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Energy Policy
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Article history: The oil refining industry in China has faced rapid growth in oil imports of increasingly sour grades of
Received 21 May 2009 crude with which to satisfy growing domestic demand for a slate of lighter and cleaner finished
Accepted 1 June 2009 products sold at subsidized prices. At the same time, the world petroleum refining industry has been
Available online 9 July 2009
moving from one that serves primarily local and regional markets to one that serves global markets for
Keywords: finished products, as world refining capacity utilization has increased. Globally, refined product markets
China are likely to experience continued globalization until refining investments significantly expand capacity
Petroleum refining in key demand regions. We survey the oil refining industry in China in the context of the world market
for heterogeneous crude oils and growing world trade in refined petroleum products.
& 2009 Elsevier Ltd. All rights reserved.
Having experienced a quarter century of economic growth at When processed, crude oil produces petroleum products such
an annual rate of nearly 10% and comprising about one sixth of the as gasoline, diesel, and jet fuel, which have been instrumental in
world’s population, the only real surprise is that China’s appetite providing low-cost fuel for automobiles, trucks, airplanes and
for energy was not even more voracious sooner.1 Only in the past other forms of transportation, as well as equipment used in
fifteen years has China been a net importer of crude oil and only in agriculture, construction, and manufacturing. The petroleum
the past five years has it become the second-largest importer of industry consists of three main segments: the exploration and
crude oil. China’s growth in demand for oil is apparently not production segment (upstream); the refining and marketing
terribly price-sensitive (Zhao and Wu, 2007), and when one segment (down-stream); and a third segment typically referred
accounts for urban migration and the concomitant rise in to as the midstream, which consists of the infrastructure used to
transport demand, it becomes apparent that there will be transport crude oil and petroleum products. We will be concerned
continued growth in Chinese oil demand (Skeer and Wang, primarily with certain aspects of the downstream and midstream
2007).2 Major expansions in petroleum refining will be required segments, namely refining and the supply infrastructure.
to meet worldwide demand for finished products, and most of the Refineries transform crude oil into petroleum products
capacity is expected to be built in Asia, particularly in India and primarily through a distillation process that separates the crude
China (Izunda, 2007). This article surveys the Chinese petroleum oil into different fractions based on boiling point ranges. One
refining industry in the context of the world market for crude oil barrel of crude oil can produce a varying amount of gasoline,
and refined petroleum products, in a way that presupposes no diesel, jet fuel and other petroleum products depending on the
particular knowledge of petroleum economics or of Chinese configuration of the refinery and the type of crude oil that is being
economy.3 refined. Through the addition of specialized equipment, refineries
can be optimized to produce greater proportions of specific types
of products or to use different grades of crude oil. In oil industry
E-mail address: wdwalls@ucalgary.ca parlance this is referred to as ‘‘upgrading’’ capacity. For example,
1
See, for example, an explanation of this provided by Zhang (2003). hydrocracking units enable refiners to increase the production of
2
Moreover, under a variety of plausible scenarios, it is likely that road lighter fuels, including gasoline, diesel, and jet fuel; catalytic
transportation will in time become the largest single source of oil consumption in
cracking units increase the production of gasoline; and hydro-
China (He et al., 2005). Further to this research, Adams and Schachmurove (2008)
develop a model of China’s energy economy and conclude that motorization, not treating units enable refiners to produce lower sulfur fuels
general economic growth, is the main factor driving growth in Chinese oil demand. required by the European Union, United States, and many other
3
A painfully thorough description of the Chinese oil industry with much countries with increasingly stringent environmental quality
tabular material for the 1980s through the mid-1990s is contained in Wang (1995).
regulations.
Horsnell (1997) provides a brief, masterfully written overview of the oil industry in
China. See Kambara (1974) and Bartke (1977) for a survey of the Chinese oil Changes in product specifications, shifts in demand, and
industry prior to the introduction of market-based reforms. environmental regulations all have important implications for
0301-4215/$ - see front matter & 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.enpol.2009.06.002
ARTICLE IN PRESS
W.D. Walls / Energy Policy 38 (2010) 2110–2115 2111
the petroleum refining industry. For example, the regulated shift shipped back-to-back in batches through the same pipelines.
to unleaded gasoline that began in the 1970s in the developed During this process, some blending of any two adjacent batches of
economies caused refineries to install equipment to produce high- petroleum products occurs where the two batches interface. This
octane components to replace the octane-boosting lead that was blended material may be simply mixed with the lower valued
no longer permitted. Similarly, environmental regulations such as product—for example, the mix of high- and low-octane gasoline
limits on the emissions of certain air pollutants require refineries at the interface between batches of these commodities would be
to invest in equipment and processes to control such emissions.4 downgraded, or mixed with the low octane fuel; however, if the
The proliferation of special gasoline blends or ‘‘boutique fuels’’ has blended material is incompatible with either of the two
made it more complicated to supply gasoline and raised costs, petroleum products that interfaced, both batches are contami-
significantly affecting operations at refineries. Lastly, to the extent nated and must be removed and reprocessed.
that varying amounts of biofuels blended with gasoline and diesel The marine transport system consists primarily of waterways,
require changes to the gasoline and fuel blendstocks, further ports, and vessels, including crude oil tankers, product tankers
refinery changes may be required to accommodate these blends. and tank barges. Built to accommodate smaller vessels, many of
Shifting demand for petroleum products, such as Europe’s the major ports have had to expand in response to increasing
declining demand for gasoline and growing consumption of marine transport and trade and to accommodate larger tanker
diesel, can also cause refiners to invest in different processes to vessels.
produce the mix of products desired by the market.
Refinery configurations have historically differed across loca-
tions, because they have served primarily local and regional 3. Petroleum refining in China
markets for finished products, with a particular composition of
input crude oils. For example, the United States – the largest single Three companies dominate the oil business in China: Petro-
consuming country of petroleum – has among the most China, China Petroleum and Chemical Corporation (Sinopec), and
sophisticated refineries in the world; these refineries have been China National Off-shore Oil Corporation (CNOOC). PetroChina is
optimized to produce large proportions of cleaner-burning gaso- the publicly held company under China National Petroleum
line to meet the huge American transportation demand. In Company, while Sinopec is the publicly held company under
contrast, refineries in China have historically been configured to China Petrochemical Corporation.6 PetroChina is engaged in
refine a slate of products consisting of a lower proportion of light onshore production of oil as well as petroleum refining; Sinopec
products from domestic Chinese crude oil which was mostly primarily refines petroleum products, while CNOOC is mainly an
heavy and of low to medium sulfur content. Refining capacity offshore oil production company. Our discussion will focus
internationally has broadly grown and fallen in response to shifts primarily on PetroChina and Sinopec, as these companies together
in demand for petroleum products. This is illustrated clearly if one compose the bulk of China’s more than 6.3 million barrels per
considers that refining capacity internationally fell sharply during calendar-day refining capacity (Oil & Gas Journal, 2006).7
the early 1980s in response to falling demand for petroleum PetroChina had an annual crude oil output of 838.8 million
products, caused in part by high prices of these products and barrels in 2007, representing a 1.0% increase over 2006. The
worldwide recession; by 1983, demand had fallen so much that company processed 823.6 million barrels of crude in 2007,
much refinery capacity was not being used at all. Many refineries representing an increase over 2006 of 4.9% gasoline, kerosene,
were shut down or idled and refining capacity thus fell. and diesel output was 71.381 million tonnes, a 4.5% increase over
Inventories of petroleum products and crude oil are main- 2007 (PetroChina Company Limited, 2008). Sinopec processed 156
tained by refiners, distributors, marketers, and others to mitigate million tonnes of crude oil in 2007, up by 6.3% over 2006; crude
the effects of disruptions, and to ensure a continuity of supply to oil production in 2007 was 291.67 million barrels, a 2.3% increase
their customers. Companies build inventories in preparation for over 2006. Gasoline, diesel, and kerosene production was 93.09
planned maintenance and production. The primary inventory million tonnes, a 6.7% increase over 2006 production. (China
system comprises the crude oil or petroleum products held at Petroleum and Chemical Corporation, 2008.)
production sites, refineries, storage sites, and in pipelines, tankers, China’s estimated 2007 crude oil production of about 3.75
barges, and other transportation centers. Secondary inventories million barrels per day accounts for more than half of all
exist between the primary distribution system and the end user, production in the Asia-Pacific region and a little more than 5%
and consist of retail outlets and small tank farms. Tertiary of world oil production. China has reserves of about 16 billion
inventories are held by consumers; for example, in truck and barrels accounting for nearly 47% of reserves in the Asia-Pacific
automobile fuel tanks. region or about 1.2% of world reserves (Oil & Gas Journal, 2007a,
The supply infrastructure is comprised of a petroleum product b). If the rate of economic growth in China continues at rates
and crude oil pipelines, barges, vessels, marine terminals, and similar to those observed over the past decade, China will need to
storage tanks. Trucks and rail also distribute a small fraction of the import either additional refined finished products or crude oil.
products, but are being increasingly utilized with the rise of Although China has obtained interests in equity crude oil from
biofuels, such as ethanol, which existing pipelines cannot other countries, those supplies are projected to be insufficient to
currently accommodate.5 Pipelines are generally the least ex- meet future growth in Chinese oil demand (Downs, 2000).
pensive mode for transporting oil and most petroleum products.
While crude oil and petroleum products generally do not travel on
6
the same pipelines, numerous different petroleum products are CNPC holds an 86.29% controlling interest in PetroChina, while China
Petrochemical Corporation holds a 75.84% controlling interest in Sinopec (Petro-
China Company Limited, 2008; China Petroleum and Chemical Corporation, 2008).
7
Aside from the processing plants belonging to PetroChina and Sinopec,
4
The required investment to upgrade refineries is nontrivial to refiners and China’s refining sector does have numerous processing plants that belong to
can have substantial impacts on firm survival. In the US this has resulted in higher separate localities or to other industries. However, these processing facilities are
costs, higher prices, and a corresponding increase in measured productivity of not significant in China’s refining sector for several reasons: First, they are
surviving refineries (Berman and Bui, 2001; Taylor and Fischer, 2003). collectively less than 10% of aggregate refining capacity; second, they are
5
Ethanol, of course, attracts moisture which corrodes pipelines. Ethanol is individually of small scale in comparison to industry averages; third, they are
typically blended into gasoline at terminals before it is sent by truck to retail very small in comparison to the capacities of upgraded or newly built facilities
gasoline stations. (Sinton and Fridley, 2002).
ARTICLE IN PRESS
2112 W.D. Walls / Energy Policy 38 (2010) 2110–2115
Millions of Dollars
output products that did not emphasize the low-emissions
transportation fuels increasingly in demand today. PetroChina 10,000
has historically been the largest Chinese oil production company
and its owned and affiliated refineries were configured to refine
the low-sulfur crude oil that it has produced in its northwestern 5,000
and northeastern production fields. Historically, domestically
produced crude oils, such as Daqing crude, are low-sulfur heavy
crudes that contain much heavy distillate and little naphtha; thus
0
refineries in China were historically configured with a high ratio of CNOOC CNPC SINOPEC
fluid catalytic cracking capacity and a low ratio of catalytic
reforming capacity. Some Sinopec refineries are also configured
Africa Asia
mainly for the low-sulfur crude that is of the type domestically Middle East North & South
produced; however, many of Sinopec’s refineries are configured to North Africa America
Russia & Central Asia
accept a slate of medium-sulfur crude oils from other domestic oil
production fields, as well as medium-sulfur crude oils imported Fig. 1. Chinese NOC investment in crude production abroad. Note: adapted from
from other countries.8 data reported in Table 1g of Paik et al. (2007).
Growth in China’s oil demand from the mid-1980s has
outstripped growth in domestic crude oil production.9 Growth
in demand for crude oil and refined products was far greater than 800000
China’s potential for increased oil production.10 By the early
1990s, demand exceeded domestic oil production and China
Barrels per Day 600000
became a net oil importer. Crude oil imports began in 1988, with
domestic refiners inclined toward the heavy and low-sulfur crudes
that were similar to the domestic grades, because these were 400000
compatible with China’s existing refinery configuration. China
became a net crude importer and this, combined with the 200000
importation of low-sulfur crudes, led to a large amount of
expenditure on these relatively expensive crudes. China began
taking steps to modernize its refineries to accept a wider variety of 0
crudes, expand production capacity for a variety of petroleum CNOOC CNPC Sinopec
products, and generally to adopt technological advances made by
Africa Asia
the international oil companies.
Middle East North &
China’s growing energy demand is the source of turbulence in North Africa South
Russia & Central Asia America
international relations as well as energy supply difficulties (Zha,
2006; Cornelius and Story, 2007; Yu, 2008). In addition to Fig. 2. Chinese NOC estimated equity crude, 2013–15. Note: adapted from data
importing oil, China’s national oil companies have been investing reported in Table 1h of Paik et al. (2007).
abroad to obtain oil. The investment from 1995–2006 disaggre-
gated by company and the region is shown in Fig. 1. consumption exceeding seven million barrels per day and imports
PetroChina and Sinopec have directed most of investment exceeding three million barrels per day.
capital toward Central Asia, Russia, and Africa as shown in Fig. 2.11 While refining capacity in Asia-Pacific region decreased by
Inspection of Figs. 1 and 2 may seem inconsistent in that 96,000 barrels per calendar-day in 2007, most of some 13 million
investment in Russia and Central Asia is substantially greater barrels per day of new refinery capacity expected to be built
than the investment in Africa, but that projected 2013 production between 2008 and 2012 will be in Asia, and most grassroots
from the current assets is estimated to be higher in Africa than in projects will be in China and India (Nakamura, 2007; Izundu,
Russia and Central Asia. As Paik et al. (2007) observed, the assets 2007). Rapidly rising costs and biofuels legislation are obstacles to
in Russia and Central Asia were already in production when refinery proposals in the Middle East and Europe. National oil
purchased – as compared to the African assets which were not companies dominate plans for refinery expansion, with the major
fully developed – which explains the higher acquisition costs of international oil companies planning only limited incremental
the former assets relative to the latter. While Chinese investments investments in refinery expansion.
abroad have generated an inflow to the motherland in the PetroChina and Sinopec have both been expanding oil refining
hundreds of thousands of barrels per day – a non-trivial amount capacity that is configured to handle the increasingly heavy and
of oil – it is merely a drop in the bucket in comparison to domestic high-sulfur crude oils that are being imported to produce a slate of
lighter and cleaner transportation fuels.12 As detailed by Guo
(2005), oil refineries operated by the major refiners in China are of
8
three main types: those that process low, medium, and high-
Initial imports of oil to meet increasing domestic demand were from
Indonesia and elsewhere with low-sulfur heavy crudes similar to domestic sulfur crude oils. Many of PetroChina’s oil refineries and some of
varieties, so that existing refinery configurations could be utilized. Sinopec’s are of the type that process low-sulfur content crude,
9
See Chow (1991) for an analysis of Chinese crude oil production through the such as Daqing, produced in the interior areas. The refineries that
late 1980s. process medium sulfur crude are mostly operated by Sinopec and
10
China will import some 163 million tons of crude oil and about 37 million
tons of refined oil product in 2007. Imports are approaching 50% of China’s
petroleum consumption.
11 12
Paik et al. (2007) estimated the equity production as the Chinese national See Yamaguchi et al. (2002) and Liu et al. (2007) for a discussion of refining
oil companies prorated share of current and future production. processes and technological challenges facing the Chinese refining industry.
ARTICLE IN PRESS
W.D. Walls / Energy Policy 38 (2010) 2110–2115 2113
Table 1 Table 3
Sinopec transport fuel production and light product yields. Ranking of largest refinery companies in Asia.
Quantity 1990 1995 2000 2005 2007 Rank Company name Refineries Processing capacity
5. Concluding remarks
(footnote continued)
provinces. See Siang (2007) for a detailed discussion of the policy issues and Fuel demand in developing economies, especially China, has
implementation difficulties of introducing biofuels into China. See Rusco and Walls grown rapidly and has remained resilient to rising crude oil prices,
(2008) for a discussion of how non-uniform biofuels standards contribute to
increased price volatility through the disintegration of fuel markets.
16
However, as a result of Asian refinery expansion, and Chinese refinery (footnote continued)
expansion in particular, it is likely that discounts of heavy, sour, and acidic crudes differentials in the choice of refinery configuration. For more discussion on this
will narrow relative to the benchmark crudes as refiners exploit profitable point see Collins (2008).
ARTICLE IN PRESS
W.D. Walls / Energy Policy 38 (2010) 2110–2115 2115
due to subsidy policies that result in below-world-market prices Guo, S., 2005. Oil Refining Business in China. Institute of Energy Economics, Japan
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fuel grew particularly quickly in the past several years, partly as a consumption and CO2 emissions in China’s road transport: current status,
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15%. In order to increase production and meet this recent surge in Horsnell, P., 1997. Oil in Asia: Markets, Trading, Refining and Deregulation. Oxford
University Press, Oxford.
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refineries even more intensively; capacity cannot be added and Gas Journal 105 (42), 32.
quickly, because of the long lead times involved in designing Kambara, T., 1974. The petroleum industry in China. The China Quarterly 60,
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high-acid crudes. Oil and Gas Journal 106 (11), 52–55.
Paik, K.W., Marcel, V., Lahn, G., Mitchell, J.V., Adylov, E., 2007. Trends in Asian NOC
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Rusco, F.W., Walls, W.D., 2008. Biofouels, petroleum refining, and the transporta-
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17
Removing subsidies and exposing purchasers to world market prices
inevitably would reduce the quantity of fuel demanded as well as slowing the
growth rate of demand. In June 2008, the Chinese government approved increases
in gasoline and diesel fuel prices of about 16% and 18%, respectively. However, with
crude oil (at the time of this writing) trading at about one third of the price it was
in Summer 2008, there will be substantially less financial pressure on government
to remove subsidies from finished petroleum products.