of pumping
(3) Propped fracture height and length reported for the main fractures may be significantly smaller if downward proppant
transport is faster than estimated.
(4) Pad includes two proppant slugs.
of the observed pressure build-up response indicated fracture overview of the most important treatment changes that have
half-lengths rang_ing from about ’50 to 400 ft in most of the been implemented.
cases, Although these fracture half-length estimates are very
rough, they appeared to support that propped fracture half- Altered Fluid Selection. Downward proppant transport
Iengths are not on the order of 600 ft, which was earlier (mainly proppant convection) *’za is a major concern when
expected, but that they are likely to be closer to the 250 ft that using two-phase fluids as a proppant carrier in the fracture.
was estimated from the net pressure analysis. Prior to implementation of AST, 50% C02 was used to place
Chevron is continuing efforts to get an independent proppant in the fracture. The major reason for using the foam
reservoir permeability measurement. Recently a small 6,000 was that it would aid with cleaning up the formation after the
lb propped mini-fracture treatment was conducted to stimulate treatment, since it was believed that the formation was water-
a well enough to flow, but with a fracture half-length short sensitive. Core data, however, has shown that the clay content
enough to allow observation of the pseudo-radial flow regime of the sands is relatively low and therefore water-sensitivity is
within a reasonable time frame. Results of this test are less of a concern.
pending. However, since the fracture treatments in the Pakenham
Field appear to be poorly contained within the sand intervals,
downward proppant convection may result in placing large
Wolfcamp A2 Fracture Treatment Optimization quantities of the proppant below the targeted Wolfcamp A2
Numerous fracture treatment design changes were sand. The only reliable way to minimize downward proppant
implemented on many fracture treatments in the Pakenham convection is to minimize the amount of fluid (particularly pad
Field, most of them supported by AST analysis. Several issues fluid) that is used to place proppant into the formation, and to
in the following list need to be investigated in more detail, but use fluids with robust proppant carrying characteristics in the
preliminary results are listed below. Figure 5 shows an fracture,

565
8 C.A. WRIGHT, L. WEIJERS, G.A. GERMANI, K.H. MACIVOR, M.K. WILSON, B.A. WHITMAN SPE 36471

Reduced Pad Volume / Increased Proppant Loading. Pad


. Shl Pw CUIC (pm)
grn Slgp!a @m)
volumes were relatively large originally to prevent screen-outs.
o
tam :
Km !3
WQ2
) WJ.o
lm o
In the process of decreasing pad size some screen-outs
I (
occurred, and it is not known whether these were tip screen-
out or near-wellbore screen-outs. A near-wellbore screen-out
should not be prevented by increasing the pad fluid size. The
.* m,.
large pad size has negative side-effects: downward proppant
830
MO
4803
transport becomes more severe, as it takes more time for the
20 m
fracture to close after pumping has stopped; treatment cost is
40,
Ixll
%8 increased; and clean-up time is increased. Therefore, the pad
size was reduced from roughly 40~0 to about 20% of the total
~: clean slurry volume.
The net pressure behavior of the fracture treatments in the
mm
00
00 Wolfcamp A2 sand do not show a steep net pressure increase
“ 00

n nli$.(rrw-s) I towards the end of the treatment, indicating that tip screen-out
II has not yet begun. To ensure better proppant placement, pad
volumes will be further decreased step by step in the future,
50C0

especially now that fluids with a higher frac fluid efficiency


are being used. Further pad size reduction has to be done
40 m
am incrementally in order to avoid extremely high net pressures,
If pad sizes are reduced too drastically extremely high net
mm
4K.I
pressures, due to severe packing off of the fracture (early tip
screen-out), will induce a far higher closure stress in the
2UOI vicinity of the fracture, This large increase in local stress can
result in closure of conductive natural fractures in the vicinity
of the propped fracture, reducing gas flowrates29.

Proppant Selection. A pre-cured resin coated sand, 20/40


003
0 mesh size, was used on all of the treatments reported here. At
Time (mhn)
the maximum possible effective stress of about 6000 psi
Figure 5: Typical fracture treatment before and after
implementation of AST. The following changea were
(assuming zero reservoir pressure) in the Wolfcamp A2 sand,
implemented: (a) breakdown using gel instead of Nz; (b) the proppant pack permeability is about 90 Darcy. For the
performing diagnostic injections to obtain fracture closure fracture lengths and widths created this still yields a
stress, friction components and initial leakoff behavior - pump dimensionless fracture conductivity that is much higher than
proppant slug If high tortuosity is measured during stepdown
necessary for apparent infinite conductivity. Therefore, a
test; (c) pad size reduction from an average of 40% to 20%; (d)
measurement of bottomhole presaura using a dead string when lower-cost lower-quality proppant (20/40 Ottawa sand) is now
feasible; (e) Increase In maximum proppant concentration; (f) being used in the Wolfcamp A2 sand.
monitoring of pressure decllna aftar shut-in; (g) pumping cross- Further work needs to be done to investigate proppant cost
Ilnked gel treatments without foam. vs. proppant quality, and its effect on well productivity.
Cross-linked gel fluids provide better proppant transport
than foams, and will therefore be better able to place proppant Altered Perforation / Frac Initiation Strategy. To minimize
along most of the created hydraulic height of the fracture. On both the potential for near-wellbore fracture tortuosity and the
recent treatments, a borate cross-linked gel has been tested. simultaneous propagation of multiple hydraulic fractures, the
Early production response appears to confirm that use of gross perforated interval was shrunk from more than 40 ft to
cross-linked gel does not lead to major clay swelling (perm about 20 ft. Stepdown tests during the treatment in well
blocking) problems. Mitchell 6#5 and 5B#6 revealed that near-wellbore fracture
Table 2 shows that the frac fluid efficiency, at least on tortuosity was somewhat reduced by making this change
these treatments, increases from about to more than 60% 40~0
towards a “point source” perforated interval. This type of
when cross-linked gel is used instead of foam. This will allow change may prove to be far more significant in environments
further reduction in total pumped fluid volume, and thereby like the Wolfcamp D discussed below.
should further reduce clean-up time. At this point the jury is
still out on whether fracturing with cross-linked gel provides Stepdown Tests and Acid Slugs. Stepdown tests were
superior performance to foams. Further testing is required to utilized to quantify near-wellbore tortuosity. For the A2 sand
answer this critical question, treatments that were investigated, tortuosity was always below
300 psi at the designed pump rate, and therefore not a major

566
SPE.36471 FRACTURE TREATMENT DESIGN AND EVALUATION IN THE PAKENHAM FIELD: A REAL-DATA APPROACH 9

concern. In the Wolfcamp Dsanddiscussed below there wasa


much bigger concern. The step-down tests also indicated
!!wo 0
Meadd Btmh(@I ❑ Slullv
Flowate
,@ o
when there was insufficient breakdown of the perforations, in
which cases acid slugs were used to remediate the problem.
l,wl mo
Pressure drop (psi)

Wolfcamp D Fracture Treatment Optimization ,O,m ?00


I 218 I
In the Wolfcamp D sand below the Wolfcamp A2 the initial \
two fracture treatments screened out. Different fracture ,m — 400

treatment behavior was expected in the D sand, as it is steeply


dipping and structurally more complex. The upper part of 32.0
59X Zno
Figure 6 is an example of one fracture treatment in the I

Wolfcamp D sand that screened-out early during the treatment


after only 40,000 Ibs out of the designed 175,000 lbs of ~.03 M@ MM 65 w sem 00
T,me (mIns)
proppant had been placed in the fracture. We believe that the
premature screen-outs in the D sand were due to a combination !m

of severe near-wellbore fracture tortuosity and the


simultaneous propagation of a large number of hydraulic
ScO
—Mwasured entry — d
mmisured entry
fractures, caused by a combination of the steeply dipping beds fnctlon [PSI) mctlon (psi)
Y
and the long perforated intervals that were employed. In fact
Km
matching high net fracturing pressures (over
of Ihe extremely
3500 psi at the end of the treatment) observed in the Mitchell A ~

11#6 well required roughly 10 “equivalent” interfering 403 E-


Estlmated near.
wellimre lnctlon (psi)
1. & / ~
/4”

KOo .
,! ;$;~l%%?% 0 L%f?P%wfi$lnl ,.. /
Y-_%matOd perforahon —
ffiction (PM)
,.mo I o
,a.m I I 1 Al I Km
e “

om Mm lecn 40 m
II
24 m 32m
!0,
m,
~
mo
an.
P“mcmg Flu. (Rml)

Sxa X“ I I I Figure 7: Measurement of perforation frlctlon and near-wellbore


friction by utilizing a stepdown tast. Tha top graph shows tha
different steps end the points that were used for the analysis. The
bottom graph shows the different friction components va. flow
rate.

1- 1—.—. I k I (competing for frac width) multiple hydraulic fractures.


mo
Zno
2-20 To recognize potential screen-out problems, stepdown
200
m
testssb were performed during the diagnostic injections.
.—
00
— . .
Figure 7 shows the results of a stepdown test. The utilized
00
0 003 !.cm 32ca
The (mom)
.03 “m ::
fracture analysis system features a real-time stepdown analysis
capability, in which friction components can be analyzed using
a dual curve fitting procedure. This capability uses the
%%%w!w.(0s4) ❑ Slln-y Rate(@n)
,, 1 1 ,m . difference in frictional pressure behavior with flow rate:
perforation friction is a function of the square of the flow rate;
CnO near-wellbore friction is approximately a function of the
square-root of the flow rate. This difference in behavior
makes it possible to individually measure near-wellbore
w.
fracture tortuosity and perforation friction during the fracture
treatment. If near-wellbore fracture tortuosity is high, for
400
example higher than 500 psi at the designed rate, it can be
minimized by using proppant slugs }o’~z(-50 bbl injections with
mo 1-5 ppg). Figure 8 shows an example of two proppant slugs,
that were pumped prior to the refracture treatment in well
0
00 Mitchell 11#6. After these slugs (and usc of a different frac
00 2!0 M o ,mo !25
T?re (mms) initiation procedure) the treatment could be placed as
Fi9ure6: The upper picture shows the neer-wellbore screen-out designed.
in-well 11-6. The formation was refractured successfully after In the Wolfcamp D formation, use of low strength sand
implementation of proppant slugs.

567
10 C.A. WRIGHT, L. WEIJERS, G.A. GERMANI, K.H. MACIVOR, M.K. WILSON, B.A. WHITMAN SPE 36471

which derives from changing to Ottawa sand.


Long-term quantification of an altered production response
I
,,, is not (yet) possible, because only early commingled
I I . Pressure d
production data is available in the Pakenham Field. Also,
,,CO I /’ decrease after ,*m
w proppant slug – SO well-to-well productivity differs significantly and only a
N’
limited number of wells have been treated using AST.
,2W ,2 m The cost of implementing real-data fracture treatment
. m.
If +<
analysis has clearly paid out. We plan to continue diagnostic
am injections and real-time net pressure fracture treatment
70)0
analysis on future treatments in this field as the costs are
modest and we believe there will be continued economic
*W
7W
benefits. Fracture treatment optimization, through feed back
from real-data fracture treatment analysis, will continue in the
003
7CW mm .03 42 m .!0 !OM
Pakenham Field.
?Re(mIns)
Figure 8: Two proppant slugs were performed prior to the
propped fracture treatment to mlnimlze near-wellbore fracture
tortuoslty. The propped fracture treatment could be pumped Conclusions
successfully after removal of the near-wellbore fracture In-situ closure stress cannot be determined using a dipole
tortuosity. sonic log alone. This data should be calibrated using
may lead to insufficient fracture conductivity, as the maximum direct measurements of the in-situ closure stress using
effective stress can be up to about 8000 psi, and the individual moderate volume (-40- 100 bbl) injections in both the
fractures are much narrower due to the simultaneous growth of payzone and bounding intervals;
a large number of multiple hydraulic fractures. The average The closure stress in the sands ranged between 0.69 and
proppant concentration per individual fracture is only about 0.78 psi/ft. The closure stress in the shale ranged between
0.4 psf, indicating a proppant pack of only a little bit more 0.81 and 0.83 psi/ft;
than a proppant monolayer. Recent studiesJ3’34 have shown In light of the smaller stress contrast between the
that proppant damage increases dramatically for thin layers of Wolfcamp A2 sand and the surrounding shales that was
proppant, most likely resulting in poor fracture conductivity directly measured, the modeled fracture height growth
from this treatment, Therefore, a higher strength ceramic appears greater than previously predicted. The propped
proppant was used for the Wolfcamp D interval, fracture half-lengths appear to be shorter (200-300 ft) than
Fracture initiation procedures were altered for the we originally expected (500-600 ft) for our roughly 300k
refracture treatment in the Wolfcamp Din well Mitchell 11#6 lb fracture treatments;
by loading the wellbore with 40 ppt linear gel prior to Integrating all data sources, such as closure stress
pressurization. Prior to this, the procedure was to initiate measurements, net pressure measurements, and any post-
fractures by pressurizing the “dry” nitrogen fdled wellbore. fracture well tests aid in bounding estimated fracture
Fracture initiation with the higher viscosity linear gel results in dimensions;
a better near-wellbore fracture geometry, as starter fractures Treatment costs have been reduced by roughly $30,000
from different perforations are more likely to “zip-up’’sS. per fracture treatment by: (1) using non-energized cross-
linked Borate gel instead of the C02-foam Zirconate
st)~.

system; (2) using 20/40 Ottawa sand instead of pre-cured


Benefits of Implementing Advanced Stimulation 20/40 resin coated sand; and, (3) reducing the pad size
Technology from 35-40% to 20-25% of the clean fluid volume;
Treatment costs in the Pakenham (Wolfcamp) Field have been Irr utilizing stepdown tests to diagnose near-wellbore
reduced by implementing the following major changes in friction, it was determined that tortuosity was not a major
fracture treatment design: concern in the majority of the wells completed in the
● Using non-energized cross-linked Borate gel instead of Wolfcamp A2 sands. In the few wells where entry friction
the 50% COz--foam Zirconate system; appeared high (incomplete perf breakdown), smaIl acid
● Using 20/40 Ottawa sand instead of pre-cured 20/40 resin slugs were pumped to remediate the problem;
coated sand; In the Wolfcamp D sands, where net pressures were
● Reducing the pad size from 35-4070 to 20-25% of the observed to be high and previous fracturing attempts had
clean fluid volume. screened-out, a successful re-fracture treatment was
Many of these design changes were under consideration accomplished by initiating the job using linear gel, using
prior to utilizing AST, but the real-data analysis provided non-energized Borate instead of 50’ZOC02-foam and by
valuable support. Total reductions in stimulation cost at pumping proppant slugs in the pad volume;
Pakenham have approached $30,000 per treatment, most of Long-term quantification of an altered production

568
SPE.36471 FRACTURE TREATMENT DESIGN AND EVALUATION IN THE PAKENHAM FIELD: A REAL-DATA APPROACH 11

response from implemented frac design changes is not yet “Geometry of Hydraulic Fractures Induced From Horizontal
available, because only early production data is available. Wellbores,’’ SPEPF (May 1994)87-92,
It remains difficult to ascertain whether reservoir quality 11. De Pater, C.J., Hagoort, J.J,, Abou-Sayed, 1.S., and Donders,
or stimulation effectiveness is the primary driver of well
R,S,: “Propped Fracture Stimulation in Deviated North Sea
Wells,” SPE paper 26794 presented at the 1993 Offshore
productivity.
European Conference, Aberdeen, September 7-10,
12. Martinez, AD,, and Ruffin, B, D.: “Fontelle Field Hydraulic
Fracturing Stimulation of the Frontier Formation: Case
Acknowledgements History,” SPE paper 29187 presented at the 1994 Eastern
The authors thank Chevron USA and BJ Services for allowing Regional Conference, Charleston, WV, November 8-10.
the publication of the enclosed treatment data. The authors 13. Aud, W. W., Brady, C. L., Rainbolt, M.F., and Perry, K.F.:
would also like to thank the Gas Research Institute (GRI) for “Applied Hydraulic Fracture Modeling Improves Results,
sponsoring the development of Advanced Stimulation Cleveland Sand, Orchiltree County, Texas,” paper SPE 27927
presented atthe 1994 Mid Continent Gas Symposium, Amarillo,
Technology, including the FRACPROS system, over the last
TX, May 22-24.
decade, and for providing Chevron the opportunity to 14, Cipolla, C. L.: “Hydraulic Fracture Technology in the Ozona
participate in the AST deployment program. Canyon and Penn Sands,” SPE paper 35196 presented at the
1996 Permian Basin Oil & Gas Recovery Conference, Midland,
TX, March 27-29.
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569
12 C.A. WRIGHT, L. WEIJERS, G.A. GERMANI, K.H. MACIVOR, M.K. WILSON, B.A. WHITMAN SPE 36471

at the 1986 California Regional Meeting, Oakland, April 2-4 Concentration,” paper SPE 25892 presented at the 1993 Rocky
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30, Gas Research Institute Technical Description GR1-95/0258 on
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31. Gas Research Institute Technical Description GRI-95/0257 on
in x 2.54* E-03 = m
“Near-Wellbore Fracture Tortuosi[y” ( 1995).
32. Cleary. M. P., D.E. Johnson, H.H, Kogsb@ll, K.A. Owens, K.F. ft X 3.048* E-01 = m
Perry, C.J. de Pater, A. Stachel, H. Schmidt, M. Tambini: “Field bbl x 1.589872 E-01 = ml
Implementation of Proppant Slugs to Avoid Premature Screen- psi x 6.894759 E-02 = bar
out of Hydraulic Fractures with Adequate Proppant ● Conversion factor is exact.

570

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