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JOB NO. DOC. NO.

N REV. NO.

C-10001 Procc – C1001 – CST


C - 014 0

DATE: MARCH 22, 20012 S


SHEET: 1
ORG’D DORSAN
NGKAP DS
REV’D SHINDU
U SH
APP’D LAMBOK
K FIRDAUS LF

 
 
 
 
 
 

 
 
 
 
 
 
STAT
TIC EQU
UIPMENT
T ERECT
TION PR
ROCEDU
URE

PLTU
U 2 x 25 MW
M
 
 
 
 
 
 
REV
R DATE DESCR
RIPTION ORG’D REV’D APP’D PT BARATA
B INA

1 22/03//12 ISSUED
D FOR APPROV
VAL DS SH LF
 
 
 
 
 
 
JOB NO
O. DOC. NO. R
REV. NO.
Proc – C1001 – CST –
C
C-1001 0
0133
PROJE
ECT: DATE: S
SHEET:
PLTU
P
March 22, 2012 B
B1
2 x 25 MW

 

1. TABULAT
TION OF REV
VISED SHEET
TS

REVISIONS RE
EVISIONS
SHEET
S SH
HEET
1 1A 1B 1C 2 2A
A 2B 3 1 1A 1B 1C
1 2 2A
A 2B 3
1 X 31
2 X 32
3 X 33
4 X 34
5 X 35
6 X 36
7 X 37
8 X 38
9 39
10 40
11 41
12 42
13 43
14 44
15 45
16 46
17 47
18 48
19 49
20 50
21 51
22 52
23 53
24 54
25 55
26 56
27 57
28 58
29 59
30 60
 
JOB NO
O. DOC. NO. R
REV. NO.
Proc – C1001 – CST –
C
C-1001 0
0133
PROJE
ECT: DATE: S
SHEET:
PLTU
P
March 22, 2012 B
B1
2 x 25 MW

 

TABLE OF CONTENT

No.
N Descriptio
D ons Page

1. Title
e 4 of 10

2. Scop
pe 4 of 10 

3. Obje
ective 4 of 10 

4.
4 Refe
erence 4 of 10 

5. Desc
cription off works 4 of 10 

5.1
5 pection
Insp 4 of 10 

5.2
5 Storrage 5 of 10 

5.3
5 Insttallation Procedure of static e
equipmentt 5 of 10 

6. Atta
achment 9 of 10 
 
JOB NO
O. DOC. NO. R
REV. NO.
Proc – C1001 – CST –
C
C-1001 0
0133
PROJE
ECT: DATE: S
SHEET:
PLTU
P
March 22, 2012 B
B1
2 x 25 MW

 

1.
1 TITL
LE
Proce
edure for installation
i of static e
equipment for 2 x 25
5 MW Lom
mbok steam
m power
gene
eration.
2.
2 SCOPE
This procedure
e describess the meth
hod for insstallation of
o static eq
quipment such as
Dearrator, LP he
eater, HP heater, Glan
nd seal heater, steam seal heater water sea
aling, air
coole
er generato
or, oil tank,, oil refilling
g tank, oil filter, lowe
er water tan
nk, continu
ues blow
down
n tank, etc at site. Ho
owever, the
ere is a po
ossibility wh
here the prractical metthod for
execution of the
e works va
ariant from what is specified thiss procedure
e depending
g on the
ks condition
work n on the site
e.
3.
3 OBJECTIVE
This is to asssure that the installlation of static equ
uipment fo
ollowing th
he client
requirement, co
ode and spe
ecification and
a to obta
ain good qu
uality workm
manship du
uring the
installation workks. And thiss is also as a systematic guidancce for conce
erned Supe
ervisor or
neer to insttallation the
Engin e static equ
uipment
4.
4 REFE
ERENCES
4.1. Guideline
es for Estab
blishing Proj
oject Proced
dure.
4.2. Construcction Executtion Plan.
4.3. Installation and Maiintenance Manual.
M
4.4. Construcction and Ve
endor Draw
wing.
5.
5 DESCRIPTION
N
5.1. Inspecttion
- Check
k that the type
t of tan
nk, pressure
e, temperatture noted on the nam
me plate
are co
orrectly
- Check
k any dama
age sustaine
ed in transp
portation
- Check
k for loosen
ned nuts an
nd bolts
- Check
k that all th
he accesso
ories are su
upplied with
h the staticc equipmen
nt, if any
defecct is evidentt, contact th
he manufaccture.
 
JOB NO
O. DOC. NO. R
REV. NO.
Proc – C1001 – CST –
C
C-1001 0
0133
PROJE
ECT: DATE: S
SHEET:
PLTU
P
March 22, 2012 B
B1
2 x 25 MW

 

5.2. Storage
e
- Storage of the static equipm
ment after unpacking
on’t expose
a. Do e the static equipment to the wind and rain
e installed in a dry pllace, close the lid of the opening of the
b. Itss should be
static equipm
ment
heck the sta
c. Ch atic equipm
ment period
dically, if the
e paint is peeled
p off, it
i should
be
e touch up paint
d. Be
efore installing the sta
atic equipme
ent, remove
e the lid an
nd desiccant
e. Th
he anticorrrosive conffound can be washed
d out during trial op
peration,
ho
owever if itt effect the
e operation
n of the sttatic equipm
ment, it sh
hould be
re
emoves with
h a thinner
5.3. Pro
ocedure In
nstallation
n of Static Equipmen
nt
- Ch
hecking of Foundation
F n
a. Mark out the e
equipment and anch
hor boxes centerline on the
ete foundattion surface
concre e
b. Set ou
ut the line using the transit, a tape meassure, the re
eference
centerr line of buiilding colum
mn or TG ce
enter line.
c. QC allowance: Po
osition of anchor boxe
es is ± 10 mm
m
- hipping of Foundation
Ch F
a. Chip whole
w of the equipm
ment founda
ation are to be groutted until
sound
d aggregate
e is exposed
d
b. Design
n chipping tthinness is 30 mm
c. Perforrm chipping
g using a pn
neumatic ha
ammer sele
ect a small one
- etting of sub sole plate
Se e
a. Mark the setting position of sub so
ole plate on
o the fou
undation
surfacce
b. Fully moisten
m the
e setting po
osition of th
he sub sole plate
 
JOB NO
O. DOC. NO. R
REV. NO.
Proc – C1001 – CST –
C
C-1001 0
0133
PROJE
ECT: DATE: S
SHEET:
PLTU
P
March 22, 2012 B
B1
2 x 25 MW

 

c. For ussing groutin
ng material recomme
ended pre mixed
m type
e cement
of dry
y pad morta
ar
d. Kneed
d and put th
he premix mortar
m onto
o setting po
osition and de press
the su
ub sole plate on it
e Adjustt the level ssub sole pla
ate by puttiing it
f. The le
evel shall be finished on
o the surfface of sub sole plate by hand
finishing
g. eight: +0, -2
QC allowance: he - mm
- Alignment off the Static Equipmentt
a. Measu
ure the leve
el of the eq
quipment (b
base plate & horizonta
al flange)
using a precessio
on level gau
uge
b. The le
evel shall b
be adjusted
d using shim liner pu
ut on the ssub sole
plate
c. QC allowance: le
evel: ≤ 0.1 mm/m
H
Height: ± 3 mm
P
Position: ± 3 mm
- Groutting (Finish Method for Mortar)
a. In
nstall the te
emporary wooden boarrd for groutting to besiide foundattion
b. Be
efore groutting, cleaning the con
ncrete surfa
ace shall be
b by air blow
b and
wa
ater blastin
ng, use the
e pre mixed
d type non
n shrink cement morttar, after
th
hat tightenin
ng the doub
ble nut and
d dismantlin
ng of form and
a cleanin
ng.
 
JOB NO
O. DOC. NO. R
REV. NO.
Proc – C1001 – CST –
C
C-1001 0
0133
PROJE
ECT: DATE: S
SHEET:
PLTU
P
March 22, 2012 B
B1
2 x 25 MW

 

 
JOB NO
O. DOC. NO. R
REV. NO.
Proc – C1001 – CST –
C
C-1001 0
0133
PROJE
ECT: DATE: S
SHEET:
PLTU
P
March 22, 2012 B
B1
2 x 25 MW

 

 
JOB NO
O. DOC. NO. R
REV. NO.
Proc – C1001 – CST –
C
C-1001 0
0133
PROJE
ECT: DATE: S
SHEET:
PLTU
P
March 22, 2012 B
B1
2 x 25 MW

 

6. Attachm
ment
- Sched
dule of static equipmen
nt Installation
 
JOB NO
O. DOC. NO. R
REV. NO.
Proc – C1001 – CST –
C
C-1001 0
0133
PROJE
ECT: DATE: S
SHEET:
PLTU
P
March 22, 2012 B
B1
2 x 25 MW

 
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