SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-RT-101 Attachment 16 IDENTIFICATION CODE

SIL CLASSIFICATION PUMPS 3443-SZ-RT-101

RUNNING DRY AND SEAL POTS
Location MUNCHSMUNSTER
Plants HDPE 320 KT/Y Spedbird Project Sh.19 of 25 Issue 04
GERMANY

SIL RISK ANALYSIS SHEET

Function No. Sealing System Typical 1 - API Plan 52

Items: 2Z1104A/B; 2Z1105; 2Z2101A-D; 2Z2201A/B; 2Z3103A/B; 2Z3301A/B; 2Z3303A/B; 2Z4101A/B; 2Z4102A/B; 2Z6101A/B/C
2LAH11166A (Typical for 2Z1104A, loss of primary seal)
Alarm Tags:
2LAL11167A (Typical for 2Z1104A, loss of secondary seal)
Typical Figure

Design Intent
To prevent loss of pump mechanical seal

Hazardous Scenario (Demand Scenario)

Loss of sealing oil leading to release of HC into the seal pot (leakage of the primary seal);
Loss of sealing oil leading to release of barrier oil into the ambient (leakage of the secondary seal);

Consequence Scenario
Potential minor environmental problems due to HC vapors emissions to flare in case of leakage of primary seal.
Potential minor safety problems due to release of barrier oil to ambient in case of leakage of secondary seal.
The contemporary leakage of both seals leading to release of Hexane to ambient is considered a double jeopardy, hence not taken into account.

Frequency of Unwanted Occurrence (W) W2

Comment:
W2 is considered for leaking of or primary or secondary seal. Leaking of both the seal is a double contemporary event not taken into account

Consequence Parameter (C) C1

Comment:
C1 selected for both economical losses, safety and environment

Exposure Parameter (F) F1

Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1

Comment:
Leakage of both primary seal and secondary seal can be detected by local instrument and visual inspection

SIL for Personnel Protection -

Loss SIL -

Environmental SIL -
 SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-RT-101 Attachment 16 IDENTIFICATION CODE

SIL CLASSIFICATION PUMPS 3443-SZ-RT-101

RUNNING DRY AND SEAL POTS
Location MUNCHSMUNSTER
Plants HDPE 320 KT/Y Spedbird Project Sh.20 of 25 Issue 04
GERMANY

SIL RISK ANALYSIS SHEET

Function No. Sealing System Typical 2 - API Plan 52

Items: 2Z1201A/B; 2Z1202A/B; 2Z1203A/B; 2Z1204; 2Z1205; 2Z6802
2PAH12160A (Typical for 2Z1201A, loss of primary seal)
Alarm Tags:
2LAL12160A (Typical for 2Z1201A, loss of secondary seal)
Typical Figure

Design Intent
To prevent loss of pump mechanical seal

Hazardous Scenario (Demand Scenario)

Loss of sealing oil leading to release of HC into the seal pot (leakage of the primary seal);
Loss of sealing oil leading to release of barrier oil into the ambient (leakage of the secondary seal);

Consequence Scenario
Potential minor environmental problems due to HC vapors emissions to flare in case of leakage of primary seal.
Potential minor safety problems due to release of barrier oil to ambient in case of leakage of secondary seal.
The contemporary leakage of both seals leading to release of Hexane to ambient is considered a double jeopardy, hence not taken into account.

Frequency of Unwanted Occurrence (W) W2

Comment:
W2 is considered for leaking of or primary or secondary seal. Leaking of both the seal is a double contemporary event not taken into account

Consequence Parameter (C) C1

Comment:
C1 selected for both economical losses, safety and environment

Exposure Parameter (F) F1

Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1

Comment:
Leakage of both primary seal and secondary seal can be detected by local instrument and visual inspection

SIL for Personnel Protection -

Loss SIL -

Environmental SIL -
 SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-RT-101 Attachment 16 IDENTIFICATION CODE

SIL CLASSIFICATION PUMPS 3443-SZ-RT-101

RUNNING DRY AND SEAL POTS
Location MUNCHSMUNSTER
Plants HDPE 320 KT/Y Spedbird Project Sh.21 of 25 Issue 04
GERMANY

SIL RISK ANALYSIS SHEET

Function No. Sealing System Typical 3 - API Plan 52

Items: 2Z1301A/B; 2Z1302A/B; 2Z3481
2LAH13160A (Typical for 2Z1301A, loss of primary seal)
Alarm Tags:
2LAL13161A (Typical for 2Z1301A, loss of secondary seal)
Typical Figure

Design Intent
To prevent loss of pump mechanical seal

Hazardous Scenario (Demand Scenario)

Loss of sealing oil leading to release of HC into the seal pot (leakage of the primary seal);
Loss of sealing oil leading to release of barrier oil into the ambient (leakage of the secondary seal);

Consequence Scenario
Potential minor environmental problems due to HC vapors emissions to flare in case of leakage of primary seal.
Potential minor safety problems due to release of barrier oil to ambient in case of leakage of secondary seal.
The contemporary leakage of both seals leading to release of Hexane to ambient is considered a double jeopardy, hence not taken into account.

Frequency of Unwanted Occurrence (W) W2

Comment:
W2 is considered for leaking of or primary or secondary seal. Leaking of both the seal is a double contemporary event not taken into account

Consequence Parameter (C) C1

Comment:
C1 selected for both economical losses, safety and environment

Exposure Parameter (F) F1

Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1

Comment:
Leakage of both primary seal and secondary seal can be detected by local instrument and visual inspection

SIL for Personnel Protection -

Loss SIL -

Environmental SIL -
 SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-RT-101 Attachment 16 IDENTIFICATION CODE

SIL CLASSIFICATION PUMPS 3443-SZ-RT-101

RUNNING DRY AND SEAL POTS
Location MUNCHSMUNSTER
Plants HDPE 320 KT/Y Spedbird Project Sh.22 of 25 Issue 04
GERMANY

SIL RISK ANALYSIS SHEET

Function No. Sealing System Typical 4 - API Plan 52

Items: 2Z3101A/B; 2Z3102A/B; 2Z3104
2PAH31160A (Typical for 2Z3101A, loss of primary seal)
Alarm Tags:
2LAL31160A (Typical for 2Z3101A, loss of secondary seal)
Typical Figure

Design Intent
To prevent loss of pump mechanical seal

Hazardous Scenario (Demand Scenario)

Loss of sealing oil leading to release of HC into the seal pot (leakage of the primary seal);
Loss of sealing oil leading to release of barrier oil into the ambient (leakage of the secondary seal);

Consequence Scenario
Potential minor environmental problems due to HC vapors emissions to flare in case of leakage of primary seal.
Potential minor safety problems due to release of barrier oil to ambient in case of leakage of secondary seal.
The contemporary leakage of both seals leading to release of Hexane to ambient is considered a double jeopardy, hence not taken into account.

Frequency of Unwanted Occurrence (W) W2

Comment:
W2 is considered for leaking of or primary or secondary seal. Leaking of both the seal is a double contemporary event not taken into account

Consequence Parameter (C) C1

Comment:
C1 selected for both economical losses, safety and environment

Exposure Parameter (F) F1

Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1

Comment:
Leakage of both primary seal and secondary seal can be detected by local instrument and visual inspection

SIL for Personnel Protection -

Loss SIL -

Environmental SIL -
 SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-RT-101 Attachment 16 IDENTIFICATION CODE

SIL CLASSIFICATION PUMPS 3443-SZ-RT-101

RUNNING DRY AND SEAL POTS
Location MUNCHSMUNSTER
Plants HDPE 320 KT/Y Spedbird Project Sh.23 of 25 Issue 04
GERMANY

SIL RISK ANALYSIS SHEET

Function No. Sealing System Typical 5 - Ekato

Items: 2Z1211; 2Z1222; 2Z1233
2LAH12166 (Typical for 2Z1211, loss of primary seal)
Alarm Tags:
2LAL12164 (Typical for 2Z1211, loss of secondary seal)
Typical Figure

Design Intent
To prevent loss of agitator mechanical seal

Hazardous Scenario (Demand Scenario)

Loss of sealing oil leading to release of HC into the seal pot (leakage of the primary seal);
Loss of sealing oil leading to release of barrier oil into the ambient (leakage of the secondary seal);

Consequence Scenario
Potential minor environmental problems due to HC vapors emissions to flare in case of leakage of primary seal.
Potential minor safety problems due to release of barrier oil to ambient in case of leakage of secondary seal.
The contemporary leakage of both seals leading to release of Hexane to ambient is considered a double jeopardy, hence not taken into account.

Frequency of Unwanted Occurrence (W) W2

Comment:
W2 is considered for leaking of or primary or secondary seal. Leaking of both the seal is a double contemporary event not taken into account

Consequence Parameter (C) C1

Comment:
C1 selected for both economical losses, safety and environment

Exposure Parameter (F) F1

Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1

Comment:
Leakage of both primary seal and secondary seal can be detected by local instrument and visual inspection

SIL for Personnel Protection -

Loss SIL -

Environmental SIL -
 SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-RT-101 Attachment 16 IDENTIFICATION CODE

SIL CLASSIFICATION PUMPS 3443-SZ-RT-101

RUNNING DRY AND SEAL POTS
Location MUNCHSMUNSTER
Plants HDPE 320 KT/Y Spedbird Project Sh.24 of 25 Issue 04
GERMANY

SIL RISK ANALYSIS SHEET

Function No. Sealing System Typical 6 - Ekato

Items: 2Z1244; 2Z1311
2PAH13361 (Typical for 2Z1244, loss of primary seal)
Alarm Tags:
2LAL13361 (Typical for 2Z1244, loss of secondary seal)
Typical Figure

Design Intent
To prevent loss of agitator mechanical seal

Hazardous Scenario (Demand Scenario)

Loss of sealing oil leading to release of HC into the seal pot (leakage of the primary seal);
Loss of sealing oil leading to release of barrier oil into the ambient (leakage of the secondary seal);

Consequence Scenario
Potential minor environmental problems due to HC vapors emissions to flare in case of leakage of primary seal.
Potential minor safety problems due to release of barrier oil to ambient in case of leakage of secondary seal.
The contemporary leakage of both seals leading to release of Hexane to ambient is considered a double jeopardy, hence not taken into account.

Frequency of Unwanted Occurrence (W) W2

Comment:
W2 is considered for leaking of or primary or secondary seal. Leaking of both the seal is a double contemporary event not taken into account

Consequence Parameter (C) C1

Comment:
C1 selected for both economical losses, safety and environment

Exposure Parameter (F) F1

Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1

Comment:
Leakage of both primary seal and secondary seal can be detected by local instrument and visual inspection

SIL for Personnel Protection -

Loss SIL -

Environmental SIL -
 SPEEDBIRD HDPE PLANT - SAFETY REPORT

3443-SZ-RT-101 Attachment 16 IDENTIFICATION CODE

SIL CLASSIFICATION PUMPS 3443-SZ-RT-101

RUNNING DRY AND SEAL POTS
Location MUNCHSMUNSTER
Plants HDPE 320 KT/Y Spedbird Project Sh.25 of 25 Issue 04
GERMANY

SIL RISK ANALYSIS SHEET

Function No. Sealing System Typical 7 - Zucchetti

Items: 2Z1102A/B; 2Z2301; 2Z3304; 2Z3353A/B; 2Z4103
Alarm Tags: 2LAL111162A (Typical for 2Z1102A, loss of secondary seal)
Typical Figure

Design Intent
To prevent loss of agitator mechanical seal

Hazardous Scenario (Demand Scenario)

Loss of sealing oil leading to release of HC into the seal pot (leakage of the primary seal);
Loss of sealing oil leading to release of barrier oil into the ambient (leakage of the secondary seal);

Consequence Scenario
Potential minor environmental problems due to HC vapors emissions to flare in case of leakage of primary seal.
Potential minor safety problems due to release of barrier oil to ambient in case of leakage of secondary seal.
The contemporary leakage of both seals leading to release of Hexane to ambient is considered a double jeopardy, hence not taken into account.

Frequency of Unwanted Occurrence (W) W2

Comment:
W2 is considered for leaking of or primary or secondary seal. Leaking of both the seal is a double contemporary event not taken into account

Consequence Parameter (C) C1

Comment:
C1 selected for both economical losses, safety and environment

Exposure Parameter (F) F1

Comment:
Rare to more often exposure in the hazardous zone

Avoidance Parameter (P) P1

Comment:
Leakage of both primary seal and secondary seal can be detected by local instrument and visual inspection

SIL for Personnel Protection -

Loss SIL -

Environmental SIL -