Book Cement

REFERENCES IN
CEMENT
© PEG S.A. Page 1

TABLE OF CONTENTS
1. CONSTRUCTION OF NEW CEMENT PLANTS P.3
2. FEASIBILITY STUDIES FOR NEW CEMENT PLANTS P.32
3. PROJECTS OF NEW LINESIN EXISTING CEMENT PLANTS P.65
4. UPGRADINGS / CAPACITY INCREASE P.92
5. MODERNIZATION / RECOMMISSIONING P.106
6. OTHER PLANT MODIFICATIONS P.121
7. ALTERNATIVE FUELS PROJECTS P.128
8. BY PASS P.139
9. DUE DILIGENCE P.142
10. TENDERING/CONTRACTING P.148
11. AUDITS, ASSESSMENTS, PLANT CONCEPTS & OTHER STUDIES P.153
12. COAL/PETCOKE GRINDING PLANTS P.183
13. CLINKER GRINDING PLANTS P.190
14. BATCHING PLANTS P.202
15. LIMESTONE CRUSHING PLANTS P.204
16. CEMENT SILOS P.206
17. QUARRIES/DEPOSITS & GEOLOGICAL STUDIES P.208
18. CEMENT TERMINAL P.218
19. BAGGING TERMINAL P.233
20. POWER PLANTS FOR CEMENT PLANTS P.236
21. PIPELINE FOR CEMENT PLANTS P.241
© PEG S.A. Page 2

1. CONSTRUCTION OF NEW CEMENT PLANTS
© PEG S.A. Page 3

2135
Two production lines of 10’000 tpd Clinker each and

relocation of existing line 7 of 10’000 tpd Clinker to the
new site
Yamama - Saudi Arabia
Client: Yamama Saudi Cement Company (YSCC)

Country: Saudi Arabia
Capacity: 2 x 10'000 tpd + relocation of the existing Line
7 of 10'000 tpd
Signature of first contract: 2012
Expected completion date: 2013
Type of project : Turnkey
Main contractors : 5 European and Chinese Bidders
Main equipment suppliers :
Project:
Yamama has requested PEG to prepare an offer for engineering and consultancy services for a Greenfield
cement production plant of two lines of 10’000 tpd clinker each to be located in the Riyadh Province, in
Saudi and the relocation of the existing Line 7 to the new Plant site by the Turnkey Contractor once the 2
new lines are operational.
Description:
YSCC is one of the biggest cement producers in the Kingdom of Saudi Arabia, Yamama Cement Factory
was located south of Riyadh and started production in 1966 with 300 tpd, YSCC`s production now reached
18’600 tons clinker/day. Yamama decided to shift the Cement Factory to outside the city; four years are
foreseen to fulfill this order.
PEG will consider an overall technical concept consisting of 2 x10’000 tpd new lines and the relocation of
the existing Line 7 of 10’000 tpd clinker production to the new greenfield site after the commissioning of the
2 new lines. These three production lines will be able to use partially alternative fuels; a WHR “Waste Heat
Recovery” plant will be built to recuperate the waste heat of the 3 lines for production of electricity.
PEG scope of works include the preparation of tender documents, evaluation of proposals, preparation of
the contract draft and assistance to the client during contract negotiations.
© PEG S.A. Page 4

2200
New Green Field Production Line of 5’000 tpd and

Captive Power Plant
Jeddah - Saudi Arabia
Client: United Cement Industrial Company

Capacity: 5'000 tpd
Type of project : EPC Turnkey
Main contractor : Sinoma TDI (for the cement plant)
MAN (for the captive power plant)
Equipment supplier : -
Project:
PEG is requested to provide consulting and engineering services for the supervision of the selected
Contractor’s quality control of equipment manufacturing, construction supervision and supervision of
commissioning for a new production line of 5’000 tpd cement. The same services are included for a captive
power plant of 56MW.
Description:
PEG will carry our Equipment inspection and will be responsible for the Supervision of project execution and
Supervision of Commissioning.
© PEG S.A. Page 5

2079
New Green Field Production Line of 5’000 tpd Clinker

Al Layth Province, Saudi Arabia
Client: United Cement Company

Capacity: 5'000 tpd
Main contractor : -
Project:
Due to the increasing demand of cement in the local and regional market and to guarantee its own need of
cement, United Holding Company has requested PEG, to prepare an offer for engineering and consultancy
services for a new cement production line of 5’000 tpd clinker dry process with modern – state to the art
equipment to be located in Al Layth Province in The Kingdom of Saudi Arabia.
Description:
United Holding Company has requested PEG to provide a proposal for a range of engineering and
consultancy services for the Project as follows:
- Site mission
- Evaluation of the Client completed geological study
- Pre-project study
- Tender document preparation
- Evaluation of Contractors’ bids
- Assistance to the Client during the contract negotiations
- Assistance in the preparation of the final EPC turnkey Contract
- Supervision of the Contractor’s engineering
© PEG S.A. Page 6

1906
Erection of a new 3’000 tpd Cement Plant Project

Zambia
Client: Dangote Industries Zambia Ltd

Country: Zambia
Capacity: 3'000 tpd
Expected completion date: -
Main contractor :
Equipment supplier :
Project:
Supervision of Contractor’s engineering for a new 3’000 tpd Cement Plant Project to be located in Zambia.
Description:
Dangote Industries is planning to install a greenfield 3’000 tpd clinker production line in Zambia. For this
purpose the Project tendering, evaluation and contracting has been completed by Dangote Industries;
Sinoma International (or subsidiary) having been selected as the Contractor for the execution of the Project
on a full turnkey basis including mechanical, electrical & automation equipment supply, mechanical erection,
electrical installation and civil works (concrete and structural steel) and all necessary infrastructure
components.
Dangote Industries requested that PEG S.A. provide an offer for such engineering and consulting services
for one or several of the Dangote Industries upcoming projects.
In addition, and at the request of the Client, quality assurance of mechanical and electrical equipment,
construction supervision and supervision of commissioning have been excluded from the Consultants scope
of work at this time.
© PEG S.A. Page 7

1867
Technical Advisor to the Lender for a Construction

Project of a 5'000 tpd cement plant
Angola
Client: Banco Português de Investimento (BPI)

Country: Angola
Capacity: 5'000 tpd
Main contractor :
Project:
PBI (the Lender) requested to PEG to act during the first phase as Technical Advisor through the diligence
process and the drafting and negotiation of the financial documents to be executed between Nova
Cimangola and future lenders. The project is related to the establishment of a new cement plant of 5’000 tpd
capacity to be constructed on a turnkey basis in the Republic of Angola.
Description:
The objective of the technical due diligence investigation was to ensure that the technical solutions and
background information for the project, as presented by the Owner to BPI, considered industry best
practices and were in line with a modern cement facility allowing BPI to proceed with an investment and
financing decision.
As this would be a Greenfield plant project it was necessary to assess all contractual documents outlining
the project scope, project technical specifications and project commercial conditions prior to the signature of
the EPC contract.
For the second phase, PEG will act as Implementation Monitoring Consultant during construction.
© PEG S.A. Page 8

1803
Erection of a new Cement Plant
Baoaré - Chad
Client: Ministry of Mining and Geology

Country: Chad
Cement production capacity: 200’000 tpy
Completion date: 2012
Main contractor : Camce
Equipment supplier : Camce
Project:
PEG has been employed to provide engineering consultancy services for the erection of the 200’000 tpy
Baoaré Cement Plant located in the Republic of Chad.
Description:
PEG’s scope of work for this project includes a revision of the contract signed between the Rep. of Chad
and the Company Camce, project management and supervision of construction, installation, start-up and
commissioning.
PEG’s scope of work for this project includes:
- Evaluation of the contract between the client and the supplier

- Management of the project during execution
- Supervision of site work
- Start up and commissioning
© PEG S.A. Page 9

1677
Erection of the new Carthage Greenfield Cement Plant
Carthage - Tunisia
Client: Carthage Cement

Country: Tunisia
Cement production capacity: 5’800 tpd
Main contractor : Ekon/Prokon
Equipment supplier: FLSmidth
Project:
PEG has been awarded the contract for a new Greenfield cement plant operating 2 lines, with a nominal
capacity of 5,500 tpd per line.
The plant will be designed with the view to producing up to 3’400’000tpy with each line producing
1’700’000tpy. The Djebel Rassas plant is located 25 km from Tunis. The railroad can be found some 10 km
away. The Quarry harbours the three main raw materials that are required to produce clinker.
Description:
PEG’s scope of work for this project included:
- Technical feasibility study

- Project studies
- Tender procedures
- Project execution
- Supervision of work
- Supervision of the warranty year
© PEG S.A. Page 10

1714
Construction of a new3’600 tpd Greenfield Cement

Plant
Ben Ahmed - Morocco
Client: Cimat
Country: Morocco
Type of project: Turnkey
Main contractor: Polysius
Equipment supplier: Polysius
Project:
The scope of the contract was to provide consultancy and engineering services for the client during the
construction of a new cement 3’600 tpd cement plant.
Description:
This was a turnkey project with PEG overseeing the approval of initial drawings, civil works site supervision,
erection of equipment, commissioning of the plant and finally the hand over to the client. With cement
production required within 24months from contract signing and clinker produced within 30 months.
© PEG S.A. Page 11

1658
Construction of a new 3’600 tpd Greenfield Cement

Plant
Beni Mellal - Morocco
Client: Cimat
Country: Morocco
Main contractor : Polysius
Equipment supplier : Polysius
Project:
The scope of the contract was to provide consultancy and engineering services for the client during the
construction of a new 3’600 tpd cement plant.
Description:
This was a turnkey project with PEG overseeing the approval of initial drawings, civil works site supervision,
erection of equipment, commissioning of the plant and finally the hand over to the client. With cement
production required within 24months from contract signing and clinker produced within 30 months.
© PEG S.A. Page 12

648
Construction of a new 3’500 tpd Greenfield Cement

Plant
Jordan
Client: Modern Cement and Mining Co. (MCM)

Country: Jordan
Cement production capacity: 3'500 tpd
Completion date:
Type of project : Semi-turnkey
Main contractor : ATCCO (Jordan), FLS, CPS
Equipment supplier: F.L.Smidth (Denmark)
Project:
MCM awarded PEG with the complete consultancy services for the construction of a Greenfield cement
plant with a capacity of 3’500 tpd clinker, for the production of OPC (Ordinary Portland Cement), SRC
(Sulphate Resistant Cement) and PC (Pozzolanic Cement).
Description:
PEG’s scope of work included the following:
- Site mission, familiarization, data collection, conceptual studies and market study
- Detailed project study and conceptual design
- Tender procedures, call for tender, tender evaluation, contract negotiations
- Supervision of contractor’s engineering and equipment manufacturing
- Supervision of construction
- Supervision start-up and commissioning
© PEG S.A. Page 13

637
Erection of a new 1.5M tpa OPC Greenfield cement plant
Beni Sweif - Egypt
Client: Per-Tech UAE

Country: Egypt
Cement production capacity: 1'500'000 tpy
Completion date: -
Type of project : Project Management
Main contractors : Per-Tech
Main equipment suppliers :
Project:
PEG provided consultancy and engineering services for the execution of 1.5M tpa Greenfield Cement plant
for the construction company and General Contractor PER TECH.
Description:
PER-TECH, UAE has been contracted by South Valley Cement Company, as the general contractor for the
construction of a 1.5M tpa OPC Greenfield cement plant, without electrical generation, at Beni Sweif, 120
Km South of Cairo, Egypt. For that reason, the client has requested PEG services as project coordinator
relating to the construction time schedule for the execution of the above mentioned cement plant.
This included the following scope of work:
- Review of the Project Plan – including project plan review and consolidation, to properly define the
responsibilities of the parties involved and outline the correct time schedule for the project.
- Monitoring, Updating and Advising of Project Plan Execution – Twenty seven months; including
monthly consolidation reports and a tri-monthly site visit for site coordination from the PEG team for
the complete duration of the project.
© PEG S.A. Page 14

1392
3’300 tpd New Greenfield Cement Plant
Hama - Syria
Client: GOCBM
Country: Syria
Main contractors : Edhasse Sanat Corporation (ESC)
Main equipment suppliers : Ehdasse-Sanat & F.L.SMIDTH
Project:
The Client contracted PEG to manage the turnkey construction of his new Greenfield cement plant with a
capacity of 3’300 tpd located in Hama, Syria.
Description:
This cement plant is using the quarry and some of the existing installations from the old Hama cement plant
opposite the new site. PEG has handled the project from the outset and has been responsible for all phases
of the contract from raw material study right through to commissioning. Once completed, this cement plant
will be the largest in Syria.
© PEG S.A. Page 15

583
Erection of a new Greenfield Cement Plant
Ouled Zidane - Morocco
Client: Asment Ouled Zidane

Country: Morocco
Cement production capacity: 885'000 tpy
Project:
In the frame of the development of their activities in the building materials sector, the “Groupe Omar Laraqui”
has decided to build a new greenfield cement plant under the official name of Asment Ouled Zidane (AOZ),
in the village of Ouled Zidane, Settat province.
Description:
The production capacity of 825,000 tpy of cement, expandable to 1,650,000 t was foreseen to meet the
increasing needs of cement in the area of Casablanca and Chaouia-Ouardigha.
The plant site is located in the rural communal estate of Ouled Zidane, Caïdat M’dakra Tanoubia, Circle of El
Gara, Settat province. The implementation is located 40 km SE of Casablanca and cover a surface of 266
hectares including limestone and clay quarries.
PEG S.A., together with its Moroccan associate GITC, has been entrusted with a complete engineering
contract including preliminary studies, updating of feasibility study, detailed engineering and implementation
of the project on a multi-package basis, up to site management and handing over of the factory.
© PEG S.A. Page 16

560
Construction of a new 1’750 tpd clinker cement Plant
Kirene - Senegal
Client: Ciments du Sahel.

Country: Senegal
Type of project : Multi lot
Main contractors : FLSmidth, TSK
Main equipment suppliers : FLSmidth, FLSA
Project:
Ciments du Sahel has decided to build a new Green field cement plant of 600’000 tpy.
Description:
PEG services included:

- Project studies
- Basic engineering
- Tendering, evaluation and contract negotiations
- Project execution and supervision
The cement mill was commissioned in November 2002 and the kiln in December 2003
© PEG S.A. Page 17

523
Construction of a Greenfield Cement Plant
Maros - Indonesia
Client: PT Semen Bosowa Maros

Country: Indonesia
Cement production capacity: 1’800’000 tpy
Project:
PEG was approached in 1994 by an Indonesian investor desiring to establish a 5500 tpd cement plant on
the island of Sulawesi, Indonesia. The limestone quarry had been selected as well as the plant area, and the
customer wanted PEG to assess the quality of the limestone, locate the necessary additives (clay and sand)
and establish a preliminary feasibility study.
Description:
PEG therefore defined and monitored the geological campaign, elaborated a raw mix design, and issued
general investment and operation figures with relevant economic calculations grouped into a pre-feasibility
report.
PEG further assisted the Client in selecting the equipment and, after signature of a turnkey contract with a
Korean contractor, performed a general monitoring of the whole project until the end of commissioning.
© PEG S.A. Page 18

507
Erection of the Fauji Cement Plant
Fateh Jang - Pakistan
Client: Fauji Cement Company Ltd.

Country: Pakistan
Project:
This project consisted in a new 3,000 tpd greenfield plant in Pakistan of one production line, dry process.
Description:
Mechanical and electrical equipment was supplied turnkey while civil construction was entrusted to four local
companies.
In principle, PEG acted on behalf of the International Finance Corporation to ensure flawless project
realization and to assist the end user. Initially, PEG's services included reviewing of current project status
including raw material investigation, process selection, design data, equipment sizing, site preparation work
and environmental aspects. The mandate consisted furthermore of design compliance checks with respect
to civil works, mechanical and electrical systems, electricity supply and instrumentation. It included also
project monitoring at supreme management level, pre-shipment inspection of major machinery, supervision
of construction, erection, start-up and commissioning. Specific consultant engineering services were granted
during construction in particular cases, on request from the customer.
© PEG S.A. Page 19

216
New Saudi Kuwaiti Cement Plant
Khursaniyah - Saudi Arabia
Client: Saudi Kuwaiti Cement Manufacturing Co.

(SKC)
Cement production capacity: 2'100’000 tpy
Project:
Early 1977 a joint Saudi and Kuwaiti Company approached PEG for a feasibility study of a cement plant in
Northeast Saudi Arabia. The aim was for the Kuwaiti party to secure a clinker source in the vicinity for its
clinker grinding plant in Kuwait, the remainder of the production being ground into cement and sold in the
area. The plant capacity was set at 2,310,000 tpy, out of which 1,320,000 tpy to be sent to Kuwait as clinker
and 990,000 tpy to be ground into cement and marketed in Saudi.
Description:
PEG launched the study with extensive investigations on raw materials. Limestone, clay and sand deposits
were found and assessed quality and quantity wise. In view of the contamination by silica sand of the
limestone deposit in certain areas, an enrichment process was developed and precise zoning maps drawn.
Once the feasibility established and the financing settled, calls for tenders were floated worldwide and
contracts signed for equipment and civil works by end of year 1981.
The features of this plant, at that time the largest one built in a single step in the area, were innovative:
combined clay and limestone crushing in hammer crushers, ball type raw mills with wrap around motors, gas
fired precalciner kilns with 30% by-pass, wrap around motor driven cement mills, fully equipped service
departments, semi-centralised controls.
The plant was commissioned and taken over 38 months after. Meanwhile, PEG also purchased the quarry
and plant automotive equipment, performed a detailed quarry development programme, engineered and
installed a 52 km gas pipe line and designed and built a housing compound for 550 workers and staff and
their families. This plant presently belongs to the Eastern Province Cement Company.
© PEG S.A. Page 20

198
Construction of a new 3’000 tpd Cement Plant
Beni-Saf - Algeria
Client: Société Nationale des Matériaux de

Construction (SNMC)
Country: Algeria
Type of project: Turnkey
Project:
This turnkey project involved the construction of a 3,000 tpd Greenfield plant of one production line dry
process.
Description:
PEG's services included reviewing of current project status including raw material investigation, process
selection, design data, equipment sizing, site preparation work and environmental aspects. The mandate
consisted furthermore of design compliance checks with respect to civil works, mechanical and electrical
systems, electricity supply and instrumentation. It included also project monitoring, pre-shipment inspection
of major machinery, supervision of construction, erection, start-up and commissioning. Mechanical and
electrical equipment was supplied from abroad while civil construction was entrusted to local companies.
PEG’s services also extended to preparation of quarry operation and assistance for management of spare
parts.
© PEG S.A. Page 21

187
Construction of the Hawari Cement Plant
Hawari - Libya
Client: General National Organization for

Industrialization
Country: Libya
Project:
Erection of a new cement plant with a capacity of 1'000’000 tpy.
Description:
Process: dry with 2 suspension preheater kilns.

Special features: automatic bag loading system, centralized process control.
PEG scope of work included:

- Technical appraisal
- Project management
- Tender and evaluation
- Site supervision
- Start-up and commissioning
© PEG S.A. Page 22

179
Construction of the Gabes Cement Plant
Gabes - Tunisia
Client: Ciments Portland de Gabes

Country: Tunisia
Project:
Erection of a new cement plant with two 1'000 tpd production lines
Description:
The Gabes cement plant was the first plant built in Tunisia after independence of the country.
PEG carried out the engineering, from assessment of raw material deposits to commissioning, through raw
meal determination, specifications and monitoring of design.
The mandate was executed in co-operation with a Tunisian engineering office and involved local civil
contractors and workshops.
© PEG S.A. Page 23

176
Engineering for a new Clinker Plant
Cartagena - Colombia
Client: Compania Colombiana De Clinker

Country: Colombia
Project:
Engineering for a new clinker plant.
Description:
The services provided by PEG were: general layout and basic drawings, electrical diagrams, dimensioning
of storage facilities.
© PEG S.A. Page 24

175
Construction of the Benghazi Cement Plant
Benghazi - Libya

Industrialization
Country: Libya
Project:
Conception of a new cement plant with a capacity of 400’000 tpy.
Description:
Process: dry with single suspension preheater kiln.

Special features: decentralized process control.
- Site supervision
© PEG S.A. Page 25

154
Aryamehr Cement Plant
Esfahan - Iran
Client: Aria Cement Co.

Country: Iran
Completion date: -
Project:
Conception of a new cement plant in the Esfahan area.
Description:
PEG has performed the following services: geological survey, chemical and physical testing, choice of plant
site, layout and conceptional design, tender specifications, assistance in contract negotiations.
© PEG S.A. Page 26

143-144
Construction of the Hadjar Soud Cement Plant

Line 1 + Line 2
Hadjar Soud - Algeria

Construction (SNMC)
Country: Algeria
Project:
The National Company for Building Materials decided in 1969 to build a 1 million tpy plant, to be built in two
500'000 tpy steps. The plant was to be located near Annaba, to take advantage of the nearby steel works of
El Hadjar and of the large quantities of available slag to manufacture slag cement.
Description:
PEG was entrusted with this project. The first step was undertaken along with the turn-key principle with a
general contractor. The second step was undertaken along with the package principle (around 10 contracts
were signed with foreign and local contractors).
Each production line comprises a 1'500 tpd suspension preheater kiln. Both lines are computer controlled
from the same control room.
© PEG S.A. Page 27

134
Construction of a new Cement Plant
Pertigalete - Venezuela
Client: Venezolana de Cementos (VENCEMOS)

Country: Venezuela
Project:
PEG was awarded the contract for the construction of a new cement plant.
Description:
Process: dry, with single suspension preheater kiln. Central computer automation.
PEG's services included the following studies: geology and raw mix chemistry, general layout drawings and
plant concept, shiploading installations, coordination of suppliers' engineering, personnel organization chart,
supervision of plant startup and commissioning.
© PEG S.A. Page 28

131
Construction of the a Greenfield Cement Plant
Guidonia (Roma) - Italy
Client: UNICEM
Country: Italy
Project:
3'500 tpd new production line.
Description:
UNICEM decided in 1969 to increase the production of their Guidonia cement plant, located near Roma.
PEG S.A. was entrusted with the detailed engineering of that project, performed on the principle of multiple
contracting.
The plant included a number of advanced features such as:
- Single 3'500 tpd preheater kiln
- One raw and two cement mills driven by wrap-around motor
- Computer based remote controlled operation.

The plant was built within a record-breaking time frame of 24 months from signature of the first main supply
contract to kiln lighting.
© PEG S.A. Page 29

101
Construction of the a Greenfield Cement Plant
Le Havre - France
Client: Les Ciments de la Seine

Country: France
Project:
Ciments de la Seine decided in 1967 to build a new cement plant along the sea shore in the Le Havre
industrial area, to serve the domestic and export markets.
PEG S.A. was entrusted with the detailed engineering of that project, performed on the principle of multiple
contracting.
Description:
The plant included a number of advanced features such as:
- Raw material grinding and screening by autogenous mill

- Single 3'000 tpd preheater kiln
- Cement mill driven by wrap-around motor
- Computer based remote controlled operation
- Combined bulk/bag ship loading system.
© PEG S.A. Page 30

100
Construction of the Altkirch Cement Plant
Altkirch - France
Client: Ciments du Haut-Rhin

Country: France
Project:
Construction of a new cement plant.
Description:
Extend of mandate: Engineering, design and supervision of construction and start-up of an automated
fabrication line.
Process: Dry, with single suspension preheater kiln.
© PEG S.A. Page 31

2. FEASIBILITY STUDIES FOR NEW CEMENT
PLANTS
© PEG S.A. Page 32

2169
Elaboration of a Feasibility Study for a 1’000’000 tpy

Cement Plant
Nador Province - Morocco
Client: Ciments de l’Atlas

Country: Morocco
Completion date: -
Type of project : Feasibility study
Main contractor : -
Project:
PEG is charge of the Feasibility study for a cement of 1,000,000 tons of cement per year to be located in the
region of Nador in Morocco. The capacity of the plant was already determined, based on a market study
conducted by the Client.
Description:
Ciments de l’Atlas has already chosen a site for the extraction of raw materials (quarry) and has begun
drilling qualification limestone deposit.
The Client will propose one or two sites for the location of the plant which will be evaluated by PEG (access
connection with the quarry, etc.).
The feasibility study is likely to identify:

- The condition of the production site, the career, and access.
- The nature of raw materials and predicting raw.
- The description of the technical, mechanical, electrical, and automation
- The projected completion schedule
- Investment, production costs, revenues and overall profitability of the project
© PEG S.A. Page 33

2045
Elaboration of a Bankable Feasibility Study, Tendering,

Contracting and Assistance in Contract Negotiations
for an integrated Cement Plant
Banten Province - Indonesia
Client: Burlingham International Ltd.

Country: Indonesia
Completion date: -
Main contractor : -
Project:
Elaboration of a Bankable Feasibility Study, Subsequent Tendering and Contracting as well as assistance
on contract negotiations for a Greenfield Integrated Cement Plant with an envisaged capacity of 10,000 tpd
clinker throughput in Banten Province, Indonesia,
Description:
With this intention to invest in a Greenfield Integrated Cement Plant, the client has requested PEG to
provide a proposal for the related scope of works which is to be used as a basis for the investment decision
and strategic planning of the project.
© PEG S.A. Page 34

1905
Elaboration of a technical export market and financial

feasibility study for a cement plant
Mugla Region - Turkey
Client: Mugla Yapi Malzemeleiri

Country: Turkey
Production capacity: 3’500 tpd
Completion date: -
Type of project: Feasibility study
Main contractor: -
Equipment supplier: -
Project:
Elaboration of a Technical-, Export Market- and Financial- Feasibility Study for a Cement Plant of an
approximate Capacity of 3500 tpd of Clinker in the Mugla Region of Turkey.
Description:
Mugly Yapi Company is operating three lignite fired power plants within a distance of 50 km and
subsequently three open pit lignite quarries in the Mugla Region of Turkey. The lignite is covered by an over-
layer of marly limestone. In addition only one power plant produces approximately 3600 tpd of fly ash,- more
than sufficient for the operation of a 3’500 tpd clinker plant. Moreover, a harbour with shipping facilities for
lignite and two related belt conveying systems to one power plant with a distance of 7 km are available.
The project targets were as follows:
- Utilization of the own over-laying marly limestone, the fly ash and the lignite for cement production.
- Sales of fly ash, clinker and cement within the Eastern part of Turkey, export to neighbouring Iraq
and via the existing port facilities to other countries in the region.
- Utilization of the excavated quarry areas for the production of solar electrical power (further step of
the project).
A Market Study on regional level and a Raw Material Feasibility Study for the project were already available
for a 3’500 tpd clinker plant which shall be located next to an existing lignite power plant. Hence the client
requires a technical-, export market- (National level only) and a financial feasibility study for the project.
© PEG S.A. Page 35

1939
Elaboration of a feasibility study for a Greenfield

cement production plant of 4 MTPA capacity
Aceh Province - Indonesia
Client: Varada Resources Pte. Ltd.

Country: Indonesia
Main contractor : -
Project:
Feasibility study for a greenfield cement production plant of 4 MTPA capacity located in Indonesia.
Description:
The study consisted in the following:

After a visit on site in order to collect data, a market study was elaborated to determine the actual and future
projected national and regional cement consumption.
The purpose of the Technical Feasibility Study, based on the available geographical data, plant site data
and geotechnical data, was to provide potential investors, promoters and financiers with the required
information to decide whether to undertake the investment and how to finance such a project.
© PEG S.A. Page 36

1892
Feasibility study for a Greenfield cement plant of an

approximate capacity of 1.7 million tpy
Uzbekistan
Client: Oman Investment Fund / NHC

“Uzbekneftegaz”
Country: Uzbekistan
Capacity: 1.7 million tpy
Completion date: -
Main contractor : -
Project:
The Client intended to invest in a green field cement plant project in Uzbekistan of an approximate capacity
of 1.7 million tons of cement per year.
Description:
The Client has decided to secure PEG's services to conduct a feasibility study of the project. The Feasibility
Study is to be used as a basis for the investment decision and strategic planning of the project.
© PEG S.A. Page 37

1738
Bankable feasibility study for a Greenfield cement plant

Fushë Krujë - Albania
Client: Gener2 Construction Company

Country: Albania
Capacity: 2’000 to 4’000-4’500 tpd of clinker
1’330’000 to 1’500’000 tpy of cement
Main contractor : -
Project:
The Gener2 Construction Company has contracted PEG as a consultant to execute the contract for a
Bankable Feasibility Study for a Greenfield Cement Plant near Fushë Krujë, Albania.
Description:
The plant will be designed to produce in the range of 2’000 to 4’000-4’500 tpd of clinker and 1’330’000 to
1’500’000 tpy of cement dependant of the option chosen.
© PEG S.A. Page 38

1686
Feasibility study of a 12’000 tpd clinker production line

Kaluga region – Russian Federation
Client: Master Group

Country: Russian Federation
Completion date: -
Project:
This contract was based on a Plant Capacity of 12’000 tpd clinker production line with an alternative option
to the Client for a 6’000 tpd facility and the provision for a 2nd 6’000 tpd facility in the future.
Description:
The scope of work included the elaboration of a feasibility study (Financial and Market Study, Technical
Study, Environmental Impact Assessment) necessary for the financing and permitting procedures of the
project.
© PEG S.A. Page 39

653
Full Bankable Feasibility Study for the Moursale Bamba

Cement Plant
Mayo-Kebi - Chad
Client: Sociétét Nima d’Exploitation et de Production

du Ciment (SNEPC)
Country: Chad
Cement production capacity: -
Completion date: -
Project:
The Client has decided to build the Moursalé Bamba cement plant in the Mayo Kébi region.
The capacity of the plant was set at 600’000 tpy subject to:
- the confirmation of the availability of raw materials in sufficient quantities and qualities for at least 30
years (the results of existing surveys and analyzes will be provided by the Client to PEG).
- the market study
Description:
The Client has used PEG services in order to assist him with the implementation of the project and the
research and implementation of financing as well as the realisation of the project.
© PEG S.A. Page 40

649
Feasibility Study for a new clinker production line
Hatillo – Dominican Republic
Client: ABCO S.A.

Country: Dominican Republic
Completion date: -
Project:
ABCO had already constructed a 400,000 tpy cement grinding facility at Hatillo, 60 km west of Santo
Domingo. He was intended to build a clinker production line of 700,000 tpy (the Project) in order to complete
an integrated cement manufacturing facility rated at 1,000,000 tpy. To this end, the Client was seeking to
involve a reputable cement plant design and project management consultancy.
Description:
ABCO requested PEG to provide a proposal for a Feasibility study involving market assessment, geological
assessment, and process and equipment recommendations, together with estimates of cost and return-on-
investment.
© PEG S.A. Page 41

634
Bankable feasibility study for a Greenfield 3 million tpy

cement plant
Abu Al Shamat - Syria
Client: United Cement S.A.

Country: Syria
Completion date: -
Type of project : Semi-Turnkey
Project:
United Cement S.A. has awarded PEG the contract for a full feasibility study for a Greenfield cement plant in
Syria with a cement production capacity of 3 million tpy. Depending on the findings, this may be achieved in
two stages, by firstly constructing a 1.5 million tpy plant with the additional capacity to be added at a later
date, or in one single step directly to 3 million tpy.
Description:
The phases of work were as follows:
- Fact Finding Mission with the visit of the potential site and evaluations of the local environmental
and infrastructural aspects.
- Market Study consisting in:
o Detailed estimate of the actual cement market volume and the market potential for the
Country as a whole
o Project the future development of the market volume
o Definition of the targeted market share.
o Technical Study detailing the process concept of the plant.
o Financial & Economic Study in order to give the information required by financial partners to
decide whether to undertake the investment and whether and how to finance such a project.
PEG was also responsible for the supervision of the Geological drilling contractor.
© PEG S.A. Page 42

633
Feasibility Study for a new 3 Million tpy Cement Plant
Algeria
Client: Union Cement Company

Country: Algeria
Cement production capacity:
Completion date: -
Project:
Union Cement Company from the United Arab Emirates was looking into establishing a large capacity
cement plant in Algeria. UCC has requested PEG to provide a proposal for a complete feasibility study
pertaining to a 2 to 2.2 million tpy cement plant project. This capacity would be increased to 3 million tpy if
the capacity of the deposits was sufficient.
Description:
Answering the above mentioned request PEG has prepared a proposal that covers the following aspects:
- Fact finding mission

- Market Study
- Technical Study
- Financial Study
© PEG S.A. Page 43

623
Partner Finding for the Ciments du Cap Bon Project
Tunisia
Client: Lorelle Properties.

Country: Tunisia
Project:
PEG was awarded with a contract by Lorelle Properties in view of assisting them in finding a partner for the
implementation of a 5’000 tpd cement plant in Northern Tunisia under the name “Ciments du Cap Bon”.
Description:
- Assessment of Holtec’s pre-feasibility report

- Recommendation on Action Plan
- Introduction of the project to potential partners
© PEG S.A. Page 44

550
Hyundai Negros Cement Plant Project
Basay - Philippines
Client: Hyundai Engineering & Construction Co. Ltd.

Country: Philippines
Project:
New cement plant on the site of Basay in Philippines.
Description:
Market and feasibility studies for a new cement plant on the site of Basay in Philippines.
© PEG S.A. Page 45

545
Feasibility study for the Batee Cement Plant Project
Aceh - Indonesia
Client: Pt Semen Muara Batee Tenggara

Country: Indonesia
Cement production capacity: 1.5 – 3.0 million tpy
Project:
PEG carried out a feasibility study for an integrated cement plant to be located in province of Aceh.
Description:
PEG was mandated for a complete feasibility study for an integrated cement plant, including all the cement
production equipment and bulk/bags shiploading terminal.
© PEG S.A. Page 46

544
Feasibility study for a Sahel Cement Plant Project
Sindia - Senegal
Client: Sovram
Country: Senegal
Project:
Market and Feasibility study of a second “Ciment du Sahel” cement plant of 585’000 tpy of cement to be
located near Sindia in Senegal.
Description:
The feasibility study analysed the Technical aspects as well as the financial side and profitability of the
project.
© PEG S.A. Page 47

537
Feasibility Study for Rehabilitation and Extension of the

Diamou Cement Plant
Diamou - Mali
Client: International Finance Corporation,

Washington D.C.
Country: Mali
Cement production capacity: 50’000tpa
Project:
The Client has decided to launch a project which proposes, on the one hand, to rehabilitate the existing
cement plant if feasible, with a view to increase production at least to nominal capacity, and on the other, to
expand capacity on the Diamou site if economically justified.
The capacity expansion envisaged at this time was estimated at about 150,000 tpa and would bring overall
capacity at the Diamou site to about 200,000 tpa.
Those two aspects of the study should be assessed both as independant and complementary options for
increasing output at the least cost. In the event that both the rehabilitation and expansion of the plant are
found economically viable, the consultant shall recommend an optimal phasing of the required investments.
In addition the study shall include a thorough review of IMACO’s organization, management, staffing,
finances with a view to recommending actions to turn it into a modern and efficient company.
Description:
- Complete feasibility study including raw material investigation

- Expertise of existing facilities
- Expertise of existing legal conditions
- Plant investment and economic analysis
- Bankable executive financial summary
© PEG S.A. Page 48

538
Feasibility Study for a New Cement Plant Project
Da Nang - Vietnam
Client: Gamuda Berhad

Country: Vietnam
Project:
Feasibility study for a new cement plant in Quang Nam Da Nang Province.
Description:
The scope of services involved in this study covered the followings aspects:
- Cement marketing and distribution study
- Raw material study
- Site studies
- Cement plant configuration and technology, equipment concept
- Operation and maintenance plan
- Project schedule, financial evaluation
© PEG S.A. Page 49

533
Turkmenistan Cement Plant
Ashkabad - Turkmenistan
Client: Dragon Oil PLC

Country: Turkmenistan
Project:
Pre-project study for an investment into the Turkmen cement industry.
Description:
- Assessment of resources and infrastructure

- Evaluation of market prospects
- Assessment of the existing production facility
- Development of a preliminary concept
- Procedure recommendations
© PEG S.A. Page 50

532
Feasibility study for a new plant in Padang
Padang - Indonesia
Client: Johor Corporation

Country: Indonesia
Project:
Feasibility study for a Greenfield Portland cement manufacturing plant near Padang, Sumatra.
Description:
PEG’ scope of work included:
- Raw material investigation

- Feasibility study
- Basic engineering
© PEG S.A. Page 51

516
Bankable Feasibility study for a new Greenfield plant

for the production of white cement
Riyadh - Saudi Arabia
Client: White Cement Factory

Project:
PEG carried out a feasibility study for the project of construction of a green field plant for the production of
white cement.
Description:
PEG's services started with a very comprehensive raw material investigating campaign in a geologically
difficult terrain in the search for a limestone deposit suitable for the production of white cement.
Results and conclusions were condensed in a bankable feasibility study.
© PEG S.A. Page 52

New Cement Plant Project
Ginatilan - Philippines
Client: Asian Petroleum Corp.

Project:
Project management and pre-construction design for a cement plant in Philippines.
Description:
PEG was mandated for technical and advisory services, design and engineering services related to the pre-
construction phase of a portland cement plant, with provision for doubling the capacity.
The design and engineering services included all the cement production equipment and the cement
shiploading terminal.
© PEG S.A. Page 53

505
Feasibility study for a new cement plant

Than Ha - Vietnam
Client: Quang Binh Province Construction

Department
Country: Vietnam
Project:
PEG carried out a feasibility study of a cement plant at Than Ha in Quang Binh province.
© PEG S.A. Page 54

383
Feasibility study for the Naka-La-Phala new cement

plant
Palapye - Botswana
Client: Botswana Development Corp.

Country: Botswana
Project:
The project included one cement production line of 370'000 tpy and the possibility of burning sorted waste in
the kiln.
Description:

- Feasibility study
- Basic engineering
- Civil engineering
- Mechanical engineering
© PEG S.A. Page 55

378

Francardo, Corse - France
Client: Association Corse de Développement

(ACOR)
Country: France
Project:
PEG has done a feasibility study for a cement plant project, with one dry process kiln.
Description:
The scope of work included:
- Implementation and achievement of physical and chemical analyzes in order to determine the
quality and the duration of the deposits of the different materials necessary for the cement
production.
- Calcultation of the investment costs
- Evaluation of the minimum selling price of the cement from Francardo, depending on market needs,
for production ranging between 150,000 and 220,000 tons / year.
- Determination of the possibility of making special cements which represent 25% of the island's
needs.
© PEG S.A. Page 56

270
Feasibility study for a new cement plant Project

Sougueta - Guinea
Client: Interastra Engineering S.A.

Country: Guinea
Completion date:
Project:
Raw material investigation and Feasibility study for a cement plant at Sougueta
© PEG S.A. Page 57

Tulear - Madagascar
Client: Ministère de l’Industrie et du Commerce de

Madagascar
Country: Madagascar
Project:
A feasibility study for a new cement plant in the Tulear area was financed by Kreditanstalt Für
Wiederaufbau, Frankfurt am Main (Germany) and executed by PEG and two German consulting firms.
Description:
The consulting services included: geological surveys, chemical analyses of raw materials and coal (SAKOA)
deposits, techno-economic study, appraisal of Tulear harbor, study of coal, water, power supply, choice of
site, of process and equipment, costs estimates, etc.
© PEG S.A. Page 58

253
Feasibility study for a clinker plant

Fujairah - United Arab Emirates
Client: Fujairah Clinker Manufacturing Co.

Country: U.A.E
Project:
The Client wished to build a clinker plant and requested PEG to provide a feasibility study for this project.
Description:
The feasibility study included a raw material investigation, process (with precalciner), marketing, investment,
financing and operating cost.
© PEG S.A. Page 59

250

Hua-Lien - Taiwan
Client: Interastra Engineering

Country: Taiwan
Project:
The Client entrusted PEG with a feasibility study for a new cement plant in Taiwan.
Description:
- Establishment of contact with the operation company.

- Assembling of all existing documents and studies for the project.
- Site visit for the future plant and quarries locations
- Investigations concerning raw material and possibilities of supply of water, electrical power and fuel.
- Assembling of information concerning the cement market in Taiwan
- Contact with the principal public departments
© PEG S.A. Page 60

236

Bangui - Central African Republic
Client: Lambert Frères & Cie

Country: Central African Republic
Project:
Geological and feasibility studies for a new cement plant near Bangui.
Description:
PEG made a geological survey and discovered a new limestone deposit, near Bangui.
In 1979, a preliminary feasibility study for a mini-cement plant was established by PEG.
© PEG S.A. Page 61

194

Sougueta - Guinea
Client: Arab Bank for Economic Development in

Africa
(BADEA)
Country: Guinea
Project:
PEG was employed to conduct a technical and economical feasibility studies for the development of a
cement manufacturing plant near Sougueta, Guinea.
Description:
This included raw material testing, market studies, plant concept, investment estimates, financial planning,
socio-economic evaluation, cost price and income projections.
© PEG S.A. Page 62

188
Feasibility study for the Aruba cement plant Project

Aruba – Netherlands Antilles
Client: Sel Maduro & Sons

Country: Netherlands Antilles
Project:
Market and feasibility studies for a new cement plant using oil pitch as fuel.
© PEG S.A. Page 63

102
Project Studies for a cement plant Project

Liendo – Spain
Client: Cementos de Liendo

Country: Spain
Completion date: -
Project:
Geological research, market studies, establishment of a preliminary project including general flow charts and
plant arrangements for a cement plant at Liendo.
Description:
The production line was designed for complete automation.
The engineering mandate also comprised the detail planning of a 2,000,000 t/year capacity limestone
quarry.
© PEG S.A. Page 64

3. PROJECTS OF NEW LINES IN EXISTING
CEMENT PLANTS
© PEG S.A. Page 65

2148
Feasibility Study for a new Cement Production Line of

10’000 tpd in the existing cement plant of Rabigh
Rabigh - Saudi Arabia
Client: Arabian Cement Company

Cement Production Capacity: -
Completion date: -
Main contractors: -
Main Equipment suppliers: -
Project:
PEG was requested to prepare a Feasibility Study for a new cement production line of 10’000 tpd clinker on
a turnkey basis, to be located in the existing cement plant of Rabigh.
Description:
Arabian Cement Company has selected a full turnkey execution method for the Project.
The feasibility study will include: the market study, evaluation of the available raw materials and fuels,
project technical and financial study
© PEG S.A. Page 66

1866 - 2132
5,000 tpd Production Line Extension at Tahamah

Cement Plant
Saudi Arabia
Client: Southern Province Cement Company (SPCC)

Cement Production Capacity: 5'000 tpd
Main contractors: Sinoma
Main Equipment suppliers: Sinoma
Project:
SPCC was in the process of installing a new production line with a clinker capacity of 5,000 tpd in the
existing Tahamah Cement Plant in the Kingdom of Saudi Arabia.
Description:
PEG has been awarded the contract to provide Engineering Consultancy Services for the construction of the
new production line.
PEG’s scope of work included:

- Supervision of contractors/suppliers engineering
- Site construction management
- Quality assurance of supplier manufactured equipment
- Supervision of plant start-up & commissioning
In 2012, PEG was awarded a new contract for a 3rd line of 5’000 tpd clinker.
© PEG S.A. Page 67

2028-2029
Technical Assistance and Site Management during

Akmenes Cementas Completion of a Brownfield
Production Line of 4’500 tpd
Akmenes – Lithuania
Client: Akmenes Cementas

Country: Lithuania
Cement Production Capacity: 4’500 tpd
Type of project : Multi Package (9 packages)
Main contractors: PST (Panevezys/Lithuania)
Main Equipment suppliers: KHD, Bedeschi, CTP & Siemens
Project:
The subject of this contact was to provide services for technical assistance to Akmenes Cementas during
the completion of a brownfield production line of 4’500 tpd clinker.
Description:
Akmenes Cementas has selected all Suppliers for the completion of the 4,500 tpd clinker production line
project.
The Client has requested that PEG S.A. provide Technical Assistance as may be required over the duration
of the Project.
The requested services cover project administration, procurement and construction activities.
© PEG S.A. Page 68

2003
New production line no.8 of 10’000 tpd Clinker
Yamama – Saudi Arabia

Completion date: -
Project:
Due to the increasing demand of cement in the local and regional market, YSCC has requested PEG to
prepare an offer for engineering and consultancy services for tendering and contracting for a new cement
production line of 10’000 tpd clinker to be located at the existing Yamama plant in Al Yamama, Riyadh,
Saudi Arabia.
Description:
Yamama is one of the biggest cement producers in the Middle East. The 1st production line was
commissioned in 1956. The basis for scope of work under this contract was based on completion of
Contract No. 1733 (Upgrade Study 10,000 tpd production line signed and executed between the Client
and PEG). The upgrading study was approved by the Client and Yamama requested PEG to prepare the
Tender and Contract documents on a turn-key basis and to assist the Yamama during the Contract
negotiations with the potential contractor.
© PEG S.A. Page 69

1775
6,000 tpd Production Line Extension of the Ech-Chlef

cement plant
Ech-Chlef - Algeria
Client: CETIM
Country: Algeria
Completion date: -
Project:
The client wanted to install a new production line with a capacity of 6’000 tons of clinker per day (about
2,000,000 tons of cement per year).
Description:
- The provision of expertise during the call for tender and selection process of the manufactures
- Preparation of contracts
- Site supervision
- Checking of the contractors design
- Managing the construction of the new production line until it is fully operational
© PEG S.A. Page 70

1774
6,000 tpd Production Line Extension of the Beni Saf

cement plant
Beni Saf - Algeria
Client: CETIM
Country: Algeria
Completion date: -
Project:
2’000’000 tons of cement per year).
Description:
- Site supervision
© PEG S.A. Page 71

1773
6,000 tpd Production Line Extension of the Ain El

Kebira cement plant
Ain El Kebira - Algeria
Client: CETIM
Country: Algeria
Completion date: -
Project:
2’000’000 tons of cement per year).
Description:
- Site supervision
© PEG S.A. Page 72

(601-636)-642
Implementation of clinker production line No 5
Vassiliko - Cyprus
Client: Vassiliko Cement Works

Country: Cyprus
Completion date: -
Type of project : -
Project:
At the beginning of year 2006, PEG was awarded by Vassiliko Cement Works Ltd a contract for a Feasibility
Study of plant modernisation by installation of a new 4’500 tpd cement kiln, with appertaining blending
storage, raw mill, clinker transport and utilities.
The study was completed by end of April 2006, and after that Vassiliko requested PEG to prepare a
proposal for the engineering services relating to the implementation of the Project.
Description:
PEG scope of work included the following phases:
- Fact finding
- Project studies
- Call for tenders, Tender evaluation, Contract negotiations
- Supervision contractors engineering and equipment manufacturing.
- Supervision of construction
- Supervision start-up and commissioning
© PEG S.A. Page 73

635
Construction of a new production line
Russian Federation
Client: Eurocement - OAO Podgorenskij Cementnik

Completion date: -
Type of project : -
Project:
The client OAO Podgorenskij Cementnik has awarded PEG with a contract for the consulting and
engineering services for the fulfillment of the assessment, study of the offers and the procedure of
conclusion of the contract for the construction of a new line for clinker production with the capacity of 6’000
tpd.
Description:
The scope of work was made of the following phases:
- Familiarisation, data collection and site mission

- Analysis, comparison and modification of proposals and contract
© PEG S.A. Page 74

621
Lebda Cement Plant
Libya
Client: Al Ahliya Cement Company (Ah.C.C)

Country: Libya
Completion date: -
Project:
Complete Consultancy services on a turnkey basis for feasibility, tendering, contracting and execution of a
new line and extension of the quarry, for the Lebda Cement Plant.
Description:
With a present clinker capacity of 2’700 tpd, the client, Al Ahliya Cement Co, awarded PEG the complete
Consultancy Contract for the building of a new kiln line with a capacity of 5’000 tons per day, as well as for
the expansion of the existing quarry by 1 km² giving an additional 1.5 million tons of clinker per year.
The scope of works consisted in the following phases:
- Feasibility Study
- Geological Study
- Project Studies
- Tender Procedures
- Supervision of Project Execution
- Office Support
- Supervision of Construction Management
- Supervision of Start-up & Commissioning
© PEG S.A. Page 75

620
Souk El Khmis Cement Plant
Libya

Country: Libya
Completion date: -
Project:
Complete Consulting Services on a turnkey basis for a new production line for the Souk El Khmis cement
plant located south of Tripoli.
Description:
With a present cement production capacity of 3’000 tpd, the client, Al-Ahliya Cement Co awarded PEG with
a contract for full Turnkey Consultancy Services to build a new 5’000 tpd cement production line for their
existing plant new, in order to produce 1.5 million metric tons of OPC per year.
The project consisted in the following:
- Raw Material Evaluation

- Conceptual Study
- Project Studies
- Tender Procedures
- Supervision of the Project Execution
- Supervision of the Construction Mgt
- Supervision of start-up and Commissioning
© PEG S.A. Page 76

665
Preliminary study for the expansion of a 5’500 tpd

Clinker Line at KCC Cement Plant
Shuaiba - Kuwait
Client: Kuwait Cement Company

Country: Kuwait
Cement Production Capacity:
Completion date: -
Type of project :
Main contractor :
Project:
KCC requested the services of PEG for a preliminary study for the possible future expansion of the KCC
cement plant in Shuaiba. This would be achieved with the installation of a new line with a rated capacity
5500tpd.
Description:
The study included:
- Site mission and data collection of the existing plant and raw material
- Evaluation of existing plant capacity and identification of other raw materials
- Conceptual expansion and project layout, including shiploader/unloader
- Advice for potential BPC or supplier
- Advice / Study of the infrastructure and site installation taking into consideration of the existing plant
in operation
- Preparation of technical final report
© PEG S.A. Page 77

619-647-651
Execution of 4’500 tpd Clinker Production Line Project

in Akmenes Plant
Naujoji Akmenes - Lithuania
Client: Akmenes Cementas

Country: Lithuania
Cement Production Capacity: 4’500 tpd
Completion date:
Type of project :
Main contractors:
Main Equipment suppliers:
Project:
The subject of this contract was the execution and commissioning phase of the modification of existing
equipment and installation of a 4’500 tpd clinker production line
Description:
A consultancy contract for elaboration of a feasibility study for modification and installation of a 4’500 tpd
clinker production line in Akmenes Cement Plant was awarded to PEG by AKMENES CEMENTAS in June
2005. This study included an intensive audit of the existing plant and the elaboration of a concept of the
proposed new clinker production line.
On August 31, 2006 another contract including the pre-tendering, the tendering and the contracting phase of
the project was signed. This contract proposal included an optional proposal for the supervision and
commissioning phase of the project as well. In 2007, the Client has decided to secure PEG's services to
undertake and carry out the mentioned and required services to accomplish the Project.
© PEG S.A. Page 78

597
Zliten Cement Plant Extension
Zliten - Libya

Country: Libya
Cement Production Capacity: 1'000'000 tpy
Completion date: -
Type of project : turnkey
Main contractor :
Equipment supplier : CEMAG
Project:
The Ahlia Cement Company who has been operating since 1984 the Zliten factory of capacity 3' 000 tpd,
decided to build in the existing plant a new line on a turnkey basis in order to produce 1'000'000 tons of
clinker per year.
As a result of the development and the booming economy in Libya, the Libyan Government took measures
to meet the increasing demand for cement. The client, being the biggest producer of cement in Libya, Zliten
initiated a number of new projects in order to expand their plants. In this case, the expansion of the Zliten
plant is to increase the plant capacity by 3250tpd.
Description:
Ah.C.C. entrusted PEG with the mission of Consultancy which comprised:
- The checking of the General Contractor’s documents.

- The supervision of the General Contractor’s engineering.
- The checking and the approval of the General Contractor’s studies.
- The management of the assembly and building works on site.
- The supervision of the start up and performance tests.
- The supervision of the operations during the year of guarantee.
© PEG S.A. Page 79

051.138
Cabo Rojo Cement Plant Project
Cabo Rojo - Dominican Republic
Client: Cementos Andino Americanos

Project:
The project was a general technical expertise of a cement line erection project with second-hand equipment.
Description:
Cementos Andino Dominicanos (CAD) has bought second-hand the necessary equipment for a complete
line production. The kiln should produce 2'900 tons clinker per day.
CAD entrusted PEG the general technical expertise of its project for its certification. The expertise relates to
the main equipment (mechanic, electricity, control) as well as on the main energy balances and the raw
materials.
The assembly and building works are in progress. The workshops of crushing cement, bagging and
expedition are in service.
The start up of the workshops for crushing meal, homogenisation and burning was planned for the end of
2006, beginning of 2007.
© PEG S.A. Page 80

580
Vito Cement Plant Extension Project
Vito - Mexico
Client: Lafarge Cementos SACV

Country: Mexico
Completion date: -
Project:
PEG carried out a feasibility study for the expansion project of Vito cement plant.
Description:
The projected capacity of the new production line to be installed in the existing cement plant was 1,500
metric tons per day.
The scope of services for the final feasibility study shall comprise the investigation, development and
execution of the following:
- Collect available information on raw material and plant sites.

- Process and technical plant concept.
- Preliminary proposal for plant organisation and staff requirements.
- Investment cost analysis.
- Implementation schedule.
- Input for operating cost analysis.
- Input for financial projections and judgment of project viability.
© PEG S.A. Page 81

518
Extension of the D.G. Khan Cement Plant
Khofli Satai (D.G. Khan City) - Pakistan
Client: D.G. Khan Cement Company Ltd.

Country: Pakistan
Project:
The project consisted in the extension of existing cement plant by one production line, dry process.
Description:
Clinker production capacity was 3,300 tpd. The new installation comprises as well a 25 MW diesel power
plant.
The project was realized with the major mechanical and electrical equipment being imported, complemented
by important electrical equipment supplies from local sources.
Civil works and all erection work were entrusted entirely to Pakistani companies.
realization and to assist the end user. PEG's services included monitoring of the project at highest
management level. Specific tasks were monitoring of time and finance schedules, assuring adherence to
contractual conditions, checking of design compliance, furthermore, assisting in particular questions on
engineering and plant construction, training of company engineers in the use of computer software designed
for project monitoring.
© PEG S.A. Page 82

515
Extension of the Maple Leaf Cement Plant
Iskanderabad (Daud Khel) - Pakistan
Client: Maple Leaf Cement Factory Ltd.

Country: Pakistan
Project:
The project consisted in the extension of existing cement plant by one production line, dry process.
Description:
Clinker production capacity was 3,300 tpd. The new installation comprises as well a 25 MW diesel power
plant.
The project was realized with the major mechanical and electrical equipment being imported, complemented
by important electrical equipment supplies from local sources.
Civil works and all erection work were entrusted entirely to Pakistani companies.
realization and to assist the end user. PEG's services included monitoring of the project at highest
management level. Specific tasks were monitoring of time and finance schedules, assuring adherence to
contractual conditions, checking of design compliance, furthermore, assisting in particular questions on
engineering and plant construction, training of company engineers in the use of computer software designed
for project monitoring.
© PEG S.A. Page 83

506
5’500 tpd Clinker Production Line
Shuaiba - Kuwait
Client: Kuwait Cement Company (KCC)

Country: Kuwait
Project:
Installation of a complete clinker production line within the existing grinding cement plant at Kuwait, using
imported limestone and additives.
Description:
The Kuwait Cement Company was operating a 2 million tpy clinker grinding plant in the industrial zone of
Shuaiba, Kuwait. They approached PEG about the feasibility of a clinker manufacturing plant on their
premises.
The first step was to assess the local resources of limestone, clay and silica sand, then was elaborated a
project for clinker manufacture based on the locally available materials and fuels, and import of the balance
materials.
A first study with a capacity of 1 million tons was marginally profitable, and decision was made for a 1.8
MTPY capacity plant with cost saving features like multi-package implementation, use of a local company for
civil design and maximization of local fabrication.
© PEG S.A. Page 84

503
New Production line (Line 5) at the Republic Cement

plant
Norzagaray - Philippines
Client: General Organization for Cement

Project:
RCC contracted to PEG a feasibility study investigation for the installation of a new line in their Norzagaray
cement plant
Different scenarios were studied to find the optimal solution corresponding to the limited budget. In 1994, the
Owner chose the solution of a new 3300 t/day kiln line including limestone crushing and raw meal grinding.
A new raw meal silo, clinker silo and storage hall were integrated into the plant.
Description:
The existing limestone hall was extended for a higher capacity and an on-line analyzer was installed. An
existing limestone crusher was relocated and installed for the use as additive crusher.
The cement grinding capacity was increased by a new 100 t/h cement mill with low energy consumption and
by increasing the capacity of an existing ball mill by the installation of a second-hand pregrinder. A multi-cell
cement silo was installed for the intermediate storage of different cement qualities. The cement dispatching
capacity was increased by two new 8-spout rotary packers and a 4-line truck loading station.
Dust emissions were reduced below 50 mg/Nm3 dust by the installation of electrofilters for the kiln line and
bagfilters for crushing, cement grinding and material handling.
Well known German, French and USA suppliers were chosen to deliver the main equipment in various
packages. To keep the importation costs low, equipment was fabricated to a high extent locally, based on
supplier drawings and interconnecting components were designed and constructed by PEG.
The scope of PEG's equipment design and supply included clinker silo, multicell cement silo with feed and
extraction system, hot gas generators for raw and finish mills, ducting for raw and cement mill.
In spring 1995, the site was opened. In summer 1997, the plant was commissioned under PEG's supervision
and the preliminary performance test was successfully passed.
© PEG S.A. Page 85
392
Expansion of the Hama Cement Plant
Hama - Syria

Country: Syria
Completion date: -
Project:
The Client decided the expansion of the Hama cement plant by a new dry process production line.
Description:
PEG's services started with the study and evaluation of the existing cement plant, an appraisal of raw
materials reserves, a feasibility studies for the projected new line with cost estimate and economic review.
They extended into the review of tender documents, tender evaluation and the preparation of supply
contracts.
After a period of uncertainty, the General Organisation for Cement in Syria has decided to award the turn-
key construction of this plant to Ehdasse Sanat Corp of Iran.
PEG in continuation of its contract has performed a general review of the contractual set-up and a detailed
analysis of the technical appendices of the contract.
The mandate continues with general project coordination, reviewing of general arrangement and detailed
drawings (civil engineering works, mechanical, electrical, instrumentation and control), pre-shipment
equipment inspection, construction and erection management and supervision of start-up and
commissioning.
© PEG S.A. Page 86

393
Expansion of the Adra cement plant
Adra - Syria

Country: Syria
Completion date: -
Project:
The project consisted in the erection of a new production line dry process.
Description:
PEG's services include the study of tender documents, bid evaluations, preparation of contracts,
coordination and reviewing the conceptual and final detailed drawings (civil engineering, process,
mechanical, electrical, instrumentation and control system), supervision of project execution, assistance in
start-up operation, inspection of equipment and final commissioning.
© PEG S.A. Page 87

358
Expansion and Upgrading of the Ibague Cement Plant
Ibague - Colombia
Client: Cementos Diamante de Ibague

Country: Colombia
Project:
The project’s aim was the construction of a new cement production line, dry process, with new and
secondhand equipment. The cement production capacity of the new line was of 3'100 tpd. The project also
included the upgrading of the wet process production line.
Description:
PEG was in charge of:
- Basic engineering
- Civil engineering
- Site supervision
- Technical expertise
© PEG S.A. Page 88

343
Expansion and Upgrading of the Palo Amarillo Cement

Plant
Palo Amarillo – Dominican Republic
Client: Cibao Cement

Project:
The client wished to expand and upgrade the Palo Amarillo cement plant.
Description:
PEG provided basic engineering services and technical appraisal for the construction of a new production
line and the upgrading of the existing equipment in order to reach a total capacity of 1'000'000 tpy.
© PEG S.A. Page 89

162
New 3'000 tpd complete production line at Zahana

cement plant
Mascara - Algeria

Construction
Country: Algeria
Project:
The National Company for Building Materials decided into expand the production capacity of its existing
cement plant by installing a new 3'000 tpd complete production line.
Description:
PEG was entrusted with this project, which was undertaken along with the turn-key principle with a general
contractor.
The production line comprises a 300 tph rotary dryer, a 300 tph raw mill with wrap-around motor, a 3'000 tpd
suspension preheater kiln with by-pass, a 150 tph cement mill with wrap-around motor, and is computer
controlled.
© PEG S.A. Page 90

Hatillo Cement Plant
Dominican Republic
Client: ABCO S.A.

Completion date: -
Project:
Feasibiliy study for a new Clinker Production Line of 700’000 tpy at the Hatillo Cement Plant in the
Dominican Republic
Description:
ABCO S.A. has already constructed a 400’000 tons per year cement grinding facility at Hatillo, 60kM west of
Santo Domingo.
They now intend to build a clinker production line of 700’000 t/y, in order to complete an integrated cement
manufacturing facility rated at 1’000’000 t/y.
To this end, ABCO was seeking to involve a reputable cement plant designer and project management
consultancy to provide a proposal for a Feasibility study involving; market assessment, geological
assessment, and process and equipment recommendations, together with estimates of cost and return-on-
investment.
The aim of the Feasibility Study was to confirm the technical feasibility and profitability of the proposed
project.
© PEG S.A. Page 91

4. UPGRADINGS / CAPACITY INCREASE
© PEG S.A. Page 92

1967-2022-2036
Upgrading of the existing 700 tpd production line to

1000 tpd at the Saudi White Cement Plant
Saudi Arabia
Client: Saudi White Cement Company (SWCC)

Main contractor : FCB
Main equipment supplier : FCB
Project:
SWCC’s project consisted in the upgrading of the production line capacity from 700 tpd to 1000 tpd of White
Cement of his existing SWCC plant.
Description:
PEG scope of work for this project included the following:
- Supervision of the contractor/Supplier engineering

- Quality Assurance of Contractor’s manufactured equipment
- Supervision of Construction
- Supervision of Commissioning and start-up activities
© PEG S.A. Page 93

1733
Study relating to the upgrading or maintenance of the

existing YSCC Cement Plant
Saudi Arabia

Completion date:
Type of project :
Main contractor :
Main equipment supplier :
Project:
PEG was requested to provide a Technical and Financial Study of different variances relating to the
upgrading or maintenance of the existing cement production plant of YSCC taking in consideration of
capacity, production cost and the environment.
Description:
YSCC has requested PEG to study the alternatives available for the modernisation or replacement of its five
clinker production lines; kiln No. 1 through 5.
The Client was intending to modernize and replace its relatively old production lines to accommodate the
continuous rise in demand in Saudi Arabia to fulfill the following targets:
- Exploiting and re-using of the existing capacity of the plant production units associated with crushing
and of raw meal and cement production
- Modernization or (partial) replacement of the existing pyro-processing system associated with Kiln
No. 1 through to 5,
- Maintaining the market share
- Reduction of the overall operating cost
- Environment considerations associated with gaseous emissions
© PEG S.A. Page 94

628
Feasibility study for the Cartago Plant entailing a kiln

system capacity expansion
Costa Rica
Client: Holcim
Country: Costa Rica
Completion date:
Project:
PEG was requested by Holcim Cement to elaborate a feasibility study for the Cartago plant, entailing a kiln
system capacity expansion from 2’400 tpd to 3’000 tpd.
Description:
The study included the evaluation of:
- the socio-economic conditions

- cement industry and market
- location site and environment
- plant concept and process
- investment and production cost
© PEG S.A. Page 95

595
Upgrading of the Karaganda Cement Plant
Karaganda - Kazakhstan
Client: Central Asia Cement Company (CAC)

Country: Kazakhstan
Completion date: -
Project:
The project consisted in the upgrading of Karaganda Cement Plant.
Description:
The Central Asia Cement Company (CAC) in Almaty, Kazakhstan, owns and operates the cement plant in
Aktau, north-west of Karaganda.
The plant consisted of four wet production lines, each producing 500 tpd of clinker and two dry lines, with a
nominal capacity of 7’000 tpd of clinker; these two lines were stopped at the time of the project. The dry lines
(lines n° 5 & 6) were built in the 70s as prototypes and then stopped in 1992 and 1993 at the time of
collapse of the Soviet Union. During their years of production neither line ever reached nominal capacity.
CAC’s project was to revamp and re-start one of the two dry production lines, in order to serve an increasing
market demand.
For this purpose PEG has been entrusted with a technical and financial feasibility study of the project.
PEG's role started with the study and evaluation of the existing plant, we started with an appraisal of the raw
materials requirements and existing reserves. Then we proceeded to a complete technical study for the
rehabilitation of line No 5 (3'500 tpd dry line) which was carried out with a cost estimate and financial
profitability analysis.
© PEG S.A. Page 96

PEG arranged for a number of its engineers to go out on site in order to do a thorough examination of the
entire plant installations. This mission was carried out with the idea in mind of possibly reconditioning and
respectively replacing warned and damaged equipment in order to revamp line No5 back into operation.
The aim of the project was to use, as much as feasibly possible, the already existing structures and
equipment which include the following:
- Renovated crushing plants for limestone and clay

- A covered pre-homogenising department
- A new raw mill department using two of the existing raw mills and their building
- The electrostatic precipitators converted into bag filters
- A new pyro processing line using the existing preheater building (extended in height)
- A new coal mill department using the existing mill and its drive
- A new coal blending storage and additive reception and storage equipment
- The electrical distribution is fully renovated from the 110 kV substation up to a discharge into the
clinker silos
- A new centralised control system was provided
The civil works included demolition, repair and construction of new buildings. Among the new buildings the
following were foreseen:
- A large rectangular hall for the pre-mix of raw materials.
- A clinker cooler structure.
- A coal blending circular dome and a rectangular hall for slag and gypsum storage.
Once the revamping work has taken place the performances of the renovated plant were expected to be
much improved. The calorie consumption should be around 850 kcal/kg clinker and around 1'500 kcal/kg for
the wet kilns and the overall electric consumption should be less than 117 kWh/t of cement.
Technical basic characteristics of the various sections have been studied and redefined.
The budget has been established with a construction program spread over two years.
A profitability calculation was made for the entire revamping and modernization of CAC’s Aktau line No 5.
And it is foreseen that the profitability will be very high.
This result is reflected by a low investment (existing equipment, buildings and facilities are to be reused) and
a lower operating cost is also foreseen due to the level of the average salary, price of the electrical energy
as well as coal prices all this compared to a high selling price for cement.
The Internal Rate of Return (IRR) remains high even with pessimistic assumptions. A sensitivity analysis
was carried out in order to calculate the IRR under the most pessimistic assumptions (decrease of sales by
30%) and increase of operating costs.
The revamped plant break-even point will be very low which will in its turn guarantee that the project remains
profitable even with the most pessimistic market assumptions.
© PEG S.A. Page 97

052.101
Capacity Upgrade of Line 2 (step 1 ) of the Fortune

Cement Plant
Mapulo - Philippines
Client: Fortune Cement Corporation

Completion date: -
Project:
The Project was related to the repair and improvement of Line 1 to 3200 MT per day.
Description:
© PEG S.A. Page 98

525
Ameriyah Capacity Increase Project
Ameriyah - Egypt
Client: Ameriyah Cement Company

Country: Egypt
Completion date: -
Project:
The Project was related to the line 1 capacity increase from 3,300 to 4,200 tpd of the Ameriyah cement
plant.
Description:
PEG scope of work included price calculation on supplies of equipment and services from main supplier, in
the framework of a project of cement production line upgrading.
© PEG S.A. Page 99

508
Capacity Increase Study
Khurzaniyah - Saudi Arabia
Client: Eastern Province Cement Company

Project:
PEG carried out investigation and study regarding the viability of increasing the plant clinker production
capacity by 20-25%.
© PEG S.A. Page 100

389
Capacity increase of the Al Jabor Cement Plant
Umm Said - Qatar
Client: Al Jabor Cement Industrial Company

Country: Qatar
Cement Production Capacity: 500'000 tpy
Completion date: -
Project:
The Client request PEG to provide a technical appraisal and feasibility study for the capacity increase
project.
Description:
The project consisted of the integration of a complete cement production line with new and secondhand
equipment in view of increasing the capacity to 500'000 t cement/year.

366
Expansion of the Cement Production Capacity
Antipolo - Philippines
Client: Solid Cement Corporation

Project:
The aim of the project was the expansion of the Antipolo cement plant from 2'600 to 5'200 tpd, with new and
secondhand equipment including rehabilitation and transformation of existing facilities.
Description:
- Basic engineering
- Site supervision
- Assistance in operation
- Purchasing services
- Technical expertises

289
Upgrading of the Hofuf Cement Plant
Hofuf - Saudi Arabia
Client: Saudi Cement Company

Project:
This project consisted in a capacity increase of the existing plant.
Description:
PEG scope of work included the following:
- Evaluation of existing transportation means (road, rail) inside the fenced limits, potential for
expansion, connection with public systems.
- Study of transportation requirements by rail and road and the integration with the existing systems.
- Study of plant rail and road systems with the public networks.
- Loading equipment of cement (bulks and bags) onto trucks and rail cars.
- Weighing installations for trucks and rails cars.

222
Capacity expansion project of the Tabbin cement plant
Tabbin - Egypt
Client: National Cement Company

Country: Egypt
Completion date: -
Project:
The project aimed to review the offers for the capacity expansion of the Tabbin cement plant.
Description:
PEG provided assistance during the review of the offers, established a detailed techno-economic report on
the suppliers' tenders and provided assistance in all technical and commercial discussions and negotiations
with the tenderers.

152
First Haiti cement plant extension
Fond-Mombin - Haiti
Client: Le Ciment d’Haiti

Country: Haiti
Cement Production Capacity: 200'000 tpy
Project:
All engineering studies related to the first plant extension were provided by PEG.
The concrete and the structural steel works were executed by Le Ciment d'Haiti own labour forces under the
supervision of PEG's engineers. PEG also directed the erection and installation of the electrical and control
equipment.
Process: wet with rotary cooler.
Description:
PEG carried out all phases of the project:
- Market survey - Electrical engineering

- Raw material investigation - Tender and evaluation
- Technical appraisal - Site supervision
- Feasibility study - Start-up and commissioning
- Project management - Assistance in operation
- Basic engineering - Purchasing services
- Civil engineering - Technical expertises

5. MODERNIZATION / RECOMMISSIONING

1730
Rehabilitation of 2 lines of 3’500 tpd clinker production
Kerbala - Irak
Client: Irak Holdings

Country: Irak
Cement production capacity: 2x3’500 tpd
Project:
Irak Holdings secured PEG’s service for Technical support and recommandations for a proposal regarding
the rehabilitation of 2x3’500 tpd clinker production lines at Kerbala Cement Plant.
Description:
Due to many years of embargo and war situations as well as unavailability of spare and wear parts and
limited power, maintenance could not be performed. At the contract signature there were not one single kiln
line in operation.
PEG was therefore requested to provide:
- A support on the estimation of the Capital Cost required to replace or to repair the existing
equipment,
- An estimation for spare parts in relation to similar plants
- A summary of preliminary scope of work for rehabilitation / replacement of equipment,
- Consultant approach to equipment supplying
- Preliminary time schedule for implementation works
- Suggestions for training program

660
Feasibility study for the Cemento El Salvador, entailing

a recommissioning of Line 4.
El Ronco - El Salvador
Client: Holcim Group

Country: El Salvador
Completion date: -
Project:
PEG was requested to perform a feasibility study for the Cemento El Salvador S.A., El Ronco, entailing a
recommissioning of Line 4.
Description:
The Cementos de El Salvador S.A. ended its production of clinker from the Line 4 in 2004. The initial clinker
capacity of the line 4 was of 1200 t/day. In order to recommission kiln N° 4, a list of priorities was elaborated
and should be verified and evaluated by the study.

617
Modernization of the Solid Cement Plant (CEMEX)
Philippines
Client: CEMEX
Project:
The contract was for the execution of works for the modernization of the Solid Cement Plant (CEMEX) in the
Philippines.
Description:
PEG was awarded by the client, back in 2006, a contract for 2 Feasibility Studies.
- Feasibility study and plant audit for capacity increase and reduction of heat consumption, of
3’200 tpd kiln line, including: Engineering and supply of G.A. and workshop drawings for pre
heater, calciner and tertiary air duct modifications.
- Feasibility study for coal mill modification with preheater exhaust gasses (inertization project),
including: Engineering and supply fo G.A. and workshop drawings for inertization gas duct and
dedusting cyclones.
Based on the findings and recommendations given to the client, PEG/CME was awarded 2 contracts for the
execution of the following works:
- Modification of the preheater and the calciner, for capacity increase and reduction of heat
consumption
- Installation of inertization gas duct
PEG also undertook the elaboration of a feeding concept for alternative fuels (rice husk, tire chips).
593
Modernization of the Akmenes Cement Plant
Naujoji Akmene - Lithuania
Client: Akemnés Cementas AB

Country: Lithuania
Completion date: -
Project:
Modernization of the existing production facilities of the Akmenes cement plant.
Description:
A consultancy contract for elaboration of a feasibility study for modification and installation of a 4’500 tpd
clinker production line in Akmenes Cement Plant was awarded to PEG by AKMENES CEMENTAS in June
2005.
This study included an intensive audit of the existing plant and the elaboration of a concept of the proposed
new clinker production line. After submission and presentation of the final report of the feasibility study
AKMENES CEMENTAS has to decide on the investment and implementation of the project. This proposal
includes necessary consulting and engineering services for the tendering-, contracting-, execution- and
commissioning phase of this PROJECT.

051.113
Zahana Rehabilitation Study
Mascara - Algeria
Client: Société des Ciments de Zahana

Country: Algeria
Completion date: -
Project:
PEG carried out a technical expertise for the rehabilitation project of Zahana cement plant.

051.105
Feasibility Study for Modernization of cement plants
Damman - Saudi Arabia
Client: Saudi Cement Company (SCC)

Cement production capacity: 7’825 tpd (Hofuf) + 6'000 tpd (Ain Dar)
Completion date: -
Project:
SCC wished to investigate the feasibility of modernizing its existing plants of Aïn Dar and Hofuf, Kingdom of
Saudi Arabia.
Description:
The objective of SCC was to reduce their production costs in order to be more competitive locally and
internationally.
A global solution was to be found at Company level rather than a solution for each plant.
An increase of production capacity was not contemplated.
The main objective of the final feasibility study was to provide the technical and economic basis enabling the
Client to evaluate the viability of this project.

587
Khursaniyah Cement Plant Modernisation
Client: Eastern Province Cement Company (EPCC)

Project:
The objective of the project was the modernisation scheme in the Khursaniyah cement plant -
implementation phase.
Description:
In the years 1978-1985, PEG made the engineering for a complete cement plant with a capacity of 2 x 3,500
tpd. This plant was still in operation when the Owner has decided to launch three modernisation projects for
this plant consisted in:
- Renewal of the control system equipment of the whole plant, which has become obsolete,
- Replacement of the sampling stations for the pre-blending piles by PGNAA analysers,
- Modification into closed circuit of two of the four open circuit cement mills, installation of a new
cement silo for bulk loading and installation of a big bag loading plant.
The Owner has requested PEG’s assistance to approve the construction drawings (process, mechanical,
electrical, civil), perform the factory acceptance tests for the control system equipment and supervise the
site works.

558
Rehabilitation, Modification and Recommissioning of

Al-Ain Lime Factory
Al-Ain - United Arab Emirates
Client: General Industrie Corporation

Country: UAE
Completion date: -
Project:
The project consisted in the evaluation of measures and investments required for the rehabilitation,
modification and recommissioning of Al-Ain Lime Factory.
Description:
The plant had been permanently shut down shortly after commissioning in 1982.
The mandate comprised a thorough examination of the entire plant installation with respect to completeness
of equipment, congruence to the original contract specifications, physical state of condition of equipment
and systems, the requirement for and possibility of reconditioning, respectively the necessity of replacement,
aiming at putting the plant back in operation. It included also an expertise on the process technological
concept of the kiln system and the methods applied to quarrying. A profitability calculation was made for the
entire revamping and modernization project.
While leading the site work at all times, PEG subcontracted a portion of the investigation to a lime kiln
design specialist and an Abu Dhabi based contracting company.

Fuhais Cement Plant
Fuhais - Jordan
Client: Office Fédéral des Affaires Economiques

Extérieures (OFAEE)
Country: Jordan
Completion date: -
Project:
Assessment of the viability of the modernisation program of the line 6.
Description:
The services included for this study are the following:
- Assessment of technical, financial and economical feasibility of the entire project

- Description of the existing installation
- Verification of production cost versus revenues
- Verification of the market potential and the relative position of the company Jordan Cement
Factories in the industry sector
- Assessment of the project's potential to reduce environment impact
- Assessment of the project's potential of job creation
The fulfillment of the task involved the delegation to the site of PEG's cement industry specialists.
The work comprised document analysis, plant inspection and interviewing of State Officials and plant
personnel.

517
New Start-Up of the Ambonio Cement Plant
Mahajanga - Madagascar
Client: SANCA
Country: Madagascar
Completion date: -
Project:
PEG was mandated to provide assistance for the re-commissioning of the Amboanio cement plant, following
a partial rehabilitation of the equipment by SANCA.
Description:
The main changes included:
- the replacement of all the shells from the oven

- the replacement of the shell of the coal mill
- the partial revision of the entire facility

391
Rehabilitation of Speyco Grinding Plant
Port Said - Egypt
Client: Spegyco
Country: Egypt
Project:
PEG carried out a feasibility study and technical appraisal for the projectof rehabilitation of the cement
grinding plant at Port-Said.

379
Modernization of the raw material handling system in

the Montalieu cement plant
Montalieu - France
Client: Ciments Vicat

Country: France
Project:
Project of modernization of the raw material handling system in the Montalieu cement plant by the
installation of a new 3-km long conveyor belt (capacity 1'500 t/hour).
Description:
PEG’ scope of work included raw mill optimization study, general raw mill and crusher layouts.

341
Expertise of the Rehabilitation Project of the Cimagola

Cement Plant
Luanda - Angola
Client: African Development Bank

Country: Angola
Type of contract :
Project:
PEG carried out a study of the rehabilitation and upgrading of the Luanda Cement Plant with financial
analysis for the African Development Bank.

218
Revamping and Capacity Increase of the Cidolou

Cement Plant
Loutete - Congo
Client: Ministère de l’Industrie du Congo

Country: Central African Republic
Type of contract : Turnkey
Project:
In order to improve the operation of the Loutete cement plant, the Ministry of Industry decided in 1976 to
entrust PEG with the study of the revamping of that plant and of the possibility of capacity increase.
Description:
The kiln capacity was raised from 300 to 900 tpd and all the plant components were renewed, completed
and brought to coherent capacities, including a telepheric.
Two projects were managed at the same time, one for capacity increase which was contracted to a general
contractor and one for upgrading of the whole plant, which was undertaken as multiple contracts.

- Feasibility study
- Basic engineering
- Site supervision
- Assistance in operation

6. OTHER PLANT MODIFICATIONS

2057
Supervision of the re-commissioning of the Kupang

Plant with a capacity of 1’000 Tpd
Timor - Indonesia
Client: Gama Group

Country: Indonesia
Capacity : 1'000 tpd
Project:
Supervision of the re-commissioning of the Kupang Cement Plant with a rated capacity of 1’000 tpd of
clinker production in Timor/Indonesia.
Description:
The Client has acquired the Kupang Cement Plant in Timor/Indonesia with a rated capacity of 1’000 tpd of
clinker production. The plant stopped its operation in 2008 and was under rehabilitation. The re-
commissioning was planned to start by end of September 2011.
Based on the initial technical plant inspection the Client request the delegation of a PEG commissioning
expert to supervise the re-commissioning of the plant for an anticipated duration of 3 months.
By this present Contract, the Client has decided to secure PEG’s services to undertake and carry out the
required tasks to successfully accomplish the Project. With this goal in mind, the contracting parties held a
discussion that led to a mutual agreement according to which PEG will carry out the described tasks for the
Project, in compliance with the terms and conditions agreed herein.

1780
Elaboration of an environmental impact study related to

the conversion from gas firing to coal firing systems of
2 clinker production lines
Sharjah - United Arab Emirates
Client: Sharjah Cement

Country: UAE
Capacity : -
Completion date: -
Project:
Most cement plants in the UAE had already been converted to coal firing. SCF was still burning Gas but due
to a relative shortage of this fuel, SCF had to pay the corresponding heat value at the cost of HFO. The high
cost of HFO increased the variable production cost for clinker and the cement from SCF became less
competitive. To reduce the high fuel cost, SCF planned to change from Gas to Coal firing. This project
required the installation of a raw coal storage and handling system and a coal grinding plant, but also
modifications in the existing plant to allow solid fuel combustion.
With the reduction of the fuel cost resulting from this project, SCF became more able to compete on the
national and regional cement market. The change from gas to coal preserved the Gas reserves for power
plants.
Description:
PEG has executed the technical and commercial feasibility to convert from gas to coal firing of the 2 clinker
lines of the Sharjah Cement Plant. The conversion project included coal handling, storage, drying, grinding
and firing from unloading at plant entry to waste gases from the plant stacks.
ln the ongoing progress of the Project, the Client asked PEG to prepare an environmental impact study.
Hence the subject of this contract was to evaluate the environmental impact and proposes possible measure
of mitigation and compensation to reduce the impact resulting from the conversion of the two tines into coal
fired clinker production tines. The object of this study was to support the Client in the preparation of the
request for the planning approval which would be submitted to the Sharjah Municipality.
Cement Truck Loading Modification at the Arasmeta
Cement Plant
State of Chhattisgarh - India
Client: Lafarge India Pvt. Limited (LIPL)

Country: India
Capacity : 1.6m tpa
Project:
PEG carried out a study and suggested a viable solution for the replacement of the current floor mounted
cement truck loaders by an installation of modern suspended design cement truck loading machines.
Description:
The study also included the investment estimates. Upon completion of the feasibility study, the following
detailed project execution activities were being undertaken by PEG:
- Finalisation of plant layout and GA drawings

- Project Procurement services
- Review and approval of suppliers engineering
- Project monitoring and Site supervision

573
Preheater modification and Kiln feed system

improvement for production increase
Client: Continental Operating Corp. (COC)

Capacity : 1’100'000 tpy
Completion date: -
Project:
At the end of 1998, COC contacted PEG for the debottlenecking of their 3,300 t/d kiln line that had failed to
reach the design capacity. In March 1999, a contract was signed including removal of cyclones stages 1 and
2 and the installation of new cyclones stage 1, the replacement of the existing kiln feed system with a new
system including bucket elevator for raw meal silo, kiln feed system and preheater.
Description:
Installation of a new cement silo extraction system for two 8-spout rotary packers and 4 single packers.
Installation of a new 8-spout rotary packer in the existing building. Two truck loading stations with a total of
four lines including the new building.
Well-known equipment suppliers have been chosen for raw meal dosing, bucket elevators, rotary packer as
well as for electrical equipment and the control system. Structures, plate work and equipment parts are
fabricated locally as far as possible based on PEG or PEG sub-contractor drawings. PEG's subsidiary office,
CME in the Philippines, performed the local fabrication quality control, together with engineering, erection
and commissioning assistance.

511
Modification of the limestone crushing department with

relocation of the crusher
Bizerte - Tunisia
Client: Les Ciments de Bizerte

Country: Tunisia
Project:
After the depletion of limestone deposits of the "BIR MESSIOUGHA" and "DJEBEL Abiadh" quarries, the
mining of the "Ciments de Bizerte" plant was ongoing from the quarries of "BOUZEBLA" and "BACCAR".
Due to the distance of the quarries from the crusher, the aim of the project was:
- To move the crushing plant and its annexes close to the new quarry faces
- To install a new conveyor for crushed material (limestone and marl)
Description:
- Basic engineering
- Tendering and evaluation

209
Tartous Cement Plant Modifications
Tartous - Syria
Client: General Organisation for Execution of

Industrial Projects (GOEIP)
Country: Syria
Project:
PEG provided an expertise and review of modifications proposed for this plant, especially regarding choice
of equipment, geology, chemistry and civil works design concept.
Description:
Process: dry, four kilns with suspension preheater.

7. ALTENATIVE FUELS

RDF Feeding System at the Norzagaray, Bulacan and
Teresa Plants
Philippines
Client: Lafarge
Capacity :
Completion date:
Type of project :
Project:
The scope of work for the newly installed RDF feeding system in these cement plants was the supply of
materials, installation, construction and commissioning of the RDF feeding system

1798
Feasibility Study for the use of Alternative Fuel in the

Carthage Cement Plant
Carthage - Tunisia

Country: Tunisia
Capacity: 5’700 tpd
Project:
The project consisted in the preparation of a tehno-commercial feasibility study for the use of AFR in the
new 5’700 tpd Carthage plant. The aim of this study was to find the most widely available waste derived
fuels in the greater Tunis area, in order to substitute up to 60% of the non-renewable fossil fuels normally
used in the cement manufacturing process.
Description:
The study included assessment of:
- Potential materials within the region

- Methods of preparation of the potential wastes for use as cement plant AFR
- Methods of feeding the AFR to the manufacturing process
- Impact of using the alternative fuels upon the clinker manufacturing process, product quality and
environmental performance
- Modifications required to the cement plant
- Economic impact of the potential projects
- Recommendations to the client

Utilisation of Alternative Fuels in the Sonadih Cement
Plant
Client: Lafarge India Pvt. Ltd.(LIPL)

Country: India
Capacity: 1.4m tpa
Type of project : Feasibility study, Supply of equipment
Project:
PEG was contracted to conduct a full feasibility study of the existing facilities in Sonadih in order to
recommend viable solutions for the utilisation of several different alternative fuel systems (rice husk, solid
waste, liquid waste and liquid solvent) as well as the handling system, storage and dosing system to supply
the kiln.
Description:
PEG paid particular attention to both the financial feasibility and implementation feasibility in order to
recommend the alternative fuel with the highest return on investment.

Utilisation of Alternative Fuels in the Arasmeta Plant
Client: Lafarge India Pvt. Limited (LIPL)

Country: India
Capacity : 1.6 m tpa
Type of project :
Project:
The project consisted in the utilization of AFR in this 1.6m tpa Cement plant.
It was calculated that 12% of the total heat consumption of the plant could be substituted by solid industrial
waste and rice husk which is available only during the harvesting period.
Description:
PEG was contracted to conduct three feasibility studies of the existing facilities in Arasmeta in order to
recommend viable solutions for the utilisation of several different alternative fuel systems (rice husk, solid
waste, and liquid solvent) as well as the handling system, storage and dosing system to supply the kiln line.
Given the current economic climate, PEG paid particular attention to both the financial feasibility and
implementation feasibility in order to recommend the alternative fuel with the highest return on investment. In
this case, Solid Waste proved to be the most viable solution in terms of the two investment criteria.
Furthermore, contracts were also signed for PEG to assist in the Engineering and Equipment Supply stages
of the implementation of the project. After completion of the feasibility study, Lafarge decided to go ahead
with project execution activities, with PEG implementing the following:
- Finalisation of plant layout and GA drawings
- Project Procurement services
- Review and approval of suppliers engineering
- Project monitoring and Site supervision

629
Feasibility Study for Co-incineration of Sewage

Sludge in the Cement Factories
Turkey
Client: MESKI
Country: Turkey
Type of projetc :
Project :
The project was awarded to the Group from the European Investment Bank (EIB) for the full bankable
feasibility study for the utilization i.e. co-incineration of sewage sludge in the Adana and Mersin cement
plants located in Turkey.
Description:
The sludge came from the Meski, Aski and Taski waste water treatment plants. The feasibility study included
consideration of the following:
- Transport and storage of the dried sludge in the plants

- Preparation and introduction of the sludge into the cement burning process
- Evaluation and discussion of technical, environmental and economical conditions and effects
Based on PEG’s recommendations, the client has decided to proceed with the sludge utilization in due
course. The savings in petcoke and clay respectively reached 16’830 tpa and 25’245 tpa. The total annual
savings in fuel and raw material amounted to 959’000 Euros. The return on investment took 2.1 years.

602
Modification of the Hope Cement Plant from direct to

indirect firing
Hope - United Kingdom
Client: Lafarge
Country: UK
Project:
Lafarge entrusted PEG with the contact for the transformation of the coal supply to be blended with animal
bone meal flour (AFR) and the change of 2 x 2’000 tpd direct firing to indirect firing.
Description:
PEG executed the works on a full turnkey basis and carried out all phases of the project (studies,
engineering, supply, installation and start-up). Special filters, silos of coal grinding, dosing systems and
transport supply burners and all necessary structures and buildings were all included in our scope of supply.
The project was successfully completed in Spring 2007.

051.122
Utilisation of Tyre Chips at the Langkawi Plant
Pulau Langkawi - Malaysia
Client: Lafarge Malayan Cement

Country: Malaysia
Capacity :
Signature of first contract:
Completion date:
Project:
The client intended to modernize its cement plant in Pulau Langkawi, Malaysia by substituting the secondary
firing at the precalciner of Line 2 with tyre chips at a throughput of 5 tph. The project was implemented on a
turnkey basis.
Description:
The tyre chips are fed to a hopper by front-end loader. After being extracted from the hopper by a belt
feeder, the tyre chips are conveyed by bucket elevator and belt conveyor to a surge bin from where they are
extracted, metered, and fed to the calciner.
The material receiving hopper as well as the surge bin has been designed to facilitate material flow ability.
The metering of the tyre chips are sufficiently accurate to avoid fluctuation in the feed, which will potentially
influence the burning process. Furthermore, the accuracy of the metering system overcomes the difficult
flow ability of the tyre chips to ensure a constant and accurate feed to the calciner.
PEG scope of work included engineering services, equipment supply and delivery as well as commissioning.

Utilization of Rice Husk in the Republic Cement Plant
- Philippines
Client: Republic Cement Corporation

Capacity :
Completion date:
Project:
PEG installed an unloading and processing system for 40 tph or 40m3/h of rice husk in this 3’300 tpd plant
on a turnkey basis.
Description:
Operating at 11.5 tph of rice husk the plant achieved a substitution of 34.4% of the total heat consumption.
In the 2nd phase of the project, 74 tpd of municipal waste fluff were being fed into the calciner increasing the
replacement of fossil fuels by a further 10%.
PEG engineered and designed the complete receiving, handling and feeding system for the AFR fluff.
Moreover PEG identified the sources of suitable municipal waste and engineered the necessary separation
and production facilities
Rice husk as a re-generatable AFR is also qualified for the reduction of CO2 emissions according to KYOTO
protocol and the related sales of CO2 emission bonds are an additional benefit to the cement plant.
The phases included:

- Full financial and implementation feasibility study
- Recommendation of processing system with the highest ROI
- Complete engineering and equipment supply for the feeding system
- Installation, project execution and commissioning of the feeding system

Utilization of AFR in the Lugait Cement Plant
- Philippines
Client: Holcim
Capacity :
Completion date:
Type of project :
Project:
The project’s aim was to upgrade the Lugait plant’s existing alternative and raw material (AFR) feeding
system by installing a new AFR feed system equipped with dosing and conveying system for in line calciner.
Description:
The project required the construction and installation of new storage, dosing and conveying system to
improve its AFR utilization and Thermal Substitution Rate (TSR). From the existing 8% TSR, Holcim intends
to increase the present TSR up to a maximum of 30% by feeding rice husk (biomass), sorted and shredded
municipal solid waste or refuse-derived fuel (RDF) and industrial wastes to its in line calciner (ILC).
- Detailed engineering and design of the AFR feed system for its civil, structural, mechanical,
electrical, automation, process control and integration detailing
- Implementation (construction and installation)

Utilization of AFR at the Davao Plant
- Philippines
Client: Holcim
Capacity :
Completion date:
Type of project :
Project:
The Client wished to upgrade the Davao plant’s existing AFR feeding system by installing a new feed
system equipped with dosing and conveying system for the in line calciner.
Description:
The project required the construction and installation of a new storage, dosing and conveying system to
improve its AFR utilization and Thermal Substitution Rate (TSR). From the existing approximately 3% TSR,
Holcim intends to increase the present TSR up to a maximum of 30% by feeding rice husk (biomass), sorted
and shredded municipal solid waste or refuse-derived fuel (RDF) and industrial wastes to its in-line calciner
(ILC).
The Project consisted of the installation of an AFR feeding system with a conveying capacity of 200m3/h or
20tph rated at (100 kg/m3 density) with 18tph nominal handling feed rate based on a bridge crane system
design.
- Detailed engineering and design of the AFR feed system for its civil, structural, mechanical,
electrical, automation, process control and integration detailing
- Implementation (construction and installation)

8. BY PASS

630
By-pass system for the Apolo Cement Plant
Colombia
Client: Argos
Country: Colombia
Capacity: -
Project:
The client awarded PEG with the contract for the engineering and supply of a new bypass system for their
Apolo cement plant in Colombia.
Description:
The new bypass system will help to improve the output capacity of the plant and also reduce the volatile
circuits of chlorine to an acceptable concentration.
Scope of work:
- Fact Finding Mission, GA and Fabrication Drawings

- Specification of Equipment
- Commissioning & Training

592
By-pass system for the kiln gas of a KCC cement plant
Kuwait
Client: Kuwait Cement Co. (KCC)

Country: Kuwait
Capacity: -
Project:
PEG has been awarded the consultancy services for the design, supply and erection of a 7% Bypass
System for the kiln gas.
Description:
The complete consultancy services for the supply and erection of the KCC Cement Plant in Shuaiba, Kuwait
was awarded to PEG back in July, 1997.
Having maintained a strong relationship with KCC since the erection of their plant, the client awarded PEG
with this new project which involves the complete design, supply, erection and commissioning of the Bypass
System.
The system includes the extraction of chlorine and sulphur rich gases from the kiln’s riser duct, separation of
the bypass dust from the gas stream in a specially equipped bag filter, pneumatic transport and then dosing
of the bypass dust to the discharge of the existing cement mills.

9. DUE DILIGENCE

2084
Commercial and technical Due Diligence of East Africa

Cement Company / Business Operation
Kenya - Tanzania
Client: Africa Finance Corporation

Country: Kenya, Tanzania
Capacity : -
Type of contract : Technical Consultancy
Project:
Commercial and Technical due diligence of an East African Cement Company & Business Operations with
activities in Kenya, Rwanda, Tanzania & South Africa and its expansion plans in the abovementioned
countries.
Description:
AFC recently agreed terms for a $50MM convertible debt investment in an East African cement company.
The company is a family business and the founder is the largest shareholder; the company is listed on the
Nairobi Securities Exchange.
The company has existing operations in Kenya, Rwanda, Tanzania and South Africa, with expansion plans
in several of the above-mentioned countries. The company is headquartered in Nairobi, Kenya.
The main objective of the Project assignment was to assist AFC to better understand the commercial and
market conditions in which the company operates with a particular emphasis on the cement market in Kenya
and Tanzania, the viability of the company’s growth plans in the region, and the technical and organizational
capacity of the company.
The findings had helped AFC in making an investment decision and will guide its interaction with the
company going forward.
The project was brought to a successful conclusion.

2059
Technical Due Diligence Analysis of a Cement Plant
UAE
Client: Arkan Group

Country: UAE
Capacity : -
Type of contract : Technical Consultancy
Project:
The Purpose of this mission was to evaluate the plants technical and operational conditions, relating to an
envisaged buy up/taking of the cement plant by the client.
Description:
PEG delegated up to three experts to visit the plant in order to collect all available data, documents and
information available as well as to perform a technical inspection (process, mechanical, electrical, and
operational). After the return of the site mission team, PEG submitted the evaluation and technical due
diligence report.

1945
Technical Due Diligence Analysis of RCC Grey Cement

And SWCC White Cement
Saudi Arabia
Client: Riyadh Cement Company (RCC)

Capacity : -
Project:
Technical due diligence analysis of RCC Grey Cement and SWCC White Cement plant located in the
Kingdom of Saudi Arabia to evaluate data for possible merger of these two plants.
Description:
PEG delegated experts to visit the two plants and to collect all available data, documents and information as
well as to perform a technical inspection (equipment and machinery, buildings and civil works and
infrastructure). After the end of the site mission PEG submitted the evaluation and technical due diligence
report to RCC.

1759
Technical Due Diligence Analysis of a Cement Plant
Fujairah - UAE
Client: CEMENA
Country: UAE
Capacity : -
Completion date: -
Project:
The purpose of this technical due diligence analysis was to evaluate the plants technical and operational
conditions, relating to an envisaged buy up/taking over of the cement plant by the client.
Description:
PEG delegated to visit the plant in Fujairah in order to collect all available data, documents and information
as well as to perform a technical inspection (process, mechanical and electrical). After the end of the site
mission PEG submitted the evaluation and technical due diligence report to the client.

1718
Due Diligence Analysis for three existing cement plants

and the analysis for two projects for new cement plants
Islamic Republic of Iran
Client: Hayel Saeed Anam Group/ Al Najoom

Holdings Ltd
Country: Iran
Capacity : -
Completion date: -
Project:
HSA Group is originally based in the Republic of Yemen. Its activities include various investment fields
(Industrial, Trading and Services) in different countries in Middle East, Far East, Europe and Africa.
HSA has expressed its interest to expand the business presence in the Islamic Republic of Iran by the
acquisition of Espandar Cement and has requested PEG to execute a Due Diligence for three existing
cement plants and the techno-commercial analysis for the installation of two additional new plants as part of
its evaluation.
Description:
To do so, it was necessary:

a) to evaluate the technical and financial conditions of the three existing cement plants
b) to identify the most important techno-commercial aspects for the installation of two new cement
plants based on information and data of previous investigations
c) to make recommendations about the most relevant aspects associated with the potential investment

10. TENDERING / CONTRACTING

2071
Tendering and Evaluation from Chinese Suppliers for a

grinding Capacity increase Project
Turkey
Client: Vicat Cement S.A.

Country: Turkey
Capacity : -
Type of project : EP
Project:
PEG S.A. was contracted by Vicat Service Technique as a consultant to undertake an evaluation of an offer
by Sinoma International Engineering Ltd for the supply of the engineering design and procurement of
equipment designed to update one of the cement milling systems at Vicat’s Cement Plant at Bastas, Turkey.
Description:
Sinoma has prepared a proposal in response to the Vicat tender documents
The Vicat tender documents were issued on the basis of an EP contract to include:
- Engineering
- Supply
- Supervision of Erection and Commisisoning
- Training of Personnel
The project was brought to a successful conclusion.

1900
Tendering, Contract Preparation and Negotiation for an

Operation and Maintenance contract for the new Al Ain
Cement Factory
United Arab Emirates
Client: Arkan Group

Country: United Arab Emirates
Capacity : -
Completion date: -
Project:
The Client requested consulting and engineering services for the elaboration of a contract draft according to
international standards and assistance on the related contract negotiations for an Operations and
Maintenance contract (O&M contract) for this new Al Ain Cement Factory.
Description:
The Arkan Group started the commissioning of a 3.2 Mio tpy clinker and 4.5 Mio. tpy cement factory in Al
Ain in the UAE within the 4th quarter of 2009. The contractor for the factory was Sinoma from China.
The Client intended to award such a contract to the turnkey contractor for the plants design, erection and
commissioning Messrs. Sinoma from China. However, this approach might included different conflicts of
interest. Sinoma is an equipment design and plant constructor, spare part supplier and not only a sole O&M
company.
Therefore, Arkan has decided to secure PEG’S services to undertake and carry out the required tasks to
successfully accomplish the project. Phases of the project consisted in:
- Elaboration of a tender for the O&M contracting.

- Elaboration of a contract draft and support on contract negotiations.

659
Tender process and Contract negotiation for a 5’500tpd

clinker production line
Karatau - Kazakhstan
Client: CCT Ltd.

Country: Kazakhstan
Capacity : -
Project:
The subject of this contract was the performance of the consultancy and engineering services for the
tendering procedure, the evaluation process of the equipment supply proposals of a maximum of four Indian
suppliers and the support in the contract negotiations for a 5.500 tpd clinker production line.
Description:
PEG’ scope of work covered the following phases:
- Revision of existing project status

- Call for tender with a maximum of four Indian equipment suppliers
- Evaluation of the proposals
- Support of the Client in Contract preparation and negotiation on a multi-package basis

661
Evaluation and Optimization of two equipment and

engineering proposals, contract design and contract
negotiation for a 1.0M tpy clinker production plant
Bakhchisaray - Ukraine
Client: Bakhchisaray Construction Enterprise

Country: Ukraine
Type of project :
Main contractor :
Project:
Evaluation and Optimization of two equipment and engineering proposals, contract design and contract
negotiations for a 1.0 MTPY clinker production plant in Ukraine.
Description:
The project was to construct a new clinker and cement plant at the proposed site in Bakhchisaray, in
Ukraine.
The new plant will incorporate the latest available technology used within the cement industry.
This project is for the complete Engineering and Supply of the new facility.
The preliminary results of the geological survey are that raw materials are present in sufficient quality and
quantity to justify building 3000 t/d clinker and cement plant.
PEG was awarded with:

- Familiarization, data collection and site mission
- Analysis of the proposals, engineering and techno-commercial optimization
- Equipment and engineering supply, assistance to the client in contract negotiations with the supplier.

11. AUDITS, ASSESSMENTS, PLANT CONCEPT
AND OTHER STUDIES

2187
Project Technical Study for the Power Supply of lines 1,

2, 3 and White Cement line at the RCC Site
Riyadh - Saudi Arabia
Client: Riyadh Cement Company (RCC)

Capacity : -
Completion date: -
Project:
PEG provides consultancy and engineering services for the preparation of a project technical study for the
power supply of lines1, 2, 3 and white cement line at the RCC site.
Description:
RCC is planning the construction of a Greenfield Clinker production line of 6’000 tpd capacity adjacent to the
two existing grey cement production lines (Line 1 & 2) and the existing white cement production line at the
RCC site in Riyadh.
The Client intended to install a (HFO, Diesel or Natural Gas) Greenfield Captive Power Plant to supply all
required electrical energy for the new clinker production line (Line 3). Each of the existing productions lines
(lines 1 & 2 and White Cement line) is already supplied by its own power generation facility (island mode).
The Client was examining alternatives for the Project and has requested PEG to provide a proposal for
engineering and consultancy services to conduct an independent assessment as follow:
- To study the power demand of the existing production lines and the new Line 3 and to determine the
number and capacities of power sources required to supply sufficient power to all the production
lines obtaining minimum redundancy and standby units while considering the existing generation
facilities.
- To study the feasibility of interconnecting all three Power stations (90 MW RCC, 10 MW SWCC and
new power station) into a common grid.

2139
Assessment of possible sources of Carbamide

concentration at the LSR Plant in Slantsy
Leningradskaya - Russia
Client: LSR Group OJSC

Capacity : -
Completion date: -
Project:
Expert Study (analysis) concerning the possibility of Carbamide (Urea) contamination in ready mix concrete
produced from cement manufactured at the Slantsy сement plant operated by the Client.
Description:
This assignment arose when the Client received complaints from cement customers (consumers) regarding
the smell of ammonia caused by Carbamide contamination being detected at several new built housing
projects.
The Client asked PEG to investigate how cement could become contaminated by Carbamide, as the
emission of ammonia can have an impact upon the health and environment for people exposed to the
emission. The Client also requested that PEG identify preventative measures against such contamination in
the future and how to eliminate the effect of the existing contamination.
The purpose of this assignment is to undertake expert research and provide a Desk Study Report.

2048
Plant Operational Assessment

Leningradskaya oblast - Russia
Client: LSR Group OJSC

Capacity : -
Completion date: -
Type of project :
Project:
LSR approached PEG with respect to its international and independent consultant status within the cement
industry in order to perform a preliminary assessment and analysis for a green field grey cement production
line supplied by FLSmidth and being currently in the commissioning stage.
Description:
As a result of discussion between the Client and PEG, it was noted that the facility was experiencing some
initial operational (commissioning) difficulties.
The purpose of the contract was to assess, on a preliminary basis, the operational condition of the new
facility and to provide the Client with a recommendation with regard to potential next steps for the
assessment and/or measures to improve the plant operational performance.

1853
Technical and Commercial Plant Audit of the Al Bana

Cement Factory
Client: Arkan
Country: UAE
Capacity : 2’100tpd
Type of project :
Project:
The purpose of this plant audit was to provide a technical and commercial evaluation of the Al Bana Cement
Factory owned by Pan Emirates Cement.
The plant was still under construction at the signature of the contract. This evaluation should support the
decision to start up the clinker production plant if possible. The plant equipment consisted partly of used
refurbished equipment. The plant should reach a rated capacity of 2’100 tpd of clinker. However it was
expected to reach 2’400 tpd of clinker by optimization of the plant.
Description:
The object of the mission was to give:
- General overview of the advancement of the project in comparison with the expected and previously
agreed contractual time schedule
- Basic evaluation of the loss of earnings during that period
- Basic evaluation of the remaining project time schedule
- General advice on the critical points to look out for in relations to the general construction and the
basic general state of the installed equipment
- Preliminary valuation of the price of the plant and quarries

1740
Review of a Feasibility Study regarding a new cement

production line
Iraq
Client: United Industries Company

Country: Iraq
Capacity : 1'000'000 tpy
Type of project :
Project:
United Industries Co. received a complete feasibility study and business plan from OFIC (Omar Finance and
Investment Company) regarding the establishment of a cement plant near Samawa town in southern Iraq.
This cement plant should have a capacity of 1’000’000 tons per annum.
Description:
United Industries Co. requested PEG’s services in order to provide him with a full technical review of the
existing feasibility study. One of the main conclusions was that the study, prepared in 2005, was not
bankable as per 2008.

1724
Estimation of the investment for a 1’000-1’200 tpd

clinker production line from the crushing to the existing
silo
Costa Rica
Client: Cementos Santo Domingo

Country: Costa Rica
Capacity : 1’000-1'200 tpd
Completion date:
Type of project :
Project:
Cementos Santo Domingo requested from PEG an estimation of the investment for a 1’000-1’200 tpd clinker
production line from the crushing to the existing clinker silo. The estimation should be made for a maximum
of 3 Indian suppliers.
Description:
PEG’scope of work included:
- Calculation of each workshop production capacity

- Lay out of the plant
- Following flow sheets :
 Crushing  Fuel grinding and storage
 Prehomogeneisation hall – storage  Water – Air – Work shops
and recovery  Tender offer evaluation
 Raw mill grinding  Examination, comparison, adjustment
 Raw mill storage and kiln feeding of the offers
 Cyclones – kiln – Cooler  Summary chart
 Clinker transport  Conclusion and recommendations
 Mass flow

1720
Market study for the Lagon greenfield cement plant

construction project
West Africa
Client: Swisscorp
Country:
Capacity :
Completion date:
Type of project :
Project:
Lagon was a Greenfield Cement plant construction project in West Africa promoted by a group of local
entrepreneurs.
Description:
Swicorp was appointed Financial Advisor to the project Lagon. In this capacity, Swicorp invited Expression
of Interest for Engineering Advisory having the capacity to provide a market study. PEG was fulfilling the
above requirements and thus the Client and PEG have entered into a contract with the herein specified
scope of work.
A market study had to be elaborated to determine the actual and future projected regional cement
consumption. This was a significant step in order to confirm the planned capacity of the cement plant and
projections for future capacity increase and/or installations of additional facilities to be considered in the
actual planning.
Furthermore the market study was a key-element in all commercial calculations, e.g. return of investment
analysis, investment structure, etc.
The first step was the preparation of a detailed estimation of the actual cement market volume and the
regional market potential for the region of concern.
The second step was to project the development of the future market volume.
The third step was the definition of the targeted market share. This target provides the
basis for the projection of the sales quantities (i.e. Competitors situation).

1719
Preliminary Evaluation and Budgeting with regards to

the rehabilitation purchase study of the Karbala cement
plant
Karbala city - Iraq
Client: Iraq Holdings

Country: Iraq
Capacity : 2 x 3’200
Type of project : Tehnical support
Project:
Iraq Holdings intended to acquire and to rehabilitate the Karbala Cement plant, a plant with a capacity of 2
million tpy of cement with two production lines, which started production in 1985.
Description:
To do so, it was necessary to evaluate the general condition of the existing equipment and facilities. The
technical support of PEG for the foreseen investment plan (4 years) was also required.
PEG’s services for this project included

- Capital Cost estimation required to replace or to repair the existing equipment
- Plant rehabilitation / replacement of equipment technical study
- Preliminary time schedule for implementation works
- Suggestions for training program on the new major equipment
- Final report including recommendations

1687
Expert evaluation of two presented concepts:

modernization of the existing line and construction of a
new line
Russia
Client: Sebryakov Cement

Country: Russia
Type of project : Technical support
Project:
The Client awarded PEG with a contract for expert evaluation of an offer for reconstruction of one existing
kiln line (5x185m and 6000tpd) as well as for the expert evaluation of one FLS proposal for the construction
of a new 6000 tpd clinker production line.
Description:
PEG elaborated a scrutinized analysis and technical and commercial comparison of two proposals
submitted by FLS outlining pros and cons of each solution as well as specifying possible improvements of
each concept.
PEG’s Scope of Work included:

Evaluation, optimization and comparison of two equipment and engineering proposals – one being for a
complete new line of 6000tpd capacity and the second one for modernization of the existing wet line,
converting it to semi-dry process with increase of capacity up to 6000 tpd.

668
Preliminary plant concept and price estimation of

equipment for a 4'000 tpd turnkey cement production
project
Turkmenistan
Client: Bouygues Bâtiment International

Country: Turkmenistan
Capacity : -
Type of project : -
Project:
Based on the current economic expansion of The Republic of Turkmenistan, the government of the country
has decided to start the construction of a new cement plant for the country. The plant will be designed to
produce 4000 tpd of cement and shall incorporate the latest innovations and advances in equipment
technology relative to the project.
Description:
Bouygues has been awarded to build this new cement plant and has requested PEG to develop a plant
concept design and price estimation for mechanical, electrical and automation equipment for a cement plant
of 4000 tpd capacity. Once completed, this plant concept should be presented to and discussed with the
authorities of Turkmenistan Government.

667
Pre-project studies and plant concept evaluation for a

6’000 tpd clinker production line
Russia
Client: Master Group

Country: Russia
Type of project : Technical support
Project:
Subject of this contract was the provision of consulting and engineering services for the pre-project studies
and plant concept evaluation for a 6’000 tpd clinker production line.
Description:
Based on the feasibility like information available from the Client, PEG has to perform detailed services
linked the judgement of raw materials, raw material reserves, raw mixture design and definition of properties
and types of cement to be produced in the planned 6000 tpd clinker production line.
Based on the results of the raw mixture design, raw material reserves and the specification of the required
products PEG has elaborated a plant concept

645
Audit on the Production and Operations management of

the TOL Cemento plant
Colombia
Client: Cementos Argos

Country: Colombia
Capacity : -
Type of project : -
Project:
Argos have awarded PEG with the contract for a full production and operations audit of the TOL Cemento
Plant. The client felt that the plant was not operating under optimum operating principles, this was reflected
by the fact that the nominal capacity was not being achieved. The client suspected a number of issues that
had to be looked at in detail
Description:
A plant audit of the Tol Cemento plant was performed, focusing on the improvement of:
- Raw meal preparation and homogenization
- Improvement of the pyro-line
- Improvement of the reactivity of the clinker
To do so, a site mission to collect all necessary data, perform measurements and discuss the situation with
the client´s personnel was carried out.
A “Plant Audit Report” summarizing the proposed major modifications to improve the above described topics
and based on the findings of the “Site Mission Report” was submitted to the Client.

644
Full Plant Audit and Conceptual Study of the

Sabanagrande Plant
Colombia
Client: Cementos Argos

Country: Colombia
Capacity : -
Type of project : -
Project:
A contract for a plant audit of former Cementos Apolo, now Argos Cementos Sabanagrande Plant was
awarded to PEG.
Description:
The “Final Plant Audit Report” submitted to the Client described the necessary modifications of the
Sabanagrande Plant to reach a capacity of 1’200 tpd or 1’500 tpd of clinker production respectively. The
proposed modifications were based on the information collected and the findings summarized in the “Site
Mission Report”.
Furthermore, the proposed modifications were based on mass and heat balance calculations resulting in the
design and sizing of the equipment. The equipment list was broken up into local manufacturing and import
parts.

616
Plant Audit in order to increase production of the Lebda

Plant
Libya
Client: Ahlia Cement Company

Country: Libya
Capacity : -
Type of project : -
Project:
PEG was awarded a plant audit study for the Lebda plant of Ahlia Cement Company in Libya.
It was reported that the plant was operating below rated capacity.
Description:
The target of the study was to analyse the present situation and indicate suggestions to improve production
with a minimum investment and without significant changes of the existing equipment.

588
Rugby Cement Plant Expertise

Rugby - UK
Client: RMC Group Services Ltd.

Country: UK
Completion date: -
Type of project : -
Project:
PEG conducted a technical audit for the improvement of the operation of a new cement kiln at the Rugby
cement plant.
Description:
PEG assessed the operating parameters, process and performance in order to identify the problems (kiln
stoppages) and to propose solutions i.e. the necessary modifications allowing RMC to reach a stable kiln
operation and reduce its heat consumption

577
Review Of Capital Expenditure Projects Proposed

Vietnam
Client: Morning Start Cement

Country: Vietnam
Type of project : -
Project:
The International Finance Corporation requested PEG to provide its services for the review of capital
expenditure proposals of Morning Star Cement (MSC). These capital expenditures were aimed at improving
operating conditions, productivity and economical results of the plant operations at Hon Chong and Cat Lai
in Vietnam.
The contract involved the PEG team visiting the site whilst they carried out investigations with plant
personnel at a managerial level in order to get a clear picture about the plant operations. When all the
assessments and benchmarks were made and the plant audit was finished, a detailed study was produced
which included all the necessary information on the process, the local cement market conditions, the action
plans and investment proposals for upgrading.
Description:
The main tasks of the assignment were as follows:
- To review and assess the MSC business plan for the next 10 years, i.e. 2001-2010
- To review and assess the part of the capital expenditure proposals that is linked to an increase in
production capacity in relation to the market opportunities and constraints and with a view to
upstream and downstream facilities at Hon Chong and Cat Lai
- To review and assess the implications of the capital expenditure proposals on the pending dispute
between MSC and the general contractor
- To review and assess the technical and commercial practicability and feasibility of the capital
expenditure proposals presented
- To review and assess the capital expenditure proposals with a view to future compliance with World
Bank emission standards
- To review and assess the market strategies and tactical measures proposed to arrive at the demand
projections given in the business plan

574
Manpower and Operation Cost Study at the Duba

cement plant
Duba - Saudi Arabia
Client: Tabuk Cement Company

Capacity : -
Completion date: -
Type of project : -
Project:
TCC entrusted PEG S.A. with carrying out the assessment study.
Description:
Duba Cement Plant went on stream in May 1998. During construction, the company was faced with two
major challenges: locally inadequate sub-soil bearing capacity requiring drastic changes in plant layout, and
a change in the secondary raw material component from a marlyth limestone to Schist that proved to be
highly abrasive. After some 27 months of operation, Tabuk Cement Company (TCC) decided to have the
plant assessed with regard to its potential for lowering production cost.
The study report concentrated in a first part on a cost factor analysis including benchmark comparison, staff
organization, administration and manpower. In a second part, it referred to the suitability of plant equipment
while taking into account the future production of Pozzolana cement, maintenance and repair, raw materials
and additives, as well as products including quality control. A final chapter contained the conclusions and
recommendations.

566
Assessment of the state of the Onigbolo Cement Plant

Onigbolo - Benin
Client: SCB Lafarge

Country: Benin
Capacity : 500'000 tpy
Completion date:
Type of project :
Project:
PEG conducted an audit of the physical state of condition of the entire plant site installations.
Description:
The project included:
- Assessment of the actual general state of condition of the plant site installations, including the
infrastructural part.
- Detailed investigation and description of the limestone / shale quarry with a particular view to rain
water evacuation and accessibility.
- Discerning the most problematic points with respect to housekeeping, maintenance and
environment protection.

563
Assessment of operation and of environmental impact

of Kant Cement Plant
Kant - Kyrgyzstan
Client: International Finance Corp. (IFC)

Country: Kyrgyzstan
Completion date:
Type of project :
Project:
Given the project of privatisation, the plant was to be assessed in order for IFC to gain a reliable picture on
its present state of condition and potential.
The plant consisted of five wet process production lines of originally Czech design and supply. Apart from
six different types of Portland cement, Kant Cement produced Asbestos Cement and operated an adjacent
factory for the production of asbestos cement slates and pipes. The latter fact rendered all the more
important the aspects of environment impact and of conditions of occupational safety and health.
Description:
The scope of work included:
- Assessment of raw material situation, product quality, operating conditions.

- Assessment of the state of compliance with legislation on environmental protection and occupational
safety and health.
- Definition of the measures in terms of investment and reorganization to optimize production and to
ensure compliance with legal standards.

548
Assessment of operation and of environmental impact

of Karadag Cement Plant
Karadag - Azerbaijan
Client: Olympic Gold Plc.

Country: Azerbaijan
Type of project :
Project:
The Client requested PEG’s services for the assessment of operations and environmental impact as a basis
of decision for financial investment into a rehabilitation program.
Description:
The plant consisted of 5 wet process production lines of Russian design and supply.
PEG’s services included the assessment of the state of condition of the plant equipment, of the suitability
and quality of plant organization and management, of the environmental impact situation and of the
company’s market prospects. PEG was to define the areas, priorities and extents of financial investments for
plant upgrading and make recommendations to IFC to permit the latter to develop an investment policy.
PEG’s mandate included the delegation on site of two of their senior engineers.

543
Pre-Project Study of a new Cement Plant

Rangoon - Myanmar
Client: Gamuda Berhad

Country: Myanmar
Type of project :
Project:
PEG carried out a pre-project study of a new cement plant.
Description:
- Assessment of resources and infrastructure

- Evaluation of market prospects
- Assessment of special legal conditions
- Development of a project sketch
- Geological recommendations

530
Nkalagu Cement Plant Expertise

Nkalagu - Nigeria
Client: Koch Transporttechnik

Country: Nigeria
Type of project :
Project:
Technical appraisal of the plant and the quarry in matter of operation and equipment of the Nkalagu cement
plant.
Description:
The goal was to identify bottlenecks and to recommend action in order to make the necessary rehabilitation
measures.

522
Assessment of the state of condition of the Assiut

Cement Plant
Assiut - Egypt
Client: Assiut Cement Company

Country: Egypt
Completion date: -
Type of project :
Project:
PEG was contracted to conduct an assessment of plant equipment and operations, resulting in
recommendations for improvement.

256
Cordillera Cement Plant Expertise

Sarare - Venezuela
Client: Cementos Cordillera CA

Country: Venezuela
Completion date: -
Type of project :
Project:
Technical evaluation of the Cordillera cement plant
Description:
Technical and financial appraisal of a nearly completed cement plant near Barquisimeto.
Second-hand equipment.

237
Reevaluation of the Cementos Guyana cement plant

Puerto Ordaz - Venezuela
Client: Cementos Guyana SA

Country: Venezuela
Capacity : -
Completion date: -
Type of project :
Project:
Reevaluation of the Cementos Guyana cement plant.
Description:
The technical expertise included:
- Description of the installations

- Evaluation of the replacement costs
- Evaluation of the probable life time of the equipment
- Evaluation of the present value of the plant

235
Reevaluation of the CA Fabrica Nacional cement plants

La Vega - Venezuela
Client: CA Fabrica Nacional de Cementos

Country: Venezuela
Capacity : 1'460’000 tpy
Completion date: -
Type of project :
Project:
Reevaluation of the CA Fabrica Nacional cement plants La Vega and La Blanca.
Description:
- Description of the installation

- Estimation of the replacement cost
- Estimation of the probable life duration of the equipment and machinery
- Estimation of the present value of the plants

206
Review of turnkey offer for Rastan cement plant

Rastan - Syria

Country: Syria
Type of project : Review of turnkey offer
Project:
The project consisted of the review of turnkey offer for Rastan cement plant.
Description:
PEG provided a general review of turnkey offer for this new production unit, especially regarding choice of
equipment, geology, chemistry and civil works design concept.

201
Review of Preliminary Design of the Sheik Said Cement

Plant
Sheik Said, Aleppo - Syria

Country: Syria
Type of project :
Project:
Review of preliminary design of Sheikh Said cement plant.
Description:
Process: dry, two kilns with suspension preheater.

PEG provided a general review of this new production unit, especially regarding choice of equipment,
geology, chemistry and civil works design concept.

189
Appraisal of Cement Plants

Rio de Janeiro - Brazil
Client: Companhia de Cimento Portland Paraiso

Country: Brazil
Capacity : -
Completion date: -
Type of project :
Project:
The project consisted of the detailed appraisal of the cement manufacturing plants of PARAISO group.
Description:
The appraisal of the Paraiso, Alvorada, Barroso and Goias cement plants included: methods of production,
efficiency of the equipment, fuel consumption...
PEG reviewed also the development strategy of the group in the cement field.

12. COAL/ PETCOKE GRINDING PLANTS

626
Feasibility study of two coal/petcoke grinding plants in

the Sharjah Cement Co works
Client: Sharjah Cement Factory

Country: UAE
Completion date:
Type of project: Consultancy
Project:
PEG provided a proposal for a technical feasibility study pertaining to the implementation of two coal and
petrocoke grinding plants in the Sharjah Cement works.
Description:
This Project was executed in two phases:
- 1st phase: the fact finding mission in order to collect data from the plant, for the feasibility study.
- 2nd phase: a technical study in which the process concept of the grinding plants was developed,
taking into consideration the results of the plant site investigation, commodities supply situation and
existing infrastructure.
A final and analytical report was then provided, showing all required technical data of the project allowing
the client to make an investment decision:
- plant layout,
- preliminary general arrangement drawings,
- plant investment,
- time schedule,
- commodities requirements,
- environmental impact of the project,
- running costs,
- safety aspects, and any other recommendations and conclusions found by PEG.

582
Sibline Coal and Petcoke Grinding Plant
Sibline - Lebanon
Client: Ciment de Sibline

Country: Lebanon
Grinding capacity : 23 tph
Project:
Erection of a new coal and petcoke grinding plant.
Description:
- Basic engineering
- Civil engineering
- Purchasing services

572
Coal Grinding Plant Installation
Client: Continental Operating Corp.

Grinding capacity : 1.1 moi tpy
Project:
At the end of 1999, COC contacted PEG for the turnkey installation of a coal grinding plant to decrease the
fuel cost of their 3300 t/d kiln line. In March 2000, a contract was signed including a complete coal grinding
plant with civil works, equipment supply and local fabrication, installation of mechanical, electrical and
control equipment. The plant has been commissioned in the beginning of 2001.
Description:
The project includes coal storage hall, transport to raw coal bins, vertical roller mill, dedusting filters,
pulverized storage bins as well as delocalized intermediate bins for kiln and pre-calciner with latest coal
dosing equipment kiln and pre-calciner burner. Kiln air is used for coal drying. The air after the kiln exhaust
fan is dedusted by low-pressure loss cyclones and transported by means of a booster fan to the coal mill.
Well-known German equipment is used for coal dosing, pneumatic transport, gas transport as well as for
electrical equipment and for the control system. Other equipment such as coal storage hall and vertical roller
mill is to be dismantled in another plant, owned by the client, and reinstalled on the new site.
Structures, plate work and equipment parts are fabricated as far as possible locally based on PEG or sub-
contractor drawings. PEG's subsidiary office, CME in the Philippines, performed the local fabrication quality
control as well as erection and commissioning assistance. Civil, mechanical and electrical detail engineering
was divided between PEG and CME in order to reduce the total implementation time.

546
RCC Coal Grinding
Client: Republic Cement Corp.

Project:
Installation of a coal/petrocoke grinding plant within the existing cement plant at Republic Cement.
Description:
In the spring of 1997, Republic Cement Corporation (RCC) contacted PEG for the turnkey installation of a
coal / petrocoke grinding plant to decrease the fuel cost of their 3,300 t/d kiln line. In June 1997, a contract
was signed for a complete coal grinding plant including engineering, equipment supply, installation of
mechanical, electrical and control equipment.
The plant was commissioned by PEG in August 1998 and has successfully passed the performance tests.
The plant consists of a coal storage hall, transport to raw coal bins, vertical roller mill, dedusting filters,
pulverized coal storage with latest technology coal dosing equipment for kiln and pre-calciner burner. Clinker
cooler exhaust air is used for coal drying. Mill feed can be composed of bituminous coal and petrocoke at
any ratio
Well-known suppliers have been chosen for the supply of key equipment as for the vertical mill, coal dosing,
pneumatic transport, gas transport, electrical components and for the control system.
Structural works, platework and equipment parts are fabricated locally as far as possible based on PEG or
PEG sub-contractor drawings.

Installation of a Coal Grinding Plant
La Union - Philippines
Client: Bacnotan Cement Corp.

Project:
Installation of a coal grinding plant within the existing cement plant at Bacnotan Cement.
Description:
In 1993, Bacnotan Cement contracted to PEG the installation of a coal grinding plant to decrease the fuel
cost of their 2200 t/d kiln line. The contract included the mechanical supply for a complete coal grinding
plant with engineering of mechanical and electrical installations as well as of the control system and the
programming, mechanical and electrical erection supervision and commissioning supervision.
The project included a coal crusher, transport from storage hall to raw coal bin, flash dryer, ball mill,
dedusting filters, pulverized storage bins, coal dosing equipment for kiln and pre-calciner burner. Clinker
cooler air is used for coal drying.
Well-known German equipment was used for coal dosing, pneumatic transport, as well as for electrical
equipment and for the control system. Structures, plate work and equipment parts are fabricated as far as
possible locally by the Client based on PEG or PEG sub-contractor drawings.
The plant was commissioned in spring 1994 and has passed successfully the performance tests.

333
Detailed engineering and design of a coal grinding

station for Tolu cement plant
Toluviejo - Colombia
Client: Cementos del Caribe

Country: Colombia
Project:
Detailed engineering and design of a coal grinding station for Tolu cement plant.
Description:
Project phases included:
- Basic engineering
- Site supervision

13. CLINKER GRINDING PLANTS

589
SCG Grinding Station
Djregbe - Benin
Client: Société des Ciments du Golfe S.A.

Country: Benin
Cement grinding capacity : 600'000 tpy
Completion date: -
Type of project : Consultancy
Project:
Installation of a cement grinding station using clinker and imported additives.
Description:
SCG intended to build a cement grinding plant in Benin in order to compensate for the insufficient national
production both in the country and in the CEDEAO and UEMOA area (particular in Nigeria). SCG has been
authorised by governmental decree to realise this plant and has at its disposal the necessary lands for its
realisation.
PEG has been mandated to elaborate the technical and financial feasibility study of this project.
The feasibility study prepared by PEG relates to the technical characteristics of the project dimensioned for
an output of 600,000 tons per year.
The site retained for the establishment of the unit is located near Djeregbe, close to Porto Novo.
The production of the new plant planned according to the characteristics of the market demand, is based on
three types of cement to be dispatched in bulk and in bags.
The basic concept is a production line of 2,000 t/d extensible to 4,000 t/d including a single mill of 100 t/h
capacity. An alternative including two mills of 50 t/h was examined.
The results of the profitability study leads to a favourable profitability rate which enables to find the sources
of necessary financing with international financing organisations.

373
Feasibility Study for a clinker grinding station
La Martinique - France
Client: Sotrima
Country: France
Clinker grinding capacity : 150'000 tpy
Project:
PEG carried out a feasibility study for a clinker grinding station in La Martinique.

371
Construction of the Cigu Cement Grinding Plant
Cayenne (Guiana) - France
Client: Origny & Cie.

Country: France
Type of project : Consultancy
Project:
In collaboration with the company Koch Transporttechnik GmbH, PEG was mandated for the construction of
a new clinker grinding station at Cayenne.
Description:
PEG's services included in particular basic engineering, geological, civil works, electrical and automation
studies, supervision of works and commissioning.
The main equipments were:

- Clinker and gypsum ship unloading.
- Handling and storage hall.
- Clinker grinding plant 20 t/h.
- 2 x 1'000 t storage silos.
- Bagging and bulk loading.
- Administration, maintenance and social buildings.

305
Extension of the cement grinding capacity of the

Khursaniyah cement plant
Client: Saudi Kuwaiti Cement Manufacturing

Company (SKC)
Project:
At the taking over of the Saudi Kuwaiti cement plant mid 1985, the SKC management decided to increase its
cement grinding capacity to be able to grind all the clinker into cement depending on market requirements.
Description:
After establishing the basic engineering (two 120 t/h open circuit wrap around motor driven ball mills),
several implementation alternatives were envisaged and it emerged that the most cost effective was the ''in-
house turnkey'' system.
PEG was therefore asked to implement this extension on a multi-package basis (4 main equipment
contracts, civil works and erection) next to the existing facilities.
The extension was commissioned in the second half of 1988.

259
Technical evaluation and financial audit of a clinker

grinding plan
Dijkveld - Surinam
Client: Venezolana de Cementos (VENCEMOS)

Country: Surinam
Completion date: -
Project:
PEG was requested to realize a technical evaluation and a financial audit of the Surinam clinker grinding
plant.
Description:
The final report comprised:
- The description of the installation.

- An estimate of the replacement cost.
- An estimate of the probable life duration of the equipment and machinery.
- An estimate of the present value of the grinding station.

242
Extension of the existing clinker grinding station
Lome - Togo
Client: Ciments du Togo

Country: France
Completion date: -
Project:
Second extension of the existing clinker grinding station at Lome, Togo.
Description:
Capacity increase of the grinding station from 300 - 320'000 tpy to 750 - 850'000 tpy, by adding a third mill
and adapting two existing lines.
The changes and new facilities affected by the project were:
- an installation for drying pozzolan

- a 3rd mill with a rate of 50 t/h and capable of producing about 65 t / h of pozzolan cement with 30% dry PZ
- adaptation of the storage facilities according to the new capacities
- 4 new bagging machines
- dedusting of the installations
- adaptation of the loading and transport facilities (road, rail)

199
Construction of a new clinker grinding station
Cotonou - Benin
Client: Société Nationale de Ciment (SONACI)

Country: Benin
Grinding capacity : 200'000 tpy
Project:
The project consisted in the construction of a grinding station with open circuit.
Description:
This project was jointly financed by the Arab Bank for the Economic Development in Africa (BADEA) and the
government of Benin.
PEG provided the complete range of engineering and supervision services, including feasibility and market
studies, general layout and execution drawings, equipment and works specifications, negotiations with
bidders, construction and erection supervision, assistance in start-up and commissioning.

193
Construction of 2 clinker grinding stations
Itaipu - Brazil
Client: Itaipu Binacional

Country: Benin
Grinding capacity : 2 x 350’000 tpy
Project:
The two clinker grinding stations located on each bank of the Parana river to supply one of the largest
hydro-electric dams in the world with special cement have been designed by PEG.
Description:
PEG provided the plants layouts, the general equipment concept, made the general engineering studies,
wrote the specifications, established the calls for tenders and participated in the negotiations and the
drafting of the supply and work contracts.

164
Clinker Grinding Station Extension
Lomé - Togo
Client: Ciments du Togo

Country: Togo
Clinker production capacity : 150’000 tpy
Project:
Extension of the existing clinker grinding station at Lome, Togo.
Description:
This extension included layout, equipment and civil detail design, equipment and works specifications,
project management, start-up supervision and plant commissioning.

127
Construction of a new Clinker Grinding Plant
Lomé - Togo
Client: Ciments de l’Afrique de l’Ouest (CIMAO)

Country: Togo
Grinding capacity : 150’000 tpy
Project:
Construction of a new clinker grinding station at Lomé, Togo.
Description:
Market and feasibility studies, design of boat unloading installations for clinker, equipment and works
specifications, equipment and civil works engineering and design, project and construction management,
erection and start-up supervision, plant commissioning.

106.1 and 106.2
New Clinker Grinding Stations Projects
La Guadeloupe / La Martinique - France
Client: Compagnie des Ciments Antillais

Country: France
Clinker Grinding capacity : 150’000 tpy
Completion date: -
Project:
PEG provided complete engineering services for a new clinker grinding station.
Description:
In La Guadeloupe: The scope of work included the following points: Feasibility study, search for cement
additives, choice of site and general engineering studies for a clinker grinding station.
In La Martinique: Feasibility study, search for cement additives, choice of site and general engineering
studies for a clinker grinding station located at La Martinique.

14. BATCHING PLANTS

1921
Project Management for the Construction of a Batching

Plant and a Maintenance center
Bir El Kassaa / Ben Arous - Tunisia

Country: Tunisia
Capacity : -
Completion date: -
Project:
The project consisted of the provision of services for project management related to the construction of a
batching plant and a maintenance center.
Description:
- Project studies
- Tendering and contract negotiations
- Supervision of project execution

15. LIMESTONE CRUSHING PLANTS

210
Enlargement of the Hadjar- Soud Limestone Crushing

Plant
Djebel Safia - Algeria

Construction (SNMC)
Country: Algeria
Capacity : 1'200 tph
Project:
SNMC decided to enlarge the limestone crushing plant by installing a giratory crusher. Implementation was
managed by PEG.
Description:
PEG executed all studies related to the raw materials, the site and the layout. PEG established equipment
and works specifications and assisted SNMC in contract negotiations with suppliers. PEG also executed the
detailed civil works drawings and provided supervision of equipment manufacturing and plant construction.

16. CEMENT SILOS

1676
Construction of one 20’000 tons clinker silo and one

10’000 tons blending silo at the Cartago Plant
Costa Rica
Client: Holcim
Country: Costa Rica
Capacity : 30'000 tons
Completion date: -
Project:
Within the extension project of the Holcim Costa Rica Plant, two new silos had to be constructed: one
20’000t clinker silo and one 10’000 t homo silo
Description:
In a first contract, PEG worked on the design and detail drawings for the two wilos.
In a second contract, Holcim requested PEG’s services for technical preparation of tendering, evaluation
and recommendation of equipment suppliers and offers for the construction of the two silos and mechanical
equipment.

17. QUARRIES/DEPOSITS
GEOLOGICAL STUDIES

2000
Preparation of an audit of limestone deposit common to

the existing White Cement Production Plant and the
existing Grey Cement Plant (under Construction)
Saudi Arabia
Client: Saudi Ready Mix Concrete Co. (SRCC)

Cement production: -
Completion date: -
Project:
PEG was awarded the contract for the preparation of an audit of a common limestone deposit for the
existing white cement plant and existing grey cement plant (under construction).
Description:
The purpose of this mission was to evaluate the existing limestone deposit (quantity and quality
assessment) before going in a further step to the plants technical and operational due diligence.

1824
Quarry Operational Plan
Djebel Ressas - Tunisia

Country: Tunisia
Completion date: -
Project:
PEG will provide its aassistance for the development of the quarry operational plan regarding the mining,
extraction and supply of raw materials (limestone, marl, clay) in order to ensure the quality and quantity of
raw materials for the production of cement at the Carthage plant.
Description:
Carthage Cement has decided to build a new cement plant at Djebel Ressas. The quarry will therefore serve
to feed the plant.
The client already disposed of all the human and material resources necessary for the operation of the
quarry, let it be for the extraction of raw materials and the production of aggregates as well as for the
extraction of materials such as limestone, marl, marly limestone, necessary to the future cement plant.

1688
Loading, Transport, Unloading and Storage of the

Limestone from the Quarry to the Plant
Mépieu - France
Client: Ciments Vicat

Country: France
Project:
Study for a transfer system from the quarry to the cement plant.
Description:
Vicat Company wanted to open a new quarry at Mépieu, 6 km away from their plant. Vicat awarded a
contract to PEG in order to study the transfer from the quarry to the cement plant. This study includes the
loading of the limestone at the quarry, the transport to the cement plant and the unloading and storage at the
plant.

575
Assessment of Raw Material Deposit of Djebel Wamm
Fujairah – United Arab Emirates
Client: Fujairah Cement Industries

Country: United Arab Emirates
Completion date: -
Project:
The objective of the mission was to develop an accurate picture on the remaining useful life of the limestone
deposit of Djebel Wamm, in consideration of the quality requirements to produce cements in accordance
with the presently applied standards and of a production rate of 1.2 million tons of clinker per year.
Description:
The Scope of Work comprises the delegation on site of an experienced geologist engineer to execute the
following program:
- Study and describe the state of condition of the limestone deposit, specifically with regard to the
reserves of the various qualities
- Evaluate the remaining potential of the deposit for short to medium term exploitation
- Develop a mining scheme for the corresponding period of quarrying

536
Quarry assessment and project definition
Dujiang Yan - China
Client: Mega Nusa Holding Corp.

Country: China
Cement production: 1'000’000 tpy
Project :
PEG 's services were asked for the assessment of a limestone quarry in Dujiang Yang, Province of Sichuan,
Central China, in view of the construction of a green field cement plant.
Description:
The quarry had been selected and preliminarily investigated by the Chengdu Design Institute, with whom the
detailed survey program was developed.
After having selected horizontal cored boring, due to the morphology of the deposit, PEG monitored the
works, selected the samples to be analysed, had crosscheck analyses made in Europe and established a
map of the deposit.
The project was interrupted after that phase, due to the crisis in Southeast Asia.

529
Quarry Assessment for a new Cement Project
Purwodadi (Java) - Indonesia
Client: Himkonam Pertiwi Corporation

Country: Indonesia
Cement production: 1'800’000 tpy
Project:
Quarry assessment and project definition.
Description:
For this green field 5'500 tpd cement plant on the island of Java, near the town of Purwodadi. PEG’ services
were requested at first for defining and monitoring the geological survey campaign of the two quarries,
limestone and clay. PEG 's geologists then selected the samples to be analysed in Indonesia and those to
be submitted to crosschecks in specialised laboratories in Europe. PEG process engineers worked out a
raw mix and selected the additives. Meanwhile, full definition of the project was undertaken, with elaboration
of a plant layout and of detailed specifications of the equipment, from the quarry to the dispatch section.
The project was interrupted after this phase, due to the crisis in Southeast Asia.

286
New SKC Quarry

(SKC)
Capacity: -
Project :
The project consisted in a new limestone and clay quarry opening.
Description:
PEG carried out a raw material investigation.

196
Quarry and engineering studies for a concrete blocks

factory
Hawari - Libya

Industrialization
Country: Libya
Blocks production capacity: 5’600’000 units per year
Project:
PEG services included all quarry and engineering studies for the concrete blocks factory, the supervision of
construction and erection at both sites and the equipment and materials procurement.
Description:
The quarry was located at a distance of 35 km (Qasr Juhayah) from the blocks factory. The treatment
includes a primary jaw crusher and a secondary impact crusher, with a capacity of 50 t/hour.

142
Geological Studies
Biskra - Algeria

Construction (SNMC)
Country: Algeria
Capacity: 100’000 tpy
Project:
Geological research for raw material, preliminary engineering and process investigations for a new cement
plant at Biskra.

18. CEMENT TERMINALS

2097
Refurbishment of Cement Terminal T1 in Jurong Port
Singapore
Client: Jurong Port Pte Ltd

Country: Singapore
Capacity: 4'000’000 tpy
Completion date: -
Type of project: EPC Turnkey
Project:
The project consisted in the refurbishment of Cement Terminal T1 in Jurong Port
Description:
The existing cement bulk unloading facilities of Jurong Port have a capacity of 4 Mio. tons per year (design
capacity). It consists of two berth which are equipped with 2 screw type un loaders (each with a maximum
unloading capacity of 800 tph) plus 1 stand-by. Two vessels can be unloaded simultaneously.
Two subsequent in housed belt conveyor systems, a transfer station to two independent air slide systems,
bucket elevators and a fully flexible distribution station to route the cement to any of the existing cement
silos are available. The cement silos are owned and independently operated by 6 different cement
companies. The battery limit of Jurong Port is determined as the transfer chute from the silo bucket
elevators which are operated by the cement companies.
In addition a piping system for pneumatically self unloading vessels is installed.
It was stated that an additional terminal with an unloading capacity of an additional 2.2M tons cement per
annum is under construction which would bring the total capacity of the terminal to 6.2M t cement per year.
The terminal consists of 1 new berth and 2 transport systems.
With the projected increase in transhipments through the terminal, it was noted that an additional increase of
the existing 4M t facilities by approximately 20% was to be undertaken.

Based on the above information PEG was requested to provide this proposal in order to elaborate the
optimum technical and commercial solution:
• Site Mission & Data Collection.
• Technical Assessment & Study of the existing cement unloading installations with regard to maximum
unloading capacity and upgrade required to increase the transhipment capacity from 4 to approximately
4.8M tons cement per year.
• Tendering & Contracting (basis EP & C Contracting Plan).

652
Ship unloading and port facilities for cement

distribution
Shuaiba - Kuwait
Client: United Industries Company

Country: Kuwait
Capacity: -
Completion date: -
Project:
The major target of the study and plant audit was to evaluate the present equipment conditions of the ship
unloading facilities and port facilities, to describe the material flow and to make proposals in which way the
handling of cement can be improved.
Description:
The unloaders were located in the harbour Shuaiba near Kuwait City. There were two existing unloading
facilities one installed on a barge and the second moveable on rails 3 km far from the first one.
Peg was in charge of:
- Site mission including :

- Evaluation of the general state of equipment.
- Evaluation of the conveying systems and storage compartments.
- Evaluation of the production functions.
- Evaluation of the bagging plant.
- Interviews of the workers and managers.
- Report and recommendations.

524
Clinker and Cement Despatch System and Facilities for

export
Karachi - Pakistan
Client: Pakland Cement Ltd

Country: Pakistan
Capacity: -
Project:
Clinker and cement despatch system and facilities for export from Pakland cement plant site to plant at
Dhaka/Chittagong.
Description:
The Consultant has been requested to make a proposal for conception and design of:
- the loading terminal at Port Bin Qasim
- new installations respectively modifications of existing ones necessary for loading of the goods at
Karachi cement plant
- the installations for transfer from ocean going vessel to barge or coaster at outer anchorage of the
Port of Chittagong and at mooring stations along Karnaphuli River
- the loading and unloading terminal at Dhaka/Chittagong Plant site
In the design proposals were included, where applicable, appropriate storage facilities as rain shelter. The
main objective of the proposed study was to determine technically feasible and, at the same time, financially
lean installations.
While preparing the above project proposal, the Consultant shall ensure full integration and optimum
utilization of all existing installations and existing methods of sea, river and land transportation to achieve an
economically most viable package.

527
Feasibility study for the Negros Occidental cement

terminal near Bacolod-Silay
Bacolod-Silay - Philippines
Client: Jardine Davies Inc.

Capacity: 250-400’000 tpy
Project:
PEG carried out a feasibility study for the Negros Occidental cement terminal near Bacolod-Silay.
Description:
The main object was to determine the economic and technical feasibility of such a project using either
imported cement or clinker.
The main characteristics of the study were the following:
- Determine the size and most favorable location.

- Project basic technical outline.
- The main equipment is transport of clinker, grinding plant and shipping vessel/barges.

526
Feasibility study for the Southern Negros cement

distribution terminal
Dumaguete - Philippines
Client: Asian Petroleum Corp.

Shiploading capacity: 150’000 tpy
Project:
PEG carried out a feasibility study for the Southern Negros cement distribution terminal near Dumaguete.
Description:
The main characteristics of the study were the following:
- Site selection and port or jetty location

- Used equipment integration into the project
- Project basic technical outline
- Evaluation and estimate of local market
- Investment and operating cost estimate
- Financial analysis of the proposed terminal

506
Ship unloader and connection conveyor at the Shuaiba

Terminal
Kuwait - Shuaiba
Client: Kuwait Cement Company.

Country: Kuwait
Uploading Capacity: 1’500 tph
Project:
Installation of a new ship unloader in order to transport materials from the harbour to the Shuaiba clinker
production plant.
Description:
The ship unloader was a self-travelling rail-bound machine designed as portal construction.
The working range of the ship unloader was designed to accommodate the various ship sizes at the various
tidal conditions.
The ship unloader was provided for the continuous unloading of ships with open top hatches. Into these
unloading hatches the ship unloader immerses with its horizontal bucket elevator foot.

513
New Cement Terminal
Davao - Philippines
Client: Davao Union Cement Corp.

Cement Loading Capacity: 1’000 tph
Project:
PEG participated to the project of a cement import terminal with bulk and bag loading facility.
Description:
The general cement terminal storage facility included:
- Incoming cement transport, dust collection and hose handling system

- Internal silo equipment (2 silos) and fluidizing blowers for extraction
- Multiple extraction point system
- Two identical packing lines with 4 spout packers
- Dual overhead all weather bag loading bays
- Bulk loading point with load out hopper
- Electrical and instrumentation equipment

371
Construction of a clinker unloading system for the

Cayenne clinker grinding station
Cayenne (Guiana) - France
Client: Origny & Cie.

Country: France
Cement Loading Capacity: -
Project:
The project was related to the construction of the Cigu Clinker Terminal for the Cayenne clinker grinding
station.
Description:
In collaboration with the company Koch Transporttechnik GmbH, PEG was mandated for the construction of
a clinker grinding station at Cayenne.
PEG's services included in particular basic engineering, geological, civil works, electrical and automation
studies, supervision of works et comissionning.
For this project, PEG's services included the clinker and gypsum shipunloading system.

264
Study for a Cement Terminal
Port Harcourt - Nigeria
Client: Inter Marina Atlantic Cement (IMAC).

Country: Nigeria
Project:
PEG carried out a preliminary study of a cement terminal.
Description:
The basic data of the study were the following:
- The cement terminal receives bulk cement and despatch bulk and bagged cement.
- It is supplied by 30'000 tons bulk carriers.
- Cement is stored in several silos (total capacity 40'000 t), a shed is foreseen to house 5'000 t of
bagged cement.
- The ship unloading capacity is 10'000 t/d, the despatch hours are 6 days per week, 12 hours per
day.

…
Construction of shiploading terminal for the Haiti

cement plant
Fond-Mombin - Haiti
Client: Le Ciment d’Haiti.

Country: Haiti
Capacity: -
Project:
PEG was mandated for all engineering studies related to the first plant extension. For this project, PEG's
services included also all shiploading installations.
Description:
The concrete and the structural steel works were executed by Le Ciment d'Haiti own labour forces under the
supervision of PEG's engineers. PEG also directed the erection and installation of the electrical and control
equipment.
Capacity: cement bags: 2,000 bags/hour - clinker: 400 tons/hour.

134
Construction of a ship loading terminal for the new

Pertigalete Cement Plant
Pertigalete - Venezuela
Client: Venezolana de Cementos (Vencemos)

Country: Venezuela
Cement bulk capacity: 1’000 tph
Project:
PEG was mandated for the construction of a new cement plant in Venezuela. Within the framework of this
project, PEG's services included also all the ship loading system.
Description:
Capacity cement bulk: 1,000 tons/hour.

127
Construction of a ship unloading terminal for the Lome

grinding station
Lomé - Togo
Client: Ciments de l’Afrique de l’Ouest (CIMAO)

Country: Togo
Cement bulk capacity: -
Project:
Within the framework of a project of a new clinker grinding station, PEG was also mandated for the
construction of a clinker ship unloading installation.

Le Havre Cement Terminal
Le Havre - France
Client: Les Ciments de la Seine

Country: France
Cement bulk capacity: -
Project:
Construction of a ship loading terminal for the Le Havre cement plant.
Description:
Ciments de la Seine decided in 1967 to build a new cement plant along the sea shore in the Le Havre
industrial area, to serve the domestic and export markets.
For this project, PEG was entrusted with the detailed engineering of that project in particular for the
construction of a combined bulk/bags ship loading system.
Main equipment: silos, transport and shiploading.

Capacity:
- clinker: 1,300 tons/hour.
- cement bulk: 1,000 tons/hour.
- cement bags: 1,500 bags/hour.

19. BAGGING TERMINALS

504
Gaborone Bagging Terminal
Gaborone - Botswana
Client: Cempak Botswana (Pty) Ltd.

Country: Botswana
Project:
Turnkey Gabarone fly ash cement blending and bagging plant.
Description:
Blending and bagging terminal using Ordinary Portland Cement and local fly ash as basic products for
manufacturing of PC 15 and PFAC.
Bulk cement is delivered by rail in unit train loads and cement from Morupole Power Station is delivered to
the terminal by tanker trucks (unloading of the tanker cars and trucks, and transfer to the storage silos by
pneumatique system).
The cement storage facility consists of three 1'100 m3 concrete silos. The fly ash storage facility consists of
one 400 m3 silo with a capacity of 350 tons.
The grinding and blending installation consists of a closed-circuit ball mill system with air separator. OPC
cement and fly ash are proportioned into the air separator with grinding of the oversize in the ball mill.
The terminal is equipped with two individual 4-spouts in line, manually operated bagging machines. Each
bagging machine feeds onto a conveyor leading to overhead truck loading bays.
Principal characteristics of transport equipments:

- Rail track holding capacity: 18 cars
- On site useful track length: 320 meters (installed by Botswana Railways)
- Average unloading rate OPC: 70 tons/hour
- Instantaneous unloading rate: 100 tons/hour

- Operating schedule: 6 days/week - 16 hours/day
The terminal can also receive bulk cement by tanker truck
Trucks can be unloaded at the rail car unloading stations:
- Delivery of rail cars to terminal site - by Botswana Railways.
- Shunting of rail cars at terminal site - by Botswana Railways.
A car hauling system provides means to properly position the 9 cars situated on the spur knee closest to the
silos.

20. POWER PLANTS FOR CEMENT PLANTS

2200
Captive Power Plant of 56MW

Client: United Cement Industrial Company

Capacity: 56MW
Main contractor : MAN
Project:
PEG is requested to provide consulting and engineering services for the supervision of the selected
Contractor’s quality control of equipment manufacturing, construction supervision and supervision of
commissioning for a new production line of 5’000 tpd cement. The same services are included for a captive
power plant of 56MW.
Description:
PEG will carry our Equipment inspection and will be responsible for the Supervision of project execution and
Supervision of Commissioning.

657
Installation of a Captive Power Plant for the Al Safwa

Cement Project
Client: Al Safwa Cement

Capacity:
Completion date:
Project:
PEG provided consultancy and engineering services for the contracting and execution of a captive power
plant 50mw at 50°c to be located at the Al Safwa cement project within the area of Jeddah in The Kingdom
of Saudi Arabia.
Description:
As result of a joint venture partnership between the Al Safwa Cement and Orascom, work was about to
commence on the 5’300 TPD green field, AL SAFWA cement project. Al Safwa Cement has contacted PEG
for the erection and installation of a captive power plant for the cement project utilising used generator sets
currently located within China.
PEG scope of work consisted of the following phases:
- Inspection of captive power plant in China

- Project execution

…
Electrical Power Plant for the Kirene Cement Plant
Kirene - Senegal
Client: Ciment du Sahel

Country: Senegal
Capacity: 2x7MW
Project:
During the construction of a complete cement plant with a capacity of 600’000 tpy, PEG has constructed the
electrical power plant.
This power plant is mainly composed of a dedicated building, two motor-generator groups, the networks
High, Medium and Low Voltage, control and monitoring.
Description:
- Work supervision

204
Steam Power Station for the Fond Monbin Cement Plant
Fond Monbin - Haiti
Client: Le Ciment d’Haiti

Country: Haiti
Capacity: 2,000/9,750 kW
Completion date: -
Project:
Steam power station for the Fond Monbin cement plant.
Description:
Used equipment, evaluation and inspection (turbine and accessories).
Feasibility study, preliminary project studies, project engineering and design, material procurement and
supply contract negotiations, execution of detail drawings and engineering calculations, construction
management, start-up and commissioning.

21. PIPELINE FOR CEMENT PLANTS

282
Gaz Pipeline for the SKC Cement Plant
Khurzaniyah - Saudi Arabia

(SKC)
Capacity: -
Project:
The Saudi Kuwaiti cement plant was provided for gas firing, taking advantage of the Jubail gas distribution
network.
The project involved a connection at the Jubail end, 52 kilometres of 16'' pipeline with scraper launching and
receiving stations, two cathodic protection stations, three gas operated valves and a pressure reduction
station at the cement plant end.
Description:

- Basic engineering
- Civil engineering
- Site supervision
The project was implemented within a one-year period from call for tenders till commissioning.

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REFERENCES IN

© PEG S.A. Page 1

1. CONSTRUCTION OF NEW CEMENT PLANTS P.3

2. FEASIBILITY STUDIES FOR NEW CEMENT PLANTS P.32

3. PROJECTS OF NEW LINESIN EXISTING CEMENT PLANTS P.65

4. UPGRADINGS / CAPACITY INCREASE P.92

5. MODERNIZATION / RECOMMISSIONING P.106

6. OTHER PLANT MODIFICATIONS P.121

7. ALTERNATIVE FUELS PROJECTS P.128

9. DUE DILIGENCE P.142

10. TENDERING/CONTRACTING P.148

11. AUDITS, ASSESSMENTS, PLANT CONCEPTS & OTHER STUDIES P.153

12. COAL/PETCOKE GRINDING PLANTS P.183

13. CLINKER GRINDING PLANTS P.190

14. BATCHING PLANTS P.202

15. LIMESTONE CRUSHING PLANTS P.204

16. CEMENT SILOS P.206

17. QUARRIES/DEPOSITS & GEOLOGICAL STUDIES P.208

18. CEMENT TERMINAL P.218

19. BAGGING TERMINAL P.233

20. POWER PLANTS FOR CEMENT PLANTS P.236

21. PIPELINE FOR CEMENT PLANTS P.241

© PEG S.A. Page 2

© PEG S.A. Page 3

Two production lines of 10’000 tpd Clinker each and

Yamama - Saudi Arabia

Client: Yamama Saudi Cement Company (YSCC)

© PEG S.A. Page 4

New Green Field Production Line of 5’000 tpd and

Client: United Cement Industrial Company

© PEG S.A. Page 5

New Green Field Production Line of 5’000 tpd Clinker

Client: United Cement Company

© PEG S.A. Page 6

Erection of a new 3’000 tpd Cement Plant Project

Client: Dangote Industries Zambia Ltd

© PEG S.A. Page 7

Technical Advisor to the Lender for a Construction

Client: Banco Português de Investimento (BPI)

© PEG S.A. Page 8

Erection of a new Cement Plant

Client: Ministry of Mining and Geology

PEG’s scope of work for this project includes:

- Evaluation of the contract between the client and the supplier

© PEG S.A. Page 9

Erection of the new Carthage Greenfield Cement Plant

Client: Carthage Cement

PEG’s scope of work for this project included:

- Technical feasibility study

© PEG S.A. Page 10

Construction of a new3’600 tpd Greenfield Cement

Ben Ahmed - Morocco

© PEG S.A. Page 11

Construction of a new 3’600 tpd Greenfield Cement

Beni Mellal - Morocco

© PEG S.A. Page 12

Construction of a new 3’500 tpd Greenfield Cement

Client: Modern Cement and Mining Co. (MCM)

PEG’s scope of work included the following:

© PEG S.A. Page 13

Erection of a new 1.5M tpa OPC Greenfield cement plant

Beni Sweif - Egypt

Client: Per-Tech UAE

This included the following scope of work: