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Crumple zones are designed to absorb the energy from the impact during a traffic
collision by controlled deformation by crumpling. This energy is much greater than
is commonly realized. A 2,000 kg (4,409 lb) car travelling at 60 km/h (37 mph;
17 m/s), before crashing into a thick concrete wall, is subject to the same impact
force as a front-down drop from a height of 14.2 m (47 ft) crashing on to a solid
concrete surface.[5] Increasing that speed by 50% to 90 km/h (56 mph; 25 m/s)
compares to a fall from 32 m (105 ft)—an increase of 125%.[5] This is because the A crash test illustrates how a crumple
stored kinetic energy (E) is given by E = (1/2) mass × speed squared. [5][6] zone absorbs energy from an impact.
Typically, crumple zones are located in the front part of the vehicle, in order to
absorb the impact of ahead-on collision, though they may be found on other parts of
the vehicle as well. According to a British Motor Insurance Repair Research Centre
study of where on the vehicle impact damage occurs: 65% were front impacts, 25%
rear impacts, 5% left side, and 5% right side.[7] Some racing cars use aluminium,
composite/carbon fibre honeycomb, or energy absorbing foam[8][9] to form an
impact attenuator that dissipates crash energy using a much smaller volume and
lower weight than road car crumple zones.[10] Impact attenuators have also been
introduced on highway maintenance vehicles in some countries.
Road Maintenance Truck Impact
On September 10, 2009, the ABC News programs Good Morning America and Attenuator, Auckland New Zealand.
World News showed a U.S. Insurance Institute for Highway Safety crash test of a
2009 Chevrolet Malibu in an offset head-on collision with a 1959 Chevrolet Bel Air
sedan. It dramatically demonstrated the effectiveness of modern car safety design
over 1950s design, particularly of rigid passenger safety cells and crumple zones.[11]
[12]
Contents
Early development history
Function Range shown in blue of East Japan
Low speed impact absorption Railways (JR East) E217 series train.
The driver's cabin is a crushable /
Computer modelled crash simulation
crumple zone).
'Sleds' inside safety cells
See also
References
External links
A more recent development was for these curved longitudinal members is to be weakened by vertical and lateral ribs to form
telescoping 'crash can' or 'crush tube' deformation structures.
Function
Crumple zones work by managing
crash energy, absorbing it within
the outer parts of the vehicle, rather
than being directly transferred to
the occupants, while also
preventing intrusion into or
Activated rear crumple zone.
deformation of the passenger cabin.
This better protects car occupants
against injury. This is achieved by
Cross section to show the different
controlled weakening of sacrificial
strength of the metal in aSaab 9000.
outer parts of the car, while The safety cell is in stronger metal
strengthening and increasing the (red) compared to the crumple zones
rigidity of the inner part of the body (yellow).
of the car, making the passenger
cabin into a 'safety cell', by using
more reinforcing beams and higher
strength steels. Impact energy that
Mazda 121 (re-badged Ford Fiesta)
does reach the 'safety cell' is spread
crash test car from the British
Transport Research Laboratory. over as wide an area as possible to
reduce its deformation. Volvo
introduced the side crumple zone
with the introduction of the SIPS (Side Impact Protection System) in the early
1990s.
Volkswagen Polo after a full frontal
When a vehicle and all its contents, including passengers and luggage are travelling
crash test into a deformable wall at
at speed, they have inertia / momentum, which means that they will continue the Transport Research Laboratory.
[20] In the event
forward with that direction and speed (Newton's first law of motion).
of a sudden deceleration of a rigid framed vehicle due to impact, unrestrained
vehicle contents will continue forwards at their previous speed due to inertia, and impact the vehicle interior, with a force equivalent
to many times their normal weight
due to gravity. The purpose of
crumple zones is to slow down the
collision and to absorb energy to
reduce the difference in speeds
between the vehicle and its
occupants.[21]
The final impact after a passenger's body hits the car interior, airbag or seat belts is that of the internal organs hitting the ribcage or
skull due to their inertia. The force of this impact is the way by which many car crashes cause disabling or life-threatening injury.
Other ways are skeletal damage and blood loss, because of torn blood vessels, or damage caused by sharp fractured bone to organs
and/or blood vessels. The sequence of energy-dissipating and speed-reducing technologies—crumple zone — seat belt — airbags —
padded interior—are designed to work together as a system to reduce the force of the impact on the outside of the passenger(s)'s body
and the final impact of organs inside the body. In a collision, slowing down the deceleration of the human body by even a few tenths
of a second drastically reduces the force involved. Force is a simple equation: Force = mass X acceleration. Cutting the deceleration
in half also cuts the force in half. Therefore, changing the deceleration time from .2 seconds to .8 seconds will result in a 75 percent
reduction in total force.[24]
A misconception about crumple zones sometimes voiced is that they reduce safety for the occupants of the vehicle by allowing the
body to collapse, therefore risking crushing the occupants. In fact, crumple zones are typically located in front of and behind the main
body of the car (which forms a rigid 'safety cell'), compacting within the space of the engine compartment or boot/trunk. Modern
vehicles using what are commonly termed 'crumple zones' provide far superior protection for their occupants in severe tests against
other vehicles with crumple zones and solid static objects than older models or SUVs that use a separate chassis frame and have no
crumple zones.
They do tend to come off worse when involved in accidents with SUVs without crumple zones because most of the energy of the
impact is absorbed by the vehicle with the crumple zone — however, even for the occupants of the 'worse off' car, this will still often
be an improvement — as the result of two vehicles without crumple zones colliding will usually be more hazardous to both vehicle's
occupants than a collision that is at least partly buf
fered.
Another problem is 'impact incompatibility' where the 'hard points' of the ends of chassis rails of SUVs are higher than the 'hard
points' of cars, causing the SUV to 'override' the engine compartment of the car.[19] In order to tackle this problem, more recent
SUV/off-roaders incorporate structures below the front bumper designed to engage lower-height car crumple zones.[25] Volvo XC70
[26]
low level front safety cross members shown here[26] Volvo's press release about this
feature: 'Lower cross-member that helps protects lower cars: The front suspension
subframe in the new Volvo XC60 is supplemented with a lower cross-member
positioned at the height of the beam in a conventional car. The lower cross-member
strikes the oncoming car's protective structure, activating its crumple zone as
intended so the occupants can be given the maximum level of pr
otection.'
In the case of less severe collisions (up to approx. 20 km / h), the bumper and outer panel design should ensure that the crumple zone
and the load-bearing structure of the vehicle is damaged as little as possible and repairs can be carried out as cheaply as possible. For
this purpose, so-called crash tubes or crash boxes are used for mounting bumpers. Crashtubes consist of a hollow steel profile, which
transforms the incident energy by rolling up the profile.
See also
Automobile safety
Guard rail#Automotive safety
Traffic barrier
Lotus Evora front crash test showing
Crash test
Aluminium chassis crush structure,
the height of the rigid front chassis
References side beams and rigid front cross
beam.
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13. http://www.autospeed.com/cms/A_113292/article.html
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15. "He divided the car body into three sections: the rigid non-deforming
passenger compartment and the crumple zones in the front and the rear .
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deformation during collision ; from 'German Patent and rTade Mark
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17. https://www.youtube.com/watch?v=2jgsQEPh38c
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External links
Before and after crash between 1959 Bel Air and 2009 Malibu
Stuntbusters: Head-On Collision 1962 Cadillac vs. 2002 Cadillac
Crumple Zones in Automobiles
Crumple Zones(How Do Crumple Zones Work)
Physics in the Crumple Zone - Plastics-Car .com
Have crash tests ever used live (or dead) human occupants? - Howstuffworks.com
How Crash Testing Works - Howstuffworks.com
Why is it still necessary to crash test vehicles? - Howstuf
fworks.com
BBC News - How the dead have helped the living
How Force, Power, Torque and Energy Work - Howstuffworks.com
How Crumple Zones Work - Howstuffworks.com
Béla Barényi – a history of safety - Mercedes-Benz original
The fundamental dynamics of violence in car crashes. The physics. The engineering. John Cadogan of
autoexpert.com.au
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