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149

Design code development for


fibre-reinforced polymer
structures and repairs
Atsuhiko Machida1 and Kyuichi Maruyama2
1
Saitama University, Japan
2
Nagaoka University of Technology, Japan

Summary
This paper presents the issues and solutions in shear capacity; precautions to ensure ductility or
developing design codes and standards for the use deformability; and calculations of deformation
of fibre-reinforced polymer (FRP)-reinforced and development length. Similarly, design codes
concrete structures. First, the codes for developed for strengthening of concrete
new construction, referring mainly to the structures with FRP, namely the
Japan Society of Civil Engineers (JSCE) recommendations by the JSCE, ACI Committee
Recommendations for Design and Construction 440, and the fib code are compared and discussed
of Concrete Structures using CFRM (Continuous with respect to the ways in which FRP may
Fibre Reinforcing Materials), the Canadian contribute to improvement of the performance of
Highway Bridge Design Code (CHBDC), and the structures in flexure, shear and ductility. Test
American Concrete Institute (ACI) Committee methods for different material properties of FRP
440 recommendations are outlined. Methods and the bond of FRP to concrete are also
discussed are: structural analysis; determination presented, with reference to the JSCE
of design values; examination of flexural and recommendations.

Key words: continuous fibre reinforcing materials; concrete structures; design code; FRP; strengthening; structural
analysis; test methods for FRP

Prog. Struct. Engng Mater. 2002; 4:149–160 (DOI: 10.1002/pse.114)

1 Introduction The mechanical properties of FRP materials are


significantly different from those of ordinary steel
Recently, a great deal of attention has been focused on reinforcement. The major difference between FRP and
research and development of advanced polymer steel is FRP’s linear elastic behaviour until failure, and
composites for application in construction and its lack of ductility. Because of these characteristics,
rehabilitation of concrete structures. Several kinds of failure of FRP-reinforced structures can be brittle and
fibres, such as carbon, aramid, glass, and polyvinyl sudden; this needs to be taken seriously for designing
alcohol fibres are currently being used as alternatives FRP reinforced concrete structures. The major issues
to steel in reinforced concrete structures. Despite their that are to be considered in the development of design
low specific gravity compared with steel, they possess codes are related to the characteristics of FRP, such as
high tensile strength, they are non-corrosive, its low failure strain, low modulus of elasticity,
non-magnetic, and many of them provide excellent bonding strength, strength under long-term loading,
resistance to other forms of weather and thermal properties, and combinations of these
chemical attack. Moreover, strengthening with characteristics. Furthermore, application of FRP for
adhesive-bonded fibre reinforced polymers (FRP) has strengthening also needs some special considerations,
been established as an effective method, applicable to such as the tensile strength of FRP and the bond of
many types of concrete structures, such as columns, FRP to concrete.
beams, slabs and walls. Owing to their advantages, The design codes for concrete structures with FRP
FRP composites are increasingly being used all over rods and tendons were first developed in Japan[1,2]
the world for strengthening of existing structures and (JSCE Recommendations), followed by Canada[3]
repair of damage. (CHBDC), and the United States[4] (ACI 440). All of
Published online 7 August 2002
Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
150 NEW MATERIALS IN CONSTRUCTION

these design codes were developed by modifying the design strength of FRP, as given by eq. (1).
design codes for concrete structures with fd ¼ fk =gm (1)
conventional steel reinforcements in use in each
country by taking into account the characteristics of where fd ¼design strength, fk ¼characteristic strength
FRP. Similarly, for strengthening of concrete structures and gm is a material factor.
with FRP, design codes have been developed in Japan The JSCE Recommendations specify the use of a
guaranteed tensile strength as the characteristic
(JSCE Recommendations)[2,5], in the USA (ACI 440)[6]
and in Europe (fib code)[7]. tensile strength, which is the mean value minus three
This paper presents the issues that are to be times the standard deviation. The ACI 440 also
recommends this principle. If this characteristic
considered in developing design codes for concrete
structures reinforced with FRP materials, mainly with strength is combined with the material factor
reference to the JSCE Recommendations[1,2], the gm ¼ 1:15, the value recommended in the JSCE
Recommendations, the probability of breakage of FRP
CHBDC[3], and the ACI 440[4]. Similarly, design codes
developed for strengthening of concrete structures can be less than 106. This means that, in the JSCE
with FRP, namely the JSCE Recommendations[2,5], the Recommendations, the brittle nature of FRP is taken
into account in determining the material factor.
ACI 440[6], and the fib code[7] are compared and
discussed, with respect to ways of evaluating the FRP Contrary to this, the CHBDC specifies the fifth
percentile strength as the characteristic strength,
contribution to the improved behaviour of structures in
based on test results carried out following a specified
flexure, shear and ductility. Further, test methods for
different material properties of FRP and the bond of test method and provided by manufacturers.
The strength reduction factor of 0.85 for carbon
FRP to concrete are presented referring to the JSCE[2,5].
fibre-reinforced plastic tendons and 0.70 for aramid
fibre-reinforced plastic tendons are prescribed by the
CHBDC. Considering the variability of FRP strength,
2 Design specifications for concrete this prescription seems to be a little unsafe compared
structures with FRP rods with the JSCE Recommendations. However, to ensure
sufficient safety, the CHBDC specifies precautions
2.1 ISSUES RELATED TO BRITTLENESS
against breakage of FRP everywhere. This extra
Owing to the brittle nature of FRP, several
precaution is another way to account for the
modifications must be made in the design method for
brittleness of FRP materials, and it will be discussed
concrete structures with FRP. Structural analysis,
in more detail later.
determination of design values of FRP, and
When tendons are placed in a curved shape,
assessment of flexural capacity are some examples to
strength reduction occurs at the bent portions, owing
be discussed.
to brittle nature of FRP. The JSCE Recommendations
for curved tendons specify that the strength should be
2.1.1 Structural analysis equal to the design strength minus the elastic flexural
For concrete members reinforced with FRP, hardly stress. This approach was derived from consideration
any plastic deformation should be expected, because of the elastic nature of FRP. Conversely, the CHBDC
of the brittleness of both the FRP and concrete, except specifies that the strength it to be reduced by 0.5
when special measures are provided. Therefore, the multiplied by the product of modulus of elasticity and
elastic theory can be used successfully to calculate
the diameter of the strands and divided by the radius
section forces, but it is clear that redistribution of
of curvature of the tendon. The CHBDC specification
bending moments due to plastic deformation should
is based on experimental results[8]. The ACI 440 is
not be taken into account. On this point, the JSCE
silent on this point. As for the portion formed into the
Recommendations[2] and the ACI 440[6] prescribe that
redistribution of moment caused by the plastic bent shape, the JSCE Recommendations gives eq. (2)
deformation is not to be considered in the for the design strength of a bent shape.
 r f
computation. On the other hand, the CHBDC does not ffbd ¼ 0:05 þ 0:3
fuk
(2)
mention this point at all. This is because the CHBDC h 1:3
specifies the amount of FRP to restrict the where ffbd ¼the design strength at the portion formed
deformation of structures within a reasonable range, into the bent shape, r ¼inner radius of curvature,
as discussed later, and the amount is such that no h ¼diameter of the FRP bar, and ffuk ¼characteristic
redistribution of moment is allowed, even for tensile strength of the FRP. The same equation is
ordinary steel reinforcement. As for moment adopted in the CHBDC and the ACI 440.
redistribution, therefore, these points should be borne Fig. 1 shows the comparison between tested and
in mind in the structural analysis phase.
calculated values for the portion formed in bends of
different FRP bars. It is understood from the figure
2.1.2 Design values of FRP that the equation gives a lower bound for the strength.
The same principle used in the usual design codes for Besides the limit on design strength, a limit strain
steel reinforcement can be applied to determine the should also be added to the design values of FRP. This

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
FRP DESIGN CODES 151

1.2 reinforcement layer reaches the design value of the


r (regression
ffbk = 0.09 + 0.3 ffuk failure strain.
h Eq.)
1.0
Eq. (2)
0.8 2.1.4 Ductility or deformability
All failure modes of concrete members with FRP as
ffbk / ffuk

0.6 their main reinforcement are brittle, unless some


special measures are provided. Ductility of structures
0.4 Carbon fiber with FRP reinforcement is much less than that of
Aramid fiber structures with steel reinforcement. How to treat this
0.2 Glass fiber problem is one of the most important points in the
Vinylon fiber design of concrete members with FRP reinforcement.
0
0 5 10 15 20 25 30
The solution proposed by the JSCE
r/h Recommendations is to take a larger material factor
for FRP than for steel reinforcement and, if necessary,
Fig. 1 Strength at the portion formed in bent shape. to provide special measures to achieve better ductility,
such as confinement of concrete at compression zones
or arrangement of additional steel reinforcements.
is because the brittle nature of FRP may lower the A larger material factor can cover the case of failure
safety of a concrete member, owing to sudden failure due to overloading. However, it can hardly cover
of the FRP. The characteristic and design values of unexpected larger sectional forces due to, for example,
limit strain are determined following the same unequal settlement of supports in statically
method as limit strength. indeterminate structures. Special measures will be
needed to provide for such unexpected larger
2.1.3 Flexural capacity sectional forces. The JSCE Recommendations present
Extensive experimental data show that the flexural member factors for CFRM and steel for different
capacity of members reinforced or prestressed with sectional forces, as shown in Table 1.
FRP can be calculated, based on the same In the CHBDC, the problem of ductility is treated in
assumptions as for members with steel several ways. The first approach is to provide the FRP
reinforcements or prestressing tendons. However, reinforcement area such that the factored moment of
there is one major point to consider if the flexural resistance Mr is developed with the ratio c=d being
tension failure of member is expected. In an between 0.25 and 0.50, where c is the distance from
FRP-reinforced concrete member, the FRP rupture will
the extreme compression fibre to the neutral axis, and
occur when the outermost main reinforcement has
d is the effective depth. The lower-bound value of c=d
reached the failure strain, even if strains in the inner
means that the minimum cross-sectional area of FRP
reinforcements are below the failure strain (Fig. 2).
reinforcement is much higher than for concrete
Similarly, when unbonded tendons or non-prestressed
reinforcements have been arranged in the same members with steel reinforcement. The second
section, the capacity of the member will be governed approach is such that the overall performance factor,
by the breakage of the reinforcement attaining the J ¼ Mult fult =Mc fc is at least 4.0 for rectangular
highest strain. Therefore, the principle of sections and 6.0 for T-sections, where Mult is the
superposition is not valid in this case. Consequently, ultimate moment capacity of the section, Mc is the
the ultimate load should be calculated on the basis of moment corresponding to a maximum compressive
the stress distribution when the strain in any FRP concrete strain in the section of 0.001, fult is the
curvature at Mult , and fc is the curvature at Mc . The
factor J is the ratio of energy absorbed by the beam at
′< ′cu
the ultimate limit state to that absorbed at the
proportional limit of the concrete at the extreme
compression fibre. The requirement for J is based on
the fact that steel-reinforced concrete beams designed
by the conventional criteria have nearly the same

 < Failure strain Table 1 Member factor


Reinforcing Member factor c b
material ...................................................
Bending moment Shear and
 = Failure strain
and axial force torsion
.........................................................................
Fig. 2 Flexural tensile ultimate state (multi-layered main rein- CFRM 1.15–1.3 1.3–1.5
forcements). Steel 1.15 1.3–1.15
.........................................................................

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
152 NEW MATERIALS IN CONSTRUCTION

minimum values. The third approach is to provide


nonprestressed tendons capable of carrying the dead
6.0
load of the concrete member.
The ACI 440 specifies two precautions against
brittle failure. The first is to reduce the capacity

Observed (N/mm 2)
reduction factor to 0.7, which is analogous to the
member factor 1.3 in the JSCE Recommendations. The 4.0
second is to promote flexural compression failure by
making the reinforcement ratio equal to or greater
than 1.33 times the balanced ratio.
2.0

2.2 ISSUES RELATED TO LOW MODULUS


OF ELASTICITY
2.2.1 Flexural crack width
0
The JSCE Recommendations prescribe that, when the 0 2.0 4.0 6.0
appearance of the structure is important, surface Calculated (N / mm 2)
cracks are to be within the permissible widths
considered acceptable for appearance. It also Fig. 3 Comparison between bond strength tested and calculated.
prescribes that the permissible crack width for
appearance may generally be set as 0.5 mm by
considering the setting of the structure. The CHBDC 2.0
and the ACI 440 adopt the same principle, but they Steel
Niwa + Ishibashi
allow 0.7 mm for inner surfaces. FRP
1.5
Vc , exp./Vc , cal.

2.2.2 Displacement and deformation


Due to low modulus of elasticity, the deformations of 1.0
concrete members with FRP reinforcement after the
initiation of cracks are greater than those with steel
reinforcement. Even for concrete structures with FRP, 0.5
it has been proved that Branson’s equation gives
satisfactory result in predicting deformations. This is
0
because, in Branson’s equation, the effect of low 1 2 3 4
modulus of elasticity of FRP is automatically reflected a /d
in the calculation of the effective moment of inertia. To
Fig. 4 Shear capacity when FRP used as main reinforcement.
calculate deformations, the JSCE Recommendations
prescribe use of Branson’s equation as for
steel-reinforced concrete structures. The ACI 440
specifies a modified Branson’s equation, taking into
above is done. The equations specified in the JSCE
account the effect of modulus of elasticity on the
Recommendations, the CHBDC and the ACI 440 s are
moment of inertia of the cracked section. The
analogous; i.e. these are the modified equations from
restriction on c=d in the CHBDC, as described in
the equation in Orangun et al.[9].
Section 2.1.4, is also effective in avoiding the adverse
effects of large deformations on member behaviour.

2.3 SHEAR CAPACITY


2.2.3 Development length
Past experiments have proved that concrete members
Low modulus of elasticity, combined with bond
with FRP as main reinforcement and/or shear
characteristics of FRP with concrete, affects the
required development length. Fig. 3 shows a reinforcement have considerably lower shear capacity
comparison of tested versus calculated bond than members with ordinary steel reinforcement
strengths. The test results are for FRP having similar (Figs. 4 and 5). The reduction of shear capacity in
bond characteristics to those of ordinary steel members with FRP as their main reinforcement is
deformed bars. The equation used in the calculation probably due to the low modulus of elasticity of FRP.
was derived from the equation given by Orangun For this reason, the equations to calculate the shear
et al.[9] and was modified by using the area of capacity of the FRP-reinforced member must be
transverse reinforcement multiplied by the ratio of the modified to take into account this effect. The specific
modulus of elasticity of FRP to that of steel methods for modification depend on the equations
reinforcement. Good agreement between the tested developed for members with ordinary steel
and calculated values, shown in Fig. 3, indicates that reinforcement. For example, the equations in the
the equation for conventional steel reinforcement can CHBDC do not need any modification, because they
still be applied to FRP, if the modification described include the effect on shear capacity of the modulus of

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
FRP DESIGN CODES 153

2.0
T suji2) for Vc 400 RC beams
PC beams

Calculated (kN)
1.5
300
P/P, cal.

1.0
200

0.5 100

0 1 2 3 4 0 100 200 300 400


Vs /Vc Observed (kN)

Fig. 5 Shear capacity when FRP used as stirrups. Fig. 6 Comparison of shear capacity (eqn for design).

elasticity of the reinforcement. On the other hand, 400 RC beams


equations in the JSCE Standard Specification[10] and PC beams

Calculated (kN)
the ACI Building Code[11] need some modifications to 300
incorporate the behaviour of FRP reinforcements.
The JSCE Standard Specification[10] and the ACI
200
Building Code[11] specify the use of eq. (3) to calculate
the shear capacity of reinforced concrete linear
members V with steel reinforcement. 100

V ¼ Vc þ Vs (3)

where Vc ¼ the design shear capacity of members 0 100 200 300 400
Observed (kN)
without shear reinforcement and Vs ¼ the design
shear capacity carried by shear reinforcing steel. Fig. 7 Comparison of shear capacity (FEM).
To account for the strength reduction due to low
modulus of elasticity of FRP, the JSCE proposes to
multiply Vc in eq. (3) by ðEf =Es Þ1=3. Similarly, ACI capacity calculated by the equation in the JSCE
Building Code proposes a multiplier of Ef =Ec . In both Recommendations gives the lower-bound value of the
cases, Ef ¼ modulus of elasticity of FRP, Es ¼ modulus experimental data, as shown in Fig. 6. A rather wide
of elasticity of steel and Ec ¼ modulus of elasticity of scatter in the results shown in the figure indicates that
concrete. the equation is not completely accurate. Indeed, an
The difference in evaluating the effect of modulus equation that gives more precise results can be
of elasticity probably comes from the difference in derived, based on the FEM analysis, as shown in
evaluating of the effect of the reinforcement ratio on Fig. 7, but the equation is too complicated to be
shear capacity. In concrete members with FRP as shear specified for practical design.
reinforcement, failure due to breakage of shear The ACI 440 specifies a simpler equation to
reinforcement may occur in addition to diagonal calculate Vs . The equation is based on the truss
tensile failure, shear compression failure and analogy and gives the upper-bound stress in the FRP
compressive failure of web concrete. The JSCE stirrups as the modulus of elasticity of the FRP
Recommendations point out that the ultimate shear multiplied by 0.002. The CHBDC does not permit the
load due to the breakage of shear reinforcement in a use of FRP as shear reinforcement, unless this use is
member with FRP as stirrups will be lower than approved, because of insufficient experience among
simply the one calculated with Vs , replacing the yield Canadian researchers. When approval is given, the
strength of steel by the ultimate strain multiplied by shear capacity of the member is calculated by the
the modulus of elasticity of FRP. The causes are due to same kind of equation as prescribed by the JSCE
the reduction in strength of a bent shape of shear Recommendations.
reinforcement and unevenness of the tensile force
carried by the shear reinforcement. That is, the strain
in FRP must be lower than an upper-bound strain that 2.4 ISSUES RELATED TO STRENGTH UNDER
can be achieved in the stirrups. LONG-TERM LOADING
The JSCE Recommendations show the equation for The stress intensities of FRP in prestressed concrete
the upper-bound value, which was derived from the members under service load should be prescribed by
results of a finite element (FEM) analysis. The shear considering the effects of long-term loading, such as

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
154 NEW MATERIALS IN CONSTRUCTION

Table 2 Strength reduction factor for non-prestressed 3 Design specifications for concrete
reinforcement
structures strengthened with FRP
R 0.5 1.0 52.0
....................................................................... laminates
F for GFRP 1.0 0.8 0.7
F for CFRP 1.0 0.9 0.9 3.1 GENERAL
F for AFRP 1.0 0.6 0.5 The objectives in applying FRP laminates to
....................................................................... reinforced concrete members are to improve the
latter’s capacity in flexure, shear, and torsion, and
their ductility. Based on experimental and analytical
creep rupture. As the ratio of sustained tensile stress studies, design codes have been published in different
to short-term strength of an FRP bar increases, countries. In particular, the codes developed in
endurance time decreases. The creep rupture Japan[2,5], the USA[6] and Europe[7] are compared and
endurance time can also irreversibly decrease under discussed here. Fibres targeted in these codes are
sufficiently adverse environmental conditions, carbon fibre, aramid fibre and glass fibre. Basically,
such as exposure to high temperature, ultraviolet the design philosophy in all these codes is identical,
radiation, high alkalinity, wet and dry cycles, and i.e. the limit state design principle.
freezing–thawing cycles.
The JSCE Recommendations prescribe 0.8 times the 3.2 FLEXURAL STRENGTHENING
characteristic value of creep rupture strength, Analytical approaches to evaluate the contribution of
determined from creep rupture tests, but not larger FRP laminates to concrete structures are more or less
than 70% of the design strength. Tests are required similar in above-mentioned three codes. The
because creep rupture strengths vary greatly traditional plane sections analysis is adopted for
depending on the kind of fibres in the FRP. Moreover, strain compatibility, and the stress–strain
at present, there are only limited data on creep relationships of concrete, steel and FRP laminates are
rupture strengths. used for the equilibrium equations (Fig. 8). There are,
In the CHBDC, the stress limitations related to long- however, some differences in the three codes
term loading are not specified for FRP prestressing concerning the safety factors and the necessary
bars or tendons. This is probably because of the considerations for the design.
consideration that if permissible stress levels at
jacking are kept low, adverse effects of long-term 3.2.1 JSCE code
loading will be small. However, for non-prestressed As for safety factors, the JSCE Codes[2,5] adopt five
FRP reinforcement, the strength reduction factor F is factors, namely a material factor gm, a member factor gb,
specified, as shown in Table 2. It is seen from the table and a structure factor (or importance factor) gi , as well
that the value of F increases with the increase in the as a load factor gf and an analysis factor ga. The
ratio of stresses due to dead loads to those due to live characteristic values are normally determined as the
loads. At the same time, the tensile stress intensities of values of the 5% fractile based on a normal distribution
FRP at jacking and at transfer are also to be limited, to of data. The flexural capacity of reinforced concrete
below a value appropriately selected considering members with FRP laminates is calculated by a
safety against failure, namely reliability on strength. traditional approach, as shown in Fig. 8. The Code
For this, the JSCE Recommendations specify that, as a prescribes only the general assumptions for calculation
rule, the allowable stress be determined based on of the flexural capacity. The maximum design stress in
tests, and recommends 0:7fpuk at jacking and 0:6fpuk at FRP laminates is limited by eq. (4), owing to peeling
transfer in the case of carbon fibre prestressing failure starting at a cracked portion.
sffiffiffiffiffiffiffiffiffiffiffiffi
material. Conversely, the CHBDC gives Table 3 for
2Gf Ef
stress intensities at jacking and at transfer. It looks as sf 4 (4)
nf tf
if there are some differences between the JSCE
Recommendations and the CHBDC, but the where sf ¼ maximum design stress of FRP laminate
differences are small, because fpuk in the JSCE (MPa), Gf ¼ interfacial fracture energy (MPa), Ef ¼
Recommendations and fpu in the CHBDC are based on modulus of elasticity of FRP laminate (MPa), nf ¼
guaranteed strengths and 5th percentile strengths, number of plies of FRP laminate and tf ¼ thickness of
respectively one ply of FRP laminate (mm).

Table 3 Limiting values of stress intensity


Tendon At jacking At transfer
..........................................................................................................................
Pre-tensioning Post-tensioning Pre-tensioning Post-tensioning
......................................................................................................................................................
AFRP 0.40 fpu 0.40 fpu 0.38 fpu 0.35 fpu
CFRP 0.65 fpu 0.65 fpu 0.60 fpu 0.60 fpu
GFRP not applicable 0.55 fpu not applicable 0.48 fpu
......................................................................................................................................................

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
FRP DESIGN CODES 155

b
c

x x

h d

As s
fs
f
ff
Af Strain distribution Stress distribution

Fig. 8 Analysis of cross section for flexure.

For the serviceability limit state, crack width, Table 4 ACI Code environmental reduction factors in
deflection and durability are specified. The verification Exposure Fibre type Environmental
methods developed for steel-reinforced concrete reduction factor
structures are extended with proper considerations of CE
the effects of the FRP laminates. Crack widths after
........................................................................
Enclosed Carbon/epoxy 0.95
bonding of FRP laminates can be reduced by 30%–70% conditioned
of the values calculated the JSCE Code equation for space
reinforced concrete structures. In this code, a 30% Glass/epoxy 0.75
reduction of crack widths is recommended. The Aramid/epoxy 0.85
deflection of members with FRP laminates can be Unenclosed Carbon/epoxy 0.85
calculated by the same equation as for reinforced unconditioned
concrete structures when the flexural rigidity of pace
members is properly evaluated. When FRP laminates Glass/epoxy 0.65
cover the complete surface of concrete, intrusion of Aramid/epoxy 0.75
carbon dioxide, chloride ion and other substances can Hostile Carbon/epoxy 0.85
be prevented. There are not much data on this effect, environment
but the Code recommends 5–10 years of deterioration Glass/epoxy 0.50
offset with a single ply FRP laminate. Aramid/epoxy 0.70
........................................................................
3.2.2 ACI code
Three safety factors are introduced for the evaluation Table 5 Stress limit of FRP laminate for creep and fatigue
of flexural capacity of members with FRP laminates,
Carbon fibre Aramid fibre Glass fibre
namely an environmental reduction factor CE for ........................................................................
material strength (Table 4), a partial reduction factor 0.55 ffu 0.30 ffu 0.20 ffu
........................................................................
C ¼ 0:85 for efficiency of FRP laminate, and a strength
reduction factor f.
The strength reduction factor f represents the loss
of ductility due to FRP laminate, and is specified to be and steel reinforcement as follows. For FRP laminates:
0.9–0.7 as follows: 8
> 0:0050  e0 for concrete types C35=45
8 >
>
> 0:90 for es 4esy < or lower
>
> efu;c 5
< 0:20ðes  esy Þ >
>
> 0:0075  e0 for concrete types higher
f ¼ 0:70 þ for esy 4es 40:005 (5) :
>
> 0:005  esy than C35=45 (6)
>
:
0:70 for es 50:005 for steel:
8
For a sustained load and a cyclic load, the ACI > 0:0043  e0 for concrete types C35=45
>
>
specifies the stress limits for FRP laminates, as given < or lower
in Table 5. esu;c 5
>
> 0:0065  e0 for concrete types higher
>
:
than C35=45 (7)
3.2.3 Fib code
Central to the safety concept of the ultimate limit state In addition, the fib code mentions how to avoid a
is the guarantee of yielding of the internal steel peeling failure and an end shear failure. For the
reinforcement so that the FRP strengthened member serviceability limit state, it specifies how to verify the
fails in a ductile manner. To attain this, minimum requirements for deflection, crack width and interface
strain capabilities are introduced for FRP laminates bond cracking.

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
156 NEW MATERIALS IN CONSTRUCTION

3.3 SHEAR STRENGTHENING reduction factor for the shear contribution, and the
The shear contribution of FRP laminates is evaluated other is a maximum strain of the FRP laminate. The
in the three codes by the truss analogy method, as contribution of the FRP laminate is given by eq. (11),
given in eq. (8). and the value of the partial reduction factor C is given
by eq. (12). The effective strain in the FRP laminate is
Vu ¼ Vc þ Vs þ Vf (8)
given by eq. (13):
where Vf is the contribution of FRP laminate to shear Vf ¼ Af efe Ef ðsin a þ cos aÞ df =sf (11)
capacity of member, and is expressed in the same (
manner as the contribution of steel shear 0:95 completely wrapped element
reinforcement. The key point lies in how much strain C¼
0:85 three-sided U-wraps or bonded face plies
the FRP laminate develops at the ultimate state. Since
analytical approaches are not yet fully developed, the (12)
(
effective strain of the FRP laminate should be 0:004 completely wrapped all four sides
determined from test results. The maximum strain at efe ¼
kefu 40:004 U-wraps or bonding to two sides
ultimate state is greatly influenced by the efficiency of
anchorage of the laminates. Also, the elasticity or (13)
rigidity of the FRP laminate may influence the load-
carrying mechanism in shear. 3.3.3 Fib code
The fib code specifies the maximum strain in FRP
3.3.1 JSCE code laminates for wrapped and unwrapped cases, and
The JSCE Code treats only the case of wrapped FRP recommends that FRP laminates should be attached to
laminates. The contribution of the FRP laminate is the compressive zone of RC members when full
expressed in terms of elastic modulus Ef and the wrapping is not possible.
amount of laminate rf . To compute the FRP Vfd ¼ 0:9efd;e Efu rf bw d ðcot y þ cot aÞsin a (14)
contribution to shear capacity, shear capacity
computed by the truss analogy is multiplied by an efd;e ¼ efk;e =gf ¼ 0:8ef;e =gf (15)
efficiency factor K, whose value is given by eq. (9). 8 !
> 2=3 0:30
0:44K ¼ 1:68  0:67R40:8 (9) >
> f cm
>
> 0:17 efu wrapped CFRP
>
> Efu rf
 2=3  1=3 >
>
ffud 1 >
> 2 ! 3
R ¼ ðrf Ef Þ1=4 0:54R42:0 (10) >
> 2=3 0:56
Ef 0
fcd >
> f
>
> 6 0:65
cm
10 7 3
>
< 6 Efu rf 7 side or
where rf ¼ Af =ðbw sf Þ, Ef ¼ modulus of elasticity of 6 7
ef;e ¼ min6 ! 7 U-shaped
FRP sheet, fud ¼ design strength of FRP sheet and fcd 0 >
> 6 2=3 0:30 7
>
> 4 fcm 5 CFRP fracture
¼ concrete strength. Eq. (9) is obtained from the >
> 0:17 e fu
>
> E r
regression analysis of test data, as shown in Fig. 9. >
>
fu f
>
> !0:47
>
> 2=3
>
> fcm
>
3.3.2 ACI code : 0:048 Efu r
> efu wrapped AFRP
f
The ACI Code treats the anchorage efficiency
(wrapped or unwrapped) in two ways. One is a (16)

1.2
Carbon
Aramid 1
1.0 Aramid 2
Equation
0.8
K

0.6

0.4
K = 1.68-0.67*R
0.2

0.0
0.5 1.0 1.5 2.0 2.5
Rexp

Fig. 9 Relationship between K and R in JSCE code.

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
FRP DESIGN CODES 157

2.0 12

10
CFRP εfk,e /εfu

1.5 AFRP εfk,e /εfu


8
CFRP εf,e /εfu
6

µ
AFRP εf,e /εfu y = 1.1641x + 3.5851
εf,e /εfu

R2 = 0.7972
1.0
GFRP 4
RC
Aramid
2 Aramid
Carbon
0.5
0
0 2 4 6 8
(0.5Vc + Vs)/Vmu·(1 + Es · fu · f /(Vmu /(B·z)))
0.0
0.00 0.02 0.04 0.06 0.08 Fig. 11 Ductility ratio in JSCE code.
Efuρf/fcm 2/3

Fig. 10 Nominal FRP strain limit in fib code. where mfd ¼ ductility ratio (ratio of yield deformation
to ultimate deformation), Vc ¼ concrete shear
contribution, Vs ¼ steel reinforcement shear
where ef;e ¼ strain limit of FRP laminate, efu ¼ contribution, Vmu ¼ shear force at the ultimate
ultimate strain of FRP, Efu ¼ elastic modulus of FRP in flexural capacity, B ¼ member width, a0 ¼ coefficient
the principal fibre direction, rf ¼ FRP reinforcement (the value of Young’s modulus of steel can be used),
ratio, bw ¼ web width, d ¼ effective depth, y ¼ angle efu ¼ ultimate strain of FRP, rf ¼ ratio of FRP
of diagonal crack, a ¼ angle of principal fibre ð¼ Af =ðsf BÞÞ and gbf ¼ member factor.
orientation and fcm ¼ concrete strength.
The strain limit of FRP laminates is obtained from
regression analysis of the test data, as shown in 4 Test methods
Fig. 10. The fib code extends the shear provisions to
torsional strengthening, taking a ¼ 908 only for the For reliable design of reinforced concrete structures
case of full wrapping with FRP laminates. strengthened with FRP materials, the material
properties should be determined from approved test
methods. For FRP bars and tendons, the test methods
3.4 DUCTILITY ENHANCEMENT
developed for steel reinforcement may be applicable.
Wrapping with FRP laminates can not only improve
However, there are many types and dimensions of
the shear resistance of existing reinforced concrete
FRP bars available on the market, and their properties
members, but can also provide confinement to
vary greatly. Thus, additional considerations are
concrete, resulting in an enhancement in deformation
necessary for testing FRP bars and tendons. The same
capacity. The fib code describes the confinement effects
applies to FRP laminates. The JSCE has specified ten
of concrete in terms of stress–strain relationships. The
test methods for FRP bars and tendons, and nine for
JSCE Code indicates directly how to calculate the
FRP laminates, as listed in Table 6[2,5]. Some test
improvement of deformation (or deflection) of
methods are discussed in this paper.
reinforced concrete members with FRP wrapping.

3.4.1 JSCE code 4.1 BARS AND TENDONS


To evaluate the improvement of deformation capacity, 4.1.1 Test for tensile properties
a ductility ratio m is introduced. The basic concept of The length of the test portion of the specimen is at
ductility improvement lies in the fact that the ratio of least 100 mm, and not less than 40 times the nominal
the shear capacity to the flexural capacity dominates diameter of FRP bar or tendon. The anchoring portion
the ductility of a member. The Code provides eq. (17), of the test specimen should be properly prepared.
which is obtained from the regression analysis of test Otherwise, the anchored edge will fail easily. Ambient
data, as shown in Fig. 11. temperature of 5–358C may be acceptable, but it
" should be controlled to 20  28C, when test specimens
1:16ð0:5Vc þ Vs Þ are sensitive to temperature. The loading rate will
mfd ¼
Vmu influence the tensile strength, and should be
  # controlled to within 100–500 MPa/min.
efu rf
 1 þ a0 þ 3:58 =gbf 410 (17) From the test results, tensile rigidity and Young’s
Vmu =ðBzÞ
modulus are calculated from the load deformation or

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
158 NEW MATERIALS IN CONSTRUCTION

Table 6 JSCE test methods for FRP materials Spiral reinforcement

Bars and tendons Laminates


........................................................................ FRP rod
Tensile properties Tensile properties

100
Flexural tensile properties Overlap splice
Creep failure Bond to concrete

D
Long-term relaxation Bond to steel plate
Tensile fatigue strength Pull-out strength 4D
Coefficient of thermal Tensile fatigue strength 100
100
expansion
Anchorage and couplers Accelerated artificial exposure (Dimensions in mm)
for prestressing tendons
Alkali resistance Freeze and thaw resistance Fig. 12 Test specimen for bond strength.
Bond strength Water, acid and alkali resistance
Shear properties
........................................................................
should be stored in the solution at 60  28C for one
month. The alkali resistance of the FRP material is
evaluated by both mass change and tensile capacity
the stress curves to within 20–60% of the guaranteed
retention rate.
tensile capacity. Ultimate tensile strain may be
sometimes difficult to measure during the test, and
4.1.5 Test for bond strength
can be determined from the tensile capacity and the
Fig. 12 shows the configuration of the test specimen,
Young’s modulus. and its dimensions are given in Table 7. In this test
method, the bonded length is specified as four times
4.1.2 Test for creep failure the diameter of the FRP bars. The FRP bar should
The aim of this test is to extrapolate the creep failure protrude by around 10 mm at the free end, and the
capacity ratio at 106 h from the approximate line end face is structured so as to permit access for a dial
plotted by test results for up to 1000 h. Test specimens gauge used to measure the amount of pull-out. Spiral
and test conditions should be identical to those hoops, 6 mm diameter and 40 mm pitch, should
specified in the test method for tensile properties. The reinforce the concrete block. Concrete strength at 28
number of specimens at a particular load level should days should be approximately 30 MPa. The loading
not be less than three, and the load levels should be rate is 10–20 MPa/min. During the test, slippage of
not less than five. One load level must be such that the free end and the applied load should be measured
three specimens do not fail after 1000 h loading. until either the FRP is pulled out or the load decreases
significantly due to splitting or cracking of the
4.1.3 Test for tensile fatigue strength concrete.
Test specimens and conditions are identical to those for
the test for tensile properties, and at least three
specimens should be tested for each load level. At least 4.2 LAMINATES
three load levels should be selected. Loads may be set Although nine test methods are specified in by the
in two ways, either by fixing the average load and JSCE Specifications, two test methods for tensile
varying the load amplitude, or by fixing the minimum properties and the bond properties are outlined in this
repeated load by partial pulsation and varying the section.
maximum repeated load. In either case, at least three
load levels should be set within the range of 103–2  106 4.2.1 Test for tensile properties
cycles to failure. The frequency of load application The configuration of the test specimen is shown in
should be normally within the range of 1–10 Hz. Fig. 13, and the dimensions are listed in Table 8. The
specimen has tags prevent anchorage failure. Since
4.1.4 Test for alkali resistance the specimen has impregnated resin, it takes a few
Test specimens and the conditions, except alkali days to cure. Before testing, the specimen should be
immersion, are identical to those for the test for tensile conditioned for at least 48 h in a room maintained at
properties. The alkali solution should be of same temperature 23  28C and relative humidity 50  10%.
composition as in the pore solution of concrete. It may During testing, the loading rate should be controlled
be at around pH 13, e.g. Ca(OH)2=2 gm/l, constantly as 1–3%/min, and the ambient
NaOH=10 gm/l, KOH=14 gm/l. Test specimens temperature should be kept between 5 and 35oC.

Table 7 Dimensions of test specimens for bond strength


Nominal Size of concrete Bonded length External diameter of spiral
diameter (mm) block (mm) hoop (mm)
........................................................................................................................................................
517 100  100  100 4  nominal diameter 80–100
17–30 150  150  150 4  nominal diameter 120–150
........................................................................................................................................................

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
FRP DESIGN CODES 159

A
D

B
E E
G G

C F

Fig. 13 Test specimen for tensile properties.

Table 8 Specimen dimensions for FRP laminates, as shown in a loading rate of 2–5 kN/min. Strain gauges should be
Fig. 13 attached on both surfaces of laminates. From the
A B C D E F G strain distribution, the local bond stress as a function
........................................................................ of relative displacement can be calculated.
5200 12.5  0.5 42.5 5100 535 1–2 550
........................................................................

5 Concluding remarks
Applied load and strain of FRP laminate are
measured at suitable intervals. Young’s modulus and Issues encountered in developing design codes for
the ultimate strain of the FRP laminate should be concrete structures with FRP have been outlined and
calculated in the same manner as in the test for FRP possible solutions discussed with reference to the
bars. The test for the overlap splice strength is almost JSCE Recommendations, the CHBDC and the ACI
the same as that for tensile properties. The only 440. There exist several material and design issues
difference is the existence of an overlap portion in the particular to FRP that require modifications to the
middle of the specimen. The test for tensile fatigue design codes developed for concrete structures
strength of FRP laminate can be conducted in the
reinforced with steel. However, because provisions in
same manner as that for FRP bars.
design codes are usually inter-related, modification of
one provision for a particular FRP characteristic may
4.2.2 Test for bond properties
require modification of other provisions. Thus, the
The configuration of the test specimen is shown in
possible solutions for the FRP issues mentioned here
Fig. 14. Two concrete blocks (100  100  300 mm) are
aligned to match the centre of the cross-section. After are complex, and cannot be easily summarized.
aligning the blocks, two FRP sheets (>50 mm Two opposing concepts may be possible in
width  400 mm length) are attached on the opposite developing design codes for FRP-reinforced concrete
sides. To obtain consistent data, FRP laminates at one structures. The first is that the performance of a
end should be sufficiently anchored. The left sides of structure is irrelevant, provided that some level of
the laminates are tested and strains are measured. safety is secured. The other is that the performance of
Concrete strengths are about 30 MPa at 28 days. Steel a structure should not differ significantly from that of
bars should be of suitable diameter and yield strength a steel-reinforced structure, even though the
to transfer the load to the FRP laminates. Concrete properties of FRP are different from those of ordinary
surface treatment should ensure the bond strength. steel. A typical example is the treatment of ductility or
The specimen should be conditioned in the same deformability in the JSCE Recommendations and the
manner as the specimen for tensile properties. The CHBDC. The JSCE Recommendations follow the
load is applied by pulling the steel bar at both ends at former concept, while the CHBDC follows the latter.

Direction of fiber Vinyl tape

CF sheet Bonding length Steel Bar

Fig. 14 Test specimen for bond properties.

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160
160 NEW MATERIALS IN CONSTRUCTION

For concrete structures strengthened with FRP, the [4] American Concrete Institute. ACI 440 1R-01. Guide for the Design and
traditional approach is to add the extra reinforcement in Construction of Concrete Reinforced with FRP Bars. Farmington Hills, Michigan: ACI.
2001.
the form of bonded laminates to enhance capacity both
[5] Japan Society of Civil Engineers. Recommendations for upgrading of
in flexure and shear. All three codes, JSCE, ACI and fib, concrete structures with use of continuous fibre sheet. Concrete Engineering Series
use the same concept, but differ in their exact 2001: 41.
expressions for calculating the respective strengths. [6] American Concrete Institute Committee 440. Guide for the Design
Basically, all three codes adopt the limit states design and Construction of Externally Bonded FRP Systems for Strengthening Concrete Structures.
Farmington Hills, Michigan: ACI. 2000.
philosophy. The long-term properties of FRP and the
[7] International Federation for Structural Concrete (fib).
bond of FRP to concrete are the most important factors Externally bonded FRP reinforcement for RC structures. Technical Report, Bulletin
for durability of strengthened systems, and more 14. 2001.
studies should be directed towards these aspects. [8] Faoro M. Development and conversion of the properties of ACM into
prestressing tendons for bridges and structures. Proceedings of the 1st International
Conference on Advanced Composite Materials in Bridges and Structures, Sherbrooke,
Canada, 1992: 415–424.
References and recommended reading [9] Orangun CO, Jirsa JO & Breen JE. A reevaluation of test data on
development length and splices. Journal of the American Concrete Institute 1997: 3:
[1] Japan Society of Civil Engineers (JSCE). Recommendations for Design 114–122.
and Construction of Concrete Structures using CFRM. 1996. [10] Japan Society of Civil Engineers Concrete Committee. Standard
[2] Japan Society of Civil Engineers. Recommendations for design and Specification for Design and Construction of Concrete Structures (Part 1: Design). 1996. (in
construction of concrete structures using continuous fibre reinforcing materials. Japanese).
Concrete Engineering Series 1997: 23. [11] American Concrete Institute Committee 318. Building Code
[3] Canadian Standards International. CAN/CSA-S6-00. Section 16 - Fibre- Requirements for Structural Concrete (ACI 318-95); Commentary (ACI 318R-95). Detroit:
reinforced Structures. Canadian Highway Bridge Design Code, Rexdale, Ontario: CSI. ACI. 1995.
2001. 689–705.

Atsuhiko Machida
Department of Civil and Environmental Engineering,
Saitama University, Saitam 338 - 8570, Japan
E-mail: Machida@p.mtr.civil.saitama-u.ac.jp

Kyuichi Maruyama
Department of Civil and Environmental Engineering,
Nagaoka University of Technology, Nagaoka-shi,
Niigata 940 -2188, Japan

Copyright & 2002 John Wiley & Sons, Ltd. Prog. Struct. Engng Mater. 2002; 4:149–160

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