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Seat Total No. of Pages :8

No.

T.E. (Mechanical) (Part - I) (semester - v) (Revised) (f{ew)

Examination, .Iune - 2011
MACHIh.'E DESIGI\ . I
Sub. Code : 45551
Day and Date : Friday, 06-06-2014 Total Marks : 100
Time :2,30 p.m. to 5.30 p.m.

rnstructions : l) Answer any three questions from each Section.

' 2) Figures to the right indicate full marks.
3) Make suitable assumptions whercver required and state the sarne clearly.
4\ Use of non-programmable calculator is permitted.
5) Draw neat diagrams wherever necessary.

SECTIONI - I
Q1) a) Suggest suitable material for following component and give reasons for
your selection. l6l
i) Turbine blade ii) Surgical lnstrument iii)Automotive cylinder blocks,

b) Give general design procedure for a machine component. 16l

c) Enlist different theories of elastic failure giving area of its application. [6]

Q2) a) Explain the design procedure of knuckle joint with neat sketch. 16]
b) A lever-loaded safety valve is 50 mm in diameter. It is required to blow
off steam at 1.5 Nirnm2. Design the mild steel lever of rectangular cross
section, if the permissible stresses are 70Nlmm2 in tension,52.5 N/mm2
in shear and24.5 N/mm2 in bearing. The pin is made of same material as
that of the lever. The distance from the fulcrum to the dead weight of the
lever is 800 mm and the distance between the fulcrum pin and valve
spindle link pin is 80 mm. Take height to thickness ratio for rectangular
cross section is 3. [101

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Q3)a)Explainthedesignprocedureofwoodnrffkeywithneatsketcllt6:}

b)Designaprotectedtyperigidflarrgedcouplingtotransmit25k\\.p,f,lver tia;r rake

50{} rpm. Assume that cotipllrrg
from an engine to a rnachiie at s; i'-:r the
shear stress and enrshing sue
Z*o/aoverloads. The permissibtre
shaft,boltandLey*ateriatis40N/mmzancl80N/mr#'Theperrnissible
tt{}l
shear sfiess for C'I' is 18 N/nrm2'

the bolts subjected [o eccenrnc

loadiug
of
Q4) a) Describe the design procedure
bolts' t6l
acting ffieJt"tffto *nt axis of
. ac
,^, size as shorrn in rhe
bolts of equal -r-,a
b) A bracket is bolted to- a colurnn by six
figure 1. It carries a load of 50 kN
at a distauce of 150 mm frt]m the
column. If the maximum stress in the bolt is i5r-l N mm2'
centre of the
determine the size of the bolt' [1{}l

SECTION . IT t
Discuss the types of springs
grving applications of each' t6l
Qs) a)

spring loaded safety valve for

b) Design a helical spring for Ramsbottom
of valve seat is 65rnm; operatmg
following *ort ing'rJai-tions; Diameter blows.off
pressure is 0.? fl**r; *uri** fr.rrrrr._whe1 the valve
pressure nses
is g.ZSN/mm{ Inaxlmum 1ift of the valve when the
freely

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from 0.7 N/rnm? to 0.75 N/mm2is 3.5 mm; maximum allowable stress is
550 N/mm2; modulus af rigidity is 84 x 103 N/mm2; spring index is 6.

Standard wire gauge (SWG) nun:ber and corresponding diameter of

spring wire is given in following table- U{ll
SlITG 4la 3/0 210 0 I

Iliarneter (mm) 10.160 I 490 8.839 8.229 7.624

Q6) a) what are self lockrqg and over hauling of screw? Deduce the condition
for self locking screw? t6l

b) A power screw having double start square threads of 25 mm nominal

diimeter and 5 mm pitch is acted upon by an axial load of 10 kN. The
outer and inner diameters of Screw collars are 50mm and 20mm
respectively. The coeffrcient of thread friction and collar friction rnay be
assurned as 0.2 anrJ 0.15 respectively. The screw rotates at 12 r'p.m'
Assuming uniform \ryear condition at the collar and allowable thread
bearing pressure of 5.8 N/mm2;

find. ,) the torque required to rotate the screw.

O the stress in the screw.

tii) the number ofthreads ofnut in engagement rvith the screw.

[101

Q7) a) I)iscuss the stress in flyrvheel rims and spokes' I8l

b) The interceptal areas between the output torque curve and mean resistance
line of a turning moment diagram for a multicylinder engine taken in
order from one end are as follows;

-35, + 47A, -285, + 325, -335, + 260, -365,

+285, - mm2.
?UO
:
The diagram has been drawn to a scale of lmm 70N-m and lmm
:
4.5'. The engine speed is 900 r.p.m. and fluctuations in speed is not to
exceed 2 percent of the mean speed. Find the mass and cross-section of
the flywheel rim having 650 mm mean diameter. The density ofthe flywheel
*uy t* taken as ?200 kg/m'. The rim is rectangular with the width two
times the thickness. Neglect effect of arms, etc. t8l

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Q8) a) Give general procedure adopted in selection of flat belt from
manufacturer's catalogue I8l
b) AV-belt drive is reciuired for a I 5kW; 1440 r.p.m. eiectric motor, which
drives a centrifugal pump running at360 r.p.m for a service of 24 hours
per day. From space considerations, the centre distance should be
approximately 1m.

Determme :- , belt specifications

ii) number of belts

lii) pulley diameters and

lv) correct centre distance. [101

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Data for Q. No. 8 (b)

Fower rating of y-belts

(cr, = 180" ; speed of the faster pulley -
1440 r.p.m.)
(D = pulley diameter (mm) p.R power
i = rating in kS)
i D , 75 80 8s 90 100--106 112
Section
1 18 125
PR 0.73 0.86 0.99 1.12 i.38 1.50 1.63 1.91 : 2.00
Section D 125 132 i40 1s0 160 170 180 190 200
B PR 2.2+ 2.46, 2.V7, 3,30,',3.:60. 4,00 4.3'g 4.77 5.23
Section D: 2AO.', 272 224' 236 250i 265 2BO 300 , 315
PR 6',14 6-9,1 /.68 8.28.. 9.40 10.10 11.10 12.LO, 72.50
D 350 375 400 42s
PR 75.7 17.5 1g.3 2A.60

5000.
5odo'
aooo
d
d
ro00
.20
E
J
0l
F

o 500
6 400
H 30u
zoo

I00

200 300 5oo 750

Design power (kW)

Selection of cross section of V-belt

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Dimensions of standud cross+ectims

Belt section wid'fi Tliiekne$s Minrmumpifch

lil(mm) f (q!1) tiiamerer of pulley fum)
125 :

: ': !'
.;

200
i, ,
:

.i
i
i

3$0

Difference between pitoh lengfr

and inside length (mm) 3$ 43 56

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Cnnection factor {F) tor industial service

Operatioaal hours Per daY

Type of service
0 -10 10-16 16-24

1) Light duty; agitators-biowers-cenEifugal

pumps faas (up to ?.5 kW) and compressors i.1 1.2 1.3

2) Medirm duty: conveyors-fans (above ?.5 kW)

Iine shafts machine tools-presses and positive
displacement punps. t.2 1.3 14

3) Ileavy duB' cgnveyors'-bucket,-qle:rato:s,.and

hammers 1.3 1.4 1:5

Eto
E O.T

F !.E

E {,,
TJ

E 0..
8&i m
r?9, . tto . |t0
cr tcegcqd
.-:.... 'l;-'-' "
,

Conection factor for arc.of contact S:groove* os:i66.th pt11ey0

For'v'belts

Series of prefened values for pitch diameters (rn mur) are as follovts:

;190
Pitchdiameter (mm) :125 T.32 140 150 ,i60 170 18q

200 212 224 V?5 25A 26s 280 300 g.1s 355 31,5

400 425 450 4:15 500 sio s6o, 60CI 630 674 71,0

7s0 800 900 1000

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.t ,r :-,i-_-:. Correction factor Fitor belt length
' (Li *noneinal inside length of the belt in tlm)
"ir*s* Belt section
L;
E
1905 L.A2 o.97 a.87
r.981 1.O3 0.98
'
2A32 L.O4
2457 1.04 0.98 0.89
2159 1.05 0.99 0.90
2286 1.06 1.0CI . 0.91
?A38 1.08 : o.92
?ffi4 1.02 ;
\
254A 1.03
2667 1.10 1.04 a.94
?&5 x..11 1"05 0.95
3048 1.13 ,:, a.97 o.86
i

qffiO o.97
lXt I

I
1.14 ,:* 0.98 i o.sz i
i

sW+ 0.99 I

i
I
I

sbss 1.11 1.OO 0.90 I

' 4073
i

1
L.L3 7.02
1

: 0.{z 'i

4115 L.L4 , 1"03 o.92

4394 1.15
'i;o4- o;93 :

4577. 1.16 1.05 o,94

i'
't
4953 1.18 L.O7 0.96
5334 1.19 1.08 0.96 o.94
6045 7.lt 1.00 0.96
6807 1.14 1.O3 o.9:
. 7569 1.76 1.O5 1.O1

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