Ingersoll Rand AC185D Operators Manual

Serial Number Range
AL5000 (from SN AL507-100 to

AL512-516)
Part No. 116443

Rev C14
December 2015
December 2015
2 AL5000 Part No. 116443

December 2015
How to Read Your Serial Number
Part No. 116443 AL5000 3

December 2015
Table of Contents
311.1 Generator, Marathon 8 Kw........................................56

This manual is updated frequently. If you have a 312.1 Generator, Newage 12 Kw and 20 Kw.......................58
printed manual, you can keep it up to date by
313.1 Generator, Marathon 12 Kw and 20 Kw....................60
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the 400 Electrical Components
Genie website at www.genielift.com. 401.1 Control Box Assembly, View 1...................................62
402.1 Control Box Assembly, View 2, Standard Box............64
403.1 Control Box Assembly, View 2, External Power
How to Read Your Serial Number..........................................3 Access.................................................................................66
Parts Stocking List.................................................................7 404.1 Control Box Assembly, View 2, Roda Deaco.............68
How to Order Parts................................................................8 405.1 Electrical Wiring and Power Cables...........................70
Service Parts Fax Order Form...............................................9
500 Mast Components
501.1 Mast Assembly and Winch Cable Routing.................72
502.1 Tower Base Assembly................................................74
Electronic Version
503.1 Winch.........................................................................76
Click on any page number to view the figure.
504.1 Round Tube Assembly, 6 Inch...................................78
505.1 Mast Assembly, 4-inch...............................................80
100 Decals 506.1 Mast Assembly, 2-inch and 3-inch.............................82
101.1 Decals with Words, Roadside....................................10 507.1 Mast Crossarm..........................................................84
102.1 Decals with Words, Curbside.....................................12 508.1 Light Assembly, Round..............................................86
200 Chassis Components 600 Accessories

201.1 Chassis Components................................................14 601.1 Chassis Options........................................................88
202.1 Fuel Tank and Hoses, Models Without Spill 602.1 Engine Options..........................................................90
Containment........................................................................16
603.1 Outrigger Options......................................................92
203.1 Fuel Tanks and Hoses, Models With Spill
604.1 Electric Winch............................................................94
Containment........................................................................18
204.1 Axles and Brakes.......................................................20 Indices
205.1 Hitches.......................................................................22 Part Number Index...............................................................96
206.1 Ballast Assembly.......................................................24 Part Description Index.........................................................99
207.1 Cabinet, View 1..........................................................26 Cross References
208.1 Cabinet, View 2..........................................................28
209.1 Cabinet, View 3, 20kW Option...................................30
300 Engines and Generators

301.1 Kubota D1105-E3BG, View 1....................................32
302.1 Kubota D1105-E3BG, View 2....................................34
303.1 Kubota D1105-E3BG, View 3....................................36
304.1 Kubota D1105-E3BG, View 4....................................38
305.1 Kubota V1505 T41, View 1.........................................40
306.1 Kubota V1505 T41, View 2.........................................42
307.1 Isuzu 4LE2-522, View 1 (to SN AL511-229)..............44
307.2 Isuzu 4LE2,1800R, View 1 (from SN AL511-230).....46
308.1 Isuzu 4LE2-522, View 2 (to SN AL511-229)..............48
308.2 Isuzu 4LE2,1800R, View 2 (from SN AL511-230).....50
309.1 Isuzu 4LE2,1800R, Radiator Assembly, from SN
AL511-230...........................................................................52
310.1 Generator, Leroy Somer 8 Kw...................................54
4 AL5000 Part No. 116443

December 2015
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 116443 AL5000 5

December 2015
Notes
6 AL5000 Part No. 116443

December 2015
Parts Stocking List
Part No. 116443 AL5000 7

December 2015
How To Order Parts
8 AL5000 Part No. 116443

December 2015
Fax Order Form
Part No. 116443 AL5000 9

100 Decals December 2015
101.1 Decals with Words, Roadside
10 AL5000 Part No. 116443

December 2015 100 Decals
101.1 Decals with Words, Roadside
Item Part No. Description Qty.
1 133001 COSMETIC,AL5000........................2
2 133225 DECAL,COSMETIC,TEREX,4X40-R.1
3 850090 DECAL- CAUTION STAND..............1
4 850091 DECAL- DANGER CRUSH
HAZARD..........................................1
5 850092 DECAL- DANGER FALLING...........1
6 850093 DECAL- DO NOT STAND BEHIND
TOW................................................1
7 850105 DECAL-DANGER DO NOT PULL
LOCK...............................................1
8 850107 DECAL-CAUTION WINCH LOCK
SYST...............................................1
9 850155 DECAL- NO.2 DIESELFUEL
ONLY...............................................2
10 851310 DECAL-ATTN ALL JACKS MUST
BE....................................................3
11 851545 DECAL- WARNING SHOCK
HAZARD..........................................1
12 851550 DECAL- LIFT MACHINEHERE........2
13 851640 DECAL- TOWER OPERATING........2
14 851790 DECAL- CAUTION TURN
LIGHTS............................................1
15 851820 DECAL- SYMBOL FOR GROUND...1
16 851830 DECAL- HORIZONAL LOCK 4541...1
17 851860 DECAL-DANGER ELECT SHOCK
HAZAR............................................1
18 852410 DECAL-OPERATING
INSTRUCTIONS..............................1
19 853070 DECAL- CAUTION READ...............1
20 853280 DECAL- CONTROL BOX 4L...........1
21 853640 DECAL- CAUTION WINCH.............1
22 853670 DECAL- CRUSH AREA 4 X 2..........1
23 R850475 DECAL-DANGER,FORKS MUST BE
INS...................................................4
Part No. 116443 AL5000 11

100 Decals December 2015
102.1 Decals with Words, Curbside
12 AL5000 Part No. 116443

December 2015 100 Decals
102.1 Decals with Words, Curbside
1 114448 COSMETIC,TEREX LOGO-LG.......1

2 133001 COSMETIC,AL5000........................2
3 850130 DECAL- DANGER
HIGHVOLTAGE................................6
4 852570 DECAL,BATTERY WARN &.............1
5 852800 DECAL,CAUTION,TIGHTEN...........1
Part No. 116443 AL5000 13

200 Chassis Components December 2015
201.1 Chassis Components
14 AL5000 Part No. 116443

December 2015 200 Chassis Components
201.1 Chassis Components
Item Part No. Description Qty. Item Part No. Description Qty.
1 Ref. Tower Base 29 6095 WASHER,FLAT,USS,1/2",Y

(refer to 502.1) 30 991650 WASHER LOCK 1/2ZP
2 Ref. Winch 31 995310 SCREW,HHC,1/2-13 X 4 G
(refer to 503.1)
32 994600 SCREW 1/2-13NCX1-1/2H
3 Ref. JACK,MECHANICAL,3000LB...3
(refer to 603.1) 33 993240 NUT,WING 3/8-16 ZP
4 840222 SNAP RING,JACK (841430)...........3 34 991690 WASHER LOCK STAR 3/8
5A 114612 OUTRIGGER,3X2X32.5,GALVANIZED 35 840392 HANGER,AXLE REAR,1.25F..........2
(models with steel fenders, shown) (weld-on only)
5B 114613 OUTRIGGER 36 22111936 CHAIN,SAFETY,3000#,3/8 X 30
3X2X33REARAL5000.....................2 IN.....................................................1
(models with plastic fenders, not 37 Ref. COUPLER,BALL,2" CLASS II...1
shown) (refer to 205.1)
6 6091 NUT,NYLOCK,1/4-20 38 6096 SCREW,HHC,1/2-13 X 2 GR5
7 75144 WASHER,FLAT,SAE 1/4",ZINC 39 124470 TONGUE B-O-H W/JACKBR...........1
8 Ref. KIT:OUTRIGGER PLUNGER PIN 40 Ref. Round Tube Assembly
ASSY...............................................2 (refer to 504.1)
(refer to 603.1)
41 216633 KIT,SHACKLE SHOULDER BOLT
9 T108775 WELDMENT, CHASSIS...................1 ASSY
10 Ref. Fender (includes shackle assembly, bolt, link,
(refer to 207.1) and nuts)
11 994130 SCREW,HHC,1/4-20 X 1 -- 216632 MA-SHACKLE/SHOULDER BOLT
ASSY
12 216631 BOLT,AXLE,3/16X3 W/7/16-20STEP (includes 1 link with 2 bolts pressed
-- 841473 SHACKLE,AXLE,4-5/8" LONG into it)
13 216634 NUT,FLANGE,7/16-20,TOP LOCK
14 841061 WHEEL/TIRE ASSY,15",205/75
LRC.................................................2
15 834246 SPRING EYE BUSHING
16 834267 KIT,AXLE,U-BOLT & PLATE & NUTS
17 834211 SPRING,LEAF FOR AXLE, 4 PLY....2
18 Ref. Axle
(refer to 204.1)
19 114715 FIXTURE MOUNTINGBRKT...........1
20 184840 FIXTURE STOR.CUSH.BRK.........12
21 793490 PIN COTTERLESS HITCH1............4
22 790930 CHAIN JACK #12
ZP100FT/CARTON..........................2
23 720401 FIXTURE MOUNT CUSHION.......12
24 990450 SCREW 5/16-18NCX3/4 HHC
25 990460 WASHER LOCK 5/16 ZP BIN
26 993440 SCREW,HHC,1/4-20 X 3/4 GR2 ZP
27 990150 NUT,NYLOCK,1/4-20 GR2
28 6198 NUT,NYLOCK,1/2-13
Part No. 116443 AL5000 15

202.1 Fuel Tank and Hoses, Models Without Spill Containment
16 AL5000 Part No. 116443

202.1 Fuel Tank and Hoses, Models Without Spill Containment
1 891520 PIPE FITTING STR ELBO 23 891530 HOSE FITTING PIPE/BARB, 1/4"
(quantity 2 per tank) (quantity 1 per tank)
2A 891560 HOSE FITTING PIPE/BAR 24 162280 FUEL TANK,30 GAL W DRAIN
(Kubota) HOLE...............................................2
2B 891530 HOSE FITTING PIPE/BARB, 1/4" (models with 2 tanks)
(Isuzu) 25 114720 FUEL TANK BRKT.2538 A....3.75-feet
3 792750 CLAMP 7/16 TO 25/32 (quantity approximate)
4A 890785 HOSE,FUEL,1/8"ID.............3.75-feet 26 4828 NUT,NYLOCK,3/8-16.......................4

(Kubota) (quantity approximate) 27 741701 FUEL TNK
4B 890790 HOSE,FUEL,1/4"ID,PUSH ASSY,PLAS,30G,AL5&AL8.............1
LOK,200#............................3.75-feet (models with 1 tank)
(Isuzu) (quantity approximate) 28 890790 HOSE,FUEL,1/4"ID,PUSH
5 898590 HOSE FITTING PIPE/BAR..............1 LOK,200#............................3.75-feet
6 890795 HOSE,FUEL,5/16"ID.............0.5-feet
(quantity approximate)
7 740620 FILTER,IN-LINE,FUEL,5/16"...........1
8 890795 HOSE,FUEL,5/16"ID.............1.5-feet
9 660320 PUMP,FUEL, 12VDC.......................1
-- 995810 SCREW 1/4-20NCX5/8 HW
10 890795 HOSE,FUEL,5/16"ID................3-feet
11 741715 CAP,FUEL,VENTED WITH GAUGE
(quantity 1 per tank)
12 996375 NUT HEX HEAD JAM 3/4-..............2
(models with 2 tanks)
13 990230 WASHER,FLAT,3/4 ZP....................2
14 189790 PLUG,DRAIN,FUEL TANK..............2
15 189785 WASHER RUBBER BUNA-N..........2
16 891190 PIPE PLUG 1/8 CS..........................2
17 R890065 HOSE FITTING PIPE/BARB
1/8MX..............................................2
18 891530 HOSE FITTING PIPE/BARB, 1/4"....2
19 890790 HOSE,FUEL,1/4"ID,PUSH
LOK,200#..............................3.5-feet
(models with 2 tanks) (quantity
approximate)
20 35729 SCREW,HHC,3/8-16 X 8.5..............4
21 6097 WASHER,FLAT,USS,3/8",Y.............8
LOK,200#..............................3.5-feet
Part No. 116443 AL5000 17

203.1 Fuel Tanks and Hoses, Models With Spill Containment
18 AL5000 Part No. 116443

203.1 Fuel Tanks and Hoses, Models With Spill Containment
1 891520 PIPE FITTING STR ELBO 23 741701 FUEL TNK

(quantity two per tank) ASSY,PLAS,30G,AL5&AL8
2A 891560 HOSE FITTING PIPE/BAR..............1 24 890795 HOSE,FUEL,5/16"ID.............3.5-feet
(Kubota) (quantity approximate)
2B 891530 HOSE FITTING PIPE/BARB, 1/4"....1 25 890790 HOSE,FUEL,1/4"ID,PUSH
(Isuzu) LOK,200#..............................3.5-feet
3 792750 CLAMP 7/16 TO 25/32 (quantity approximate)
4A 890785 HOSE,FUEL,1/8"ID.............3.75-feet
(Kubota) (quantities approximate)
4B 890790 HOSE,FUEL,1/4"ID,PUSH
LOK,200#............................3.75-feet
(Isuzu) (quantities approximate)
5 898590 HOSE FITTING PIPE/BAR
6 890795 HOSE,FUEL,5/16"ID.............0.5-feet
7 740620 FILTER,IN-LINE,FUEL,5/16"...........1
8 890795 HOSE,FUEL,5/16"ID.............1.5-feet
9 660320 PUMP,FUEL, 12VDC.......................1
-- 995810 SCREW 1/4-20NCX5/8 HW
10 890795 HOSE,FUEL,5/16"ID................3-feet
11 741715 CAP,FUEL,VENTED WITH
GAUGE.....................................1 or 2
(models with one tank)
12 125641 CAP,FUEL,NON VENTED WITH
GAUGE............................................2
(models with two tanks and spill
containment)
13 992310 SCREW 3/8-16NCX6HHCS
14 990080 WASHER FLAT 3/8USS ZPBIN
15 990170 NUT LOCK NYLON INSERT 3/8
16 119668 WELDMENT,CONTAINMENT
TANK...............................................1
17 891530 HOSE FITTING PIPE/BARB, 1/4"....2
LOK,200#............................1.75-feet
19 215348 TEE,HOSE,BRASS,1/4...................1
LOK,200#.................................3-feet
21 895371 CHECK VALVE - 1/4".......................1
LOK,200#............................1.75-feet
Part No. 116443 AL5000 19

204.1 Axles and Brakes
20 AL5000 Part No. 116443

204.1 Axles and Brakes
1 834228 GREASE CAP, AXLE, 3000LB........2 27A 230579 WHEEL CYLINDER, LH, ALXL.......2
2 834250 HAMMERBLOW SPINDLE 27B 230580 WHEEL CYLINDER, RH, ALXL.......2
NUT,AXLE.......................................2
3 834255 HAMMERBLOW 033008COTTER
PIN...................................................2
4 230578 WASHER,ALXL,840377,841050.....2
5 230561 BEARING,ALXL,840377,841050.....2
6 230562 RACE,ALXL,840377,841050...........2
7 840376 NUT,WHEEL, 1/2 X 20..................10
8 230566 IDLER HUB,ALXL............................2
9 230563 RACE,ALXL,840377,841050...........2
10 834226 INNER BEARING............................2
11 834225 SEAL,GREASE,034823,
HAMMERBLOW..............................2
12 840377 AXLE
ASSY,3500LB,IDLE,AL5,7,8............1
13 COVER,ADJ
SCREW,ALXL,BRAKE....................2
(no longer available from supplier)
14 230560 NUT,7/16,FH,ZINC,BRAKE,
ALXL..............................................10
15A 228092 AXLE W/HYD SURGE BRK/BALL AL5
models with ball hitch
15B 228093 AXLE W/HYD SURGE BRK/RING AL5
models with ring hitch
16 230571 SHOE AND LINING
KIT,ALXL,ELEC...............................2
17 230577 SHOE HOLD DOWN
SPRING,ALXL.................................4
18 230569 ADJUSTER SCREW ASSY, ALXL...2
19 ADJUSTER SPRING,E
BRAKE,ALXL...................................2
(no longer available from supplier)
20 230565 BRAKE DRUM,ALXL.......................2
21 228461 AXLE W/ELECTRIC BRAKES
22 230570 SHOE AND LINING
KIT,ALXL,HYD.................................2
23 230573 ADJUSTER SPRING,H
BRAKE,ALXL...................................2
24 230575 RETRACTOR SPRING,E
BRK,ALXL.......................................2
25 230568 MAGNET,ELEC BRAKE, ALXL.......2
26 230567 MAGNET SPRING,ELEC
BRAKE,ALXL...................................2
Part No. 116443 AL5000 21

205.1 Hitches
22 AL5000 Part No. 116443

205.1 Hitches
-- 940000 KIT,COMBO HITCH 29B 841200 HITCH PINTLE RING 3 I.................1

includes items 3-4 and 6-14 3 inch ring
1 994200 SCREW 1/2-13NCX5-1/2H..............1 30 221580 HITCH, ADJ HEIGHT BOLT ON......1
2 991650 WASHER LOCK 1/2ZP....................8 31 124450 HITCH 24 HEIGHT
3 6095 WASHER,FLAT,USS,1/2",Y
order as required
4 990200 NUT,NYLOCK,1/2-13 GR2
order as required
5 995310 SCREW,HHC,1/2-13 X 4 G.............1
6 57332 COUPLER,BALL,2" CLASS II.........1
6A 841500 **COUPLER SURGE 2" BALL,6000#
used with hydraulic brake option only
6B 841220 COUPLER,SURGE,3" RING,6000#
used with hydraulic brake option only
7 T109127 HITCH
RING,COMBO,16"LENGTH............1
8 89163 BALL, 2" ZINC.................................1
9 122079 WASHER,FLAT,1.000,HARDENED..1
10 33265 NUT,HEX,1-8...................................1
11 996030 SCREW,HHC,1/2-13 X 6 GR5 ZP....3
12 183731 SCREW,HHC,1/2-13 X 6.................1
13 78390 PIN,LYNCH......................................1
14 T109129 SPACER,SIDE,COMBO,HTCH,BOLT-ON.2
15 176335 PLATE,SIDE,COMBO
HITCH,BOLT-ON.............................2
16 213770 HITCH,RING,BOLT-ON 2.5" ID........1
17 13854 SCREW,HHC,1/2-13 X 4.5,GRD.8...2
18 990210 WASHER FLAT 1/2ZP.....................6
19 116936 AS-RING HITCH MOUNT...............1
20 6-5208-44 SCREW,HHC,1/2-13 X 5.5,GRD.8...1
21 123461 SCREW,HHC,5/8-11X4.50,GR8,Y...2
22 6035 WASHER,FLAT,USS,5/8",Y.............2
23 6024 NUT,NYLOCK,5/8-11.......................1
24A 116937 HITCH,2.5"RING,6 TON..................1
2.5 inch ring
24B T110632 HITCH,3"RING,6TON......................1
3 inch ring
25 51131 SCREW,HHC,5/8-11 X 2.5..............4
26 993835 WASHER FLAT 5/8..........................4
27 993890 WASHER LOCK 5/8 ZP...................4
28 994630 NUT HEX 5/8-11NCGRADE2 ZP.....4
29A 211410 AS-RING HITCH FOR ADJ HT.......1
2.5 inch ring
Part No. 116443 AL5000 23

206.1 Ballast Assembly
24 AL5000 Part No. 116443

206.1 Ballast Assembly
-- 114355 BALLAST ASSY,60HZ,MH,1KW,120V

(models with metal halide lights)
-- 114895 BALLAST ASSY,60HZ,HPS,1000W
(models with high pressure sodium
lights)
1 995490 SCREW,HH SLOT,1/4 X 0.75........12
2 161181 FP-BALLAST BOX TOP...................1
3A 160030 BALLAST/CAP MH60Hz120...........1
(includes item 4A, models with metal
halide lights)
3B 160040 BALLAST HPS 60HZ 120V.............1
(includes item 4B, models with high
pressure sodium lights)
4A 160032 CAPACITOR 24uF MH 60H.............1
(models with metal halide lights)
4B 160042 CAPACITOR,
HPS,60HZ,BALLAST.......................1
(models with high pressure sodium
lights)
5 161185 FP-BALLAST BOX FRONT.............1
6 995490 SCREW,HH SLOT,1/4 X 0.75..........2
7 161180 FP-BALLAST BOX BOTTOM...........1
8 161184 FP-BALLAST BOX REAR................1
9 990080 WASHER FLAT 3/8USS ZPBIN.......4
10 990170 NUT LOCK NYLON INSERT 3/8.....2
11 663860 CONNECTOR 5P MALE
RECEPTACLE.................................1
Part No. 116443 AL5000 25

207.1 Cabinet, View 1
26 AL5000 Part No. 116443

-- 972895 KIT:CABINET,BOLT-TOGETHER 20 990340 WASHER FLAT 1/4ZPLENSETBIN

(fastener kit) 21 993440 SCREW,HHC,1/4-20 X 3/4 GR2 ZP
1A 189851 CABINET DOOR PANELC/S...........2 22 990670 RIVET,POP,SS,3/16"X1/2" BLIND
-- 189920 FOAM CABINET
DOOR5430AL5/7000......................2
(models with sound dampening option)
1B T112123 FORMING, CABINET DOOR,
VENTED..........................................1
-- 125260 WELDMENT,DOOR LOUVER
ASSEMBLY......................................1
-- T112134 FOAM, CABINET, DOOR,
VENTED..........................................1
2 995810 SCREW 1/4-20NCX5/8 HW
3 993850 WASHER FLAT 1/45/8 SBIN
4 990150 NUT,NYLOCK,1/4-20 GR2
5 189842 CABINET TOP PANEL(GRI.............1
6 994600 SCREW 1/2-13NCX1-1/2H
7 991650 WASHER LOCK 1/2ZP
8 994600 SCREW 1/2-13NCX1-1/2H
9 124192 CABINET REAR PANEL(LG............1
10 990200 NUT,NYLOCK,1/2-13 GR2
11 993860 WASHER,FLAT,1/2 SS 18-8 BIN
12 990270 SCREW,HHC,1/2-13 X 3.5 GR8......8
13A 189861 CABINET SIDE PANEL
ROADSIDE......................................1
(models with steel fenders)
13B 189862 CABINET SIDE PANELRS
(models with plastic fenders)
14 990160 SCREW,HHC,3/8-16 X 3.75
15 990080 WASHER FLAT 3/8USS ZPBIN
16 990170 NUT LOCK NYLON INSERT 3/8
17A 116421 ASY,CABINET FRONT,AL5 NO
PWR................................................1
17B 116423 ASY,CABINET FRONT,AL5 EXT PWR
18A 189871 CABINET SIDE PANEL
CURBSIDE......................................1
18B 189872 CABINET SIDE PANELCS..............1
19A 123490 FENDER W/SKIRT,STEEL..............2
-- 930950 WTHRSRIP, 1/4" X 1/2"W................2
19B 841611 FENDER,PLASTIC,BLACK.............2
-- 930950 WTHRSRIP, 1/4" X 1/2"W................2
Part No. 116443 AL5000 27

28 AL5000 Part No. 116443

1 Ref. TOP PANEL, CABINET 30 Ref. SIDE PANEL, CABINET

(refer to 207.1) (refer to 207.1)
2 57587 PLUG, 4", CAPPLUG......................1 31 663527 LIGHT,SIDE
3 790540 PIN QUICK 1/4X 1.75 ZP................2 MKR,AMBER,RECESSED..............2
4 237686 REAR TOWER SUPPORT 1CC, 32 184150 BUSHING,WNCH

AL5..................................................1 HANDL,0.5X2.0X3.5........................1
5 720220 BUMPER REAR TOWER SUP........1 33 6091 NUT,NYLOCK,1/4-20
6 994600 SCREW 1/2-13NCX1-1/2H 34 75144 WASHER,FLAT,SAE 1/4",ZINC
7 991650 WASHER LOCK 1/2ZP 35 6090 SCREW,HHC,1/4-20 X .75
8 6095 WASHER,FLAT,USS,1/2",Y 36 994130 SCREW,HHC,1/4-20 X 1
9 123680 PIN W/RING 3/4X11,HORZ LOCK...1 37 974640 KIT:BOOK BRACKET TO CAB........1
10 990670 RIVET,POP,SS,3/16"X1/2" BLIND -- 176370 LITERATURE RACK FOR CABINET
11 116532 TAILPIPE COVER............................1 38 993421 SCREW,HHC,1/4-20 X 0.75

(includes rivets) 39 990150 NUT,NYLOCK,1/4-20 GR2
-- 990670 RIVET,POP,SS,3/16"X1/2" BLIND 40 995810 SCREW 1/4-20NCX5/8 HW
12 663520 LIGHT,LICENSE TAG W/BRACKET -- 974813 KIT,ELECT.BOX,MNTG,2-CC
13 663840 LIGHT,RECESSED,TAIL/STOP/TURN.2 41 990340 WASHER FLAT 1/4ZPLENSETBIN
-- 176380 COVER PLATE CABINETTA 42 6175 SCREW,HHC,3/8-16 X 1
14 Ref. REAR PANEL, CABINET 43 6097 WASHER,FLAT,USS,3/8",Y
(refer to 207.1) 44 4828 NUT,NYLOCK,3/8-16
15 682660 GROUND CLAMP 3/4 MW 2...........1 45 680030 CONNECTOR 2 SCREW 3/4..........1
16 113390 MA-GROUND ROD 5/8 X 59...........1 46 680250 LOCKNUT, CONDUIT 3/4CSA
-- 974686 KIT:GROUND ROD TO CAB APPVD............................................1
17 796438 SPRING,GAS,16",80LBS................4 47A 186280 PLATE COIL CORD CAB MOUNT...1
18 796432 BRACKET W/BALL,GAS SPRING...8 47B 186285 PLATE,2 COIL CORD, CAB MT.
19 Ref. DOOR, CABINET 48 Ref. FRONT PANEL, CABINET
(refer to 207.1) (refer to 207.1)
20 796513 LATCH ASSEMBLY.........................2 49 115530 BATTERY SUPPORT PAN..............1
(rubber latch assembly, optional) 50 112300 BATTERY.........................................1
21 790940 HANDLE,CHROME,5.75"................2 51 174170 FP-BATTERY HOLDOWN
22 Ref. CONTROL BOX ANGLE............................................1
(refer to 401.1, 402.1, 403.1 or 404.1) 52 182330 FP-BATTERY HOLD-DOWN ROD...2
23 124420 GROUND ROD STORAGETUBE
4397
24 993850 WASHER FLAT 1/45/8 SBIN
25 124420 GROUND ROD STORAGETUBE
4397.................................................1
26 663528 LIGHT,SIDE
MKR,RED,RECESSED...................2
27 995050 SCREW #10-32NFX3/4 LO
28 995420 NUT LOCK NYLON INSERT
29 189795 FP-HASP CABINET DOOR.............2
Part No. 116443 AL5000 29

209.1 Cabinet, View 3, 20kW Option
30 AL5000 Part No. 116443

209.1 Cabinet, View 3, 20kW Option
1 990150 NUT,NYLOCK,1/4-20 GR2

2 995810 SCREW 1/4-20NCX5/8 HW
3 Ref. CONTROL BOX
(refer to 403.1)
4 188785 SPACER FRAME 1PWR ACC.........1
5 Ref. FRONT PANEL, CABINET
(refer to 207.1)
6 188735 BOX EXT POWERACCESS............1
7 GUU401100 GASKET,TRIM LOCK SEAL,7/16"...3
8 990450 SCREW 5/16-18NCX3/4 HHC
9 996380 NUTSERT 5/16-18 UNCP/
10 116068 COVER, RUBBER, EXTPOWER
AL5..................................................1
11 188775 DOOR PNL EXT PWRACCES........1
12A C51200308 HINGE DOOR STAINLESS.............1
(to SN AL508-327)
12B 794890 HINGE,STAINLESS
STEEL,BLACK................................2
(from SN AL508-328)
13A C73863 SCREW FHSC 10-24X3/4SS
(to SN AL508-327)
13B C21353 BOLT,CARRIAGE 3/8-16X.75 Z KEG
(from SN AL508-328)
14 981120 WASHER FLAT 3/8 ZP SAE BIN
(from SN AL508-328)
15A R980245 NUT, LOCK, NYL 10-24NC 18-8 SS
(to SN AL508-327)
15B 990170 NUT LOCK NYLON INSERT 3/8
(from SN AL508-328)
16A C51200307 HINGE DOOR STAINLESS.............1
(to SN AL508-327)
16B 794890 HINGE,STAINLESS
STEEL,BLACK................................2
(from SN AL508-328)
17 680030 CONNECTOR 2 SCREW 3/4..........1
18 680250 LOCKNUT, CONDUIT 3/4CSA
APPVD............................................1
19 Ref. PLATE, COIL CORD MOUNT
(refer to 208.1)
20 995810 SCREW 1/4-20NCX5/8 HW
Part No. 116443 AL5000 31

300 Engines and Generators December 2015
301.1 Kubota D1105-E3BG, View 1
32 AL5000 Part No. 116443

December 2015 300 Engines and Generators
1 866113 GUARD,FAN,KUBOTA.....................1 28 22124015 ENG FOOT/RAD SUPPORT,

2 866110 RADIATOR, KUBOTA, D905 & ROADSIDE......................................1
D1105..............................................1 29 116733 MUFFLER BRACE..........................1
3A 116638 CAP,RADIATOR,KUBOTA A65 30 839109 WATER PIPE,KUBOTA....................1
KIT...................................................1
aluminum radiator
3B 866120 CAP,RADIATOR,KUBOTA D905......1
copper radiator
4 865307 TANK,RECOVERY,COOLANT,KUBOTA.1
(includes mounting bracket)
5 6357 NUT,HEX,1/4-20..............................2
6 C51601442 SCREW FLANGE 1/4 -20X.............2
LOK,200#........................................3
this part is sold by the foot, this
application requires at least 32 inches.
8 865263 KUBOTA 15111-72200 WASHER.....1
9 865260 KUBOTA CUSHION.........................4
10 995380 SCREW,HHC,1/2-13 X 6.5..............2
11 991650 WASHER LOCK 1/2ZP....................2
12 990415 WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2
13 80379 ISOLATOR, ENGINE MOUNT.........4
14 865261 KUBOTA CUSHION.........................2
15 865086 KUBOTA RAD ISOLATOR BOLT.....2
16 865085 KUBOTA SNAP PIN.........................2
17 22124025 ENGINE RISER,2/75"H,FOR
1/2BLT.............................................2
18 990200 NUT,NYLOCK,1/2-13 GR2..............2
19 990210 WASHER FLAT 1/2ZP
20 995110 SCREW,HHC,M10X1.25 X 35MM GR
8.....................................................12
21 994830 WASHER,LOCK,M10 ZP...............12
22 22124016 ENGINE FOOT/RAD
SUPPORT,CURBSD........................1
23 839110 HOSE,RADIATOR,LOWER,KUBOTA.1
24 866394 KUBOTA WATER PIPE....................1
25 32185 CLAMP,HOSE..................................6
26 116523 KUBOTA HOSE,D905, D1105.........1
27 732205PP ENGINE,KUBOTA,D1105 PAK........1
-- 1254824 FILTER,FUEL,KUBOTA,W/O
BRKT...............................................1
Part No. 116443 AL5000 33

34 AL5000 Part No. 116443

1 839154 DIPSTICK,OIL,KUBOTA..................1 20B 234842 PLUG, ENGINE OIL, D1105............1

2 839244 KUBOTA HEAD COVER bottom of oil pan (not shown)
GASKET..........................................1 20B 84042 GASKET-DRAIN PLUG,ENG OIL
3 839151 KUBOTA OIL FILLER PAN..................................................1
PLUG,V1305...................................1 for 234842
4 839034 KUBOTA O-RING............................1 20C 897110 HOSE,OIL,3/8 0250PS1..................1
5 44191 VALVE COVER, D905.....................1 21 116523 KUBOTA HOSE,D905, D1105.........1
6 866101 STARTER,KUBOTA,D1105/905.......1 22 32185 CLAMP,HOSE..................................2
7 101208 STUD,EXHAUST MANIFOLD..........6 23 866394 KUBOTA WATER PIPE....................1
8 101209 NUT,EXHAUST MANIFOLD............6 24 839209 V-BELT,KUBOTA..............................1
9 32191 GASKET,EXHAUST 25 839134 FAN,PUSHER,KUBOTA

MANIFOLD,D905.............................1 15263-12370...................................1
10 839246 KUBOTA EXHAUST MANIFOLD.....1 26 839027 KUBOTA FLANGE BOLT.................4
11 832128 GASKET,MUFFLER,KUBOTA 27 52531 PULLEY,FAN,KUBOTA,

D905/11...........................................1 D-905,GS68.....................................1
12 839103 KUBOTA 01123-50820 BOLT..........4 28 839261 PUMP,WATER,KUBOTA..................1
13 865055 KUBOTA NUT..................................4 29 865079 KUBOTA 16259-73430....................1
14A 865276 MUFFLER,KUBOTA........................1 30 32069 CLAMP,HOSE,KUBOTA WG750.....2
14B 866825 KUBOTA 66711-54520COV 31 839011 KUBOTA WATER PIPE

(muffler cover) 16241-73350...................................1
14C 975907 KIT:MUFFLER (KUB) SPACER 32 865435 KUBOTA 16221-73270GASKET......1
-- 190150 SPACER,MUFFLER,KUBOTA 33 139278 THERMOSTAT.................................1

6013.................................................2 34 139279 THERMOSTAT COVER...................1
(includes spacer, gasket, washers and 35 62296 SCREW,M8 X 35MM
screws listed below)
-- 823384 GASKET, MUFFLER, KUBOTA
(FIBER.............................................3
-- 832128 GASKET,MUFFLER,KUBOTA
D905/11...........................................1
-- 866803 KUBOTA BAND, MUFFLER
-- 990460 WASHER LOCK 5/16 ZP BIN..........4
-- 996330 SCREW,HHC,M8-1.25 X 45MM
ZP....................................................4
15 125395 TAILPIPE,8K EXHAUST..................1
16 116833 KUBOTA DYNAMO STAY................1
17 866090 ALTERNATOR,KUBOTA*.................1
18 866081 KUBOTA BELT COVER...................1
19 839190 SWITCH,LOW OIL
PRESS,KUBOTA.............................1
20A 52532 PLUG,ENGINE OIL
DRAIN,D-905***..............................1
bottom of oil pan (not shown)
20A 52533 GASKET (52532) OIL DRAIN,
D905................................................1
for 52532
Part No. 116443 AL5000 35

36 AL5000 Part No. 116443

1 839157 KUBOTA OVERFLOW PIPE............1

(to tank)
2 839149 KUBOTA INJECTOR PUMP,
V1105..............................................1
3 741140 ENGINE ACCESSORY TEMP
SENDER..........................................1
4 32103 GASKET,INJECTION PUMP
(quantities vary)
5 890795 HOSE,FUEL,5/16"ID..................1.25
feet
6 898590 HOSE FITTING PIPE/BAR..............3
7 866050 FILTER,OIL,KUBOTA.......................1
8 Ref., SCREW
refer to 202.1 or 203.1
9 Ref., FUEL HOSE
refer to 202.1 or 203.1
10 Ref., IN-LINE FILTER
refer to 202.1 or 203.1
11 Ref., HOSE CLAMP
refer to 202.1 or 203.1
12 Ref., FUEL HOSE
refer to 202.1 or 203.1
13 Ref., FUEL PUMP
refer to 202.1 or 203.1
14 Ref., FUEL HOSE
refer to 202.1 or 203.1
15 839103 KUBOTA 01123-50820 BOLT..........2
16 839107 FILTER,FUEL,KUBOTA...................1
17 866040 GASKET,SOLENOID,KUBOTA........1
18A 99199 SOLENOID,FUEL
SHUTOFF,D905***..........................1
2-wire solenoid
18B 866030 SOLENOID,FUEL,3 WIRE,KUBOTA
3-wire solenoid
19 Ref., FUEL HOSE
refer to 202.1 or 203.1
20 839119 KUBOTA GLOW PLUG....................3
21 62118 JUMPER-GLOW PLUG...................1
22 865257 KUBOTA KIT, HOLDER,NOZZLE.....3
23 865100 KUBOTA OVER FLOW PIPE...........1
24 44196 PIPE,INJECTOR 1,D905,D1105.....1
25 44197 PIPE,INJECTOR 2,D905,D1105.....1
26 44198 PIPE,INJECTOR 3,D905,D1105.....1
Part No. 116443 AL5000 37

38 AL5000 Part No. 116443

1 866127 ELEMENT,AIR
CLEANER,KUBOTA........................1
2 866129 VALVE,AIR CLEANER,KUBOTA.....1
3 866125 AIR CLEANER,KUBOTA.................1
-- 866128 COVER,AIR CLEANER,KUBOTA
4 839049 KUBOTA 15263-12370BAND
PIPE................................................2
5 231332 HOSE, INTAKE, KUBOTA D1105.....1
6 Ref, GENERATOR
(refer to 310.1, 311.1, 312.1 or 313.1)
7 231333 AIR CLEANER BRACKET, D1105....1
Part No. 116443 AL5000 39

305.1 Kubota V1505 T41, View 1
40 AL5000 Part No. 116443

-- 116289PP KUBOTA ENGINE 1505 T4I PACK -- 116512 KUBOTA FAN GUARD,D1105
(complete) 23 839027 KUBOTA FLANGE BOLT.................4
-- 116292 PMA-GENSET-KUBOTA 1505 12KW
(engine with generator)
-- 893020 MANUAL,OP,KUBOTA,D1105,TIER
2*
1 116413 AIR CLEANER,DONALDSON
G042544..........................................1
-- 116414 AIR CLNR MNT DONALDSON
P777151
-- 116498 AIR CLEANER COVER
-- 116502 AIR CLEANER VALVE
2 866101 STARTER,KUBOTA,D1105/905.......1
3 116309 MUFFLER,KUBOTA BOX TYPE......1
D905/11
4 116297 ASY,ENGIN TAILPIPE.....................1
-- 116296 BRKT,TAILPIPE SUPPORT
-- 116298 MNT,CYL,M/M 1/4-20X.75 1.0 OD
-- 116418 KIT: V1505 TAILPIPE MOUNT
5 791600 CLAMP,U-BOLT,1.5"........................1
6 791610 CLAMP,U-BOLT,2-1/8"
7 6357 NUT,HEX,1/4-20..............................4
8 990190 SCREW,HHC,1/2-13 X 3.................2
9 990410 WASHER FLAT FENDER1/2...........4
10 80379 ISOLATOR, ENGINE MOUNT.........4
11 995110 SCREW,HHC,M10X1.25 X 35MM GR
8.......................................................8
13 6-9111-10 LOCKWASHER,10MM....................8
14 990200 NUT,NYLOCK,1/2-13 GR2..............2
15 116213 FOOT,ENGINE MOUNT L
BRACKET........................................2
16 839190 SWITCH,LOW OIL
PRESS,KUBOTA.............................1
17 866090 ALTERNATOR,KUBOTA*.................1
18 741970 VALVE,OIL DRAIN,KUBOTA...........1
-- 897110 HOSE,OIL,3/8 0250PS1
19 116521 KUBOTA GASKET,D905..................1
20 839261 PUMP,WATER,KUBOTA..................1
21 839209 V-BELT,KUBOTA..............................1
22 116511 KUBOTA PUSHER FAN,D1105.......1
Part No. 116443 AL5000 41

42 AL5000 Part No. 116443

1 116513 KUBOTA TOP HOSE,D1105...........1

2 32185 CLAMP,HOSE..................................4
3 116314 RADIATOR,KUBOTA A-47...............1
4 110523 CAP,RADIATOR,AL,KUBOTA
DF-752.............................................1
5 973390 KIT:KUBOTA OVER-FLOW
(includes nut, washer, hose, and
screw)
-- 865307 TANK,RECOVERY,COOLANT,KUBOTA
6 741140 ENGINE ACCESSORY TEMP
SENDER..........................................1
7 792750 CLAMP 7/16 TO 25/32
8 890795 HOSE,FUEL,5/16"ID................5-feet
9 116509 KUBOTA OIL FILTER,D1105...........1
10 995810 SCREW 1/4-20NCX5/8 HW............2
11 Ref. Fuel Line
(refer to 202.1 or 203.1)
12 Ref. In-line fuel filter
(refer to 202.1 or 203.1)
13 Ref. Fuel Pump
(refer to 202.1 or 203.1)
14 839107 FILTER,FUEL,KUBOTA...................1
-- 839200 ELEMENT,FUEL FILTER,KUBOTA
15 839154 DIPSTICK,OIL,KUBOTA..................1
16 99199 SOLENOID,FUEL
SHUTOFF,D905***..........................1
17 866040 GASKET,SOLENOID,KUBOTA........1
18 116514 KUBOTA BOTTOM HOSE,D1105....1
Part No. 116443 AL5000 43

307.1 Isuzu 4LE2-522, View 1 (to SN AL511-229)
44 AL5000 Part No. 116443

-- (engine 4LE2-522 is no longer

available, please refer to 307.2 for
engine replacement)
1 868113 ISUZU 4LE UPPER RADIATOR
HOSE..............................................1
2 32185 CLAMP,HOSE..................................4
3 116132 ISUZU FAN GUARD........................1
4 C33304202 RADIATOR KIT ISUZU4LE..............1
-- 116129 ISUZU UPPR RADIATOR ISOLATOR
-- 116130 ISUZU LOWR RADIATOR ISOLATOR
-- 116131 ISUZU RADIATOR DRAIN KIT
5A 868082 ISUZU 4LE TEMP SWITCH, 230*
2P....................................................1
(with auto air shut-down)
5B 868011 TEMP SENDER,ISUZU
4LE1PV02.......................................1
(without auto air shut-down)
6 868150 ISUZU 3LB 8971065492GLOW
PLUG...............................................4
7 868112 LOWER READIATOR HOSE...........1
8 868069 INJECTOR NOZZLE
ASSEMBLY,ISUZU..........................4
9 C42300100 SWITCH,OIL PRESSURE...............1
10 868036 ISUZU FUEL FILTER.......................1
11A 440467 OIL PRESS SWITCH NO.2
TERM..............................................1
(with auto air shut-down)
11B 742280 SENDER,ENGINE OIL....................1
(without auto air shut-down)
12 868070 FUEL PUMP ASSY,ISUZU 4LC/E....1
13 868075 FILTER,OIL,ISUZU 4LB/C/E............1
14 741976 OIL DRAIN VALVE ISUZUM20 X
1.5....................................................1
-- 792750 CLAMP 7/16 TO 25/32
-- 897110 HOSE,OIL,3/8 0250PS1
15 868086 SOLENOID,ENGINE STOP,ISUZU
4LE..................................................1
Part No. 116443 AL5000 45

307.2 Isuzu 4LE2,1800R, View 1 (from SN AL511-230)
46 AL5000 Part No. 116443

-- T111619 ENGINE,ISUZU,PUSHER,4LE2,1800R
(engine plus generator) (refer to 313.1
for generator)
-- T111622 GENSET,20K,60HZ,PUSHER
-- T110453 ENGINE,ISUZU,SUCKER,4LE2,1800R
-- T111617 GENSET,20K,60HZ,SUCKER
(engine plus generator) (refer to 313.1
for generator)
-- 116133 ISUZU OPERATORS MANUAL
-- 116821 WIRE HARN,ENG,ISUZU,4LE1,AL5
-- T113775 MANUAL, INSTRUCTION, ISUZU 4LE
1 868113 ISUZU 4LE UPPER RADIATOR
HOSE..............................................1
2 32185 CLAMP,HOSE
3 Ref. RADIATOR
(refer to 309.1)
4 T113772 OIL SWITCH, ISUZU 4LE2.............1
5 T113777 GLOW PLUG, ISUZU 4LE2.............1
6 868112 LOWER READIATOR HOSE...........1
7 T113780 ASSY, INJECTION PUMP,ISUZU
4LE..................................................1
8 T113772 OIL SWITCH, ISUZU 4LE2.............1
9 T113766 DIP STICK, ISUZU 4LE2.................1
10 116154 AY,DSL FUEL/WATER
SEPARATOR...................................1
-- 116151 FILTER,30 MICRON FUEL-WATER
11 T113770 FUEL PUMP, ISUZU 4LE2..............1
12 T113767 CARTRIDGE, OIL FLTR, ISUZU
4LE..................................................1
13 974803 KIT:HOSE/CLAMP ISUZU...............1
14 T113771 STOP SOLENOID, ISUZU 4LE2.....1
15 T113756 FLYWHEEL, ISUZU 4LE2...............1
-- T113757 HOUSING, FLYWHEEL ISUZU 4LE2
Part No. 116443 AL5000 47

48 AL5000 Part No. 116443

1 834458 AIR FILTER ASSY,DONALDSON.....1

-- 834460 ELEMENT,AIR FILTER,DONALDSON
2 T113987 HOSE, STRAIGHT, AIR INTAKE,
IS.....................................................2
3 T113989 CLAMP, HOSE, #36
4 868076 STARTER, ISUZU 4LE1..................1
5 187988 MUFFLER ASSY.............................1
-- 215712 BRACKET,SUPPORT,MUFFLER
-- 415912 AS-MUFFLER SPACER 2.75
-- 791610 CLAMP,U-BOLT,2-1/8"
D905/11
6 T113783 NUT,EXHAUST MANIFLD,ISUZU
4LE2................................................4
7 T113784 BOLT,EXHAUST MANIFLD,ISUZU
4LE..................................................4
8 T111624 KIT, TAILPIPE, 20K, PUSHER.........1
-- T110446 TAILPIPE, ISUZU EXHAUST
9 740920 ISOLATOR,ENGINE,390LB.............2
11 990210 WASHER FLAT 1/2ZP.....................2
12 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
13 T113974 HHC,M10-1.5 X 30, YELLOW
ZINC................................................4
14 22700 WASHER,LOCK,M10......................4
15 990200 NUT,NYLOCK,1/2-13 GR2..............2
16 189293 ENGINE MOUNT L-BRKTIS...........2
17 868077 ALTERNATOR, 65A,ISUZU 4LE1.....1
18 868067 ISUZU 4LE 8972249990FAN
BELT................................................1
19A 116125 FAN,ENGINE,ISUZU, PUSHER......1
color: black
19B 868156 FAN,ENGINE,ISUZU,PULLER........1
color: white
20 868143 WATER PUMP-4LE,ISUZU.............1
Part No. 116443 AL5000 49

50 AL5000 Part No. 116443

1 T113769 AIR CLEANER, ISUZU 4LE2..........1 21 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2

(includes items 2 and 33-36) 22 990200 NUT,NYLOCK,1/2-13 GR2..............2
-- 834458 AIR FILTER ASSY,DONALDSON 23 Ref. ENGINE BRACKET
-- T113985 BAND, AIR FILTER MOUNTING, ISU (refer to 309.1)
2 T113984 FORMING, BRKT, AIR INTAKE, 24 30973 BUMPER,RUBBER-1 X 1.25...........1
ISU...................................................1 25 116503 BUSHING, 630DX.328ID .375T......1
3 T113755 MANIFOLD, EXHAUST, ISUZU 4LE2 26 991945 NUT LOCK NYLON INSERT...........1
-- T113781 GASKET EXHST MANIFLD,ISUZU 27 T113764 ALTERNATOR, ISUZU 4LE2...........1
4LE
28 T113776 BELT, FAN, ISUZU 4LE2.................1
-- T113782 STUD,EXHAUST MANIFLD,ISUZU
4LE -- T113786 COVER, V-BELT, ISUZU 4LE2
4 T113763 STARTER, ISUZU 4LE2..................1 29 T113765 OIL PAN, ISUZU 4LE2.....................1
5 215719 SCREW,HHC,1/4-20X6 1/2,ZINC.....2 30A T111701 FAN, ISUZU
(from SN AL511-709) 4LE,1800RPM,SUCKER.................1
6 990340 WASHER FLAT 30B T111625 FAN, ISUZU 4LE, 1800RPM, PUSH
1/4ZPLENSETBIN...........................2 30C T113758 PULLEY, FAN, ISUZU 4LE2............1
(from SN AL511-709)
30D T113759 PULLEY, FAND DRIVE, ISUZU
7 990400 WASHER LOCK 1/4ZP....................2 4LE2................................................1
(from SN AL511-709)
31 T113779 ASSY, WATER PUMP, ISUZU
8 992120 NUT HEX 1/4-20NCGRADE2 ZP.....2 4LE2................................................1
(from SN AL511-709)
32 T113762 HOUSING, THERMOSTAT, ISUZU
9 215711 PLATE,TOP,BRACKET,MUFFLER....1 4LE
(from SN AL511-709)
-- T113760 THERMOSTAT, ISUZU 4LE2
10 187988 MUFFLER ASSY.............................1
-- T113761 GASKET, THRMOST HSG, ISUZU
-- T113774 GASKET, MUFFLER, ISUZU 4LE2 4LE
11 T113783 NUT,EXHAUST MANIFLD,ISUZU 33 T113989 CLAMP, HOSE, #36.........................4
4LE2................................................4
34 T113987 HOSE, STRAIGHT, AIR INTAKE,
12 T113784 BOLT,EXHAUST MANIFLD,ISUZU IS.....................................................2
4LE..................................................4
35 235385 RODA DEACO MAN, SHUTDOWN,
13A T110447 TAILPIPE, ISUZU EXHAUST, 2"
TOP.................................................1
36 27034 SCREW,HHC,M10 X 25MM,GR
13B T110446 TAILPIPE, ISUZU EXHAUST...........1 8.8....................................................4
-- 791610 CLAMP,U-BOLT,2-1/8" 37 22700 WASHER,LOCK,M10......................4
14 215722 SCREW,HHC,10MM-1.5X258.8,ZINC.2
(from SN AL511-709)
(from SN AL511-709)
16 994830 WASHER,LOCK,M10 ZP.................2
(from SN AL511-709)
17 215712 BRACKET,SUPPORT,MUFFLER.....1
(from SN AL511-709)
20 990210 WASHER FLAT 1/2ZP.....................2
Part No. 116443 AL5000 51

309.1 Isuzu 4LE2,1800R, Radiator Assembly, from SN AL511-230
52 AL5000 Part No. 116443

309.1 Isuzu 4LE2,1800R, Radiator Assembly, from SN AL511-230
1 T110455 RADIATOR, ISUZU 4LE..................1

2 T113688 FORMING,BRACKET,RAD
MOUNT,FRNT.................................1
3 116132 ISUZU FAN GUARD........................1
4 22586 SCREW,HHC,M8 X
20MM,F.TH.GR8.8...........................7
5 T110064 WASHER,M8,ZINC..........................4
6 T113669 FORMING, BRKT, RAD MOUNT,
REAR...............................................1
7 T113972 HHC,M10-1.5 X 45, YELLOW
ZINC................................................1
8 22700 WASHER,LOCK,M10......................2
9 58486 WASHER,FLAT,3/8,HARDENED,YZ.1
10 T113670 ISOLATOR, RADIATOR, UPPER.....1
11 227336 NUT,NYLOCK,M10X1.50................1
12 T113975 WASHER, LOCK, M8, INTERNAL
TOO.................................................3
13 189293 ENGINE MOUNT L-BRKTIS...........2
14 T113671 PLATE, RAD MOUNT, LOWER.......2
15 T113974 HHC,M10-1.5 X 30, YELLOW
ZINC................................................8
16 18507 1/4-20 X .75
LG.FLG.LCK.SCREW.....................4
17 6356 WASHER,LOCK,.25 .......................8
18 6091 NUT,NYLOCK,1/4-20.......................8
19 T113975 WASHER, LOCK, M8, INTERNAL
TOO.................................................4
20 T113672 FORMING, BRKT, RAD MOUNT,
LOW................................................1
21 T113673 ISOLATOR, RADIATOR, LOWER.....2
Part No. 116443 AL5000 53

310.1 Generator, Leroy Somer 8 Kw
54 AL5000 Part No. 116443

310.1 Generator, Leroy Somer 8 Kw
1A Ref.
GENERATOR,8KW,240V,60HZ,1P...1
(replaced by 116253)
-- 116118 LEROY SOMER LSA OPS MANUAL
1B 116279 KIT:GEN REFIT 8KW LSA37 TO MAR
(to convert from Leroy Somer to
Marathon)
2 836831 NON DRIVE END BEARING
HOUSING........................................1
3 836832 O-RING............................................1
4 836833 BEARING........................................1
5 836840 TERMINAL BOX COVER................1
6 836842 WASHER,WAVY, LEROY SOMER
LSA37..............................................1
7 836857 DIODE,70HF90,LSA38....................2
8 109330 KIT:CAPACITOR REPLACEMENT,
8KW, L-S, 60HZ, 2-50UF.................1
9 189335 GENERATOR MOUNT BARL-.........1
10 113400 GROUND WIRE, GENSET TO
TRAILER, 14"LG.............................1
11 R980000 WASHER, LOCK, STAR, 1/4
EXT.TOOTH, S/S.............................2
12 995490 SCREW,HH SLOT,1/4 X 0.75..........2
13 990210 WASHER FLAT 1/2ZP.....................4
14 990820 SCREW,HHC,1/2-13 X 2 G.............2
15 6198 NUT,NYLOCK,1/2-13.......................2
18 993510 SCREW,1/2-13NCX4HHC,GR
2,ZP.................................................2
Part No. 116443 AL5000 55

311.1 Generator, Marathon 8 Kw
56 AL5000 Part No. 116443

311.1 Generator, Marathon 8 Kw
-- 116188 MANUAL,OP,MARATHON -- 116184 CLAMP,CAPACITOR........................1

GENERATOR..................................1 (located within generator)
1 123840 SCREW,HHC,5/16-18X.75,GR8,Y -- 116187 TERMINAL BLOCK.........................1
2 990460 WASHER LOCK 5/16 ZP BIN (located within generator)
3 6-5208-32 SCREW,HHC,1/2-13X4,GR8 13B 229457 CAPACITOR, 8KW

GENERATOR,5420
4 990210 WASHER FLAT 1/2ZP.....................2 (8LHD599002)
5 990415 WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2
7 189347 BRACKET,GENERATOR
MOUNT................................MOUNT
8 6198 NUT,NYLOCK,1/2-13.......................2
9 991761 SCREW,HHC,3/8-16 X 1.25
10 998120 WASHER FLAT 3/8 ZP SAE BIN
11 990470 WASHER LOCK 3/8ZP....................4
12A 116253 GENERATOR,8KW,240V,60HZ,MAR.1
(201CSA5420)
12B 116167 FAN..................................................1
(located within generator)
12C 116168 BEARING, ODE...............................1
12D 116169 BEARING,BRKT,ODE(5412)...........1
12E 116172 O-RING............................................1
12F 116174 POT COVER....................................1
12G 116176 SCREEN ASY W/SPGS..................1
12H 116177 DRIVE DISC(C-107) MARATHON....1
12J 116178 HUB SPACER..................................1
12K 836853 DIODE,MARATHON........................1
12L 836856 MARATHON
SUPPRESSOR/VARISTOR.............1
13A 116183 CAPACITOR 25MF..........................1
(38P7681)
-- 116179 BOX,CONNECTOR,BASE...............1
-- 116182 COVER,CONNECTOR BOX
(116179)..........................................1
Part No. 116443 AL5000 57

312.1 Generator, Newage 12 Kw and 20 Kw
58 AL5000 Part No. 116443

312.1 Generator, Newage 12 Kw and 20 Kw
1A 830001 MANUAL, OP, NEWAGE BCH-018

BCI...................................................1
1B Ref.
GENERATOR,20KVA,240VAC,60HZ,1P.1
(refer to 313.1, replaced by T110451)
1C T113282 KIT, 20K GENERATOR
REPLACEMENT
(to convert from Newage to Marathon)
1D Ref. GENERATOR NEWAGE 12KW
BCI164C
(refer to 313.1, replaced by T113584)
1E 836420 VOLTAGE REGULATOR NEWAGE
GENS..............................................1
1F 836427 RECTIFIER, NEWAGE....................1
2 990210 WASHER FLAT 1/2ZP.....................6
3 990820 SCREW,HHC,1/2-13 X 2 G.............2
4 6198 NUT,NYLOCK,1/2-13.......................4
5 740920-50 VIBRATION MNT 150LB 50
DUROMTR......................................2
6 189335 GENERATOR MOUNT BARL-.........1
8 990220 SCREW,HHC,1/2-13 X 3.5..............2
Part No. 116443 AL5000 59

313.1 Generator, Marathon 12 Kw and 20 Kw
60 AL5000 Part No. 116443

313.1 Generator, Marathon 12 Kw and 20 Kw
-- T111627 MANUAL, OP, MARATHON 20K

1 991761 SCREW,HHC,3/8-16 X 1.25............8
2 990470 WASHER LOCK 3/8ZP....................8
3 T113584 GENERATOR, MARATHON 12K.....1
-- CSE350 MARATHON VOLTAGE REGULATOR
-- T111700 BEARING, MARATHON GEN
(replaced T113589)
-- T113587 RECTIFIER, MARATHON 12K
4 123840 SCREW,HHC,5/16-18X.75,GR8,Y...6
5 990460 WASHER LOCK 5/16 ZP BIN..........6
6 6732 SCREW,HHC,1/2-13 X 3.25
7 6-6212-08 WASHER,FLAT,USS,1/2",Y
8 990410 WASHER FLAT FENDER1/2
9 116729 ISOLATOR,ENGINE,70D
10 T110456 BRACKET, MOUNT
GENERATOR..................................1
11 6198 NUT,NYLOCK,1/2-13.......................2
13 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
14 T110451 GENERATOR, MARATHON
20KW...............................................1
-- 161050 FAN, MARATHON 20 KW
GENERATOR
-- 824820 END BELL,MARATHON 20 KW GEN
includes bearing
-- CSE350 MARATHON VOLTAGE REGULATOR
(from AL511-230)
-- T111628 EXCITER,ROTOR/RECTIFIER 20K
-- T111700 BEARING, MARATHON GEN
Part No. 116443 AL5000 61

400 Electrical Components December 2015
401.1 Control Box Assembly, View 1
62 AL5000 Part No. 116443

December 2015 400 Electrical Components
401.1 Control Box Assembly, View 1
1 189390 ELEC.BOX MOUNTINGBRKT.........2

(models without external power
access)
2 185405 PLATE,CTRL BOX,LEFT EXT
PWR................................................1
(models with external power source)
(20 KW)
3 186801 PLATE,TOP,CNTRL BOX.................1
4 186733 CONTROL BOX,REAR,RODA.........1
5 973030 KIT:ELEC.CONTROL BOX ASSY
(control box, bolt together kit)
6A Ref. PLATE COIL CORD CAB
MOUNT
(1 coil cord) (refer to 209.1)
6B Ref. PLATE,2 COIL CORD, CAB MT.
(2 coil cords) (refer to 209.1)
7A 185370 PLATE,RH,CNTRL BOX..................1
(models without Roda Deaco)
7B 185382 CONTROL BOX,RIGHT SIDE,RODA
(models with Roda Deaco)
7C 227147 PLATE,CTRL BOX RIGHT, GFI
(models with extra GFI)
8 T114068 CONTROL BOX FACE PLT,EXT PWR
(models with external power source)
(20 KW)
9A T113805 PANEL,CNTL BOX FACE,8 LIGHT
source)
9B T114066 PLATE,FACE,CNTL BOX,4LT W/GFI
source)
10 186788 PLATE,CTRL BOX,BOTTOM...........1
11 185390 PLATE,TOP&SIDE,CNTRL BOX.....1
source)
Part No. 116443 AL5000 63

402.1 Control Box Assembly, View 2, Standard Box
64 AL5000 Part No. 116443

402.1 Control Box Assembly, View 2, Standard Box
-- 116780 ELEC.BOX W/C-CORD 4LT 7 684640 RECEPTACLE 20A 120V DUPLEX

AC-DCKUB GFI...................................................1
(8 Kw models with 4 lights) 8 684380 IGNITION SWITCH,LEVER OPR.....1
-- 116632 ELEC.BOX W/C-CORS,AC-DC,KUB 9A 684450 RECEP 30A 20V 3POLE.................1
(8 Kw models with 6 lights)
9B 686160 RECEP 30A 120/240V 4 POLE
-- 116724 ELEC.BOX,W/C-CORD,12KW AC-DC
(12 Kw models with 4 lights) 10 824879 LIGHT,LED IND. RED 12V NH.........1
-- 227314 ELEC BOX,12KW,6LIGHT 11 R661490 RELAY 12V DC 30A NO OR...........1
(12 Kw models with 6 lights) 12 47363 SCREW,RHM,8-32 X .50
-- 116322 ELEC. BOX W/C-CORD 13 18542 NUT,HEX,8-32
14 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
-- 227318 ELEC BOX,20KW,6LIGHT
15 995300 SCREW,PHM,6-32 X .25
16 994420 WASHER,LOCK,#6 SS
-- 227652 ELEC BOX, 8KW, 4L,4POLE T/L
(8 Kw models with 4 lights and 4 pole 17 T113644 BREAKER,30A 250VAC 2P,CSA.....1
twistlock) 18 116820 WIRE
-- 227635 ELEC BOX, 8KW, 6L,4POLE T/L HARN,ENG,KUBOTA,DC,2006.......1
(8 Kw models with 6 lights and 4 pole 19 663890 CORD SET FEMALE 6FT 5............1
twistlock)
20 686220 CONNECTOR 2 SCREW 1.25T-B....1
-- 227639 ELEC BOX, 12KW, 4L, RD,4PTL
(12 Kw models with 4 lights and 4 pole 21 Ref. Plate, Control Box Bottom
twistlock) (refer to 401.1)
-- 227645 ELEC BOX, 20KW, 6L,4PTL 22 55906 SCREW,PHILLIPS,PHM,8-32 X .5

(12 Kw models with 6 lights and 4 pole 23 49779 NUT,LOCK,8-32
twistlock)
-- 227643 ELEC BOX, 20KW, 4L,4PTL
(20 Kw models with 4 lights and 4 pole
twistlock)
-- 227632 ELEC BOX, 20KW, 6L,4PTL
twistlock)
1 R661490 RELAY 12V DC 30A NO OR...........1
2 116815 WIRE HARN,DC,IN CTRL
BOX,2006........................................1
APPVD
4 680030 CONNECTOR 2 SCREW 3/4..........2
5 T113642 BREAKER,20A MINI,120VAC
1P,CSA............................................1
6A T113641 BREAKER,15A,120VAC 1P,CSA.....4
(models with 4 lights)
6B T113641 BREAKER,15A,120VAC 1P,CSA.....2
6C T113643 BREAKER,20A,120VAC 1P,CSA.....2
6D T113641 BREAKER,15A,120VAC 1P,CSA.....6
Part No. 116443 AL5000 65

403.1 Control Box Assembly, View 2, External Power Access
66 AL5000 Part No. 116443

403.1 Control Box Assembly, View 2, External Power Access
-- 227310 ELEC BOX, 8KW,4L,XTRA GFI 14 R660010 SWITCH PUSH-BUTTON

(8 Kw models with 4 lights) W/BOOT..........................................1
-- 227312 ELEC BOX,12KW,4L,XTRA GFI 15 824879 LIGHT,LED IND. RED 12V NH.........1
(12 Kw models with 4 lights) 16 47363 SCREW,RHM,8-32 X .50
-- 227315 ELEC BOX,12KW,6L,XTRA GFI 17 18542 NUT,HEX,8-32
-- 227317 ELEC BOX,20KW,4L,XTRA GFI
(20 Kw models with 4 lights) 19 Ref. Plate, Control Box Face
(refer to 401.1)
-- 227319 ELEC BOX,20KW,6L,XTRA GFI
(20 Kw models with 6 lights) 20 995300 SCREW,PHM,6-32 X .25
-- 227653 ELEC BOX, 8KW, 4L, XGFI,4PTL 21 994420 WASHER,LOCK,#6 SS
(8 Kw models with 4 lights and 4 pole 22A T113641 BREAKER,15A,120VAC 1P,CSA.....4
twistlock) (4 lights)
-- 227638 ELEC BOX, 12KW, 4L, XGFI,4PTL 22B T113641 BREAKER,15A,120VAC 1P,CSA.....2
(12 Kw models with 4 lights and 4 pole (6 lights)
twistlock)
22C T113643 BREAKER,20A,120VAC 1P,CSA.....2
-- 227641 ELEC BOX, 12KW, 6L, XGFI,4PTL (6 lights)
22D T113641 BREAKER,15A,120VAC 1P,CSA.....6
twistlock)
(8Kw, 6 light)
-- 227631 ELEC BOX, 20KW, 4L, XGFI,4PTL
23 663890 CORD SET FEMALE 6FT 5
(to ballast boxes)
twistlock)
24 686220 CONNECTOR 2 SCREW 1.25T-B
-- 227633 ELEC BOX, 20KW, 6L, XGFI,4PTL
(20 Kw models with 6 lights and 4 pole 25 Ref. Plate, Control Box LH Side
twistlock) (refer to 401.1)
1P,CSA............................................2
2 T113644 BREAKER,30A 250VAC 2P,CSA.....3
3A 684450 RECEP 30A 20V 3POLE.................3
3B 686160 RECEP 30A 120/240V 4 POLE.......3
4 55906 SCREW,PHILLIPS,PHM,8-32 X .5
5 49779 NUT,LOCK,8-32
6 R661490 RELAY 12V DC 30A NO OR...........1
BOX,2006........................................1
APPVD............................................2
9 Ref. Plate, Control Box, Bottom
(refer to 401.1)
10 680030 CONNECTOR 2 SCREW 3/4
11 116820 WIRE
HARN,ENG,KUBOTA,DC,2006.......1
12 684380 IGNITION SWITCH,LEVER OPR.....1
13 684640 RECEPTACLE 20A 120V DUPLEX
GFI...................................................2
Part No. 116443 AL5000 67

404.1 Control Box Assembly, View 2, Roda Deaco
68 AL5000 Part No. 116443

404.1 Control Box Assembly, View 2, Roda Deaco
-- 116794 ELEC.BOX W/C-CORD,RODA KUB 8B T113641 BREAKER,15A,120VAC 1P,CSA.....2

(8 Kw models with 4 lights) (6 lights)
-- 227311 ELEC BOX,8KW,6L,RD 8C T113643 BREAKER,20A,120VAC 1P,CSA.....2
(8 Kw models with 6 lights) (6 lights)
-- 227313 ELEC BOX,12KW,4L,RD 8D T113641 BREAKER,15A,120VAC 1P,CSA.....6
(12 Kw models with 4 lights) (8Kw, 6 light)
-- 227316 ELEC BOX,12KW,6L,RD 9 684640 RECEPTACLE 20A 120V DUPLEX
(12 Kw models with 6 lights) GFI...................................................1
-- T110701 KIT,ELEC.COMP.BOX,ISU/RODA,20K 10 684380 IGNITION SWITCH,LEVER OPR.....1
(20 Kw models with 4 lights) 11A 684450 RECEP 30A 20V 3POLE.................1
-- 227320 ELEC BOX,20KW,6L,RD 11B 686160 RECEP 30A 120/240V 4 POLE
12 824879 LIGHT,LED IND. RED 12V NH.........1
(8 Kw models with 4 lights and 4 pole 13 R660010 SWITCH PUSH-BUTTON
twistlock) W/BOOT..........................................1
-- 227636 ELEC BOX, 8KW, 6L, RD, 4PTL 14 47363 SCREW,RHM,8-32 X .50
(8 Kw models with 6 lights and 4 pole 15 18542 NUT,HEX,8-32
twistlock)
17 995300 SCREW,PHM,6-32 X .25
twistlock) 18 994420 WASHER,LOCK,#6 SS
-- 227640 ELEC BOX, 12KW, 6L,4PTL 19 T113644 BREAKER,30A 250VAC 2P,CSA.....1
(12 Kw models with 6 lights and 4 pole 20 116820 WIRE
twistlock) HARN,ENG,KUBOTA,DC,2006.......1
-- 227644 ELEC BOX, 20KW, 4L, RD,4PTL (8KW, Standard Box)
(20 Kw models with 4 lights and 4 pole 21 680030 CONNECTOR 2 SCREW 3/4..........2
twistlock)
22 663890 CORD SET FEMALE 6FT 5
(20 Kw models with 6 lights and 4 pole 23 686220 CONNECTOR 2 SCREW 1.25T-B
twistlock) 24 Ref. Plate, Control Box, Bottom
1 R661490 RELAY 12V DC 30A NO OR...........1 (refer to 401.1)
2 116815 WIRE HARN,DC,IN CTRL 25 55906 SCREW,PHILLIPS,PHM,8-32 X .5

BOX,2006........................................1 26 49779 NUT,LOCK,8-32
APPVD............................................2
4 669086 TRANSFORMER 120/24VAC..........1
(models with Roda Deaco)
5 Ref. Control Box Rear
(refer to 401.1)
6 742369 SHUTDOWN ,OVERSPEED,RD
(includes fuse and breaker)
-- 975150 KIT:RODA-DEACO MOUNTING
-- 975151 KIT:RODA DEACO WIRING
1P,CSA............................................1
8A T113641 BREAKER,15A,120VAC 1P,CSA.....4
(4 lights)
Part No. 116443 AL5000 69

405.1 Electrical Wiring and Power Cables
70 AL5000 Part No. 116443

405.1 Electrical Wiring and Power Cables
1 Ref. LAMP PIGTAIL 9 973085 KIT:ALTERNATOR

(refer to 508.1 or 508.2) WIRING,KUBOTA............................1
2A 663515 WIRE HARNESS,TAIL LIGHTS.......1
-- 663400 CONNECTOR,7-POLE,TLITE,RND
PIN
(7-pole connector (blade)
-- 663401 CONNECTOR,BLADE,POS,TAILT,
7P
(7-pole connector (round); 663405
required, order separately)
-- 663420 CONNECTOR,TAIL LIGHT,6 POLE
(6-pole connector)
-- 663430 CONNECTOR,TAILLIGHT,4 PIN
(4-pole connector)
2B T109325 SVC KIT,TAILLIGHTS,AL
3 C48300108 BOX,JUNC,LIGHT TWR,4 CONN
-- 680080 GRIP,HUBBLE 07401010
-- 680190 COVER,JUNC BOX W/GSKT, 2
GANG
-- 994380 SCREW,RH,6-32 X 5/8
-- C48300108 BOX,JUNC,LIGHT TWR,4 CONN
4A 22112580 COIL CORD W/JUNC
BOX,DEUTSCH...............................1
(coil cord with junction box, includes
item 3)
-- 663870 CONNECTOR 3P FEMALE
RECEPTACLE
4B 22112555 COIL CORD W/JUN BOX,HW
(models with hard-wired coil cord)
4C 2212575 COIL CORD,DEUTSCH
(coil cord without junction box)
BOX,2006........................................1
(engine)
-- 116770 WIRE HARN,AC,60HZ,1-240V&1-GFI
(switches)
6A 116820 WIRE
HARN,ENG,KUBOTA,DC,2006.......1
(engine)
6B 116821 WIRE HARN,ENG,ISUZU,4LE1,AL5
(engine)
-- FUSE,40 AMP,ATC
(available soon) (for 116821)
-- 800004 PIGTAIL,FUEL SOLENOID,KUBOTA
7 660101 CORD 10/4 SEO W-ABLAC............1
8 230056 KIT:BATTERY CABLE AL5/AL8......1
Part No. 116443 AL5000 71

500 Mast Components December 2015
501.1 Mast Assembly and Winch Cable Routing
72 AL5000 Part No. 116443

December 2015 500 Mast Components
501.1 Mast Assembly and Winch Cable Routing
1 995780 CLEVIS PIN STAINLESSS..............1

2 990650 COTTER PIN 1/8X1 SSBIN
STOCK............................................1
3 190570 CABLE,3/16",2EYE,111.25IN
LONG..............................................1
4 996230 SCREW,HHC,3/8-16 X 7/8..............1
5 990470 WASHER LOCK 3/8ZP....................1
6 990181 SCREW 3/8-16NCX1 HHC GR.......1
7 15086 WASHER,FLAT,.375 X 1.5 X .125....1
8 990470 WASHER LOCK 3/8ZP....................1
9 22110700 MA-CABLE ASSEMBLY 1/4............1
Part No. 116443 AL5000 73

502.1 Tower Base Assembly
74 AL5000 Part No. 116443

502.1 Tower Base Assembly
1 Ref. Winch
(refer to 503.1)
3 990470 WASHER LOCK 3/8ZP....................2
4 981575 SCREW,HHC,3/8-16 X 1 GR 5 ZP...2
5 6-5204-16 SCREW,HHC,1/4-20X2.00,GR8......1
6 22114420 WINCH HANDLE W/TUBE1 X
29LG................................................1
7 990150 NUT,NYLOCK,1/4-20 GR2..............1
8 990660 ROLL PIN 1/4 X1-5/8.......................1
9 113362 MA-PIN LOCK SLIDE WITH RING...1
(includes cable and pin)
10 22109517 KIT:LOCK SLIDE PIN W/.................1
(includes items 8-13)
STOCK............................................2
12 790710 SPRING,COIL,1/2 X 2.25................1
13 980340 SCREW,HHC,5/16-18 X 0.5 IN........1
14 124490 TOWER BASE ROT.TWR.30...........1
(decals not included; refer to section
1)
15 184510 SHEAVE SPOOL 3 X2-1/2..............1
17 990200 NUT,NYLOCK,1/2-13 GR2..............1
18 995420 NUT LOCK NYLON INSERT...........2
20 186360 FP-BUMPER PAD,KICKOUT
SPRING...........................................1
21 995050 SCREW #10-32NFX3/4 LO.............1
22 193750 SPRING,KICKOUT,0.262X1.75,AL'S.1
23 981920 SCREW,HHC,1/2-13 X 3 G.............1
24 971290 KIT:TWR,30'CBL TO PIVOT
POST...............................................1
(includes items 25 and 26)
-- 173115 PIN 1X9-1/4 TOWER PIVOT
25 994000 WASHER FLAT 1S/S 18-8BIN.........2
26 990770 COTTER PIN 3/16X1.5 SS..............2
Part No. 116443 AL5000 75

503.1 Winch
76 AL5000 Part No. 116443

503.1 Winch
A 109485 KIT-WINCH W/SAFETY LO

(includes items 1-25) (handle not
included)
B 740050-1 KIT- WINCH - SOCKET FULTON
(includes items 1-16 and 24-25)
-- 124480 AS-WINCH HANDLE
W/TUBE,AL4000
1 6199 BUSHING, SMALL PINION,
FULTON...........................................2
2 32890 SPACER,PINION SHAFT................1
3 7591 WINCH PINION PLATE, K-1550.....1
4 7571 BRAKE DISK,.5 BORE,K-1550.......2
5 6777 RATCHET GEAR,K-1550 1/2" I.D.....1
6 7590 PINION GEAR AND DISC K-1550...1
7 Ref. Pinion Shaft
(not sold separately)
8 6200 RETAINING RING...........................1
9 6291 RATCHET KIT (K-1500,K-1550)**....1
10 7584 FRAME SPACER,K-1550................1
11 12012 NUT,LOCK,3/8-16............................1
12 31946 WINCH BRACKET, DRUM BOLT
LOCK...............................................1
13 22832 SCREW,HHC,3/8-16 X 6.................2
14 6184 SPACER, DRUM BOLT, K-1550
15 740050-2 CABLE HARDWARE FULTON
WINCH............................................1
(inlcudes fasteners)
16 6198 NUT,NYLOCK,1/2-13.......................1
17 124857 SPACER .5 ID 1.25ODNO. 5968.....1
18 69209 SCREW,HHC,3/8-16 X 5.5 GRD 8
19 980480 WASHER FLAT C816L S/S.............1
20 124858 BUSHING,WINCH ROLLER
LOCK...............................................1
STOCK............................................1
22 124855 RATCHET ARM FULTONWI............1
-- 109486 KIT-WINCH SAFETY LOCK
(includes items 13, 15-21, and 23)
23 124856 BUSHING FLANGE 1.25OD...........1
24 124860 HANDLE SOCKET RATCHET.........1
25 6034 NUT,HEX,JAM,1/2-13......................2
Part No. 116443 AL5000 77

504.1 Round Tube Assembly, 6 Inch
78 AL5000 Part No. 116443

504.1 Round Tube Assembly, 6 Inch
1 124530 AS-6" ROUND TUBE SECT............1

1)
-- 974690 KIT:TOWER,30',6"ROUND TUBE....1
(includes items 2 and 5-11)
2 990610 BOLT,TEE 1/2-20 X 4.5...................1
3 Ref. Mast Assy, 4"
(refer to 505.1)
4 179850 BUSHING 2.5ODX13/16.................1
5 995190 NUT,NYLOCK,1/2-20.......................1
6 188760 SHEAVE 3-1/8 X15/16.....................1
8 994920 COTTER PIN 3/32X3/4 S................1
STOCK............................................1
Part No. 116443 AL5000 79

505.1 Mast Assembly, 4-inch
80 AL5000 Part No. 116443

505.1 Mast Assembly, 4-inch
1 990160 SCREW,HHC,3/8-16 X 3.75............2

3 113080 SLEEVE,COIL CORD,AL4,AL5.......1
4 124540 4 SECTION 30'TOWER1-C.............1
1)
STOCK............................................3
8 994920 COTTER PIN 3/32X3/4 S................2
9 990670 RIVET,POP,SS,3/16"X1/2"
BLIND............................................10
10 235686 SHIM 3/16X2X3-3/16 PLASTIC.......1
11 235684 SHIM 1/4X2X3-3/16 PLASTIC.........2
12 235683 SHIM 5/16X2X3-3/16 PLASTIC.......1
13 178335 FP-LOCK LEVER, AL SERIES........1
14 990190 SCREW,HHC,1/2-13 X 3.................2
15 990210 WASHER FLAT 1/2ZP.....................3
16 683460 BUSHING, 3/4OD X 1/2ID *******.....2
17 990200 NUT,NYLOCK,1/2-13 GR2..............2
18 188760 SHEAVE 3-1/8 X15/16.....................3
19 683450 BUSHING
11/16ODX1/2IDX1.032L..................1
20 Ref. Lock Pin
(refer to 502.1)
22 177810 FP-SHIM 3/16X2X19-3/4
PLASTIC..........................................1
Part No. 116443 AL5000 81

506.1 Mast Assembly, 2-inch and 3-inch
82 AL5000 Part No. 116443

506.1 Mast Assembly, 2-inch and 3-inch

STOCK............................................1
4 994920 COTTER PIN 3/32X3/4 S................2
5 990670 RIVET,POP,SS,3/16"X1/2" BLIND....8
6 235685 SHIM 5/16X2X2-1/4 PLASTIC.........3
7 235682 SHIM 3/8X2X2X2.25 PLASTIC.......1
8 188760 SHEAVE 3-1/8 X15/16.....................1
9 124560 2" TOWER SECT,30'LG
GALVANIZED..................................1
10 124550 3 SECTION 30'TOWER AL4/AL5.....1
Part No. 116443 AL5000 83

507.1 Mast Crossarm
84 AL5000 Part No. 116443

507.1 Mast Crossarm
1 Ref. LIGHT ASSEMBLY...................4

(refer to 508.1 or 509.1)
2 22123080 WING NUT,
FIXTURE,RL4,AL4,AL5...................4
3 Ref. 2 INCH MAST ASSEMBLY.......1
(refer to 506.1)
4 Ref. JUNCTION BOX.......................1
(refer to 405.1)
5 6888 SCREW,HHC,1/4-20 X 1
6 6638 WASHER,FLAT,USS,1/4"Y
7 6091 NUT,NYLOCK,1/4-20
10 994460 SCREW,HHC,3/8-16 X 4.5 ZP.........4
11 191781 CROSSARM STUD DRAWING
2851.................................................2
12A 113040 CROSSARM,4 LIGHT,AL
SERIES,GLV....................................1
12B 113050 AS-CROSSARM 6-LIGHT...............1
13 990880 WASHER,LOCK,STAR 3/4 E...........4
Part No. 116443 AL5000 85

508.1 Light Assembly, Round
86 AL5000 Part No. 116443

508.1 Light Assembly, Round
-- C41100720 LIGHT FIXTURE,MH,AL4,RL4,AL5

Light Fixture, Complete
1 683950 GASKET,STRAIN RELIEF,1/2.........1
-- 680020 LOCKNUT,CONDUIT,1/2 CSA
APPVD............................................1
-- 682470 CONN,STRAIN RELIEF,1/2 NPT.....1
2 663850 CORD SET MALE 5FT. 3P..............1
3 709034 TERMINAL STRIP,CE.....................1
4 833567 CASTING,FIXTURE QUICK
CONNECT.......................................1
5 990810 SCREW,HHC,1/2-13 X 1.5
6 991650 WASHER LOCK 1/2ZP
7 995970 WASHER LOCK STAR 1/2E
8 981640 SCREW,HHC,1/2-13 X 1.25
9 833566 BRKT,TRUNION..............................1
10 833573 T-HANDLE.......................................1
11 833569 GASKET, HOUSING REFLECTOR
BASE...............................................1
12 833547 REFLECTOR & LENS ASSY STD
FIX...................................................1
includes items 13-18
-- 833568 REFLECTOR (C41100720).............1
13 833570 RING,REINFORCING
(C41100720)....................................1
14 833571 SCREW,PHM,10-24 X 5/8
15 990675 RIVET POP 1/8X.390 GR
16 22120102 SPIDER, MH/HPS...........................1
17 833524 LENS W/GASKET (C41100720).....1
-- C2450108 LENS GASKET FOR LIGHT
FIXTURE.........................................1
18 833543 CLAMP,LENS (C41100720)............1
-- 833574 SCREW,HH SLOT,8-32X1
-- 833578 NUTSERT,8-32 (833543)
-- 833581 WASHER,CLAMP,RUBBER(833543)
19 160071 LAMP MH 1000W M1000/U SYL.....1
20 160140 LAMP HPS 1000W LU1000CSA
APPVD............................................1
21 833565 SCREW,PHM,8-32X3/8
22 833563 BRKT,SOCKET MOGUL FO...........1
23 833564 SOCKET BASE-MOGUL.................1
24 833577 SCREW,RHM,6-32X5/8
25 833582 SLEEVE,WIRE,FIBERGLASS.........1
Part No. 116443 AL5000 87

600 Accessories December 2015
601.1 Chassis Options
88 AL5000 Part No. 116443

December 2015 600 Accessories
601.1 Chassis Options
1 840376 NUT,WHEEL, 1/2 X 20....................2

2 Ref. Tire
(refer to 205.1)
3 124310 SPARE TIRE MT,5 LUG WHEEL.....1
4 188070 FP-CLAMP,SPARE TIRE
BRACKET........................................2
7 991940 NUT,NYLOCK,5/16-18.....................4
8 981065 WASHER FLAT 5/16ZP SAE/BIN.....8
9 217719 BRACKET FIRE EXT 20LB AL5......1
10 123840 SCREW,HHC,5/16-18X.75,GR8,Y...4
11 684030 LIGHT,DOME, 12V DC....................1
12 993711 SCREW #10-24NCX1/2RD.............3
13 995755 WASHER FLAT BONDED3/1..........3
14 6-6286-04 NUT.................................................3
15 994460 SCREW,HHC,3/8-16 X 4.5 ZP.........4
Part No. 116443 AL5000 89

602.1 Engine Options
90 AL5000 Part No. 116443

602.1 Engine Options
1 116154 AY,DSL FUEL/WATER

SEPARATOR...................................1
-- 116148 GASKET,FUEL FILTER
for 116151
-- 116151 FILTER,30 MICRON FUEL-WATER
-- 116152 GASKET,WATER COLLECTOR
for 116153
-- 116153 WATER COLLECTOR AY
-- 116211 WASHER,RUBBER SEAL
for 116212
-- 116212 VALVE,PLASTIC DRAIN
1A 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
1A 990170 NUT LOCK NYLON INSERT 3/8.....2
1A 990470 WASHER LOCK 3/8ZP....................2
1A 991761 SCREW,HHC,3/8-16 X 1.25............2
2 898590 HOSE FITTING PIPE/BAR..............2
3 116144 HEATER, TOPLOAD FUEL,
100W/12V........................................1
-- 116145 GASKET, FUEL HEATER
-- 116587 FUSE,ATC BLADE,10A
-- 116588 FUSE HOLDER,ATC BLADE,#16
4 894230 PIPE PLUG 1/4 GALV.....................2
5 228651 RODA DACO MANUAL
SHUTDOWN....................................1
6 Ref., ENGINE AIR COMPONENTS
(refer to 304.1, 305.1, 308.1 or 308.2)
7 228653 INTAKE FILTER SIDE MANUAL
AIR...................................................1
Part No. 116443 AL5000 91

603.1 Outrigger Options
92 AL5000 Part No. 116443

603.1 Outrigger Options
1A 841430 JACK,MECHANICAL,3000LB.....4-EA
(models with front outriggers) (qty 4
per unit)
1B 841430 JACK,MECHANICAL,3000LB.....2-EA
(models without front outriggers) (qty
2 per unit)
2A 840222 SNAP RING,JACK (841430).....4-EA
per unit)
2B 840222 SNAP RING,JACK (841430).....2-EA
2 per unit)
3 114612 OUTRIGGER,3X2X32.5,GALVANIZED.2-EA
4 114613 OUTRIGGER
3X2X33REARAL5000...............2-EA
5A 790965 PIN,PLUNGER,OUTRIGGER,
KIT.............................................4-EA
per unit)
5B 790965 PIN,PLUNGER,OUTRIGGER,
KIT.............................................2-EA
2 per unit)
6 114612 OUTRIGGER,3X2X32.5,GALVANIZED.2-EA
(models with front outriggers)
Part No. 116443 AL5000 93

604.1 Electric Winch
94 AL5000 Part No. 116443

604.1 Electric Winch
-- WINCH W/SOLENOIDS 4000LB

(available soon)
1 219228 FREEWHEEL KIT,SUPERWINCH....1
2 219224 12V MOTOR
ASSY,SUPERWINCH......................1
3 219226 WIRE ROPE
ASSY,SUPERWINCH......................1
4 160750 SOLENOID W/BRACKET
SUPERWINCH................................1
5 219227 REMOTE CNTRL,SUPERWINCH....1
6 219225 12V WIRED
SOLENOID,SUPERWINCH.............2
Part No. 116443 AL5000 95

December 2015
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
101208 ......................35 116514 ......................43 183731 ......................23 227312 ......................67

101209 ......................35 116521 ......................41 184150 ......................29 227313 ......................69
109330 ......................55 116523 ......................33, 35 184510 ......................75 227314 ......................65
109485 ......................77 116532 ......................29 184840 ......................15 227315 ......................67
109486 ......................77 116587 ......................91 18507 ........................53 227316 ......................69
110523 ......................43 116588 ......................91 185370 ......................63 227317 ......................67
112300 ......................29 116632 ......................65 185382 ......................63 227318 ......................65
113040 ......................85 116638 ......................33 185390 ......................63 227319 ......................67
113050 ......................85 116724 ......................65 185405 ......................63 227320 ......................69
113080 ......................81 116729 ......................61 18542 ........................65, 67, 69 227336 ......................53
113362 ......................75 116733 ......................33 186280 ......................29 227631 ......................67
113390 ......................29 116770 ......................71 186285 ......................29 227632 ......................65
113400 ......................55 116780 ......................65 186360 ......................75 227633 ......................67
114355 ......................25 116794 ......................69 186733 ......................63 227634 ......................69
114448 ......................13 116815 ......................65, 67, 69, 71 186788 ......................63 227635 ......................65
114612 ......................15, 93 116820 ......................65, 67, 69, 71 186801 ......................63 227636 ......................69
114613 ......................15, 93 116821 ......................47, 71 187988 ......................49, 51 227638 ......................67
114715 ......................15 116833 ......................35 188070 ......................89 227639 ......................65, 69
114720 ......................17 116936 ......................23 188735 ......................31 227640 ......................69
114895 ......................25 116937 ......................23 188760 ......................79, 81, 83 227641 ......................67
115530 ......................29 119668 ......................19 188775 ......................31 227643 ......................65
116068 ......................31 12012 ........................77 188785 ......................31 227644 ......................69
116118 ......................55 122079 ......................23 189293 ......................49, 53 227645 ......................65
116125 ......................49 123461 ......................23 189335 ......................55, 59 227652 ......................65
116129 ......................45 123490 ......................27 189347 ......................57 227653 ......................67
116130 ......................45 123680 ......................29 189390 ......................63 227654 ......................69
116131 ......................45 123840 ......................57, 61, 89 189785 ......................17 228092 ......................21
116132 ......................45, 53 124192 ......................27 189790 ......................17 228093 ......................21
116133 ......................47 124310 ......................89 189795 ......................29 22832 ........................77
116144 ......................91 124420 ......................29 189842 ......................27 228461 ......................21
116145 ......................91 124450 ......................23 189851 ......................27 228651 ......................91
116148 ......................91 124470 ......................15 189861 ......................27 228653 ......................91
116151 ......................47, 91 124480 ......................77 189862 ......................27 229457 ......................57
116152 ......................91 124490 ......................75 189871 ......................27 230056 ......................71
116153 ......................91 124530 ......................79 189872 ......................27 230560 ......................21
116154 ......................47, 91 124540 ......................81 189920 ......................27 230561 ......................21
116167 ......................57 124550 ......................83 190150 ......................35 230562 ......................21
116168 ......................57 124560 ......................83 190570 ......................73 230563 ......................21
116169 ......................57 124855 ......................77 191781 ......................85 230565 ......................21
116172 ......................57 124856 ......................77 193750 ......................75 230566 ......................21
116174 ......................57 124857 ......................77 211410 ......................23 230567 ......................21
116176 ......................57 124858 ......................77 213770 ......................23 230568 ......................21
116177 ......................57 124860 ......................77 215348 ......................19 230569 ......................21
116178 ......................57 125260 ......................27 215711 ......................51 230570 ......................21
116179 ......................57 125395 ......................35 215712 ......................49, 51 230571 ......................21
116182 ......................57 1254824 ....................33 215719 ......................51 230573 ......................21
116183 ......................57 125641 ......................19 215722 ......................51 230575 ......................21
116184 ......................57 133001 ......................11, 13 216631 ......................15 230577 ......................21
116187 ......................57 133225 ......................11 216632 ......................15 230578 ......................21
116188 ......................57 13854 ........................23 216633 ......................15 230579 ......................21
116211 ......................91 139278 ......................35 216634 ......................15 230580 ......................21
116212 ......................91 139279 ......................35 217719 ......................89 231332 ......................39
116213 ......................41 15086 ........................73 219224 ......................95 231333 ......................39
116253 ......................57 160030 ......................25 219225 ......................95 234842 ......................35
116279 ......................55 160032 ......................25 219226 ......................95 235385 ......................51
116289PP ..................41 160040 ......................25 219227 ......................95 235682 ......................83
116292 ......................41 160042 ......................25 219228 ......................95 235683 ......................81
116296 ......................41 160071 ......................87 22109517 ..................75 235684 ......................81
116297 ......................41 160140 ......................87 22110700 ..................73 235685 ......................83
116298 ......................41 160750 ......................95 22111936 ..................15 235686 ......................81
116309 ......................41 161050 ......................61 22112555 ..................71 237686 ......................29
116314 ......................43 161180 ......................25 22112580 ..................71 27034 ........................51
116322 ......................65 161181 ......................25 22114420 ..................75 30973 ........................51
116413 ......................41 161184 ......................25 22120102 ..................87 31946 ........................77
116414 ......................41 161185 ......................25 22123080 ..................85 32069 ........................35
116418 ......................41 162280 ......................17 22124015 ..................33 32103 ........................37
116421 ......................27 173115 ......................75 22124016 ..................33 32185 ........................33, 35, 43, 45, 47
116423 ......................27 174170 ......................29 22124025 ..................33 32191 ........................35
116498 ......................41 176335 ......................23 2212575 ....................71 32890 ........................77
116502 ......................41 176370 ......................29 221580 ......................23 33265 ........................23
116503 ......................51 176380 ......................29 22586 ........................53 35729 ........................17
116509 ......................43 177810 ......................81 22700 ........................49, 51, 53 415912 ......................49
116511 ......................41 178335 ......................81 227147 ......................63 440467 ......................45
116512 ......................41 179850 ......................79 227310 ......................67 44191 ........................35
116513 ......................43 182330 ......................29 227311 ......................69 44196 ........................37
96 AL5000 Part No. 116443

December 2015
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page Part Number Page
44197 ........................37 720220 ......................29 836853 ......................57 866110 ......................33

44198 ........................37 720401 ......................15 836856 ......................57 866113 ......................33
47363 ........................65, 67, 69 732205PP ..................33 836857 ......................55 866120 ......................33
4828 ..........................17, 29 740050-1 ...................77 839011 ......................35 866125 ......................39
49779 ........................65, 67, 69 740050-2 ...................77 839027 ......................35, 41 866127 ......................39
51131 ........................23 740620 ......................17, 19 839034 ......................35 866128 ......................39
52531 ........................35 740920 ......................49, 51, 55, 57, 61 839049 ......................39 866129 ......................39
52532 ........................35 740920-50 .................59 839103 ......................35, 37 866394 ......................33, 35
52533 ........................35 741140 ......................37, 43 839107 ......................37, 43 866803 ......................35
55906 ........................65, 67, 69 741701 ......................17, 19 839109 ......................33 866825 ......................35
57332 ........................23 741715 ......................17, 19 839110 ......................33 868011 ......................45
57587 ........................29 741970 ......................41 839119 ......................37 868036 ......................45
58486 ........................53 741976 ......................45 839134 ......................35 868067 ......................49
6-5204-16 ..................75 742280 ......................45 839149 ......................37 868069 ......................45
6-5208-32 ..................57 742369 ......................69 839151 ......................35 868070 ......................45
6-5208-44 ..................23 75144 ........................15, 29 839154 ......................35, 43 868075 ......................45
6-6212-08 ..................61 7571 ..........................77 839157 ......................37 868076 ......................49
6-6286-04 ..................89 7584 ..........................77 839190 ......................35, 41 868077 ......................49
6-9111-10 ..................41 7590 ..........................77 839200 ......................43 868082 ......................45
6024 ..........................23 7591 ..........................77 839209 ......................35, 41 868086 ......................45
6034 ..........................77 78390 ........................23 839244 ......................35 868112 ......................45, 47
6035 ..........................23 790540 ......................29 839246 ......................35 868113 ......................45, 47
6090 ..........................29 790710 ......................75 839261 ......................35, 41 868143 ......................49
6091 ..........................15, 29, 53, 85 790930 ......................15 840222 ......................15, 93 868150 ......................45
6095 ..........................15, 23, 29 790940 ......................29 840376 ......................21, 89 868156 ......................49
6096 ..........................15 790965 ......................93 840377 ......................21 890785 ......................17, 19
6097 ..........................17, 29 791600 ......................41 840392 ......................15 890790 ......................17, 19, 33
6175 ..........................29 791610 ......................41, 49, 51 84042 ........................35 890795 ......................17, 19, 37, 43
6184 ..........................77 792750 ......................17, 19, 43, 45 841061 ......................15 891190 ......................17
6198 ..........................15, 55, 57, 59, 793490 ......................15 841200 ......................23 891520 ......................17, 19
61, 77 794890 ......................31 841220 ......................23 891530 ......................17, 19
6199 ..........................77 796432 ......................29 841430 ......................93 891560 ......................17, 19
6200 ..........................77 796438 ......................29 841473 ......................15 89163 ........................23
62118 ........................37 796513 ......................29 841500 ......................23 893020 ......................41
62296 ........................35 800004 ......................71 841611 ......................27 894230 ......................91
6291 ..........................77 80379 ........................33, 41 850090 ......................11 895371 ......................19
6356 ..........................53 823384 ......................35 850091 ......................11 897110 ......................35, 41, 45
6357 ..........................33, 41 824820 ......................61 850092 ......................11 898590 ......................17, 19, 37, 91
660101 ......................71 824879 ......................65, 67, 69 850093 ......................11 930950 ......................27
660320 ......................17, 19 830001 ......................59 850105 ......................11 940000 ......................23
663400 ......................71 832128 ......................35, 41, 49 850107 ......................11 971290 ......................75
663401 ......................71 833524 ......................87 850130 ......................13 972895 ......................27
663420 ......................71 833543 ......................87 850155 ......................11 973030 ......................63
663430 ......................71 833547 ......................87 851310 ......................11 973085 ......................71
663515 ......................71 833563 ......................87 851545 ......................11 973390 ......................43
663520 ......................29 833564 ......................87 851550 ......................11 974640 ......................29
663527 ......................29 833565 ......................87 851640 ......................11 974686 ......................29
663528 ......................29 833566 ......................87 851790 ......................11 974690 ......................79
6638 ..........................85 833567 ......................87 851820 ......................11 974803 ......................47
663840 ......................29 833568 ......................87 851830 ......................11 974813 ......................29
663850 ......................87 833569 ......................87 851860 ......................11 975150 ......................69
663860 ......................25 833570 ......................87 852410 ......................11 975151 ......................69
663870 ......................71 833571 ......................87 852570 ......................13 975907 ......................35
663890 ......................65, 67, 69 833573 ......................87 852800 ......................13 980340 ......................75
669086 ......................69 833574 ......................87 853070 ......................11 980480 ......................77
6732 ..........................61 833577 ......................87 853280 ......................11 981065 ......................89
6777 ..........................77 833578 ......................87 853640 ......................11 981120 ......................31, 61, 91
680020 ......................87 833581 ......................87 853670 ......................11 981575 ......................75
680030 ......................29, 31, 65, 67, 69 833582 ......................87 865055 ......................35 981640 ......................87
680080 ......................71 834211 ......................15 865079 ......................35 981920 ......................75
680190 ......................71 834225 ......................21 865085 ......................33 990080 ......................19, 25, 27, 41,
680250 ......................29, 31, 65, 67, 69 834226 ......................21 865086 ......................33 51, 75, 85, 89
682470 ......................87 834228 ......................21 865100 ......................37 990150 ......................15, 27, 29, 31, 75
682660 ......................29 834246 ......................15 865257 ......................37 990160 ......................27, 81
683450 ......................81 834250 ......................21 865260 ......................33 990170 ......................19, 25, 27, 31,
683460 ......................81 834255 ......................21 865261 ......................33 81, 85, 89, 91
683950 ......................87 834267 ......................15 865263 ......................33 990181 ......................73
684030 ......................89 834458 ......................49, 51 865276 ......................35 990190 ......................41, 81
684380 ......................65, 67, 69 834460 ......................49 865307 ......................33, 43 990200 ......................23, 27, 33, 41,
684450 ......................65, 67, 69 836420 ......................59 865435 ......................35 49, 51, 75, 81
684640 ......................65, 67, 69 836427 ......................59 866030 ......................37 990210 ......................23, 33, 49, 51,
686160 ......................65, 67, 69 836831 ......................55 866040 ......................37, 43 55, 57, 59, 81
686220 ......................65, 67, 69 836832 ......................55 866050 ......................37 990220 ......................59
6888 ..........................85 836833 ......................55 866081 ......................35 990230 ......................17
69209 ........................77 836840 ......................55 866090 ......................35, 41 990270 ......................27, 49, 51
709034 ......................87 836842 ......................55 866101 ......................35, 41 990340 ......................27, 29, 51
Part No. 116443 AL5000 97

December 2015
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page
990400 ......................51 C51601442 ................33 T113786 ....................51

990410 ......................41, 49, 51, 55, C73863 ......................31 T113805 ....................63
59, 61 CSE350 .....................61 T113972 ....................53
990415 ......................33, 57 GUU401100 ..............31 T113974 ....................49, 53
990450 ......................15, 31 R660010 ....................67, 69 T113975 ....................53
990460 ......................15, 35, 57, 61 R661490 ....................65, 67, 69 T113984 ....................51
990470 ......................57, 61, 73, 75, 91 R850475 ....................11 T113985 ....................51
990610 ......................79 R890065 ....................17 T113987 ....................49, 51
990620 ......................79 R980000 ....................55 T113989 ....................49, 51
990650 ......................73, 75, 77, 79, R980245 ....................31 T114066 ....................63
81, 83 T106193 ....................65, 67, 69 T114068 ....................63
990660 ......................75 T108775 ....................15
990670 ......................27, 29, 81, 83 T109127 ....................23
990675 ......................87 T109129 ....................23
990770 ......................75 T109325 ....................71
990810 ......................87 T110064 ....................53
990820 ......................55, 59 T110446 ....................49, 51
990880 ......................85 T110447 ....................51
991650 ......................15, 23, 27, 29, T110451 ....................61
33, 87 T110453 ....................47
991690 ......................15 T110455 ....................53
991761 ......................57, 61, 91 T110456 ....................61
991940 ......................89 T110632 ....................23
991945 ......................51 T110701 ....................69
99199 ........................37, 43 T111617 ....................47
992120 ......................51 T111619 ....................47
992310 ......................19 T111622 ....................47
992765 ......................79, 81, 83 T111624 ....................49
993240 ......................15 T111625 ....................51
993421 ......................29 T111627 ....................61
993440 ......................15, 27 T111628 ....................61
993510 ......................55 T111700 ....................61
993711 ......................89 T111701 ....................51
993835 ......................23 T112123 ....................27
993850 ......................27, 29 T112134 ....................27
993860 ......................27 T113282 ....................59
993890 ......................23 T113584 ....................61
994000 ......................75 T113586 ....................61
994130 ......................15, 29 T113587 ....................61
994200 ......................23 T113641 ....................65, 67, 69
994380 ......................71 T113642 ....................65, 67, 69
994420 ......................65, 67, 69 T113643 ....................65, 67, 69
994460 ......................85, 89 T113644 ....................65, 67, 69
994600 ......................15, 27, 29 T113669 ....................53
994630 ......................23 T113670 ....................53
994830 ......................33, 51 T113671 ....................53
994920 ......................79, 81, 83 T113672 ....................53
995050 ......................29, 75 T113673 ....................53
995110 ......................33, 41 T113688 ....................53
995190 ......................79 T113755 ....................51
995300 ......................65, 67, 69 T113756 ....................47
995310 ......................15, 23 T113757 ....................47
995380 ......................33 T113758 ....................51
995420 ......................29, 75 T113759 ....................51
995490 ......................25, 55 T113760 ....................51
995755 ......................89 T113761 ....................51
995760 ......................75 T113762 ....................51
995780 ......................73, 81 T113763 ....................51
995790 ......................79, 81, 83 T113764 ....................51
995810 ......................17, 19, 27, 29, T113765 ....................51
31, 43 T113766 ....................47
995970 ......................87 T113767 ....................47
996030 ......................23 T113769 ....................51
996230 ......................73 T113770 ....................47
996330 ......................35 T113771 ....................47
996375 ......................17 T113772 ....................47
996380 ......................31 T113774 ....................51
998120 ......................57 T113775 ....................47
C21353 ......................31 T113776 ....................51
C2450108 ..................87 T113777 ....................47
C33304202 ................45 T113779 ....................51
C41100720 ................87 T113780 ....................47
C42300100 ................45 T113781 ....................51
C48300108 ................71 T113782 ....................51
C51200307 ................31 T113783 ....................49, 51
C51200308 ................31 T113784 ....................49, 51
98 AL5000 Part No. 116443

December 2015
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,BRKT,ODE(5412).....57 CLAMP,U-BOLT,1.5".....41
* BELT, FAN, ISUZU 4LE2.....51 CLAMP,U-BOLT,2-1/8".....41, 49, 51
BOLT,AXLE,3/16X3 W/7/16-20STEP.....15 CLEVIS PIN STAINLESSS....73, 75, 79, 81, 83
**COUPLER SURGE 2" BALL,6000#.....23
BOLT,CARRIAGE 3/8-16X.75 Z KEG.....31 COIL CORD W/JUN BOX,HW.....71
BOLT,EXHAUST MANIFLD,ISUZU 4LE......49, COIL CORD W/JUNC BOX,DEUTSCH.....71
1 51 COIL CORD,DEUTSCH.....71
1/4-20 X .75 LG.FLG.LCK.SCREW.....53 BOLT,TEE 1/2-20 X 4.5.....79 CONN,STRAIN RELIEF,1/2 NPT.....87
12V MOTOR ASSY,SUPERWINCH.....95 BOX EXT POWERACCESS.....31 CONNECTOR 2 SCREW 1.25T-B.....65, 67, 69
12V WIRED SOLENOID,SUPERWINCH.....95 BOX,CONNECTOR,BASE.....57 CONNECTOR 2 SCREW 3/4....29, 31, 65, 67,
BOX,JUNC,LIGHT TWR,4 CONN.....71 69
BRACKET FIRE EXT 20LB AL5.....89 CONNECTOR 3P FEMALE RECEPTACLE...71
2 BRACKET W/BALL,GAS SPRING.....29 CONNECTOR 5P MALE RECEPTACLE.....25
2" TOWER SECT,30'LG GALVANIZED.....83 BRACKET, MOUNT GENERATOR.....61 CONNECTOR,7-POLE,TLITE,RND PIN.....71
BRACKET,GENERATOR MOUNT.....57 CONNECTOR,BLADE,POS,TAILT, 7P.....71
3 BRACKET,SUPPORT,MUFFLER.....49, 51 CONNECTOR,TAIL LIGHT,6 POLE.....71
3 SECTION 30'TOWER AL4/AL5.....83 BRAKE DISK,.5 BORE,K-1550.....77 CONNECTOR,TAILLIGHT,4 PIN.....71
BRAKE DRUM,ALXL.....21 CONTROL BOX FACE PLT,EXT PWR.....63
BREAKER,15A,120VAC 1P,CSA.....65, 67, 69 CONTROL BOX,REAR,RODA.....63
4 BREAKER,20A MINI,120VAC 1P,CSA........65, CONTROL BOX,RIGHT SIDE,RODA.....63
4 SECTION 30'TOWER1-C.....81 67, 69 CORD 10/4 SEO W-ABLAC.....71
BREAKER,20A,120VAC 1P,CSA.....65, 67, 69 CORD SET FEMALE 6FT 5.....65, 67, 69
A BREAKER,30A 250VAC 2P,CSA.....65, 67, 69 CORD SET MALE 5FT. 3P.....87
ADJUSTER SCREW ASSY, ALXL.....21 BRKT,SOCKET MOGUL FO.....87 COSMETIC,AL5000.....11, 13
ADJUSTER SPRING,E BRAKE,ALXL.....21 BRKT,TAILPIPE SUPPORT.....41 COSMETIC,TEREX LOGO-LG.....13
ADJUSTER SPRING,H BRAKE,ALXL.....21 BRKT,TRUNION.....87 COTTER PIN 1/8X1 SSBIN STOCK.....73, 75,
AIR CLEANER BRACKET, D1105.....39 BUMPER REAR TOWER SUP.....29 77, 79, 81, 83
AIR CLEANER COVER.....41 BUMPER,RUBBER-1 X 1.25.....51 COTTER PIN 3/16X1.5 SS.....75
AIR CLEANER VALVE.....41 BUSHING 11/16ODX1/2IDX1.032L.....81 COTTER PIN 3/32X3/4 S.....79, 81, 83
AIR CLEANER, ISUZU 4LE2.....51 BUSHING 2.5ODX13/16.....79 COUPLER,BALL,2" CLASS II.....23
AIR CLEANER,DONALDSON G042544.....41 BUSHING FLANGE 1.25OD.....77 COUPLER,SURGE,3" RING,6000#.....23
AIR CLEANER,KUBOTA.....39 BUSHING, 3/4OD X 1/2ID *******.....81 COVER PLATE CABINETTA.....29
AIR CLNR MNT DONALDSON P777151.....41 BUSHING, 630DX.328ID .375T.....51 COVER, RUBBER, EXTPOWER AL5.....31
AIR FILTER ASSY,DONALDSON.....49, 51 BUSHING, SMALL PINION, FULTON.....77 COVER, V-BELT, ISUZU 4LE2.....51
ALTERNATOR, 65A,ISUZU 4LE1.....49 BUSHING,WINCH ROLLER LOCK.....77 COVER,ADJ SCREW,ALXL,BRAKE.....21
ALTERNATOR, ISUZU 4LE2.....51 BUSHING,WNCH HANDL,0.5X2.0X3.5.....29 COVER,AIR CLEANER,KUBOTA.....39
ALTERNATOR,KUBOTA*.....35, 41 COVER,CONNECTOR BOX (116179).....57
AS-6" ROUND TUBE SECT.....79 C COVER,JUNC BOX W/GSKT, 2 GANG.....71
AS-CROSSARM 6-LIGHT.....85 CROSSARM STUD DRAWING 2851.....85
CABINET DOOR PANELC/S.....27
AS-MUFFLER SPACER 2.75.....49 CROSSARM,4 LIGHT,AL SERIES,GLV.....85
CABINET REAR PANEL(LG.....27
AS-RING HITCH FOR ADJ HT.....23 CABINET SIDE PANEL CURBSIDE.....27
AS-RING HITCH MOUNT.....23 CABINET SIDE PANEL ROADSIDE.....27 D
AS-WINCH HANDLE W/TUBE,AL4000.....77 CABINET SIDE PANELCS.....27 DECAL,BATTERY WARN &.....13
ASSY, INJECTION PUMP,ISUZU 4LE.....47 CABINET SIDE PANELRS.....27 DECAL,CAUTION,TIGHTEN.....13
ASSY, WATER PUMP, ISUZU 4LE2.....51 CABINET TOP PANEL(GRI.....27 DECAL,COSMETIC,TEREX,4X40-R.....11
ASY,CABINET FRONT,AL5 EXT PWR.....27 CABLE HARDWARE FULTON WINCH.....77 DECAL- CAUTION WINCH.....11
ASY,CABINET FRONT,AL5 NO PWR.....27 CABLE,3/16",2EYE,111.25IN LONG.....73 DECAL- CAUTION READ.....11
ASY,ENGIN TAILPIPE.....41 CAP,FUEL,NON VENTED WITH GAUGE.....19 DECAL- CAUTION STAND.....11
AXLE ASSY,3500LB,IDLE,AL5,7,8.....21 CAP,FUEL,VENTED WITH GAUGE.....17, 19 DECAL- CAUTION TURN LIGHTS.....11
AXLE W/ELECTRIC BRAKES.....21 CAP,RADIATOR,AL,KUBOTA DF-752.....43 DECAL- CRUSH AREA 4 X 2.....11
AXLE W/HYD SURGE BRK/BALL AL5.....21 CAP,RADIATOR,KUBOTA A65 KIT.....33 DECAL- DANGER HIGHVOLTAGE.....13
AXLE W/HYD SURGE BRK/RING AL5.....21 CAP,RADIATOR,KUBOTA D905.....33 DECAL- HORIZONAL LOCK 4541.....11
AY,DSL FUEL/WATER SEPARATOR.....47, 91 CAPACITOR 24uF MH 60H.....25 DECAL- LIFT MACHINEHERE.....11
CAPACITOR 25MF.....57 DECAL- TOWER OPERATING.....11
B CAPACITOR, 8KW GENERATOR,5420.....57 DECAL- CONTROL BOX 4L.....11
BALL, 2" ZINC.....23 CAPACITOR, HPS,60HZ,BALLAST.....25 DECAL- DANGER CRUSH HAZARD.....11
BALLAST ASSY,60HZ,HPS,1000W.....25 CARTRIDGE, OIL FLTR, ISUZU 4LE.....47 DECAL- DANGER FALLING.....11
BALLAST ASSY,60HZ,MH,1KW,120V.....25 CASTING,FIXTURE QUICK CONNECT.....87 DECAL- DO NOT STAND BEHIND TOW.....11
BALLAST HPS 60HZ 120V.....25 CHAIN JACK #12 ZP100FT/CARTON.....15 DECAL- NO.2 DIESELFUEL ONLY.....11
BALLAST/CAP MH60Hz120.....25 CHAIN,SAFETY,3000#,3/8 X 30 IN.....15 DECAL- SYMBOL FOR GROUND.....11
BAND, AIR FILTER MOUNTING, ISU.....51 CHECK VALVE - 1/4".....19 DECAL- WARNING SHOCK HAZARD.....11
BATTERY.....29 CLAMP 7/16 TO 25/32.....17, 19, 43, 45 DECAL-ATTN ALL JACKS MUST BE.....11
BATTERY SUPPORT PAN.....29 CLAMP, HOSE, #36.....49, 51 DECAL-CAUTION WINCH LOCK SYST.....11
BEARING.....55 CLAMP,CAPACITOR.....57 DECAL-DANGER DO NOT PULL LOCK.....11
BEARING, MARATHON GEN.....61 CLAMP,HOSE.....33, 35, 43, 45, 47 DECAL-DANGER ELECT SHOCK HAZAR...11
BEARING, ODE.....57 CLAMP,HOSE,KUBOTA WG750.....35 DECAL-DANGER,FORKS MUST BE INS.....11
BEARING,ALXL,840377,841050.....21 CLAMP,LENS (C41100720).....87 DECAL-OPERATING INSTRUCTIONS.....11
Part No. 116443 AL5000 99

December 2015
Part Description Index (continued)
DIODE,70HF90,LSA38.....55 FILTER,IN-LINE,FUEL,5/16".....17, 19 GUARD,FAN,KUBOTA.....33

DIODE,MARATHON.....57 FILTER,OIL,ISUZU 4LB/C/E.....45
DIP STICK, ISUZU 4LE2.....47 FILTER,OIL,KUBOTA.....37 H
DIPSTICK,OIL,KUBOTA.....35, 43 FIXTURE MOUNT CUSHION.....15
HAMMERBLOW 033008COTTER PIN.....21
DOOR PNL EXT PWRACCES.....31 FIXTURE MOUNTINGBRKT.....15
HAMMERBLOW SPINDLE NUT,AXLE.....21
DRIVE DISC(C-107) MARATHON.....57 FIXTURE STOR.CUSH.BRK.....15
HANDLE SOCKET RATCHET.....77
FLYWHEEL, ISUZU 4LE2.....47
HANDLE,CHROME,5.75".....29
E FOAM CABINET DOOR5430AL5/7000.....27
HANGER,AXLE REAR,1.25F.....15
FOAM, CABINET, DOOR, VENTED.....27
ELEC BOX, 12KW, 4L, RD,4PTL.....65, 69 HEATER, TOPLOAD FUEL, 100W/12V.....91
FOOT,ENGINE MOUNT L BRACKET.....41
ELEC BOX, 12KW, 4L, XGFI,4PTL.....67 HHC,M10-1.5 X 30, YELLOW ZINC.....49, 53
FORMING, BRKT, AIR INTAKE, ISU.....51
ELEC BOX, 12KW, 6L, XGFI,4PTL.....67 HHC,M10-1.5 X 45, YELLOW ZINC.....53
FORMING, BRKT, RAD MOUNT, LOW.....53
ELEC BOX, 12KW, 6L,4PTL.....69 HINGE DOOR STAINLESS.....31
FORMING, BRKT, RAD MOUNT, REAR.....53
ELEC BOX, 20KW, 4L, RD,4PTL.....69 HINGE,STAINLESS STEEL,BLACK.....31
FORMING, CABINET DOOR, VENTED.....27
ELEC BOX, 20KW, 4L, XGFI,4PTL.....67 HITCH 24 HEIGHT.....23
FORMING,BRACKET,RAD MOUNT,FRNT...53
ELEC BOX, 20KW, 4L,4PTL.....65 HITCH PINTLE RING 3 I.....23
FP-BALLAST BOX BOTTOM.....25
ELEC BOX, 20KW, 6L, RD,4PTL.....69 HITCH RING,COMBO,16"LENGTH.....23
FP-BALLAST BOX FRONT.....25
ELEC BOX, 20KW, 6L, XGFI,4PTL.....67 HITCH, ADJ HEIGHT BOLT ON.....23
FP-BALLAST BOX REAR.....25
ELEC BOX, 20KW, 6L,4PTL.....65 HITCH,2.5"RING,6 TON.....23
FP-BALLAST BOX TOP.....25
ELEC BOX, 8KW, 4L, RD,4PTL.....69 HITCH,3"RING,6TON.....23
FP-BATTERY HOLD-DOWN ROD.....29
ELEC BOX, 8KW, 4L, XGFI,4PTL.....67 HITCH,RING,BOLT-ON 2.5" ID.....23
FP-BATTERY HOLDOWN ANGLE.....29
ELEC BOX, 8KW, 4L,4POLE T/L.....65 HOSE FITTING PIPE/BAR.....17, 19, 37, 91
FP-BUMPER PAD,KICKOUT SPRING.....75
ELEC BOX, 8KW, 6L, RD, 4PTL.....69 HOSE FITTING PIPE/BARB 1/8MX.....17
FP-CLAMP,SPARE TIRE BRACKET.....89
ELEC BOX, 8KW, 6L,4POLE T/L.....65 HOSE FITTING PIPE/BARB, 1/4".....17, 19
FP-HASP CABINET DOOR.....29
ELEC BOX, 8KW,4L,XTRA GFI.....67 HOSE, INTAKE, KUBOTA D1105.....39
FP-LOCK LEVER, AL SERIES.....81
ELEC BOX,12KW,4L,RD.....69 HOSE, STRAIGHT, AIR INTAKE, IS.....49, 51
FP-SHIM 3/16X2X19-3/4 PLASTIC.....81
ELEC BOX,12KW,4L,XTRA GFI.....67 HOSE,FUEL,1/4"ID,PUSH LOK,200#....17, 19,
FRAME SPACER,K-1550.....77
ELEC BOX,12KW,6L,RD.....69 33
FREEWHEEL KIT,SUPERWINCH.....95
ELEC BOX,12KW,6L,XTRA GFI.....67 HOSE,FUEL,1/8"ID.....17, 19
FUEL PUMP ASSY,ISUZU 4LC/E.....45
ELEC BOX,12KW,6LIGHT.....65 HOSE,FUEL,5/16"ID.....17, 19, 37, 43
FUEL PUMP, ISUZU 4LE2.....47
ELEC BOX,20KW,4L,XTRA GFI.....67 HOSE,OIL,3/8 0250PS1.....35, 41, 45
FUEL TANK BRKT.2538 A.....17
ELEC BOX,20KW,6L,RD.....69 HOSE,RADIATOR,LOWER,KUBOTA.....33
FUEL TANK,30 GAL W DRAIN HOLE.....17
ELEC BOX,20KW,6L,XTRA GFI.....67 HOURMETER,DIGITAL,RECTANGULAR...65,
FUEL TNK ASSY,PLAS,30G,AL5&AL8......17,
ELEC BOX,20KW,6LIGHT.....65 67, 69
19
ELEC BOX,8KW,6L,RD.....69 HOUSING, FLYWHEEL ISUZU 4LE2.....47
FUSE HOLDER,ATC BLADE,#16.....91
ELEC. BOX W/C-CORD.....65 HOUSING, THERMOSTAT, ISUZU 4LE.....51
FUSE,40 AMP,ATC.....71
ELEC.BOX MOUNTINGBRKT.....63 HUB SPACER.....57
FUSE,ATC BLADE,10A.....91
ELEC.BOX W/C-CORD 4LT AC-DCKUB.....65
ELEC.BOX W/C-CORD,RODA KUB.....69 I
ELEC.BOX W/C-CORS,AC-DC,KUB.....65 G
IDLER HUB,ALXL.....21
ELEC.BOX,W/C-CORD,12KW AC-DC.....65 GASKET (52532) OIL DRAIN, D905.....35
IGNITION SWITCH,LEVER OPR.....65, 67, 69
ELEMENT,AIR CLEANER,KUBOTA.....39 GASKET EXHST MANIFLD,ISUZU 4LE.....51
INJECTOR NOZZLE ASSEMBLY,ISUZU.....45
ELEMENT,AIR FILTER,DONALDSON.....49 GASKET, FUEL HEATER.....91
INNER BEARING.....21
ELEMENT,FUEL FILTER,KUBOTA.....43 GASKET, HOUSING REFLECTOR BASE.....87
INTAKE FILTER SIDE MANUAL AIR.....91
END BELL,MARATHON 20 KW GEN.....61 GASKET, MUFFLER, ISUZU 4LE2.....51
ISOLATOR, ENGINE MOUNT.....33, 41
ENG FOOT/RAD SUPPORT, ROADSIDE.....33 GASKET, MUFFLER, KUBOTA (FIBER.....35
ISOLATOR, RADIATOR, LOWER.....53
ENGINE ACCESSORY TEMP SENDER.....37, GASKET, THRMOST HSG, ISUZU 4LE.....51
ISOLATOR, RADIATOR, UPPER.....53
43 GASKET,EXHAUST MANIFOLD,D905.....35
ISOLATOR,ENGINE,390LB......49, 51, 55, 57,
ENGINE FOOT/RAD SUPPORT,CURBSD....33 GASKET,FUEL FILTER.....91
61
ENGINE MOUNT L-BRKTIS.....49, 53 GASKET,INJECTION PUMP.....37
ISOLATOR,ENGINE,70D.....61
ENGINE RISER,2/75"H,FOR 1/2BLT.....33 GASKET,MUFFLER,KUBOTA D905/11......35,
ISUZU 3LB 8971065492GLOW PLUG.....45
ENGINE,ISUZU,PUSHER,4LE2,1800R.....47 41, 49
ISUZU 4LE 8972249990FAN BELT.....49
ENGINE,ISUZU,SUCKER,4LE2,1800R.....47 GASKET,SOLENOID,KUBOTA.....37, 43
ISUZU 4LE UPPER RADIATOR HOSE......45,
ENGINE,KUBOTA,D1105 PAK.....33 GASKET,STRAIN RELIEF,1/2.....87
47
EXCITER,ROTOR/RECTIFIER 20K.....61 GASKET,TRIM LOCK SEAL,7/16".....31
ISUZU 4LE TEMP SWITCH, 230* 2P.....45
GASKET,WATER COLLECTOR.....91
ISUZU FAN GUARD.....45, 53
F GASKET-DRAIN PLUG,ENG OIL PAN.....35
ISUZU FUEL FILTER.....45
GENERATOR MOUNT BARL-.....55, 59
FAN.....57 ISUZU LOWR RADIATOR ISOLATOR.....45
GENERATOR, MARATHON 12K.....61
FAN, ISUZU 4LE, 1800RPM, PUSH.....51 ISUZU OPERATORS MANUAL.....47
GENERATOR, MARATHON 20KW.....61
FAN, ISUZU 4LE,1800RPM,SUCKER.....51 ISUZU RADIATOR DRAIN KIT.....45
GENERATOR,8KW,240V,60HZ,MAR.....57
FAN, MARATHON 20 KW GENERATOR.....61 ISUZU UPPR RADIATOR ISOLATOR.....45
GENSET,20K,60HZ,PUSHER.....47
FAN,ENGINE,ISUZU, PUSHER.....49
GENSET,20K,60HZ,SUCKER.....47
FAN,ENGINE,ISUZU,PULLER.....49 J
GLOW PLUG, ISUZU 4LE2.....47
FAN,PUSHER,KUBOTA 15263-12370.....35
GREASE CAP, AXLE, 3000LB.....21 JACK,MECHANICAL,3000LB.....93
FENDER W/SKIRT,STEEL.....27
GRIP,HUBBLE 07401010.....71 JUMPER-GLOW PLUG.....37
FENDER,PLASTIC,BLACK.....27
GROUND CLAMP 3/4 MW 2.....29
FILTER,30 MICRON FUEL-WATER.....47, 91
GROUND ROD STORAGETUBE 4397.....29
FILTER,FUEL,KUBOTA.....37, 43
GROUND WIRE, GENSET TO TRAILER,
K
FILTER,FUEL,KUBOTA,W/O BRKT.....33 KIT, 20K GENERATOR REPLACEMENT.....59
14"LG.....55
100 AL5000 Part No. 116443

December 2015
KIT, TAILPIPE, 20K, PUSHER.....49 LIGHT,DOME, 12V DC.....89 NUTSERT 5/16-18 UNCP/.....31
KIT,AXLE,U-BOLT & PLATE & NUTS.....15 LIGHT,LED IND. RED 12V NH.....65, 67, 69 NUTSERT,8-32 (833543).....87
KIT,COMBO HITCH.....23 LIGHT,LICENSE TAG W/BRACKET.....29
KIT,ELEC.COMP.BOX,ISU/RODA,20K.....69 LIGHT,RECESSED,TAIL/STOP/TURN.....29 O
KIT,ELECT.BOX,MNTG,2-CC.....29 LIGHT,SIDE MKR,AMBER,RECESSED.....29
O-RING.....55, 57
KIT,SHACKLE SHOULDER BOLT ASSY.....15 LIGHT,SIDE MKR,RED,RECESSED.....29
OIL DRAIN VALVE ISUZUM20 X 1.5.....45
KIT- WINCH - SOCKET FULTON.....77 LITERATURE RACK FOR CABINET.....29
OIL PAN, ISUZU 4LE2.....51
KIT-WINCH SAFETY LOCK.....77 LOCKNUT, CONDUIT 3/4CSA APPVD......29,
OIL PRESS SWITCH NO.2 TERM......45
KIT-WINCH W/SAFETY LO.....77 31, 65, 67, 69
OIL SWITCH, ISUZU 4LE2.....47
KIT: V1505 TAILPIPE MOUNT.....41 LOCKNUT,CONDUIT,1/2 CSA APPVD.....87
OUTRIGGER 3X2X33REARAL5000.....15, 93
KIT:ALTERNATOR WIRING,KUBOTA.....71 LOCKWASHER,10MM.....41
OUTRIGGER,3X2X32.5,GALVANIZED......15,
KIT:BATTERY CABLE AL5/AL8.....71 LOWER READIATOR HOSE.....45, 47
93
KIT:BOOK BRACKET TO CAB.....29
KIT:CABINET,BOLT-TOGETHER.....27 M
KIT:CAPACITOR REPLACEMENT, 8KW, L-S,
MA-CABLE ASSEMBLY 1/4.....73
P
60HZ, 2-50UF.....55 PANEL,CNTL BOX FACE,8 LIGHT.....63
MA-GROUND ROD 5/8 X 59.....29
KIT:ELEC.CONTROL BOX ASSY.....63 PIGTAIL,FUEL SOLENOID,KUBOTA.....71
MA-PIN LOCK SLIDE WITH RING.....75
KIT:GEN REFIT 8KW LSA37 TO MAR.....55 PIN 1X9-1/4 TOWER PIVOT.....75
MA-SHACKLE/SHOULDER BOLT ASSY.....15
KIT:GROUND ROD TO CAB.....29 PIN COTTERLESS HITCH1.....15
MAGNET SPRING,ELEC BRAKE,ALXL.....21
KIT:HOSE/CLAMP ISUZU.....47 PIN QUICK 1/4X 1.75 ZP.....29
MAGNET,ELEC BRAKE, ALXL.....21
KIT:KUBOTA OVER-FLOW.....43 PIN W/RING 3/4X11,HORZ LOCK.....29
MANIFOLD, EXHAUST, ISUZU 4LE2.....51
KIT:LOCK SLIDE PIN W/.....75 PIN,LYNCH.....23
MANUAL, INSTRUCTION, ISUZU 4LE.....47
KIT:MUFFLER (KUB) SPACER.....35 PIN,PLUNGER,OUTRIGGER, KIT.....93
MANUAL, OP, MARATHON 12K.....61
KIT:RODA DEACO WIRING.....69 PINION GEAR AND DISC K-1550.....77
MANUAL, OP, MARATHON 20K.....61
KIT:RODA-DEACO MOUNTING.....69 PIPE FITTING STR ELBO.....17, 19
MANUAL, OP, NEWAGE BCH-018 BCI.....59
KIT:TOWER,30',6"ROUND TUBE.....79 PIPE PLUG 1/4 GALV.....91
MANUAL,OP,KUBOTA,D1105,TIER 2*.....41
KIT:TWR,30'CBL TO PIVOT POST.....75 PIPE PLUG 1/8 CS.....17
MANUAL,OP,MARATHON GENERATOR.....57
KUBOTA 01123-50820 BOLT.....35, 37 PIPE,INJECTOR 1,D905,D1105.....37
MARATHON SUPPRESSOR/VARISTOR.....57
KUBOTA 15111-72200 WASHER.....33 PIPE,INJECTOR 2,D905,D1105.....37
MARATHON VOLTAGE REGULATOR.....61
KUBOTA 15263-12370BAND PIPE.....39 PIPE,INJECTOR 3,D905,D1105.....37
MNT,CYL,M/M 1/4-20X.75 1.0 OD.....41
KUBOTA 16221-73270GASKET.....35 PLATE COIL CORD CAB MOUNT.....29
MUFFLER ASSY.....49, 51
KUBOTA 16259-73430.....35 PLATE, RAD MOUNT, LOWER.....53
MUFFLER BRACE.....33
KUBOTA 66711-54520COV.....35 PLATE,2 COIL CORD, CAB MT......29
MUFFLER,KUBOTA.....35
KUBOTA BAND, MUFFLER.....35 PLATE,CTRL BOX RIGHT, GFI.....63
MUFFLER,KUBOTA BOX TYPE.....41
KUBOTA BELT COVER.....35 PLATE,CTRL BOX,BOTTOM.....63
KUBOTA BOTTOM HOSE,D1105.....43 PLATE,CTRL BOX,LEFT EXT PWR.....63
KUBOTA CUSHION.....33 N PLATE,FACE,CNTL BOX,4LT W/GFI.....63
KUBOTA DYNAMO STAY.....35 NON DRIVE END BEARING HOUSING.....55 PLATE,RH,CNTRL BOX.....63
KUBOTA ENGINE 1505 T4I PACK.....41 NUT.....89 PLATE,SIDE,COMBO HITCH,BOLT-ON.....23
KUBOTA EXHAUST MANIFOLD.....35 NUT HEX 1/4-20NCGRADE2 ZP.....51 PLATE,TOP&SIDE,CNTRL BOX.....63
KUBOTA FAN GUARD,D1105.....41 NUT HEX 5/8-11NCGRADE2 ZP.....23 PLATE,TOP,BRACKET,MUFFLER.....51
KUBOTA FLANGE BOLT.....35, 41 NUT HEX HEAD JAM 3/4-.....17 PLATE,TOP,CNTRL BOX.....63
KUBOTA GASKET,D905.....41 NUT LOCK NYLON INSERT.....29, 51, 75, 79 PLUG, 4", CAPPLUG.....29
KUBOTA GLOW PLUG.....37 NUT LOCK NYLON INSERT 3/8.....19, 25, 27, PLUG, ENGINE OIL, D1105.....35
KUBOTA HEAD COVER GASKET.....35 31, 81, 85, 89, 91 PLUG,DRAIN,FUEL TANK.....17
KUBOTA HOSE,D905, D1105.....33, 35 NUT, LOCK, NYL 10-24NC 18-8 SS.....31 PLUG,ENGINE OIL DRAIN,D-905***.....35
KUBOTA INJECTOR PUMP, V1105.....37 NUT,7/16,FH,ZINC,BRAKE, ALXL.....21 PMA-GENSET-KUBOTA 1505 12KW.....41
KUBOTA KIT, HOLDER,NOZZLE.....37 NUT,EXHAUST MANIFLD,ISUZU 4LE2.....49, POT COVER.....57
KUBOTA NUT.....35 51 PULLEY, FAN, ISUZU 4LE2.....51
KUBOTA O-RING.....35 NUT,EXHAUST MANIFOLD.....35 PULLEY, FAND DRIVE, ISUZU 4LE2.....51
KUBOTA OIL FILLER PLUG,V1305.....35 NUT,FLANGE,7/16-20,TOP LOCK.....15 PULLEY,FAN,KUBOTA, D-905,GS68.....35
KUBOTA OIL FILTER,D1105.....43 NUT,HEX,1-8.....23 PUMP,FUEL, 12VDC.....17, 19
KUBOTA OVER FLOW PIPE.....37 NUT,HEX,1/4-20.....33, 41 PUMP,WATER,KUBOTA.....35, 41
KUBOTA OVERFLOW PIPE.....37 NUT,HEX,8-32.....65, 67, 69
KUBOTA PUSHER FAN,D1105.....41 NUT,HEX,JAM,1/2-13.....77
KUBOTA RAD ISOLATOR BOLT.....33 NUT,LOCK,3/8-16.....77
R
KUBOTA SNAP PIN.....33 RACE,ALXL,840377,841050.....21
NUT,LOCK,8-32.....65, 67, 69
KUBOTA TOP HOSE,D1105.....43 RADIATOR KIT ISUZU4LE.....45
NUT,NYLOCK,1/2-13.....15, 55, 57, 59, 61, 77
KUBOTA WATER PIPE.....33, 35 RADIATOR, ISUZU 4LE.....53
NUT,NYLOCK,1/2-13 GR2.......23, 27, 33, 41,
KUBOTA WATER PIPE 16241-73350.....35 RADIATOR, KUBOTA, D905 & D1105.....33
49, 51, 75, 81
RADIATOR,KUBOTA A-47.....43
NUT,NYLOCK,1/2-20.....79
RATCHET ARM FULTONWI.....77
L NUT,NYLOCK,1/4-20.....15, 29, 53, 85
RATCHET GEAR,K-1550 1/2" I.D......77
NUT,NYLOCK,1/4-20 GR2....15, 27, 29, 31, 75
LAMP HPS 1000W LU1000CSA APPVD.....87 RATCHET KIT (K-1500,K-1550)**.....77
NUT,NYLOCK,3/8-16.....17, 29
LAMP MH 1000W M1000/U SYL.....87 REAR TOWER SUPPORT 1CC, AL5.....29
NUT,NYLOCK,5/16-18.....89
LATCH ASSEMBLY.....29 RECEP 30A 120/240V 4 POLE.....65, 67, 69
NUT,NYLOCK,5/8-11.....23
LENS GASKET FOR LIGHT FIXTURE.....87 RECEP 30A 20V 3POLE.....65, 67, 69
NUT,NYLOCK,M10X1.50.....53
LENS W/GASKET (C41100720).....87 RECEPTACLE 20A 120V DUPLEX GFI.....65,
NUT,WHEEL, 1/2 X 20.....21, 89
LEROY SOMER LSA OPS MANUAL.....55 67, 69
NUT,WING 3/8-16 ZP.....15
LIGHT FIXTURE,MH,AL4,RL4,AL5.....87 RECTIFIER, MARATHON 12K.....61
Part No. 116443 AL5000 101

December 2015
RECTIFIER, NEWAGE.....59 SCREW,HHC,M10X1.25 X 35MM GR 8.....33, TERMINAL BOX COVER.....55

Ref, GENERATOR.....39 41 TERMINAL STRIP,CE.....87
REFLECTOR & LENS ASSY STD FIX.....87 SCREW,HHC,M8 X 20MM,F.TH.GR8.8.....53 THERMOSTAT.....35
REFLECTOR (C41100720).....87 SCREW,HHC,M8-1.25 X 45MM ZP.....35 THERMOSTAT COVER.....35
RELAY 12V DC 30A NO OR.....65, 67, 69 SCREW,M8 X 35MM.....35 THERMOSTAT, ISUZU 4LE2.....51
REMOTE CNTRL,SUPERWINCH.....95 SCREW,PHILLIPS,PHM,8-32 X .5....65, 67, 69 TONGUE B-O-H W/JACKBR.....15
RETAINING RING.....77 SCREW,PHM,10-24 X 5/8.....87 TOWER BASE ROT.TWR.30.....75
RETRACTOR SPRING,E BRK,ALXL.....21 SCREW,PHM,6-32 X .25.....65, 67, 69 TRANSFORMER 120/24VAC.....69
RING,REINFORCING (C41100720).....87 SCREW,PHM,8-32X3/8.....87
RIVET POP 1/8X.390 GR.....87 SCREW,RH,6-32 X 5/8.....71 V
RIVET,POP,SS,3/16"X1/2" BLIND........27, 29, SCREW,RHM,6-32X5/8.....87
V-BELT,KUBOTA.....35, 41
81, 83 SCREW,RHM,8-32 X .50.....65, 67, 69
VALVE COVER, D905.....35
RODA DACO MANUAL SHUTDOWN.....91 SEAL,GREASE,034823, HAMMERBLOW....21
VALVE,AIR CLEANER,KUBOTA.....39
RODA DEACO MAN, SHUTDOWN, 2".....51 SENDER,ENGINE OIL.....45
VALVE,OIL DRAIN,KUBOTA.....41
ROLL PIN 1/4 X1-5/8.....75 SHACKLE,AXLE,4-5/8" LONG.....15
VALVE,PLASTIC DRAIN.....91
SHEAVE 3-1/8 X15/16.....79, 81, 83
VIBRATION MNT 150LB 50 DUROMTR.....59
S SHEAVE SPOOL 3 X2-1/2.....75
VOLTAGE REGULATOR NEWAGE GENS....59
SHIM 1/4X2X3-3/16 PLASTIC.....81
SCREEN ASY W/SPGS.....57
SHIM 3/16X2X3-3/16 PLASTIC.....81
SCREW #10-24NCX1/2RD.....89 W
SHIM 3/8X2X2X2.25 PLASTIC.....83
SCREW #10-32NFX3/4 LO.....29, 75
SHIM 5/16X2X2-1/4 PLASTIC.....83 WASHER FLAT 1/2ZP...23, 33, 49, 51, 55, 57,
SCREW 1/2-13NCX1-1/2H.....15, 27, 29
SHIM 5/16X2X3-3/16 PLASTIC.....81 59, 81
SCREW 1/2-13NCX5-1/2H.....23
SHOE AND LINING KIT,ALXL,ELEC.....21 WASHER FLAT 1/45/8 SBIN.....27, 29
SCREW 1/4-20NCX5/8 HW......17, 19, 27, 29,
SHOE AND LINING KIT,ALXL,HYD.....21 WASHER FLAT 1/4ZPLENSETBIN......27, 29,
31, 43
SHOE HOLD DOWN SPRING,ALXL.....21 51
SCREW 3/8-16NCX1 HHC GR.....73
SHUTDOWN ,OVERSPEED,RD.....69 WASHER FLAT 1S/S 18-8BIN.....75
SCREW 3/8-16NCX6HHCS.....19
SLEEVE,COIL CORD,AL4,AL5.....81 WASHER FLAT 3/8 ZP SAE BIN.....31, 57, 61,
SCREW 5/16-18NCX3/4 HHC.....15, 31
SLEEVE,WIRE,FIBERGLASS.....87 91
SCREW FHSC 10-24X3/4SS.....31
SNAP RING,JACK (841430).....15, 93 WASHER FLAT 3/8USS ZPBIN......19, 25, 27,
SCREW FLANGE 1/4 -20X.....33
SOCKET BASE-MOGUL.....87 41, 51, 75, 85, 89
SCREW,1/2-13NCX4HHC,GR 2,ZP.....55
SOLENOID W/BRACKET SUPERWINCH.....95 WASHER FLAT 5/16ZP SAE/BIN.....89
SCREW,HH SLOT,1/4 X 0.75.....25, 55
SOLENOID,ENGINE STOP,ISUZU 4LE.....45 WASHER FLAT 5/8.....23
SCREW,HH SLOT,8-32X1.....87
SOLENOID,FUEL SHUTOFF,D905***.....37, 43 WASHER FLAT BONDED3/1.....89
SCREW,HHC,1/2-13 X 1.25.....87
SOLENOID,FUEL,3 WIRE,KUBOTA.....37 WASHER FLAT C816L S/S.....77
SCREW,HHC,1/2-13 X 1.5.....87
SPACER .5 ID 1.25ODNO. 5968.....77 WASHER FLAT FENDER1/2.....41, 49, 51, 55,
SCREW,HHC,1/2-13 X 2 G.....55, 59
SPACER FRAME 1PWR ACC.....31 59, 61
SCREW,HHC,1/2-13 X 2 GR5.....15
SPACER, DRUM BOLT, K-1550.....77 WASHER LOCK 1/2ZP....15, 23, 27, 29, 33, 87
SCREW,HHC,1/2-13 X 3.....41, 81
SPACER,MUFFLER,KUBOTA 6013.....35 WASHER LOCK 1/4ZP.....51
SCREW,HHC,1/2-13 X 3 G.....75
SPACER,PINION SHAFT.....77 WASHER LOCK 3/8ZP.....57, 61, 73, 75, 91
SCREW,HHC,1/2-13 X 3.25.....61
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....23 WASHER LOCK 5/16 ZP BIN.....15, 35, 57, 61
SCREW,HHC,1/2-13 X 3.5.....59
SPARE TIRE MT,5 LUG WHEEL.....89 WASHER LOCK 5/8 ZP.....23
SCREW,HHC,1/2-13 X 3.5 GR8.....27, 49, 51
SPIDER, MH/HPS.....87 WASHER LOCK STAR 1/2E.....87
SCREW,HHC,1/2-13 X 4 G.....15, 23
SPRING EYE BUSHING.....15 WASHER LOCK STAR 3/8.....15
SCREW,HHC,1/2-13 X 4.5,GRD.8.....23
SPRING,COIL,1/2 X 2.25.....75 WASHER RUBBER BUNA-N.....17
SCREW,HHC,1/2-13 X 5.5,GRD.8.....23
SPRING,GAS,16",80LBS.....29 WASHER, LOCK, M8, INTERNAL TOO.....53
SCREW,HHC,1/2-13 X 6.....23
SPRING,KICKOUT,0.262X1.75,AL'S.....75 WASHER, LOCK, STAR, 1/4 EXT.TOOTH,
SCREW,HHC,1/2-13 X 6 GR5 ZP.....23
SPRING,LEAF FOR AXLE, 4 PLY.....15 S/S.....55
SCREW,HHC,1/2-13 X 6.5.....33
STARTER, ISUZU 4LE1.....49 WASHER,ALXL,840377,841050.....21
SCREW,HHC,1/2-13X4,GR8.....57
STARTER, ISUZU 4LE2.....51 WASHER,CLAMP,RUBBER(833543).....87
SCREW,HHC,1/4-20 X .75.....29
STARTER,KUBOTA,D1105/905.....35, 41 WASHER,FLAT,.375 X 1.5 X .125.....73
SCREW,HHC,1/4-20 X 0.75.....29
STOP SOLENOID, ISUZU 4LE2.....47 WASHER,FLAT,1.000,HARDENED.....23
SCREW,HHC,1/4-20 X 1.....15, 29, 85
STUD,EXHAUST MANIFLD,ISUZU 4LE.....51 WASHER,FLAT,1/2 SS 18-8 BIN.....27
SCREW,HHC,1/4-20 X 3/4 GR2 ZP.....15, 27
STUD,EXHAUST MANIFOLD.....35 WASHER,FLAT,3/4 ZP.....17
SCREW,HHC,1/4-20X2.00,GR8.....75
SVC KIT,TAILLIGHTS,AL.....71 WASHER,FLAT,3/8,HARDENED,YZ.....53
SCREW,HHC,1/4-20X6 1/2,ZINC.....51
SWITCH PUSH-BUTTON W/BOOT.....67, 69 WASHER,FLAT,SAE 1/4",ZINC.....15, 29
SCREW,HHC,10MM-1.5X258.8,ZINC.....51
SWITCH,LOW OIL PRESS,KUBOTA.....35, 41 WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....33, 57
SCREW,HHC,3/8-16 X 1.....29
SWITCH,OIL PRESSURE.....45 WASHER,FLAT,USS,1/2",Y.....15, 23, 29, 61
SCREW,HHC,3/8-16 X 1 GR 5 ZP.....75
WASHER,FLAT,USS,1/4"Y.....85
SCREW,HHC,3/8-16 X 1.25.....57, 61, 91
T WASHER,FLAT,USS,3/8",Y.....17, 29
SCREW,HHC,3/8-16 X 3.75.....27, 81
WASHER,FLAT,USS,5/8",Y.....23
SCREW,HHC,3/8-16 X 4.5 ZP.....85, 89 T-HANDLE.....87
WASHER,LOCK,#6 SS.....65, 67, 69
SCREW,HHC,3/8-16 X 5.5 GRD 8.....77 TAILPIPE COVER.....29
WASHER,LOCK,.25 .....53
SCREW,HHC,3/8-16 X 6.....77 TAILPIPE, ISUZU EXHAUST.....49, 51
WASHER,LOCK,M10.....49, 51, 53
SCREW,HHC,3/8-16 X 7/8.....73 TAILPIPE, ISUZU EXHAUST, TOP.....51
WASHER,LOCK,M10 ZP.....33, 51
SCREW,HHC,3/8-16 X 8.5.....17 TAILPIPE,8K EXHAUST.....35
WASHER,LOCK,STAR 3/4 E.....85
SCREW,HHC,5/16-18 X 0.5 IN.....75 TANK,RECOVERY,COOLANT,KUBOTA.....33,
WASHER,M8,ZINC.....53
SCREW,HHC,5/16-18X.75,GR8,Y.....57, 61, 89 43
WASHER,RUBBER SEAL.....91
SCREW,HHC,5/8-11 X 2.5.....23 TEE,HOSE,BRASS,1/4.....19
WASHER,WAVY, LEROY SOMER LSA37.....55
SCREW,HHC,5/8-11X4.50,GR8,Y.....23 TEMP SENDER,ISUZU 4LE1PV02.....45
WATER COLLECTOR AY.....91
SCREW,HHC,M10 X 25MM,GR 8.8.....51 TERMINAL BLOCK.....57
102 AL5000 Part No. 116443

December 2015
WATER PIPE,KUBOTA.....33
WATER PUMP-4LE,ISUZU.....49
WELDMENT, CHASSIS.....15
WELDMENT,CONTAINMENT TANK.....19
WELDMENT,DOOR LOUVER ASSEMBLY...27
WHEEL CYLINDER, LH, ALXL.....21
WHEEL CYLINDER, RH, ALXL.....21
WHEEL/TIRE ASSY,15",205/75 LRC.....15
WINCH BRACKET, DRUM BOLT LOCK.....77
WINCH HANDLE W/TUBE1 X 29LG.....75
WINCH PINION PLATE, K-1550.....77
WINCH W/SOLENOIDS 4000LB.....95
WING NUT, FIXTURE,RL4,AL4,AL5.....85
WIRE HARN,AC,60HZ,1-240V&1-GFI.....71
WIRE HARN,DC,IN CTRL BOX,2006....65, 67,
69, 71
WIRE HARN,ENG,ISUZU,4LE1,AL5.....47, 71
WIRE HARN,ENG,KUBOTA,DC,2006........65,
67, 69, 71
WIRE HARNESS,TAIL LIGHTS.....71
WIRE ROPE ASSY,SUPERWINCH.....95
WTHRSRIP, 1/4" X 1/2"W.....27
Part No. 116443 AL5000 103

December 2015
This Page Intentionally Left Blank
104 AL5000 Part No. 116443

Parts Manual
Rev C14
Part No.
116443
AL5000 (from SN AL507-100 to AL512-516)

Ingersoll Rand AC185D Operators Manual

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Serial Number Range

AL5000 (from SN AL507-100 to

Part No. 116443

2 AL5000 Part No. 116443

How to Read Your Serial Number

Part No. 116443 AL5000 3

311.1 Generator, Marathon 8 Kw........................................56

200 Chassis Components 600 Accessories

300 Engines and Generators

4 AL5000 Part No. 116443

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 116443 AL5000 5

6 AL5000 Part No. 116443

Parts Stocking List

Part No. 116443 AL5000 7

How To Order Parts

8 AL5000 Part No. 116443

Fax Order Form

Part No. 116443 AL5000 9

101.1 Decals with Words, Roadside

10 AL5000 Part No. 116443

101.1 Decals with Words, Roadside

Item Part No. Description Qty.

Part No. 116443 AL5000 11

102.1 Decals with Words, Curbside

12 AL5000 Part No. 116443

102.1 Decals with Words, Curbside

Item Part No. Description Qty.

1 114448 COSMETIC,TEREX LOGO-LG.......1

Part No. 116443 AL5000 13

201.1 Chassis Components

14 AL5000 Part No. 116443

201.1 Chassis Components

1 Ref. Tower Base 29 6095 WASHER,FLAT,USS,1/2",Y

Part No. 116443 AL5000 15

202.1 Fuel Tank and Hoses, Models Without Spill Containment

16 AL5000 Part No. 116443

202.1 Fuel Tank and Hoses, Models Without Spill Containment

4A 890785 HOSE,FUEL,1/8"ID.............3.75-feet 26 4828 NUT,NYLOCK,3/8-16.......................4

Part No. 116443 AL5000 17

203.1 Fuel Tanks and Hoses, Models With Spill Containment

18 AL5000 Part No. 116443

203.1 Fuel Tanks and Hoses, Models With Spill Containment

1 891520 PIPE FITTING STR ELBO 23 741701 FUEL TNK

Part No. 116443 AL5000 19

204.1 Axles and Brakes

20 AL5000 Part No. 116443

204.1 Axles and Brakes

Part No. 116443 AL5000 21

22 AL5000 Part No. 116443

-- 940000 KIT,COMBO HITCH 29B 841200 HITCH PINTLE RING 3 I.................1

Part No. 116443 AL5000 23

206.1 Ballast Assembly

24 AL5000 Part No. 116443

206.1 Ballast Assembly

Item Part No. Description Qty.

-- 114355 BALLAST ASSY,60HZ,MH,1KW,120V

Part No. 116443 AL5000 25

207.1 Cabinet, View 1

26 AL5000 Part No. 116443

207.1 Cabinet, View 1

-- 972895 KIT:CABINET,BOLT-TOGETHER 20 990340 WASHER FLAT 1/4ZPLENSETBIN

Part No. 116443 AL5000 27