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SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.01 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2S11110 - 2P1101A running dry

Zone THS Conditioning and Metering Unit 1100


P&ID No. 111A Interlock desc. Pag: 8 of 79
Initiator Tag 2HZLH 11115 OPEN not active and 2HZLH 11118 OPEN not active
Logic Solver Tag 2S11110: 2P1101A Dry Run Protection
Final Element Tag Stops 2P1101A

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


Valve 2HV 11115 and 2HV 11118 in suction lines fail close

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to
Hexane release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low flow alarm in discharge line to reactor)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.02 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2S11111 - 2P1101B running dry

Zone THS Conditioning and Metering Unit 1100


P&ID No. 111A Interlock desc. Pag: 8 of 79
Initiator Tag 2HZLH 11116 OPEN not active and 2HZLH 11117 OPEN not active
Logic Solver Tag 2S 11110: 2P1101B Dry Run Protection
Final Element Tag Stops 2P1101B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


Valve 2HV 11116 and 2HV 11117 in suction lines fail close

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to
Hexane release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low flow alarm in discharge line to reactor)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.03 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I12106 - 2P1201A/B running dry

Zone Polymerization Reactor Unit 1200


P&ID No. 121A Interlock desc. Pag: 12 of 79
Initiator Tag 2LALL12102 (very low level in 2R1201)
Logic Solver Tag 2I12106: 2R1201 Very Low Level
Final Element Tag Stops 2P1201A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV12101A Fails Open (no level in 2R1201); 2HV12101 in suction line fails close

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to slurry
release release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm present in 2nd reactor)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.04 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I12208 - 2P1204 running dry

Zone Polymerization Reactor Unit 1200


P&ID No. 121B Interlock desc. Pag: 12 of 79
Initiator Tag 2HZLH12110 open not active; 2LALL12103 (Very low level in 2D1201)
Logic Solver Tag 2I12108: 2P1204 Dry Run Protection
Final Element Tag Stops 2P1204

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV12110 in suction line Fails Close; No flow from inlet lines to 2D1201

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to slurry
release release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm present in 2nd reactor)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.05 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I12206 - 2P1202A/B running dry

Zone Polymerization Reactor Unit 1200


P&ID No. 122A Interlock desc. Pag: 16 of 79
Initiator Tag 2LALL12202 (very low level in 2R1202)
Logic Solver Tag 2I12206: 2R1202 Very Low Level
Final Element Tag Stops 2P1202A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV12201A Fails Open (no level in 2R1202); 2HV12201 in suction line fails close

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to slurry
release release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm present in 3rd reactor)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.06 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I12208 - 2P1205 running dry

Zone Polymerization Reactor Unit 1200


P&ID No. 122B Interlock desc. Pag: 16 of 79
Initiator Tag 2HZLH12210 open not active; 2LALL12203 (Very low level in 2D1202)
Logic Solver Tag 2I12208: 2P1205 Dry Run Protection
Final Element Tag Stops 2P1205

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV12210 in suction line Fails Close; No flow from inlet lines to 2D1202

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to slurry
release release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm present in 3rd reactor)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.07 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I12306 - 2P1302A/B running dry

Zone Polymerization Reactor Unit 1200


P&ID No. 123A Interlock desc. Pag: 19 of 79
Initiator Tag 2LALL12302 (very low level in 2R1203)
Logic Solver Tag 2I12306: 2R1203 Very Low Level
Final Element Tag Stops 2P1203A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV12301A Fails Open (no level in 2R1201); 2HV12301 in suction line fails close

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to slurry
release release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm present in decanter feed vessel)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.08 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I12308 - 2P1301A/B running dry

Zone Polymerization Reactor Unit 1200/1300


P&ID No. 123B / 131 Interlock desc. Pag: 20 of 79
Initiator Tag 2HZLH12309 open not active; 2LALL12303 (Very low level in 2D1203)
Logic Solver Tag 2I12308: 2P1301A/B Dry Run Protection
Final Element Tag Stops 2P1301A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV12309 in suction line Fails Close; No flow from inlet lines to 2D1203

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to slurry
release release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm present in decanter feed vessel)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.09 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I13102 - 2P1302A/B running dry

Zone Polymerization - Decanter Feed Unit 1300


P&ID No. 131 Interlock desc. Pag: 24 of 79
Initiator Tag 2HZLH13103 open not active; 2LALL13101 (very low level in D1301)
Logic Solver Tag 2I13102: 2P1302A/B Dry Run Protection
Final Element Tag Stops 2P1302A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV13103 in suction line Fails Close; 2LV12303 in inlet line Fails Close

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to slurry
release release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low flow alarms present in decanter centrifuges)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.10 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I21207 - 2P2101A/B running dry

Zone Distillation - Mother liquor system Unit 2100


P&ID No. 212 Interlock desc. Pag: 34 of 79
Initiator Tag 2HZLH21204 open not active
Logic Solver Tag 2I21207 - 2P2101A/B Dry Run Protection
Final Element Tag Stops 2P2101A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV21204 in suction line Fails Close; 2XV21201 in inlet line Fails Close

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to mother
liquor release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent flow control present in discharge line to E3101)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.11 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I22204 - 2P2201A/B running dry

Zone Powder Drying Unit 2200


P&ID No. 222 Interlock desc. Pag: 41 of 79
Initiator Tag 2HZLH22201 open not active; 2LALL22201 (Very low level in 2T2201)
Logic Solver Tag 2I22204: Stop Pumps 2P2201A/B
Final Element Tag Stops 2P2201A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV22201 in suction line Fails Close; No flow from inlet lines to T2201

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to hexane
release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm in refrigeration unit)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.12 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I31107 - 2P3103A/B running dry

Zone Hexane Distillation Unit 3100


P&ID No. 311B Interlock desc. Pag: 49 of 79
Initiator Tag 2LALL31105 (Very low level in 2D3103)
Logic Solver Tag 2I31107 Very low level in 2D3103
Final Element Tag Stops 2P3103A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2PV31101A on inlet line to 2E3103 fails close

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to hexane
release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm in hexane distillation column)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.13 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I31109 - 2P3102A/B running dry

Zone Hexane Distillation Unit 3100


P&ID No. 311B Interlock desc. Pag: 49 of 79
Initiator Tag 2HZSH31103 open not active; 2LALL31106 (Very low level in 2T3101)
Logic Solver Tag 2I31109: 2P3102A/B Dry Run Protection
Final Element Tag Stops 2P3102A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV31103 in suction line Fails Close; No flow from inlet lines to D3102

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to hexane
release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm in distilled hexane tank)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.14 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I31110 - 2P3101A/B running dry

Zone Distillation - Hexane wax separation Unit 3100


P&ID No. 311A Interlock desc. Pag: 49 of 79
Initiator Tag 2HZSH 31102 open not active; 2LALL31103 (Very low level in 2D3102)
Logic Solver Tag 2I31110: 2P3101A/B Dry Run Protection
Final Element Tag Stops 2P3101A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV31102 in suction line Fails Close; No flow from inlet lines to D3102

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to hexane
release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm in hexane distillation column)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.15 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I31111 - 2P3301A/B running dry

Zone Distillation - Wax Recovery Unit 3100/3300


P&ID No. 311A/331 Interlock desc. Pag: 50 of 79
Initiator Tag 2HZSH 31101 open not active
Logic Solver Tag 2I31111: 2P3301A/B Dry Run Protection
Final Element Tag Stops 2P3301A/B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV31101 in suction line Fails Close;

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to hexane
release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm in wax distillation vessels)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.16 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I41303 - 2P4103A running dry

Zone Al Alkyl receiver Unit 4100


P&ID No. 413 Interlock desc. Pag: 63 of 79
Initiator Tag 2HZLH41301 not active; 2LAL41312 (low level in suction line); 2TAH41310 (high bearing temperatu
Logic Solver Tag 2I41303: 2P4103A Shut Down
Final Element Tag Stops 2P4103A

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV41301 Fails close; High liquid temperature of TEAL solution

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, loss of containment due to TEAL solution release is not
considered being the pump a canned pump.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for economical losses

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent thermistor inside the motor that trips the pump on high temperature)

SIL for Personnel Protection nc

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.17 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 2I41304 - 2P4103B running dry

Zone Al Alkyl receiver Unit 4100


P&ID No. 413 Interlock desc. Pag: 64 of 79
Initiator Tag 2HZLH41301 not active; 2LAL41313 (low level in suction line); 2TAH41311 (high bearing temperatu
Logic Solver Tag 2I41304: 2P4103B Shut Down
Final Element Tag Stops 2P4103B

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


2HV41301 Fails close; High liquid temperature of TEAL solution

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, loss of containment due to TEAL solution release is not
considered being the pump a canned pump.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for economical losses

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent thermistor inside the motor that trips the pump on high temperature)

SIL for Personnel Protection nc

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System
SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-
RT-101 Attachment 16 IDENTIFICATION CODE

SIL 3443-SZ-RT-101
Location
CLASSIFICATION PUMPS RUNNING DRY AND SEAL
Spedbird POTS
Plants HDPE 320 KT/Y MUNCHSMUNSTER Sh.18 of 25 Issue 04
Project
GERMANY

SIL CLASSIFICATION SHEET

Function No 5I68101 - 5P6802 running dry

Zone Flare KO Drum Unit 6800


P&ID No. 681 / 681A Interlock desc. Pag: Vendor
Initiator Tag 5LALL68140 (Very low level in 5D6801)
Logic Solver Tag 5I68101: 5P6802 Dry Run Protection
Final Element Tag Stops 5P6802

Design Intent
To prevent dry running of pump

Hazardous Scenario (Demand Scenario)


No level in flare KO drum

Consequence Scenario
Minor economical loss due to mechanical damage of the pump, potential minor loss of containment scenario due to hexane
release with time. However, pump is protected with double mechanical seal with alarm in case of each seal failure.

Frequency of Unwanted Occurrence (W) W2


Comment:

Consequence Parameter (C) C1


Comment:
C1 selected for both economical losses and safety.

Exposure Parameter (F) F1


Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1


Comment:
Possible under certain conditions (independent low level alarm in flare KO drum)

SIL for Personnel Protection -

Loss SIL -

Environmental SIL nc
Availability of Other Safety Related System

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