Arme de Freno Frontal 789C

789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY... https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?return...
Bienvenido: cr461ab
Producto: TRUCK
Modelo: 789C TRUCK 2BW
Configuración: 789C Off-Highway Truck 2BW00001-UP (MACHINE)
POWERED BY 3516 Engine
Desarmado y Armado
789C Off-Highway Truck Machine Systems
Número de medio -SENR1534-12 Fecha de publicación -01/07/2013 Fecha de actualización -01/07/2013
i03726825
Service and Parking Brake (Front) - Assemble

SMCS - 4251-016; 4267-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 164-4622 Clamp Assembly 1
C 8S-1378 Clamp Assembly 1
D 2P-5535 Stud Remover Set 1
E 095-0858 Cotter Pin 4
F FT-1845 Pump Group 1
G 1U-6396 O-Ring Assembly Compound -
H 7M-7456 Bearing Mount Compound -
J 8T-9568 Hydraulic Oil -
1. Verify that all of the components are clean and free of foreign material prior to installation. Check all of
the O-ring seals and the components for wear or damage. Replace the O-ring seals and the components,
if necessary.
2. Apply Tooling (G) to all O-ring seals prior to installation.
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Illustration 1 g00607209
3. Apply Tooling (H) to the threads of taperlock studs (34) . Use Tooling (D) (not shown) to install 33
taperlock studs (34) to brake anchor (11) . Tighten taperlock studs (34) to a torque of 230 ± 30 N·m
(170 ± 22 lb ft).
4. Apply Tooling (H) to the threads of taperlock studs (32) . Use Tooling (C) (not shown) to install nine
taperlock studs (32) to brake anchor (11) . Tighten taperlock studs (32) to a torque of 100 ± 15 N·m (74
± 11 lb ft).
5. Install two seals (35) to brake anchor (11) . Install 32 springs (33) to brake anchor (11) . Install 28
springs (31) to brake anchor (11) , as shown.
Improper assembly of parts that are spring loaded can cause bodily
injury.
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To prevent possible injury, follow the established assembly procedure

and wear protective equipment.
6. Position piston (26) , as shown. Position spring (31) and spring guide (16) to piston (26) , as shown.
Use Tooling (B) in order to compress spring (31) . Install Tooling (E) to spring guide (16) .
7. Repeat Step 6 for the remaining three spring guides.
8. Attach Tooling (A) to piston (26) , as shown. Attach a suitable lifting device to Tooling (A) . Secure the
lifting device to a hoist. Position piston (26) to brake anchor (11) , as shown. The weight of piston (26)
is 41 kg (90 lb).
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Example (A) illustrates incorrectly installed ring seals.
4 of 15 8/9/2018, 8:39 AM
Example (B) illustrates correctly installed ring seals.
Note: Be sure that yellow side (A) of inside seal is facing outward.
9. Install two seals (29) and (30) to housing (25) . Install two seal rings (27) and (28) to housing (25) .
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure

and wear protective equipment.
5 of 15 8/9/2018, 8:39 AM
10. Use two people in order to install housing (25) to piston (26) , as shown. The weight of housing (25) is
29 kg (65 lb).
11. Install nine nuts (24) that hold housing (25) to piston (26) . Tighten nuts (24) by one revolution before
proceeding to the next nut. Slowly tighten nine nuts (24) in a star pattern to a torque of 300 ± 15 N·m
(221 ± 11 lb ft).
12. Install seal ring (23) to piston (14) , as shown.
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7 of 15 8/9/2018, 8:39 AM
Note: Be sure that yellow side (A) of inside ring seal (B) is facing outward.
13. Attach Tooling (A) to piston (15) , as shown. Position a suitable lifting device to Tooling (A) . Secure
the lifting device to a hoist.
14. Install two seals (21) and (22) to piston (14) . Install two seal rings (19) and (20) to piston (14) .
15. Position piston (14) to brake anchor (11) , as shown.
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16. Install pin (18) to spring guide (16) . Repeat this procedure for the remaining three spring guides.
17. Install two 3/8 in - 16 NC forcing bolts (13) to piston (14) , as shown. Tighten the forcing bolts (13)
evenly until there is approximately 25.4 mm (1 inch) between the two pistons.
18. Remove Tooling (E) from the hole of spring guide (16) . Repeat this procedure for the three remaining
spring guides.
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19. Remove two 3/8 in - 16 NC forcing bolts (13) from piston (14) . Install O-ring seal (15) to brake anchor
(11) .
20. Attach Tooling (A) to ring (5) , as shown. Position a suitable lifting device to Tooling (A) . Secure the
lifting device to a hoist. Install ring (5) to brake anchor (11) . The weight of ring (5) is 84 kg (185 lb).
21. Install 51 bolts (12) and the washers that hold ring (5) to brake anchor (11) . Tighten 51 bolts (12) to a
torque of 310 ± 25 N·m (229 ± 18 lb ft).
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NOTICE
To avoid damage to the braking system, do not exceed 4700 kPa (680
psi) when applying pressure to release the parking brake.
22. Install Tooling (F) to the service and parking brake, as shown. Apply pressure to the service and
parking brake so that the friction discs and outer plates can be installed.
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Note: Lubricate friction discs (8) with Tooling (J) prior to assembly.
23. Use two people in order to install brake hub (1) , as shown. The weight of brake hub (1) is 54 kg (120
lb). Install the damper assembly (not shown) to ring (5) . Ensure that the friction material of the damper
assembly is facing toward the piston (not shown).
24. Install 12 friction discs (8) and 11 outer plates (10) to ring (5) in alternating order. Install damper
assembly (9) to ring (5) . Ensure that the friction material of the damper assembly is facing toward the
plate.
25. Install O-ring seal (7) to ring (5) .
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26. Attach Tooling (A) to plate (3) , as shown. Position a suitable lifting device to Tooling (A) , as shown.
Secure the lifting device to a hoist. Position plate (3) to ring (5) , as shown. The weight of plate (3) is 71
kg (157 lb).
27. Install five taperlock nuts (6) that hold the plate (not shown) to ring (5) . Tighten nuts (6) by one
revolution before proceeding to the next nut. Tighten nuts (6) in a star pattern to a final torque of 300 ±
15 N·m (221 ± 11 lb ft).
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14 of 15 8/9/2018, 8:39 AM
28. Install 35 bolts (2) and the washers that hold plate (3) to ring (5) . Tighten bolts (2) to a torque of 310 ±
25 N·m (229 ± 18 lb ft).
29. Install ring seal (4) and the seal ring (not shown) to brake hub (1) .
End By: Install the front service and parking brake. Refer to Disassembly and Assembly, "Service and
Parking Brake (Front) - Install".
Copyright 1993 - 2018 Caterpillar Inc. Thu Aug 09 2018 08:39:22 GMT-0500 (SA Pacific Standard Time)
Todos los derechos reservados.
cr461ab
Red privada para licenciados del SIS.
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Arme de Freno Frontal 789C

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789C Off-Highway Truck 2BW00001-UP (MACHINE) POWERED BY... https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?return...

Service and Parking Brake (Front) - Assemble

Tool Part Number Part Description Qty

A 138-7575 Link Bracket 2

B 164-4622 Clamp Assembly 1

C 8S-1378 Clamp Assembly 1

D 2P-5535 Stud Remover Set 1

E 095-0858 Cotter Pin 4

F FT-1845 Pump Group 1

G 1U-6396 O-Ring Assembly Compound -

H 7M-7456 Bearing Mount Compound -

J 8T-9568 Hydraulic Oil -

2. Apply Tooling (G) to all O-ring seals prior to installation.

To prevent possible injury, follow the established assembly procedure

7. Repeat Step 6 for the remaining three spring guides.

Example (A) illustrates incorrectly installed ring seals.

Example (B) illustrates correctly installed ring seals.

To prevent possible injury, follow the established assembly procedure

12. Install seal ring (23) to piston (14) , as shown.

Example (A) illustrates incorrectly installed ring seals.

Example (B) illustrates correctly installed ring seals.

15. Position piston (14) to brake anchor (11) , as shown.

25. Install O-ring seal (7) to ring (5) .

Example (A) illustrates incorrectly installed ring seals.

Example (B) illustrates correctly installed ring seals.

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