Yeksan Rapor

TANK ANALYSIS REPORT
ANALYSIS REPORT WITH FINITE

ELEMENT METHOD FOR FIXED TANKS,
REMOVABLE TANKS, TANK BODY,
TANK CONTAINERS AND ÇEGK
TECHNICAL DRAWING AND SPECIFICATIONS
Fixed Tank, Removable Tank Tank Container, Tank Body and

ve Tüplü Gaz Tankerleri ÇEGK
Tank Tipi X
CAD Drawings ,
Body of The Tank
The Values Used In The Analysis
MATERIAL THICKNESS
(mm))
TYPE Rm Re Rmt Ret E
BODY P355NH 490 345 490 345 212000 10
FRONT HEAD P355NH 490 345 490 345 212000 12
BACK HEAD P355NH 490 345 490 345 212000 12
BAFFLES S355JR 450 275 450 275 212000 3-8
QUANTITY:5
BODY & CHASSIS S355JR 450 275 450 275 212000 12
CONNECTIONS
(MESH)
MESH STRUCTURE FOR TANK BODY
Sayfa 1 / 19
The Mesh for the Tank body is shown below
Features are listed in the following table for the mesh structure
Sayfa 2 / 19
Mesh Structure for Baffles
BOUNDARY CONDITIONS AND LOADS
Sayfa 3 / 19
Maximum Pressure Value for Full Filled Pressure Test
Basınç: 1,8 MPa = 18 Bar
Boundary Limits for Acceleration Test
On Company’s ADR-S-LPG-45-01 type approval, pursuant to a maximum laden

weight is determined as 35500 kgmass: 35500 kg Kütle: 35500 kg
g=9,81
Applied Force = 1g = 35500*9,81 = 348255 N
Applied Force = 2g = 35500*9,81*2 = 696510 N
Acceleration Direction Fixed Tank , Removable Tank Containers, Tank Body

Tank and ÇEGK
From Front 1g 1g 2g*
From Back 2g 1g 2g*
From Side 1g 1g 2g*
From Top 2g 2g
Sayfa 4 / 19
From Bottom 1g 1g
*2g on Travelling Direction, In Case of Travel direction is uncertain, all 2g
IMAGES OF ANALYSIS
Pressure Test for Full Filled Tank
1,80 mpa pressure has been applied to the body of the tank and the results were
examined. Highest stress is recorded as 225,322 Mpa on the out side of the body
Front- Acceleration Test
Front- Acceleration Test - Tüm Tank Yapısı
Sayfa 5 / 19
REMOVABLE TANKS, TANK BODY, TANK
CONTAINERS AND ÇEGK
2g (696510 Newton) force has been applied to the front of the tank.
Highest stress is recorded as 128,36 mps at the connection between the body and chassis
Front- Acceleration Test – Tank Body
Sayfa 6 / 19
Front- Acceleration Test - Connections
Up Acceleration Test
Up Acceleration Test – Complete Tank Structure
2g (696510 Newton) force has been applied to the upper side of the tank and the stresses has
been examined on the body of the tank, baffles and connections. The highest stress has been
detected as 86,25 mpa at the connections.
Sayfa 7 / 19
Up Acceleration Test - Tank Body
Sayfa 8 / 19
Down Acceleration Test
1g (348255 Newton) force has been applied to the down side of the tank and the stresses has
been examined on the body of the tank, baffles and connections. The highest stress has been
detected as 42,34 mpa at the connections.
Down Acceleration Test - Complete Tank Structure
Sayfa 9 / 19
Down Acceleration Test - Tank Body
Lateral (Sides) Acceleration Test
Sayfa 10 / 19
ELEMENT METHOD FOR FIXED
TANKS, REMOVABLE TANKS, TANK
BODY, TANK CONTAINERS AND ÇEGK
1g (348255 Newton) force has been applied to the Lateral of the tank and the stresses has
been examined on the body of the tank, baffles and connections.
Lateral (Sides) Acceleration Test - Complete Tank Structure
The highest stress has been detected as 127,55 mpa at the connections.
Sayfa 11 / 19
Lateral (Sides) Acceleration Test - Tank Body
Lateral (Sides) Acceleration Test – Connections
Sayfa 12 / 19
King-Pin Test
The tank by its king-pin table has been fixed on the center of the king-pin and 2g (696510
Newton) force has been applied to the front of the tank and the stresses examined to the king-
pin table and to the body of the tank.
Sayfa 13 / 19
King-Pin Test - Tank Body
Sayfa 14 / 19
STRENGTH ANALYSIS WITH REDUCED QUANTITY OF THE BAFFLES
The tank has been secured from its king pin and chassis then 2g (696510 Newton) force has
been applied to the front of the tank and the stresses has been examined on the body of the
tank & baffles.
Monitoring of Results
The highest stress has been recorded on the baffles, and recorded as 198,223 mpa, since
this numbers are in acceptable value the tank can have 3 units of buffles when the tank
Sayfa 15 / 19
is full filled.
The stress caused by the applied force has been recorded as 66,074 Mpa on the body.
Sayfa 16 / 19
GEÇME KRİTERLERİ TABLOSU
TANK FRONT BACK DEPARTMENT CONNECTIONS

BODY BETWEEN BODY &
CHASSIS
1 0,5 Rm 245 245 245 225 225
(MPa)
2 0,75 Re 258,75 258,75 258,75 206,25 206,25
3 0,5 Rmt 245 245 245 225 225
4 0,75 Ret 258,75 257,75 258,75 206,25 206,25
5 Re/1,5 *
6 Ret/1,5 *
The CRITERIA 245 245 245 206,25 206,25
**
For Tank Containers, Tank body & ÇEGK
** The smallest value between 1-6
Rm: Tensile Strength
Re: Yield Strenght
Rmt: Tensile Strength for Minimum design temperature
Ret: Yield Strength for Minimum design temperature
The material that used for body, buffles and for the connections has been determined by their
tensile & yield strenght test values then the table above has been formed. The results of the
stresses has been compared with maximum allowable values in the following table.
Sayfa 17 / 19
v
CONCLUSION AND EVALUATION
ALLOWABLE
MAXIMUM RECORDED
MAXIMIUM STRESS DESCRIPTIO
STRESS (MPa) (+) (-)
(MPa) N
Tank Connecti Depart Tank Connecti Departme
Body ons ments Body ons nts
FULL
225,31 112,66 93,88 245 206,25 206,25
FILLED
PRESSUR
E TEST
PRESSUR
E TEST
FOR - - - 245 206,25 206,25
DEPART
MENT
FRONT-
ACCELER
85,57 128,36 74,87 245 206,25 206,25
ATION
TEST
DOWN-
ACCELER
14,11 42,34 24,69 245 206,25 206,25
ATION
TEST
UP-
ACCELER
57,50 86,25 50,31 245 206,25 206,25
ATION
TEST
LATERAL
-
106,2
ACCELER 85,03 127,55 245 206,25 206,25
9
ATION
TEST
KİNG-PİN
41,50 62,26 25,94 245 206,25 206,25
TEST
Sayfa 18 / 19
In comparison results it was found that all the recorded stresses are
EVALUATION under the maximum allowable values.
Sayfa 19 / 19

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TANK ANALYSIS REPORT

ANALYSIS REPORT WITH FINITE

TECHNICAL DRAWING AND SPECIFICATIONS

Fixed Tank, Removable Tank Tank Container, Tank Body and

Body of The Tank

The Values Used In The Analysis

MESH STRUCTURE FOR TANK BODY

The Mesh for the Tank body is shown below

Mesh Structure for Baffles

BOUNDARY CONDITIONS AND LOADS

Maximum Pressure Value for Full Filled Pressure Test

Basınç: 1,8 MPa = 18 Bar

Boundary Limits for Acceleration Test

On Company’s ADR-S-LPG-45-01 type approval, pursuant to a maximum laden

Applied Force = 1g = 35500*9,81 = 348255 N

Applied Force = 2g = 35500*9,81*2 = 696510 N

Acceleration Direction Fixed Tank , Removable Tank Containers, Tank Body

Pressure Test for Full Filled Tank

Front- Acceleration Test

Front- Acceleration Test - Tüm Tank Yapısı

Front- Acceleration Test – Tank Body

Front- Acceleration Test - Connections

Up Acceleration Test – Complete Tank Structure

Up Acceleration Test - Tank Body

Down Acceleration Test

Down Acceleration Test - Complete Tank Structure

Down Acceleration Test - Tank Body

Lateral (Sides) Acceleration Test

Lateral (Sides) Acceleration Test - Complete Tank Structure

Lateral (Sides) Acceleration Test - Tank Body

Lateral (Sides) Acceleration Test – Connections

King-Pin Test - Tank Body

STRENGTH ANALYSIS WITH REDUCED QUANTITY OF THE BAFFLES

GEÇME KRİTERLERİ TABLOSU

TANK FRONT BACK DEPARTMENT CONNECTIONS

CONCLUSION AND EVALUATION

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Applied Force = 2g = 355009,812 = 696510 N