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The ACS 1000 drive’s three-level voltage source inverter topology with sine filter output
Due to its on-board macros and user-friendly The ACS 1000 is optimized for retrofits.
software tools, the ACS 1000 is probably the With its small footprint and input isolation
fastest commissioned medium voltage drive transformer flexibility the drive can fit where
in the world. you need it. Its enhanced motor identification
routine simplifies the start-up procedure by
ABB offers an open communication strategy determining all the key motor parameters
enabling connection to a PLC or a DCS system. automatically – simply enter the motor name
Fieldbus connectivity with a wide variety of plate data and the ACS 1000 does all the rest.
protocols is available. Thanks to the perfectly sinusoidal output
The ACS 1000 meets the IEEE 519-1992 and waveform existing asynchronous motors can
IEC 61000-2-4 specifications for voltage and be used without derating. The design also
current harmonic distortion for virtually all ensures that the motor is not subjected to
installations. This eliminates the need for harmful common mode voltages. This means
expensive harmonic filters and protects other special motor insulation is not required.
electrical equipment from harmonic distur-
bances.
Output waveforms with the motor running at full speed. The ACS 1000 drive’s sine filter ensures a perfectly
sinusoidal voltage and current on the motor side.
Process
Controllers
Control
Network
Application
Controller
Fieldbus
Electrical
machinery in
the process
Until now, the power switches for medium GTO technology is reliable and conduction
voltage drives have been either Gate Turn Off losses at medium voltage levels are tolerable.
Thyristors (GTO) or Insulated Gate Bipolar The problem is that non-homogeneous
Transistors (IGBT). For medium voltage app- switching requires huge additional circuitry
lications, such devices force design trade-offs for turn off. Again, parts count increases
that increase the cost and complexity of power resulting in larger drives. Costs increase.
control systems. ABB is intimately familiar with Reliability decreases.
these trade-offs. We have invested in and further
developed these devices for many years. IGCT: Specifically Designed for
Medium Voltage
IGBT: Conventional Transistorized Approach
ABB is keenly aware of the need for a power-
Both low voltage and high voltage IGBTs switching device that displays:
have been used in medium voltage drives. • High-speed switching like an IGBT
IGBTs are fast switching but conduction losses • Low-loss conduction like a GTO
are high at medium voltage levels and com- • Reliability in a wide range of medium
plicated series connections of multiple IGBTs voltage applications
are required. High voltage IGBTs have fewer
series-connected devices relative to low voltage ABB has developed the simple solution based
IGBTs, but conduction losses are even higher. on proven technology: the Integrated Gate
Overall parts count increases resulting in bigger Commutated Thyristor (IGCT). This evolutionary
drives. Costs go up. Reliability goes down. technology consists of a redesigned GTO, which
incorporates significant design breakthroughs.
The new IGCT delivers fast, homogeneous
switching and inherently low losses.
The IGCT is used with Voltage Source Inverter
(VSI) topology which is intrinsically less
complex and more efficient compared
to other topologies. The IGCT-based
ACS 1000 meets the complex
medium voltage drive
challenge.
Low on-state losses Moderate on-state High on-state losses Low on-state losses
losses
High switching losses Low switching losses Moderate switching Low switching
losses losses
Separate gate driver Compact gate driver Compact gate driver Integrated gate
driver
Moderate parts count High parts count Moderate parts count Low parts count
Equipment Moderately compact High parts count leads Moderately compact Very compact
design to reduced reliability
and large equipment
size
Moderate cabling and High cabling and Moderate cabling and Low cabling and
interconnection interconnection interconnection interconnection
Application and motor Output filter for 12-pulse input Water cooling cabinet
control board with fast smooth sinusoidal bridge as standard incorporating: main,
digital signal processor current and voltage 24-pulse input secondary and water
and DTC waveform bridge as option, for treatment sub-systems
stringent harmonic • Accessible during
Fiber optics for noise drive operation
mitigation
immunity and galvanic • Design allows for
isolation service without the
Standard and need to drain the
optional I/O boards for water circuit
greater functionality • Redundant pump
optional
Battery back-up for
electronic power supply
for maximum reliability
Encorderless
Precise torque control provided by DTC Because of the separately determined switching,
allows the ACS 1000 to provide maximized the ACS 1000 has no fixed switching frequency.
starting torque that is both controllable and This eliminates resonances that cause irritating
smooth. noise associated with AC drives using conven-
tional PWM technology.
Fast Response to Mains Fluctuations and
Process Side Changes Highest Efficiency
The exceptionally fast torque step response The inherently total low losses of the IGCT
of the ACS 1000 means that it can respond switching devices are ideally complemented
to process and mains changes extremely fast. by the high economical performance of DTC,
This enables easy handling of power-loss switching the inverter devices precisely but
situations and sudden load changes. only when necessary.
DriveWindow Features
• Access to all drives connected to the
ABB’s DriveWindow is an advanced, easy-to- same network
use tool for commissioning and maintenance
of drive systems in different industries. • Graphical presentation of signal values
• Monitoring and editing of drive signals
and parameters off-line or on-line
• Back-up of drive parameters
File can be easily reloaded
• Fault diagnosis. Indication of drive
status and fault history
• Modbus compatibility, RS485
DriveSupport Features
• Diagnostics of faults and warnings
DriveSupport is a simple, clear and concise
multimedia-based service tool which provides • Testing and verifying possible fault causes
pictures and clear instructions for toubleshooting • Locating of faulty components
and servicing drives. DriveSupport makes
fault correction easier than ever before. • Performing step-by-step replacement
procedures
• Recording maintenance activities
DriveOPC Features
• Controlling and monitoring with PC-
DriveOPC is a software package which based process control software
allows communication between windows
applications and ABB drives. • Standard interface
• Remote connection via LAN (Local Area
Networks)
• Access to
• Drive control
• Signals and parameters
• Data and fault loggers
The ACS 1000 addresses customers concerns in all three areas indicated.
Extensive Experience
Extensive training can be provided for our ABB’s experts will help you sizing, designing
medium voltage drives customers at dedicated and comissioning your new drive.
ABB University centers in Asia, North America
and Europe. A range of training is offered In addition, our extensive worldwide service
from basic tutorials to programs tailored to network is at your disposal to ensure that your
your specific needs. drive and plant remain on-line when it most
www.abb.com/abbuniversity matters to you.
• Drive sizing
• System design
• Application engineering
• Installation
• Commissioning
• Training
• On-board diagnostics
• Remote diagnostics
• Customized service programs
• Local technical support
• Local service support
• Spare parts & logistics network
• Worldwide service network
• 24 x 365 Support line