PDF

MODELS SJ 8831E SJ 8841E
Maintenance and Parts Manual

DC Electric Full-Size Rough Terrain
Part No. 119153AO September 2010

Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174 USA
Phone: 630-262-0005
Toll Free: 1-800-275-9522
Fax: 630-262-0006
Email: service@skyjack.com
Parts (North America)

Toll Free: 1-800-965-4626
Toll Free Fax: 1-888-782-4825
Email: parts@skyjack.com
Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
Email: info@skyjackeurope.co.uk
Skyjack Asia Pacific Singapore

Phone: +65-6449-3710
Fax: +65-6449-7690
Email: skyjack@singnet.com.sg
Table of Contents
1
Section - Paragraph Page No.
S
Section 1 - About Your Aerial Platform
E
2
Aerial Platform Definition..................................................................................................................... 1
Purpose of Equipment........................................................................................................................ 1
Use of Equipment............................................................................................................................... 1
Manual................................................................................................................................................. 1
Operator.............................................................................................................................................. 1 C
Scope of this Manual.......................................................................................................................... 2
Operator Safety Reminders................................................................................................................ 3
Electrocution Hazard.......................................................................................................................... 3
T
Safety Precautions.............................................................................................................................. 4
Section 2 - List of Tables

3
Table of Contents................................................................................................................................ 1 I
Section 3 - System Component Identification and Schematics - Operation
Table of Contents................................................................................................................................ 1
O
Section 4 - Troubleshooting Information - Operation
Table of Contents................................................................................................................................ 1 4
Section 5 - Maintenance and Service - Operation
N
Section 6 - Parts Lists - Operation

I
5
N
D
6
E
SJ800 - E Series SKYJACK, Page i

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The Safety Alert Symbol identifies important
safety messages on machines, safety signs This Safety Alert Symbol means attention!
in manuals or elsewhere. When you see this
symbol, be alert to the possibility of personal Become alert! Your safety is involved.
injury or death. Follow the instructions in the
safety message.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a potentionally hazardous situation which, if not avoided,
may result in minor or moderate injury. It may also be used to
alert against unsafe practices.
important
IMPORTANT indicates a procedure(s) essential for safe operation and which,
if not followed, may result in a malfunction or damage to the machine.
SKYJACK, Page ii SJ800 - E Series

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SKYJACK Inc. is continuously improving and expanding product features on its equipment, therefore, specifications
1
and dimensions are subject to change without notice.
Aerial Platform Definition

A mobile device that has an adjustable position platform supported from ground level by a structure.
Purpose of Equipment
The SKYJACK Rough Terrain - E Series (Models 8831E & 8841E) aerial platforms are designed to transport and
raise personnel, tools and materials to overhead work areas.
Use of Equipment
The aerial platform is a highly maneuverable, mobile work station. Lifting and driving MUST be on a flat, level,
compacted surface.
ManualS
Operating Manual
The operating manual is considered a fundamental part of the aerial platform. It is a very important way to
communicate necessary safety information to users and operators. A complete and legible copy of this manual
must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.
Maintenance & Parts
The purpose of this is to provide the customer with the servicing and maintenance procedures essential for
the promotion of proper machine operation for its intended purpose.
All information in this manual should be READ and UNDERSTOOD before any attempt is made to service the
machine. The updated copy of the manuals are found on the company’s website: www.skyjack.com.
Operator
The operator MUST read and completely understand both this operating manual and the safety panel label lo-
cated on the platform and ALL other warnings in this manual and on the aerial platform. Compare the labels on
the aerial platform with the labels found within this manual. If any labels are damaged or missing, replace them
immediately.
Optional Accessories
The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under “Stan-
dard and Optional Features” in Section 1 of the Operating Manual.
Operating instructions for these options (if equipped) are located in Section 2 of the Operating Manual.
For options not listed under “Standard and Optional Features”, contact the SKYJACK Service Department at
North America:
( : 800 275-9522
7 : 630 262-0006
Europe:
( : 44 1691-676-235
7 : 44 1691-676-239

Include the model and serial number for each applicable machine.
SJ800 - E Series SKYJACK, Page 1

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Scope of this Manual

a. This manual applies to the ANSI/SIA, CSA and CE versions of the E - Series Rough Terrain aerial platform
models listed on Table 2-1a and Table 2-1b.
- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-1999 standard.
- Equipment identified with “CSA” meets the CSA B354.2-01 standard.
- Equipment identified with “CE” meets the requirements for the European countries, i.e., Machinery
Directive 89/392/EEC, 98/37/EC and EMC Directive 89/336/EEC and the corresponding EN standards.
b. CSA (Canada) and CE (Europe)

Operators are required to conform to national, territorial/provincial and local health and safety regulations
applicable to the operation of this aerial platform.
c. ANSI/SIA (United States)

Operators are required by the current ANSI/SIA A92.6 standards to read and understand their RESPONSIBILITIES
in the Manual of Responsibilities before they use or operate this aerial platform.
SKYJACK, Page 2 SJ800 - E Series

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WARNING
Failure to comply with your required responsibilities in the use and operation of the aerial platform
could result in death or serious injury!
Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to
follow simple and fundamental safety rules and precautions.
You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial
platform is mandatory. The following pages of this manual should be read and understood completely before
operating the aerial platform.
Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety
devices to protect your eyes, ears, hands, feet and body.
Any modifications from the original design are strictly forbidden without written permission from SKYJACK Inc.
Electrocution Hazard
This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from ener-
gized power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This
aerial platform does not provide protection from contact with or proximity to an electrically charged conduc-
tor.
DO NOT USE THE MACHINE AS A GROUND FOR WELDING.

DO NOT OPERATE THE MACHINE DURING LIGHTNING OR STORMS.
DANGER
Avoid Power Lines
Minimum Safe Approach Distance
ANSI/SIA A92.6-1999 & CE Guidance Note
CSA B354.2-01 Requirements “Avoidance of danger from Overhead Lines”
Voltage Range Minimum Safe Approach Distance
(Phase to Phase) Feet Meters
0 to 300V Avoid Contact
Over 300V to 50KV 10 3.05
Adhere strictly to the governmental rulings and
Over 50KV to 200KV 15 4.60
regulations applicable in your country.
Over 200KV to 350KV 20 6.10
Over 350KV to 500KV 25 7.62
Over 500KV to 750KV 35 10.67
Over 750KV to 1000KV 45 13.72
FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!
60023AC

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Safety Precautions
Know and understand the safety precautions before going on to next section.
WARNING
Failure to heed the following safety pre- • DO NOT increase the lateral
cautions could result in tip over, falling, surface area of the platform.
crushing, or other hazards leading to Increasing the area exposed to
death or serious injury. the wind will decrease machine
stability.
• KNOW all national, state/provincial and local
rules which apply to your MACHINE and JOB-
SITE. • DO NOT drive or elevate the
aerial platform if it is not on a
• TURN the main power disconnect switch OFF firm level surface. Do not drive
when leaving the machine unattended. Remove elevated near depressions
the key to prevent unauthorized use of the aerial or holes of any type, loading
platform. docks, debris, drop-offs and
surfaces that may affect the sta-
• WEAR all the protective clothing and personal bility of the aerial platform.
safety devices issued to you or called for by job
conditions.
• If operation in areas with
• DO NOT wear loose clothing, holes or drop-offs is abso-
dangling neckties, scarves, lutely necessary, elevated
rings, wristwatches or other driving shall not be allowed.
jewelry while operating this lift. Position the machine horizon-
tally only with the platform fully
lowered. After ensuring that
all 4 wheels or outriggers (if
equipped) have contact with
• AVOID entanglement with level firm surface, the aerial
ropes, cords or hoses. platform can be elevated. Af-
ter elevation, the drive function
must not be activated.
• Elevated driving must only

• AVOID falling. Stay within the be done on a firm level sur-
boundaries of the guardrails. face.
• DO NOT ascend or descend

a grade when elevated. When
• DO NOT raise the aerial plat- fully lowered, ascending or de-
form in windy or gusty condi- scending, only grades up to
tions. rated maximum listed in Table
2-1a and Table 2-1b are permis-
sible.

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Safety Precautions (Continued)

• DO NOT operate on surfaces not capable of • DO NOT raise the aerial plat-
holding the weight of the aerial platform including form while the machine is on a
the rated load, e.g. covers, drains, and trenches. truck, fork lift or other device or
vehicle.
• DO NOT operate an aerial plat-

form that has ladders, scaffold-
ing or other devices mounted
on it to increase its size or work • BE AWARE of crushing haz-
height. It is prohibited. ards. Keep all body parts in-
side platform guardrail.
• DO NOT exert side forces on

aerial platform while elevated.
• DO NOT lower the platform
unless the area below is clear
of personnel and obstruc-
tions.
• DO NOT use the aerial platform

as a crane. It is prohibited. • ENSURE that there are no personnel or obstruc-
tions in the path of travel, including blind spots.
• DO NOT sit, stand or climb on

the guardrails. It is prohibited.
• BE AWARE of blind spots when operating the

aerial platform.
• DO NOT climb on scissor arm • STUNT driving and horseplay are prohibited.
assembly. It is prohibited.
• ENSURE ALL tires are in good condition and lug
nuts are properly tightened.
• DO NOT alter or disable limit switches or other

safety devices.
• BE AWARE of overhead ob-
structions or other possible • DO NOT use the aerial platform without guard-
hazards around the aerial plat- rails, locking pins and the entry gate/chain/bar in
form when driving or lifting. place.
• DO NOT exceed the rated capacity of the aerial

platform. Do make sure the load is evenly distrib-
uted on the platform.

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Safety Precautions (Continued)

• DO NOT overload the platform, the lift relief Jobsite Inspection

valve does not protect against overloading when • Do not use in hazardous locations.
the platform is elevated. (Machines without load • Perform a thorough jobsite inspection prior to
sensing) operating the aerial platform, to identify potential
hazards in your work area.
• DO NOT attempt to free a snagged platform with • Be aware of moving equipment in the area. Take
lower controls until personnel are removed from appropriate actions to avoid collision.
the platform.
• DO NOT position the aerial platform against an-

other object to steady the platform.
WARNING
Entering and exiting the aerial platform
should only be done using the three
points of contact system.
• Use only equipped access openings

and ladders.
• Enter and exit only when the aerial
platform is in the fully retracted position.
• Do use three points of contact to enter and

exit the platform. Enter and exit the platform
from the ground only. Face the machine when
entering or exiting the platform.
• Three points of contact means that two hands

and one foot OR one hand and two feet are in
contact with the aerial platform or the ground at
all times during entering and exiting.
WARNING
An operator should not use any aerial
platform that:
• does not appear to be working properly.

• has been damaged or appears to have
worn or missing parts.
• has alterations or modifications not ap
proved by the manufacturer.
• has safety devices which have been
altered or disabled.
Failure to avoid these hazards could re-

sult in death or serious injury.

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Table of Contents
Table 2-1a. Specifications and Features - ANSI/CSA..................................................................................................2
Table 2-1b. Specifications and Features - CE.............................................................................................................3
Table 2-2. Owner’s Annual Inspection Record..........................................................................................................4
Table 2-3a. Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA.............................................................6
Table 2-3b. Maximum Platform Capacities (Evenly Distributed) - CE.........................................................................7

2
Table 2-4. Maintenance and Inspection Schedule....................................................................................................8

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Table 2-1a. Specifications and Features - ANSI/CSA
Model 8831E 8841E

Weight* 10,455 lbs. 11,355 lbs.
Width 87.0”
Length 137.5”
Platform Size 68” x 133.5”
Elevated Working 37.0’ 47.0’
Elevated Platform 31.0’ 41’

Height
Stowed Platform 59.0” 69.0”
Drive Full***
Standard 30 x 10-16.5 #6 Air filled 30 x 10-16.5 #6 Air filled

Tires
Optional #6 or #7 Foam filled
Normal #6 Air filled Drive (Max) 2.6 mph
Elevated Low Drive (Max) .45 mph

Speed
Lift (Rated Load) 46 sec. 71 sec.
Lower (Rated Load) 48 sec. 60 sec.
Gradeability 30%
60125AE-ANSI
* Weights are approximate; refer to serial nameplate for specific weight. Values shown are for standard 2WD machines on air
tires with a manual extension platform (Mid Size RT’s) and no extension platforms (Full Size RT’s)

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Table 2-1b. Specifications and Features - CE
Model 8831E 8841E
Weight* 4,898 kg 5,306 kg
Width 2.21m
Length 3.5 m
Platform Size 1.73 x 3.39 m
Elevated Working 11.28 m 14.3 m
Elevated Platform 9.4 m 12.5 m

Height
Stowed Platform 1.50 m 1.75 m
Drive 7.9 m
Standard 30 x 10-16.5 #6 Air filled 30 x 10-16.5 #6 Air filled

Tires
Optional #6 or #7 Foam filled
Normal Drive (Max) 4.2 km/h
Elevated Low Drive (Max) 0.8 km/h

Speed
Lift (Rated Load) 46 sec. 71 sec.
Lower (Rated Load) 48 sec. 60 sec.
Gradeability 30%
60125AE-CE
* Weights are approximate; refer to serial nameplate for specific weight. Values shown are for standard 2WD machines on air
tires with a manual extension platform Mid Size RT’s and no extension platforms Full Size RT’s.

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Table 2-2. Owner’s Annual Inspection Record
Model Number: ____________________________ Serial Number: ____________________________
Recording Date
Recording Year # 1 2 3 4 5 6 7 8 9
Owner’s Name
Inspected By
60141AB
As described earlier in this section, this decal is located on the scissor assembly. It must be completed after an annual inspection has
been completed. Do not use the aerial platform if an inspection has not been recorded in the last 13 months.

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Table 2-3a. Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA
Total First Extension Second Extension

MODEL Number of Number of Number of
Capacity Capacity Capacity
Occupants Occupants Occupants
No Extension
2500 lb. 6 Not Available
Platform
8831E
One Extension
2000 lb. 6 500 lb. 2 Not Available
Platform
Two Extension
1700 lb. 6 500 lb. 2 500 lb. 2
Platforms
No Extension
1700 lb. 5 Not Available
Platform
8841E
One Extension
1500 lb. 5 500 lb. 2 Not Available
Platform
Two Extension
1500 lb. 5 500 lb. 2 500 lb. 2
Platforms
60279AC-ANSI
NOTE:
Occupants AND materials are not to exceed rated load.
Refer to capacity label at sides of platform for additional information and for models equipped with options.

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Table 2-3b. Maximum Platform Capacities (Evenly Distributed) - CE
Total First Extension Second Extension

MODEL Number of Number of Number of
Capacity Capacity Capacity
Occupants Occupants Occupants
No Extension
1134 kg 6 Not Available
Platform
8831E
One Extension
908 kg 5 227 kg 2 Not Available
Platform
Two Extension
681 kg 4 227 kg 2 227 kg 2
Platforms
No Extension
681 kg 4 Not Available
Platform
8841E
One Extension
681 kg 4 227 kg 2 Not Available
Platform
Two Extension
681 kg 4 227 kg 2 227 kg 2
Platforms
60279AC-CE
NOTE:
Occupants AND materials are not to exceed rated load.
Capacities listed are for standard machines equipped with #6 tires.
Refer to capacity label at sides of platform for additional information and for models equipped with options.

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General Maintenance
Before attempting any repair work, disconnect the battery by turning the main power disconnect switch to
the “OFF” position. Preventative maintenance is the easiest and least expensive type of maintenance.
Table 2-4. Maintenance and Inspection Schedule
WARNING
Use original or equivalent to the original parts and components for the aerial platform.
Daily Weekly Monthly 3 Months 6 Months 12 Months*

Mechanical
Structural damage/welds A A A
Parking brake B &E B &E B&E
Tires/wheels & fasteners A, B & C A, B & C A, B & C
Guides/rollers & slider pads A, B & I A, B & I A, B & I
Railings & railing lock pins A&C A&C A&C
Entry gates B&C B&C B&C
Bolts and fasteners C C C
Maintenance support B B B
Rust A A A
Wheel bearings & king pins A, B & E A, B & E A, B & E
Axle gear oil** F F
Steering cylinder & tie rod A, B & E A, B & E
Electrical
Battery fluid level A A A
Control switches A&B A&B A&B
Cords & wiring A A A
Battery terminals A&C A&C A&C
Terminals & plugs C C C
Receptacle A&B A&B A&B
Limit switches B B B
Hydraulic
Hydraulic oil level H H H
Hydraulic hoses/fittings A&L C A, L & C A, L & C
Lift/lowering speeds G G
Cylinders A&B A&B A&B
Emergency lowering B B B
Lift capacity D D D
Hydraulic oil filter F F
Miscellaneous
Labels and manual A, J & K A, J & K A, J & K
Lanyard attachments A&C A&C A&C
Check for applicable service bulletins A A
Notes
A. Visually inspect. I. Ensure there is no metal to metal contact with slider, slider side or running
B. Check operation. surface. Check for free movement of surface. Also check for free
C. Check tightness. movement of the slider pin
D. Check relief valve setting. Refer to serial number nameplate. J. Replace if missing or illegible.
E. Lubricate. K. Proper manual must be in box.
F. Replace. L. Check for Leaks.
G. Refer to Table 2-1a and Table 2-1b, “Specifications and
Features.” * Record inspection date and signature.
H. Check oil level. ** Gear Oil Requirements: Axle: ESSO GX 85W-140
Center Drive: ESSO GX 85W-140
60280AE-PM

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AN
Section 3
System Component Identification
And Schematics
Table Of Contents
Symbols & Charts
Figure 3.1-1. Relay Function Chart................................................................................................................. 2
Figure 3.1-2. Tilt Switch Usage Chart............................................................................................................. 3
Figure 3.1-3. Electrical Symbol Chart............................................................................................................. 4
Figure 3.1-4. Hydraulic Symbol Chart............................................................................................................ 5
Hydraulic System
Figure 3.2-1. Hydraulic Schematic Parts List................................................................................................. 7
Figure 3.2-2. Hydraulic Schematic ................................................................................................................ 9
Figure 3.2-3. Hydraulic Manifold Component And Port Identification......................................................... 10
Figure 3.2-4. Outrigger Manifold And Auto Reset Manifold Port Identification............................................ 10
3
Battery Charger Schematics
Figure 3.3-1. Battery Charger Schematic - MAC BA1001............................................................................ 11
Figure 3.3-2. Battery Charger Schematic - Bycan #4825U......................................................................... 12
Electrical Diagrams And Schematics

Figure 3.4-1. Electrical Schematic And Diagram Parts List......................................................................... 13
Figure 3.4-2. Electrical Inverter Wiring Diagram.......................................................................................... 18
Figure 3.4-3. Control Box Diagram - ANSI/CSA & CE Equipped with All Options...................................... 19
Figure 3.5-1. Electrical Panel Diagram (ANSI/CSA & CE) - All Options...................................................... 21
Figure 3.6-1. Electrical Schematic Diagram (ANSI/CSA & CE) - All Options.............................................. 22
SJ-800 Series E Battery Powered SECTION 3, Page 1

119153
Figure 3.1-1. Relay Function Chart
SUPPLY (B+) (Common)
CONTROL (B+) GROUND (B-)
NORMALLY NORMALLY
CLOSED OPEN
CONTACT CONTACT
RELAY NO. RELAY FUNCTION

10ACR Outrigger power
10BCR Brake
12ECR Joystick Enable
17ACR Outrigger lift disable
28CR Tilt
39CR LWS, Limit Switch
41CR LWS Time Delay
42CR LWS Latching
59CCR Speed signal
61CR-1 Drive enable
61CR-2 Lift enable
65CR Lift enable
60066AA
SECTION 3, Page 2 SJ-800 Series E Battery Powered

119153
Figure 3.1-2. Tilt Switch Usage Chart
ANSI, CSA & CE Models
Tilt switch
(X Axis° x Y Axis°)
Model Serial Numbers
117880
(2.5° x 4.5°)
8831E Current production X
8841E Current production X

M600733AA
NOTE: Ensure the platform is

parked on a flat level surface
before performing any adjust-
ments or repairs to the tilt
switch assembly.
M10281AA

119153
Figure 3.1-3. Electrical Symbol Chart
ANGLE
WIRE CROSSING HOURMETER KEY SWITCH
TRANSDUCER
WIRES JOINED LIGHT FOOT SWITCH PRESSURE

TRANSDUCER
HYDRAULIC LIMIT SWITCH

BATTERY TOGGLE SWITCH
VALVE COIL N.O.
PROPORTIONAL LIMIT SWITCH

GROUND HYDRAULIC PUSH BUTTON N.O. HELD
VALVE COIL CLOSED
LIMIT SWITCH
ELECTRIC
FUSE ROTARY SWITCH N.C.
MOTOR
CIRCUIT LIMIT SWITCH

HORN LIMIT SWITCH
BREAKER N.C. HELD OPEN
BATTERY SILICON
EMERGENCY CAM OPERATED
CHARGE CONTROLLED
STOP BUTTON LIMIT SWITCH
INDICATOR RECTIFIER
PROXIMITY
CAPACITOR RESISTOR TILT SWITCH
SWITCH
SINGLE POLE
PNP
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
TRANSISTOR
RELAY
SINGLE POLE DOUBLE POLE DOUBLE POLE

DOUBLE THROW NPN
DOUBLE THROW SINGLE THROW
RELAY TRANSISTOR
RELAY RELAY
TRIPLE POLE PRESSURE/

DOUBLE THROW DIODE TRANSISTOR VACUUM
RELAY SWITCH
TEMPERATURE
SWITCH

119153
Figure 3.1-4. Hydraulic Symbol Chart
VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALV VELOCITY FUSE
PUMP
ACCUMULATOR, SINGLE ACTING

LINE JOINED HAND PUMP GAS CHARGED CYLINDER
HYDRAULIC CUSHION DOUBLE ACTING

TANK RELIEF VALVE CYLINDER CYLINDER
HYDRAULIC PRESSURE DOUBLE ACTING

FILTER WITH REDUCING PRESSURE
DOUBLE
BYPASS VALVE SWITCH
RODDED
SPRING APPLIED
ELECTRIC MOTION HYDRAULIC
MOTOR FIXED ORIFICE CONTROL VALVE RELEASED
BRAKE
ADJUSTABLE FLOW DIVIDER BRAKE

ENGINE FLOW CONTROL COMBINER CYLINDER
FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP
THREE POSITION BI DIRECTIONAL

FOUR WAY HYDRAULIC
OIL COOLER VALVE COIL
PROPORTIONAL MOTOR
SERIES TWO POSITION THREE POSITION

PARALLEL TWO WAY FOUR WAY
HYDRAULIC TWO POSITION CLOSED CENTER
NORMALLY
MOTOR THREE WAY OPEN PORT
CLOSED
TWO POSITION THREE POSITION THREE POSITION

TWO WAY TWO POSITION FOUR WAY FOUR WAY
NORMALLY THREE WAY CLOSED CENTER PROPORTIONAL
OPEN CLOSED PORT
VARIABLE
PRESSURE PILOT LINES Dashed DISPLACEMENT
MAIN LINES Solid
TRANSDUCER HYDRAULIC MOTOR
QUICK
SERVO DISCONNECT

119153
Figure 3.2-1. Hydraulic Schematic Parts List
Index Skyjack
Qty. Description
No. Part No.
C1 109953 1 CYLINDER, Lift

C2 109953 1 CYLINDER, Lift
C3 120275 1 CYLINDER, Front extension platform
Use Part # 118090 for Machines with Serial # 36839 (8831)
or 41670 (8841) and below.
C4 120275 1 CYLINDER, Rear extension platform
Use Part # 118090 for Machines with Serial # 36839 (8831)
or 41670 (8841) and below.
C5 112448 1 CYLINDER, Disc brake
C7 112498 1 CYLINDER, Steer
C9-C12 132694 1 CYLINDER, Outrigger
Order the following as per Serial Breakdown below:
1. 126091 - Serial No. 37315 to 37406 (8831E), or 42703 to 43044 (8841E)
2. 120309 - Serial No. 36840 to 37314 (8831E), or 41671 to 42702 (8841E)
3. 115646 - Serial No. 36839 (8831E), or 41670 (8841E), & Below
CV1 104567 1 VALVE, Check
F1 109568 1 FILTER
104254 1 • ELEMENT, Filter
HP2 110652 1 PUMP, Hand
M1 109311 1 MOTOR, Center drive hydraulic
M2 113875 1 MOTOR W/FLOW CONTROL, Hyd. generated
MB1 108804 1 MANIFOLD, Main
MB3 106688 1 MANIFOLD, Holding valve
MB4 106688 1 MANIFOLD, Holding valve
MB5 107382 1 MANIFOLD, Powered platform
MB6 119748 1 MANIFOLD, Lift
MB7 116586 1 MANIFOLD, Quick brake
MB8 111970 1 MANIFOLD, Outrigger
MC1 110434 1 MOTION CONTROL ASSEMBLY
O1 114218 1 ORIFICE, Controller lowering .70
O2 120481 1 ORIFICE, Lowering .104
O5 116725 1 ORIFICE, Emergency lowering .067
O6 123853 1 ORIFICE, Dump Valve 0.031
OC1 114284 1 OIL COOLER ASSEMBLY, Hydraulic generator option
P1 119999 1 PUMP, (Gearbox)
P2 700669 1 PUMP, (Hydraulic tray)
P3 113173 1 PUMP, Hydraulic 1.2gpm powered extension platform
PS1 102863 1 PRESSURE, Switch

Parts list continued on the following page.

119153
Figure 3.2-1. Hydraulic Schematic Parts List (Continued)
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page.

PS2 701194 1 PRESSURE SWITCH (800 PSI)
PT1 (Ref.) - TRANSDUCER, Pressure
(For components refer to Load Sensing Supplement manual, Section 3)
QD1 122420 1 QUICK DISCONNECT, System pressure
QD2 122420 1 QUICK DISCONNECT, System pressure
R1 104534 1 VALVE, System relief
R2 104534 1 VALVE, Gearbox relief (500 PSI)
R3 106557 1 VALVE, Relief
R4 106557 1 VALVE, Relief
V1 107271 1 VALVE, Manual lowering
V2 113556 1 VALVE, Controlled lowering
V6 113752 1 VALVE, Auto reset
2H-13-1 104412 1 VALVE, Lowering
2H-13-2 107269 1 VALVE, Holding
2H-13-3 107269 1 VALVE, Holding
2H-14D 104412 1 VALVE, Lift
2H-17A 103655 1 VALVE, Outrigger holding
2H-21A 114365 1 VALVE, System Dump
2H-25 117189 1 VALVE, Quick brake
2H-30 104412 1 VALVE, Brake release
2H-44 104412 1 VALVE, Gearbox
4H-23A 103614 1 VALVE, Right steer (Vickers)
128798 1 VALVE, Right steer (Hytos)
4H-24A 103614 1 VALVE, Left steer (Vickers)
128798 1 VALVE, Left steer (Hytos)
4H-26 103614 1 VALVE, Front platform extend (Vickers)
128798 1 VALVE, Front platform extend (Hytos)
4H-26A 103614 1 VALVE, Rear platform extend (Vickers)
128798 1 VALVE, Rear platform extend (Hytos)
4H-27 103614 1 VALVE, Front platform retract (Vickers)
128798 1 VALVE, Front platform retract (Hytos)
4H-27A 103614 1 VALVE, Rear platform retract (Vickers)
128798 1 VALVE, Rear platform retract (Hytos)
4H-32A 103614 1 VALVE, Traction gearbox (Vickers)
128798 1 VALVE, Traction gearbox (Hytos)
4H-33A 103614 1 VALVE, Lift gearbox (Vickers)
128798 1 VALVE, Lift gearbox (Hytos)
4H-71 103614 1 VALVE, Left front outrigger retract (Vickers)
128798 1 VALVE, Left front outrigger retract (Hytos)
4H-72 103614 1 VALVE, Right front outrigger retract (Vickers)
128798 1 VALVE, Right front outrigger retract (Hytos)
4H-73 103614 1 VALVE, Right rear outrigger retract (Vickers)
128798 1 VALVE, Right rear outrigger retract (Hytos)
4H-74 103614 1 VALVE, Left rear outrigger retract (Vickers)
128798 1 VALVE, Left rear outrigger retract (Hytos)
4H-75 103614 1 VALVE, Left front outrigger extend (Vickers)
128798 1 VALVE, Left front outrigger extend (Hytos)
4H-76 103614 1 VALVE, Right front outrigger extend (Vickers)
128798 1 VALVE, Right front outrigger extend (Hytos)
4H-77 103614 1 VALVE, Right rear outrigger extend (Vickers)
128798 1 VALVE, Right rear outrigger extend (Hytos)
4H-78 103614 1 VALVE, Left rear outrigger extend (Vickers)
128798 1 VALVE, Left rear outrigger extend (Hytos)

119153
Figure 3.2-2. Hydraulic Schematic
A B C D E F G H
M50045AA

119153
Figure 3.2-3. Hydraulic Manifold Component And Port Identification Figure 3.2-4. Outrigger Manifold And Auto Reset Manifold Component And Port Identification
TO
BRAKE
TO MAIN
TO MANIFOLD
PS2 STEER TO
PRESSURE TO 4H-23A TANK
SWITCH GEARBOX RIGHT
4H-32A
STEER 4H-24A
AUTO
TRACTION RESET
VALVE LEFT MANIFOLD
GEARBOX
STEER
GEARBOX VALVE HP2
VALVE
GAUGE 4H-33A HAND
2H-25 PUMP
LIFT
QUICK
GEARBOX
BRAKE
VALVE V6
CV4 VALVE
CV3 AUTO
LIFT
BRAKE RESET
CV5 CHECK
CHECK VALVE
LIFT R1 VALVE
VALVE
CHECK SYSTEM
RELIEF R2 4H-74
VALVE GEARBOX
VALVE OUTRIG-
2H-13-1 RELIEF GER
VALVE VALVE LEFT REAR
4H-71 2H-17A
LOWERING 2H-44 OUTRIGGER RETRACT OUTRIGGER
GEARBOX CV4 OUTRIGGER
SYSTEM
MANIFOLD HOLDING
HOLDING LEFT FRONT
CHECK RETRACT VALVE
LIFT GAUGE VALVE 4H-72
VALVE OUTRIGGER
RIGHT FRONT
EMERGENCY
RETRACT
LOWERING
4H-73
LIFT OUTRIGGER 4H-78
O5 RIGHT REAR OUTRIGGER
2H-30 ORIFICE RETRACT LEFT REAR
BRAKE EXTEND
RELEASE
CV2 4H-75
VALVE
SMALL OUTRIGGER
CV1 PUMP LEFT FRONT
LARGE PUMP CHECK EXTEND
CHECK VALVE VALVE
2H-14D
LIFT O6
2H-21A TO
VALVE DUMP
SYSTEM LARGE
ORIFICE TO 4H-76
DUMP PUMP TO RETURN OUTRIGGER TO
VALVE SMALL FILTER RIGHT OUTRIGGER
PUMP 4H-77
OUTRIGGER FRONT CYLINDERS
RIGHT REAR EXTEND
EXTEND
M10307AA 10283AA

119153
Figure 3.3-1. Battery Charger Schematic - MAC BA1001
9 5 7
11
1 3
11 4 10
M1115AA_1
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) - BATTERY CHARGER ASSEMBLY (MAC #BA1001)
1 108554 1 • AMMETER, 0-30

2 700689 1 • RECTIFIER ASSEMBLY
108556 2 • • DIODE, 70 Amp
3 708976 1 • CORD ASSEMBLY, D.C.
103364 1 • • PLUG, 50 Amp gray
4 708974 1 • CAPACITOR, 10MFD 440 VDC
5 708975 1 • CONTROL CIRCUIT, 48 VDC 120V VAC
6 108558 1 • FUSE HOLDER, A.C.
700688 1 • • FUSE, 25 Amp A.C.
7 110857 1 • STOP SWITCH, N.O.
8 700691 1 • TRANSFORMER, 48 VDC 23 Amp 120 VAC/60Hz
9 108564 1 • CONTROL TRANSFORMER
10 700692 1 • VARISTOR
11 115315 2 • RELAY, 120 VAC/30 Amp

119153
Figure 3.3-2. Battery Charger Schematic - Bycan #4825U
1 9 2
3
7 5 10 15
13
14
16
12
12
4 6
11
M1115AA_2
Index Skyjack
Qty. Description
No. Part No.
A 122367 - CHARGER ASSEMBLY, Battery (2440U, 50/60 Hz)
1 121570 1 VARISTOR
2 121564 1 TRANSFORMER
3 121536 1 CAPACITOR
4 121569 1 RESISTOR 10K OHM, 3W
5 121538 2 RECTIFIER
6 129258 1 DIODE
7 121540 1 FUSE, LINK
8 121541 1 SOCKET, AC Cord
9 121542 2 RELAY, 24V DC
10 121543 1 AMMETER, 50A DC
11 121565 1 CONTROLLER ASSEMBLY
12 121545 2 RELAY, 240 V
13 121546 1 CIRCUIT BREAKER, AC
14 121566 1 FAN, Cooling
15 121567 1 CORD, DC Battery
16 115391 1 PLUG, Charger cutout

119153
Figure 3.4-1. Electrical Schematic And Diagram Parts List AN
Index Skyjack
Qty. Description
No. Part No.
AT1 130440 1 TRANSDUCER, Angle (CE)

B1 106552 8 BATTERY, 6 Amp (Trojan U-2500)
BC1 103240 1 BATTERY CHARGE INDICATOR
BC-1 120075-AE 2 CHARGER, Battery (MAC BA 1045)
120075-AN 2 CHARGER, Battery (MAC BA 961)
BC-2 120075-AE 2 CHARGER, Battery (MAC BA 1045)
120075-AN 2 CHARGER, Battery (MAC BA 961)
BP-28B 103057 1 BEEPER
BP29 103056 1 BEEPER
BP-29C 117967 1 BEEPER, XL - 600 9 - 28 VDC (CE)
C10B-1 119168 1 CONTACTOR, Pump
124823 1 CONTACTOR, Steer (24V)(EE Rated)
C10B-2 119169 1 CONTACTOR, Line
124824 1 CONTACTOR, Line (24V)(EE Rated)
C15A 119170 1 CONTACTOR, Reverse
124825 1 CONTACTOR, Reverse (24V)(EE Rated)
C16A 119170 1 CONTACTOR, Forward
124825 1 CONTACTOR, Forward (24V)(EE Rated)
C10D-1 119168 1 CONTACTOR, Pump (24V)
124823 1 CONTACTOR, Pump (24V)(EE Rated)
C10D-2 119169 1 CONTACTOR, Main (24V)
124824 1 CONTACTOR, Main (24V)(EE Rated)
C15C 119170 1 CONTACTOR, Reverse (24V)
124825 1 CONTACTOR, Reverse (24V)(EE Rated)
C16E 119170 1 CONTACTOR, Forward (24V)
124825 1 CONTACTOR, Forward (24V)(EE Rated)
CB1 117326 1 CIRCUIT BREAKER, (20 amp) ground
CB2 117325 2 CIRCUIT BREAKER, (15 amp) (48V)
CB3 117326 1 CIRCUIT BREAKER, (20 amp) (24V)
CL-1 119358 1 CABINET LIGHT
CL-2 119358 1 CABINET LIGHT
CRD1 119373 1 CABLE ASSEMBLY, Control box
CRD2 120370 1 CABLE ASSEMBLY, Scissor arm (Model 8831)
120074 1 CABLE ASSEMBLY, Scissor arm (Model 8841)
CRD3 120069 1 CABLE ASSEMBLY, Electrical panel
DCM1 116757 1 TRACTION MOTOR
DCM2 700668 1 MOTOR, 48 Volt
123355 1 MOTOR, 48 Volt (EE Rated)
DPM1 118815 1 MODULE, Power delay
DXX 102921 AR DIODE
F1 120658 1 FUSE, Right steer
F2 120658 1 FUSE, Left steer
F3 120658 1 FUSE, Dump
F4 120658 1 FUSE, Lowering
F5 120658 1 FUSE, Reverse


119153
Figure 3.4-1. Electrical Schematic And Diagram Parts List (Continued) AN
Index Skyjack
Qty. Description
No. Part No.

F16 700776 1 FUSE, 6.3 Amp
F17 114866 1 FUSE, 1 Amp tilt switch
F18 119469 1 FUSE, 200 Amp
FL22 103743 1 FLASHER
FL22A 104535 1 LIGHT, Flashing
H1 102860 1 HORN (on scissors)
INV1 124755 1 INVERTER, 1500W 120V @ 60HZ
124756 1 INVERTER, 1500W 110/220V @ 50HZ
JS1 126024 1 DRIVE/STEER CONTROLLER
Use part #119371 for machines prior to S/N 37314 (8831E) or 42701
(8841E).
LCR-1 119156 1 CONTROL RELAY (inside charger)
LCR-2 119156 1 CONTROL RELAY (inside charger)
LS3 119375 1 LIMIT SWITCH, Drive cut-out limit
LS4 115658 1 LIMIT SWITCH, End of stroke
LS5 119296 1 LIMIT SWITCH, High speed cut-out (ANSI/SIA and CSA)
LS5 119375 1 LIMIT SWITCH, High speed cut-out (CE)
LS61 115658 1 LIMIT SWITCH, Outrigger left/front
Use part #115652 for machines with S/N 37314 (8831E) or 42702 (8841E) &
below.
LS62 115658 1 LIMIT SWITCH, Outrigger right/front
below.
LS63 115658 1 LIMIT SWITCH, Outrigger right/rear
below.
LS64 115658 1 LIMIT SWITCH, Outrigger left/rear
below.
LS65 115658 1 LIMIT SWITCH, Outrigger left/front
LS68 115658 1 LIMIT SWITCH, Outrigger left/rear
PR1 116758 1 PROXIMITY SWITCH, Drive
PR2 116758 1 PROXIMITY SWITCH, LIFT
PS2 701194 1 SWITCH, Pressure
OL1 133133 1 LIGHT, Indicator 12 Volt amber
PT1 134432 1 TRANSDUCER, Pressure 3000 psi (CE)
RL-22A 108102 1 BEACON, Rotating amber 24 Volt (CE)
S4 120628 1 SWITCH, Emergency stop key
S5 115573 1 SWITCH, Platform/base/selector
S6 102853 1 SWITCH, Toggle up/down

119153
Index Skyjack
Qty. Description
No. Part No.
S7 102769 1 BUTTON, Emergency stop (control box)

S8 103082 1 SWITCH, Base/off/platform (control box)
S9 116382 1 SWITCH, Lift/off/drive
S9A 102853 1 SWITCH, Outrigger Enable
F6 120658 1 FUSE, Forward
F7 120658 1 FUSE, Drive
F8 120658 1 FUSE, Pump
F9 120658 1 FUSE, Lift
F10 120658 1 FUSE, 10Amp
F10-2 120658 1 FUSE, Power deck option
F11 120658 1 FUSE, Fault
F12 119364 1 FUSE, 400 Amp main power
F13 120658 1 FUSE, Center tap 10 Amp
F14 120302 1 FUSE, 50Amp, Charger Harness & Inverter Option
F15 119172 1 FUSE, 20 Amp
S11 103057 1 HORN, (control box)
S12 103280 1 SWITCH, Lift/Drive Enable (control box)
S16 102853 1 SWITCH, Power deck enable (single deck)
S17 102853 1 SWITCH, Power deck extend/retract (single deck)
S18 102853 1 SWITCH, Power deck enable (double deck)
S19 102853 1 SWITCH, Power deck extend/retract (double deck)
S20 102853 1 SWITCH, Toggle left/front
S21 102853 1 SWITCH, Toggle right/front
S22 120853 1 SWITCH, Toggle right/rear
S23 102853 1 SWITCH, Toggle left/rear
S24 102853 1 SWITCH, Auto-Level Outrigger (CE)
SV1 119167 1 DRIVE SEVCON
TC1 119171 1 TACHOMETER CARD
TG1 700227 1 TACHOMETER GENERATOR
TMR-8A 132494 1 RELAY, Inverter Timer Cut-out
TS1 117880 1 SWITCH, TILT
TT1 103336 1 HOURMETER
WL1 102671 1 LIGHT WARNING (Trouble)
X1 801347 1 SEVCON CONVERTOR
10ACR 108589 1 RELAY, Outrigger power
10ACR1 108589 1 RELAY, Outrigger power (CE)
10ACR2 108589 1 RELAY, Outrigger safety (CE)
10BCR (Ref.) 1 RELAY, Auxiliary Contact (Part of C10B-2 for non EE Rated)
118944 1 RELAY, Auxiliary Contact (EE Rated)
10CCR 108589 1 RELAY, 24 Volt (outrigger movement indicator relay) (CE)
12CCR 126469 1 RELAY, Steer switch relay
12ECR 108589 1 RELAY, Joystick enable

119153
Index Skyjack
Qty. Description
No. Part No.

17ACR 108589 1 RELAY, Outrigger lift disable
18ACR 108589 1 RELAY, Small pump
21CR-1 108589 1 RELAY, Power deck interlock
21CR-2 108589 1 RELAY, Pump interlock
25CR 108589 1 RELAY, Quick brake
28CR 108589 1 RELAY, Tilt
30CR 108589 1 RELAY, Brake
32CR 108589 1 RELAY, Lift sensor
33CR 108589 1 RELAY, Traction sensor
59ACR 108589 1 RELAY, Speed signal
60CR1 108589 1 RELAY, 24 Volt (auxiliary down relay) (CE)
60CR2 108589 1 RELAY, 24 Volt (auxiliary reverse relay) (CE)
60CR3 108589 1 RELAY, 24 Volt (auxiliary forward relay) (CE)
60ECR1 108589 1 RELAY, 24 Volt (down relay) (CE)
60ECR2 108589 1 RELAY, 24 Volt (reverse relay) (CE)
60ECR3 108589 1 RELAY, 24 Volt (forward relay) (CE)
61CR 108589 1 RELAY, Drive enable (CE)
61CR-1 108589 1 RELAY, Drive enable
61CR-2 108589 1 RELAY, Lift enable
65CR 108589 1 RELAY, Lift enable
OCM1 132804 1 MODULE, Outrigger Auto-Levelling Controller
2H-13-1 105610 1 COIL, Lowering
2H-13-2 104493 1 COIL, Holding
2H-13-3 104493 1 COIL, Holding
2H-13B-1 105610 1 COIL, Lowering
2H-13B-2 104493 1 COIL, Holding
2H-13B-3 104493 1 COIL, Holding
2H-14D 105610 1 COIL, Lift
2H-17A 103605 1 COIL, Outrigger holding
2H-21A 105610 1 COIL, System dump
2H-25 103605 1 COIL, Quick brake
2H-30 105610 1 COIL, Brake release
2H-44 105610 1 COIL, Gearbox holding
4H-23 107439 1 COIL, Right steer (Vickers)
128320 1 COIL, Right steer (Hytos)
4H-24 107439 1 COIL, Left steer (Vickers)
128320 1 COIL, Left steer (Hytos)

119153
Figure 3.4-1. Electrical Schematic And Diagram Parts List (Continued)
Index Skyjack
Qty. Description
No. Part No.
4H-26 107439 1 COIL, Platform extend (Vickers)

128320 1 COIL, Platform extend (Hytos)
4H-26A 107439 1 COIL, Platform extend (Vickers)
128320 1 COIL, Platform extend (Hytos)
4H-27 107439 1 COIL, Platform retract (Vickers)
128320 1 COIL, Platform retract (Hytos)
4H-27A 107439 1 COIL, Platform retract (Vickers)
128320 1 COIL, Platform retract (Hytos)
4H-32A 107439 1 COIL, Traction gearbox (Vickers)
128320 1 COIL, Traction gearbox (Hytos)
4H-33A 107439 1 COIL, Lift gearbox (Vickers)
128320 1 COIL, Lift gearbox (Hytos)
4H-71 107439 1 COIL, Left front outrigger retract (Vickers)
128320 1 COIL, Left front outrigger retract (Hytos)
4H-72 107439 1 COIL, Right front outrigger retract (Vickers)
128320 1 COIL, Right front outrigger retract (Hytos)
4H-73 107439 1 COIL, Right rear outrigger retract (Vickers)
128320 1 COIL, Right rear outrigger retract (Hytos)
4H-74 107439 1 COIL, Left rear outrigger retract (Vickers)
128320 1 COIL, Left rear outrigger retract (Hytos)
4H-75 107439 1 COIL, Left front outrigger extend (Vickers)
128320 1 COIL, Left front outrigger extend (Hytos)
4H-76 107439 1 COIL, Right front outrigger extend (Vickers)
128320 1 COIL, Right front outrigger extend (Hytos)
4H-77 107439 1 COIL, Right rear outrigger extend (Vickers)
128320 1 COIL, Right rear outrigger extend (Hytos)
4H-78 107439 1 COIL, Left rear outrigger extend (Vickers)
128320 1 COIL, Left rear outrigger extend (Hytos)

119153
Figure 3.4-2. Electrical Inverter Wiring Diagram
M50070AB

119153
Figure 3.4-3a. Control Box Diagram - ANSI/CSA & CE Equipped With All Options AN
(Refer to Serial No. Reference Chart)
Serial Breakdown Reference Chart
Refer to following page(s) to locate serial
Model Serial Number no. and respective diagram.
8831E 37314 & Below
Figure 3.4-3b.
8841E 42701 & Below
60522AA
M50087AA

119153
Figure 3.4-3b. Control Box Diagram - ANSI/CSA & CE Equipped With All Options
(Refer to Serial No. Reference Chart) AN
Serial Breakdown Reference Chart Refer to following page(s) to locate
Model Serial Number serial no. and respective diagram.
8831E 37315 & Above Figure 3.4-3a.

8841E 42702 & Above
60523AA
M50087AC

119153
Figure 3.5-1 Electrical Panel Diagram (ANSI/CSA/CE) (Shown with All Options)
A B C D E F G H
M10070AA

119153
Figure 3.6-1a. Electrical Schematic (ANSI, CSA & CE) (Shown With All Options)
(Refer to Serial No. Breakdown Chart)
A B C D E F G H

Model Serial Number
8831E 37314 & Below
8841E 42701 & Below V
60522AA
Refer to following page(s) to locate
serial no. and respective diagram.
Figure 3.6-1b
M50030AA-A

119153
Figure 3.6-1b. Electrical Schematic (ANSI, CSA & CE) (Shown With All Options)
(Refer to Serial No. Breakdown Chart)
A B C D E F G H

Model Serial Number
8831E 37315 & Above
8841E 42702 & Above V
60523AA
Refer to following page(s) to locate
serial no. and respective diagram.
Figure 3.6-1a.
M50030AC-CD

119153
Section 4
Troubleshooting Information
Table Of Contents
Introduction......................................................................................................................................................... 2
Electrical System
4.1-1. All Controls Inoperative......................................................................................................................... 3
4.1-2. All Controls Inoperative From Platform................................................................................................. 4
4.1-3. Base Controls Inoperative.................................................................................................................... 4
4.1-4. Up Circuit Inoperative from Platform.................................................................................................... 4
4.1-5. Up Circuit Inoperative from Base.......................................................................................................... 5
4.1-6. Down Circuit Inoperative....................................................................................................................... 5
4.1-7. Platform Does Not Steer Left or Right.................................................................................................. 5
4.1-8. No Steer Right....................................................................................................................................... 6
4.1-9. No Steer Left......................................................................................................................................... 6
4.1-10. Forward and Reverse Drive Inoperative............................................................................................... 6
4.1-11. Forward Drive Inoperative..................................................................................................................... 7
4.1-12. Reverse Drive Inoperative..................................................................................................................... 7
4.1-13. Forward and Reverse Slow Speed Only.............................................................................................. 7
4.1-14. Brake Not Releasing............................................................................................................................. 7
4.1-15. Lift/Traction Shift Circuit Inoperative..................................................................................................... 8
4.1-16. Power Extension Deck Inoperative....................................................................................................... 8
4.1-17. Outrigger Circuit Inoperative................................................................................................................ 9
Sevcon Electrical System Flash Codes............................................................................................................ 10
Hydraulic System
4.2-1. All Controls Inoperative....................................................................................................................... 11
4
4.2-2. All Systems Sluggish ......................................................................................................................... 11
4.2-3. Brake Will Not Release ...................................................................................................................... 11
4.2-4. No Steer Left or Right......................................................................................................................... 11
4.2-5. Brakes Will Not Release and No Steering.......................................................................................... 11
4.2-6. Work Platform Does Not Lift.............................................................................................................. 11
4.2-7. Work Platform Lifts Slowly.................................................................................................................. 12
4.2-8. Platform Drifts Down........................................................................................................................... 12
4.2-9. Drifts Circuit Inoperative...................................................................................................................... 12
4.2-10. Powered Extension Platform will Not Extend or Retract.................................................................... 12
4.2-11. Work Platform Does Not Shift Between Lift and Drive........................................................................ 12
4.2-12. Outrigger Inoperative.......................................................................................................................... 13

119153
Troubleshooting Information - Introduction
The following pages contain a Table of Troubleshooting information for locating and correcting most service
trouble which can develop. Careful inspection and accurate analysis of the systems listed in the Table of Trouble-
shooting Information will localize the trouble more quickly than any other method. This manual cannot cover all
possible troubles and deficiencies that may occur. If a specific trouble is not listed, isolate the major component
in which the trouble occurs, isolate whether the problem is electrical or hydraulic, and then isolate and correct
the specific problem.
The content of this section is separated into “probable cause” and “remedy”. The information preceded by a
number represents the “probable cause”. The following line, noted by a dash and a greater indentation represents
the “remedy” to the “probable cause” directly above it. See example below for clarification.
1. Probable Cause
-Remedy

119153
Troubleshooting Information - Electrical System
4.1-1. All Controls Inoperative
1. Batteries disconnected or discharged.

-Connect batteries or recharge.
2. Battery charger plugged into an outside source.
-Disconnect charger cord.
3. Dirty or loose battery terminals.
-Clean and tighten terminals.
4. Main battery cables open or defective.
-Check continuity. Replace if defective.
5. Main Fuse (F12) defective.
-Replace fuse.
6. Defective Battery Charger Relay (LCR1) or (LCR2).
-Check relay. Replace if defective.
7. Defective or tripped Circuit Breaker (CB2).
-Reset Circuit Breaker. Replace if defective.
8. Loose or broken wire #01 from Battery Charger Relay (LCR1) to Circuit Breaker (CB2).
9. Loose or broken wire #01A from Battery Charger Relay (LCR1) to Battery Charger Relay (LCR2).
10. Loose or broken wire #03 from Battery Charger Relay (LCR2) to Converter.
11. Defective Converter.
-Check for 24 volts between wire #3A and #B-, 48 volts between #03 and #B-.
12. Defective Contactor (C10B-2).
-Check contactor. Replace if defective.
13. Loose or broken wire #10B from Contactor (C10B-2) to Motor Control Plug (CN5).
-Reset circuit breaker. Replace if defective.
15. Loose or broken wire #B- from Circuit Breaker (CB1) to Converter.
-Reset circuit breaker. Replace if defective.
17. Loose or broken wire #3A from Converter to Circuit Breaker (CB3).
18. Loose or broken wire #3B from Circuit Breaker (CB3) to (optional) Pressure Switch (PS1).
19. Loose or broken wire #4 from Pressure Switch (PS1) (optional) to Base Emergency Stop Switch (S4).
20. Open or defective Base Emergency Stop Switch (S4).
-Close switch. Replace if defective.
21. Loose or broken wire #21A or #02 on Coil (2H-21A).
22. Defective Coil (2H-21A).
-Check coil. Replace if defective.
23. Defective Fuse (F3).
-Replace fuse.
24. Defective Base Selector Platform/Base Switch (S5) (ANSI/SIA and CSA only).
-Check switch. Replace if defective.
25. Loose or broken wire #4A from Base Emergency Stop Switch (S4) to Base Selector Platform/Base Switch
(S5)(ANSI/SIA and CSA only).

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26. Defective Sevcon.
-See Sevcon troubleshooting Sec. 5, Page 10.
4.1-2. All Controls Inoperative From Platform
1. Loose or broken wire #07 from Base Control Box to Emergency Stop Switch (S7) in Platform Control Box.
2. Open or defective Platform Emergency Stop Switch (S7).
3. Loose or broken wire #07A from Platform Emergency Stop Switch (S7) to Key Switch (S8).
4. Open or defective Key Switch (S8).
5. Loose or broken wire #08 from Key Switch (S8) to Lift/Off/Drive Switch (S9).
6. Open or defective Lift/Off/Drive Switch (S9).
7. Open or defective Gate Limit Switch (LS1) or (LS2) (optional).
-Close gate. Check limit switch adjustment. Replace if defective.
8. Loose or broken wire #05, #05A or #07 on Gate Limit Switches (optional).
4.1-3. Base Controls Inoperative
1. Open or defective Base Selector Platform/Base Switch (S5)(ANSI/SIA and CSA only).
-Select Base. Replace if defective.
2. Loose or broken wire #10E from Key Switch (S8) to Base Control Box.
3. Defective Lift/Lower Switch (S6) at Base Controls.
-Check Switch. Replace if defective.
4. Open or defective Diode (D10E-1).
-Check Diode. Replace if defective.
5. Open Key Switch (S8).
-Select Base Controls.
4.1-4. Up Circuit Inoperative From Platform

-Select Lift. Replace if defective.
-Replace fuse.
3. Open or defective Diode (D9C).
-Check diode. Replace if defective.
4. Defective Delayed Power Module.
-Check for 24 volts between wire #09 and #02. Replace if defective.
5. Open or defective Diode (D9C-1, D9-1 OR D9-2).
-Replace fuse.
7. Defective Contactor (C10B-1).
-Check contactor. Replace if defective.
8. Open or defective Diode (D14).

119153
-Replace fuse.
10. Open or defective End of Stroke Limit Switch (LS4).
11. Loose or broken wire #14D or #02 on Coil (2H-14D).
12. Open or defective Diode (D14D-1).
13. Defective Coil (2H-14D).
14. Lift/Traction Circuit not shifting.
-See Lift/Traction Circuit inoperative Sec. 4, Page 7.
15. Sevcon Problem.
16. Outrigger not properly set. (Optional).
-See Outrigger Circuit troubleshooting Sec.4,Page 8
4.1-5. Up Circuit Inoperative From Base
1. Lift/Lower Switch (S6) defective.

2. Open or defective Diode (D14E or D14E-1).
4.1-6. Down Circuit Inoperative
1. Loose or broken wire #13 or #02 on Coil (2H-13-1, 2H-13-2 or 2H-13-3).

2. Defective Coil (2H-13-1, 2H-13-2 or 2H-13-3).
3. Loose or broken wire #13 on Lift/Off/Drive Switch (S9) (Upper controls only).
4. Lift/Lower Switch (S6) defective (Base controls only).
5. Loose or broken wire #13 on Lift/Lower Switch (S6) (Base control only).
4.1-7. Platform Does Not Steer Left Or Right
1. Defective Relay (18ACR).

2. Loose or broken wire #12C from Lift/Off/Drive Switch (S09) to Steer Switch.
3. Defective Steer Toggle Switch.
4. Open or defective Diode (D18A).

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4.1-8. No Steer Right
1. Loose or broken wire #23 from Steer Switch to Terminal Block Inside Platform Control Box.
-Replace fuse.
4. Loose or broken wire #23 or #02 on Coil (4H-23).
5. Defective Coil (4H-23).
6. Defective Steer Switch.
4.1-9. No Steer Left
1. Loose or broken wire #24 from Steer Switch to Terminal Block Inside Platform Control Box.
-Replace fuse.
6. Defective Steer Switch.
4.1-10. Forward And Reverse Drive Inoperative

-Select drive. Check switch. Replace if defective.
2. Loose or broken wire #12C on Lift/Off/Drive Switch (S9).
3. Defective Delayed Power Module.
-Check for 24 volts between wire #12 and #02. Replace if defective.
4. Open or defective Diode (D12C).
-Replace fuse.
6. Open or defective Diode (D12-2).
7. Brake not releasing.
-See Brake Not Releasing troubleshooting Sec. 4, Page 6.
8. Lift/Traction Circuit not shifting.
-See Lift/Traction Circuit inoperative Sec. 4, Page 7.
9. Sevcon problem.
10. Outriggers not retracted (optional).
-See Outrigger Circuit troubleshooting Sec. 4, Page, 8.

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4.1-11. Forward Drive Inoperative
1. Loose or broken wire #16 on Lift/Off/Drive Switch (S9).

-Replace fuse.
3. Bad contacts in Contactor (C16A).
-Replace Contactor.
4. Loose or broken wire #16A from Pin #15 on Sevcon to Contactor (C16A).
4.1-12. Reverse Drive Inoperative
1. Loose or broken wire #15 on Lift/Off/Drive Switch (S9).

-Replace fuse.
3. Bad contacts in Contactor (C15A).
-Replace contactor.
4. Loose or broken wire #15A from Pin #17 on Sevcon to Contactor (C15A).
4.1-13. Forward And Reverse Slow Speed Only
1. High Drive Cut Out Limit Switch (LS5) open or defective.

2. Loose or broken wire #10A from Pin #4 on Sevcon to High Drive Cut Out Limit Switch (LS5).
3. Open or defective Tilt Switch (TS1).
-Check tilt switch. Replace if defective.
4. Loose or broken wire #28 from Pin #7 on Sevcon to Tilt Switch (TS1).
4.1-14. Brake Not Releasing
1. Open or defective Brake Relay (30CR) or Quick Brake Relay (25CR).

2. Loose or broken wire #2A or #2B on Brake Pressure Switch (PS2).
3. Open or defective Brake Pressure Switch (PS2).
-Check for continuity between wire #2A and #2B on Brake Pressure Switch (PS2). Replace if defective.
9. Loose or broken wire #2A from Pin #1 on Sevcon to Relay (25CR).

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4.1-15. Lift/Traction Shift Circuit Inoperative
1. Defective Proximity Switch (PR1 or PR2).

-Refer to Proximity Switch Test Procedure Sec. 5, Page 17.
5. Traction Sensor Relay (33CR) or Lift Sensor Relay (32CR) defective.
-Check Relay. Replace if defective.
10. Open or defective Diode (D33A or D32A).
11. Loose or broken wire #32 from Lift Sensor Relay (32CR) to Pin #8 on Tachometer Board.
12. Loose or broken wire #33 from Traction Sensor Relay (33CR) to Pin #9 on Tachometer Board.
4.1-16. Power Extension Deck Inoperative
1. Open or defective Pump Interlock Relay (21CR).

-Replace fuse.
3. Loose or broken wire #9B from Terminal Block to Enable Switch (S16 or S18).
4. Open or defective Enable Switch (S16 or S18).
-Close switch. Check switch. Replace if defective.
5. Loose or broken wire #9B from Enable Switch (S16 or S18) to In/Out Switch (S17 or S19).
6. Loose or broken wire #18A from Terminal Block to Small Pump Relay (18ACR).
7. Loose or broken wire #26 on Switch (S17) or wire #26A on Switch (S19).
8. Loose or broken wire #26 or #02 on Coil (4H-26) or wire #26A or #02 on Coil (4H-26A).
9. Defective Coil (4H-26) or (4H-26A).
-Check Coil. Replace if defective.
10. Open or defective Diode (D26) or (D26A).
11. Loose or broken wire #27 on Switch (S17) or wire #27A on Switch (S19).
12. Loose or broken wire #27 or #02 on Coil (4H-27) or wire #27A or #02 on Coil (4H-27A).

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13. Defective Coil (4H-27) or (4H-27A).
14. Open or defective Diode (D27) or (D27A).
4.1-17. Outrigger Circuit Inoperative (Optional)
1. Open or defective Outrigger Enable Relay (10ACR).

2. Loose or broken wire #09 to Outrigger Enable Relay (19CR).
3. Loose or broken wire #09A to Outrigger Toggle Switches (S20,S21,S22 or S23).
4. Open or defective Outrigger Toggle Switches (S20, S21, S22 or S23).
7. Loose or broken wire #71, #72, #73, #74, #75, #76,#77, #78 or #02 on Outrigger Coils.
8. Defective Coil (4H-71, 4H-72, 4H-73, 4H-74, 4H-75, 4H-76, 4H-77 or 4H-78).
9. Open or defective Limit Switch (LS61, LS62, LS63 or LS64).
-Make sure Outriggers are fully retracted. Check switch. Replace if defective.
10. Open or defective Lift Enable Relay (61CR-2).
12. Open or defective Lift Enable Relay (65CR).
-Check Relay. Replace if defective.
14. Open or defective Drive Enable Relay (61CR-1).

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Troubleshooting Information - Sevcon Electrical System Flash Codes
NOTE: A Steady Light on Sevcon Means System is Ready to Operate.

FLASH CODE TROUBLE PROBABLE CAUSE REMEDY
1. Batteries Disconnected. 1. Reconnect batteries.
LED is off No functions
2. Defective Sevcon. 2. Replace Sevcon.
1. Lift or Drive Selected Before 1. First Power Up and then Select
2 Flash Fault
Power up. Function.
1. Sevcon Shorted. 1. Replace Sevcon.
3 Flash Fault
2. Drive Motor Shorted. 2. Replace Drive Motor.
Procedure
1. Contactor welded. 1. Replace Contactor.
4 Flash Fault Fault
1. Contactor not shifted. 1. Clean Contactor. Replace if
5 Flash Fault defective.
2. Defective Sevcon. 2. Replace Sevcon.
1. Loose or broken wire #59 from 1. Check continuity. Replace if
upper control box to Pin #14 on defective.
No Drive Sevcon.
6 Flash Fault
and Lift 2. Open or defective Base Speed 2. Check Relay. Replace if
Relay (59ACR). defective.
Low Battery 1. Batteries have dropped below 1. Recharge Batteries.
7 Flash Fault 13 Volts.
Voltage
1. Sevcon Overheating. 1. Let unit cool down.
8 Flash Fault
1. Loose or broken wire from Pin 1. Check continuity. Replace if
#2 on Sevcon to Pin #4 on defective.
Tachometer Board.
Thermal
2. Loose or broken wire from Pin 2. Check continuity. Replace if
Cutback
10 Flash Fault #12 on Sevcon to Pin #2 on defective.
Tachometer Board.
3. Loose or broken wire #T1 or 3. Check continuity. Replace if
#T2 from Tachometer Generator defective.
to Main Circuit Board.
1. Tachometer Generator 1. Check output 20.8 Volts per
defective. 1000 RPM. Replace if defective.
2. Tachometer Generator Wires 2. Switch wires at Generator.
Tachometer
11 Flash Fault Reversed.
Fault
3. Defective Tachometer Board. 3. Check Tachometer Board for
inputs and outputs. Replace if
defective.
Tilt Condition 1. Tilt Condition with Platform 1. Lower Platform and Reposition
12 Flash Fault with Platform Elevated has disabled Sevcon to a firm Level Surface.
Elevated. for Lift and Drive.
1. Incorrectly set Proximity Switch. 1. Refer to Proximity Switch
Transmission Adjustment Procedure (Section
13 Flash Fault Gear Mesh 5, Page 11)
Failure 2. Defective Proximity Switch. 2. Refer to Proximity Switch Test
Procedure (Section 5, Page 12)
1. Loose or broken wire to Pin #5 1. Check for 24 Volts between Pin
Low or Open
on Sevcon. #5 and wire #02.
14 Flash Fault Voltage to
2. Loose or broken wire to Pin #6 2. Check for 48 Volts between Pin
Sevcon
on Sevcon. #6 and wire #02.
60311AA

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Troubleshooting Information - Hydraulic System
4.2-1. All Controls Inoperative
1. Defective System Dump Valve (2H-21A).

-Check valve. Replace if defective.
4.2-2. All Systems Sluggish
1. Systems contaminated.
-Thoroughly flush Hydraulic System and add new hydraulic oil.
(Refer to Sec. 5, Page 2 for recommendations.)
2. System Relief Valve (R1) setting to low or valve is defective.
-Check Serial Number Plate for correct pressure setting. Replace valve if defective.
4.2-3. Brake Will Not Release
1. Brake Release Valve (2H-30) stuck.

-Check valve. Replace if defective
2. Quick Brake Valve (2H-25) stuck.
3. Hand pump (HP-2) bypassing oil.
-Check seals for valve. Replace if defective.
4.2-4. No Steer Left Or Right
1. Stuck or defective Steer Valve (4H-23A) or (4H-24A).

-Check valve. Replace if defective
2. Steer Cylinder (C7) leaking internally.
-Check cylinder. Replace if defective.
3. Gearbox Valve (2H-44) stuck open.
-Check valve and reinstall. Replace if defective
4.2-5. Brakes Will Not Release And No Steering
1. Defective Small Pump (P2).

-Check pump. Replace if defective.
4.2-6. Work Platform Does Not Lift
1. Lift Valve (2H-14D) not shifting or contaminated.

-Clean valve and reinstall.
2. Lowering Valve (2H-13-1) stuck open.
3. Manual Lowering Valve (V1) stuck open.
4. Brake Release Valve (2H-30) stuck or open.
5. Lift Gearbox Valve (4H-33A) not shifting.
-Clean valve and reinstall. Replace if defective.
7. Defective Large Pump (P1).
-Check pump. Repair or replace if defective.

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4.2-7. Work Platform Lifts Slowly
1. Contaminated System Dump Valve (2H-21A).

2. Contaminated Brake Release Valve (2H-30).
3. Contaminated Lowering Valve (2H-13-1) or Manual Lowering Valve (V1).
4. Controlled Lowering Valve (V2) stuck.
5. Lift Cylinder Holding Valve (2H-13-2) or (2H-13-3) Manual Override open, contaminated or defective.
-Depress Manual Override Knob and rotate clockwise to close valve. Clean valve and reinstall. Replace
if defective.
6. System Relief Valve (R1) set to low.
-Check Serial Number Plate for correct pressure setting. Replace valve if defective.
7. Worn Hydraulic Pump (P1).
-Check pump performance. Repair or replace if defective.
4.2-8. Platform Drifts Down
1. Main Lowering Valve (2H-13-1) and Lift Cylinder Holding Valves (2H-13-2) or (2H-13-3) Manual Override
open, contaminated or defective.
-Depress manual override knob and rotate clockwise to close valve. Clean valve and reinstall. Replace
if defective.
2. Manual Lowering Valve (V1) and Lift Cylinder Holding Valve (2H-13-2) and (2H-13-3) stuck open, contaminated
or defective.
-Push valve plunger in. Clean valve and reinstall. Replace if defective.
3. Leaking Cylinder Packing.
-Replace packing.
4.2-9. Down Circuit Inoperative
1. Lowering Valve (2H-13-1) not shifting or defective.

2. Lift Cylinder Holding Valves (2H-13-2) or (2H-13-3) not shifting.
-Clean valves and reinstall. Replace if defective.
3. Lowering Orifice (02 or 03) plugged.
-Remove contamination and reinstall.
4.2-10. Powered Extension Platform Will Not Extend Or Retract
1. Powered Platform Valve (4H-26 or 4H-27) or (4H-26A or 4H-27A) not shifting or stuck.
2. Platform Extension Cylinder (C3) or (C4) packing bad.
-Replace packing.
4.2-11. Work Platform Does Not Shift Between Lift And Drive.
1. Lift Gearbox Valve (4H-33A) or Traction Gearbox Valve (4H-32A) not shifting or is sticking.
2. Gearbox Valve (4H-44) not shifting.
-Check valve and reinstall. Replace if defective.

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3. Gearbox Relief Valve (R2) set to low.
-Setting should be 500 psi.
4. Gearbox Shift Cylinder leaking internally.
-Check cylinder. Repair or replace if defective.
4.2-12. Outrigger Inoperative
1. Outrigger Holding Valve (2H-17A) not shifting.

2. Outrigger Valve (4H-71, 4H-72, 4H-73, 4H-74, 4H-75, 4H-76, 4H-77 or 4H-78) not shifting.
-Depress manual override on each valve. If outriggers extend and retract, clean valves and reassemble.
Replace if defective.
3. Outrigger Check Valve (CV-7, CV-8, CV-9 or CV-10) not shifting.

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SECTION 5
MAINTENANCE AND SERVICE
Table Of Contents
Description Page No.
Operators Responsibility For Maintenance......................................................................................... 2

Maintenance And Inspection Schedule............................................................................................... 2
Owners Annual Inspection Record...................................................................................................... 2
General Maintenance Hints................................................................................................................. 2
Hydraulic System And Component Maintenance And Repair............................................................ 3
General Specifications......................................................................................................................... 4
Torque Specifications........................................................................................................................... 5
Tire Specifications................................................................................................................................ 5
System Gearbox and Brake Pressure Adjustments............................................................................ 6
Brake Adjustment Procedure............................................................................................................... 7
Proximity Switch Replacement and Adjustment Procedure............................................................... 8
Proximity Switch Test Procedure......................................................................................................... 9
Sevcontroller Adjustment and Diagnostics....................................................................................... 11
Tachometer Board Pin Reference...................................................................................................... 18
Tachometer Generator Testing Procedure........................................................................................ 19

List Of Tables
Table 5-1. General Specifications.........................................................................Section 5,.Page 4
Table 5-2. Torque Specifications..........................................................................Section 5,.Page 5
Table 5-3. Tire Specifications................................................................................Section 5,.Page 5
Table 5-4A. Sevcontrol Adjustable Parameters......................................................Section 5,.Page 12
Table 5-4B. Sevcontrol Adjustable Parameters......................................................Section 5,.Page 13
Table 5-5. Sevcontrol Test Sequence...................................................................Section 5,.Page 15
Table 5-6. Traction Controller Flash Fault Pin References...................................Section 5,.Page 17

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Operator’s Responsibility For Maintenance And Inspection
Maintenance Schedule
Death or injury can result if the work platform is not kept The actual operating environment of the work platform
in good working order. Inspection and maintenance governs the use of the maintenance schedule. The
should be performed by competent personnel who inspection points covered in the Maintenance and
are familiar with mechanical procedures. Inspection Schedule (Section 2, Table 2-3.) indicates
the areas of the work platform to be maintained or
The operator should be assured that the work platform inspected and at what intervals the maintenance and
has been properly maintained and inspected before inspections are to be performed.
using it.
Even if the operator is not directly responsible for the Owner’s Annual Inspection Record
maintenance of this work platform, the operator should
perform ALL the daily inspections in the Maintenance It is the responsibility of the owner to arrange daily,
and Inspection Schedule (Table 2-3.) found in Section weekly, monthly and annual inspections of the work
2 of this manual. platform. The Owner’s Annual Inspection Record
(Table 2-1. in Section 2) is to be used for recording
Note the date of inspection, owner’s name and the person
Replace all worn, damaged or missing parts or labels responsible for the inspection of this work platform.
discovered during this inspection.
General Maintenance Hints

Danger
• Properly position maintenance bar if the scissor
Crushing Hazard assembly is raised.
DO NOT reach through scissors assembly without the • Before attempting any repair work, disconnect
safety bar properly positioned. Failure to avoid this the battery ground (-) lead.
hazard will result in death or serious injury!
• Preventive maintenance is the easiest and least
expensive type of maintenance.

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Hydraulic System And Component 7. All containers and funnels used in handling
Maintenance And Repair hydraulic oil must be absolutely clean. Use a
funnel when necessary for filling the hydraulic
The following points should be kept in mind when work- oil reservoir, and fill the reservoir only through
ing on the hydraulic system or any component: the filler opening. The use of cloth to strain the
oil should be avoided to prevent lint from getting
1. Any structure has limits of strength and durability. into the system.
To prevent failure of structural parts of hydraulic 8. When removing any hydraulic component, be
components, relief valves which limit pressure to sure to cap and tag all hydraulic lines involved.
safe operating values are included in the hydrau- Also, plug the ports of the removed compo-
lic circuits. nents.
2. Tolerance of working parts in the hydraulic sys- 9. All hydraulic components must be disassembled
tem are very close. Even small amounts of dirt in spotlessly clean surroundings. During disas-
or foreign material in the system can cause wear sembly, pay particular attention to the identifica-
or damage to components, as well as general tion of parts to assure proper reassembly. Clean
faulty operation of the hydraulic system. Every all metal parts in a clean mineral oil solvent. Be
precaution must be taken to assure absolute sure to thoroughly clean all internal passages.
cleanliness of the hydraulic oil. After the parts have been dried thoroughly, lay
them on a clean, lint-free surface for inspec-
3. Samples of hydraulic oil should be drawn from tion.
the reservoir every six months. These samples
should be about two quarts and should be taken 10. Replace all o-rings and seals when overhauling
while the oil is warmed through normal operation any component. Lubricate all parts with clean
of the system. If possible, the sample should be hydraulic oil before reassembly. Use small
analyzed by a qualified lubrication specialist to amounts of petroleum jelly to hold o-rings in
determine whether it is suitable for further use. place during assembly.
The intervals between oil changes depend on
operating conditions and on the care used in 11. Be sure to replace any lost hydraulic oil when
keeping the oil clean. completing the installation of the repaired com-
ponent, and bleed any air from the system when
4. Whenever there is a hydraulic system failure required.
which gives reason to believe that there are metal
particles or foreign materials in the system, drain 12. All hydraulic connections must be kept tight. A
and flush the entire system and replace the filter loose connection in a pressure line will permit
cartridges. A complete change of oil must be the oil to leak out or air to be drawn into the
made under these circumstances. system. Air in the system can cause damage
to the components and noisy or erratic system
5. Whenever the hydraulic system is drained, check operation.
the magnets in the hydraulic reservoir for metal
particles. If metal particles are present, flush the MAINTENANCE. Three simple maintenance proce-
entire system and add a new change of oil. The dures have the greatest effect on hydraulic system
presence of metal particles also may indicate the performance, efficiency and life. Yet, the very simplicity
possibility of imminent component failure. A very of them may be reasons they are so often overlooked.
small amount of fine particles is normal. What are they? Simply these:
6. DO NOT use synthetic or fire resistant oils in this 1. Change filters regularly.
work platform. Use ATF Dexron III (ESSO) or
equivalent hydraulic oil. For conditions causing 2. Maintain a sufficient quantity of clean hydraulic oil
oil temperatures below -31°F (-35°C) and above of the proper type and viscosity in the hydraulic
122°F (50°C) consult Skyjack, Inc. reservoir.
3. Keep all connections tight.

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Table 5-1. General Specifications
Model 8831E 8841E
Electrical System 48 Volts DC
Batteries 6V, 250AH
Lift Relief Refer to Serial Number Nameplate
System Relief Refer to Serial Number Nameplate
Return Filter 20 Micron
Hydraulic Tank 20.5 Gallons

Capacity (77.6 Liters)
22.0 Gallons
Hydraulic System Capacity
(83.3 Liters)
.671 (Lift)
Hydraulic Pump (ci/rev)
.194 (Shift)
3.7 HP
DC Motor (Steer/Brake)
(2.76 kW)
14 HP
DC Motor (Traction)
(10.4 kW)
High Travel Speed 2.6 mph
(Level Compacted Surface) (4.2 km/h)
High Travel Speed 1.55 mph
(Retracted platform & Steep Incline) (2.5 km/h)
Elevated Platform .45 mph
Drive Speed (.8 km/h)
10’
High Speed Drive Cut Out Height
(3.05 m)
Lift Time (Seconds) 46 71
Lower Time (Seconds) 48 60
Gradability 25%
124”
Inside Turning Radius
(3.15 m)
224”
Outside Turning Radius
(5.69 m)
Tires Refer to Table 5-3
8”
Ground Clearance
(0.203 m)
Tire Contact
Refer to Serial Number Nameplate
Pressure (Max)
60031AA

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Table 5-2. Torque Specifications
Directional valve mounting bolts 28-32 lbf.in 2.16 – 3.61 Nm
Wheel mounting bolts 135-145 lbf.ft 183.06-196.62 Nm
Cartridge
Size
Torque 08 38 58 10 12 16
Lbf.ft (max) 20 20 20 25 35 50
Lbf.in (max) 240 240 240 300 420 600
Nm (max) 27.12 27.12 27.12 33.90 47.46 67.80
Coils
Size
Torque All coils
Lbf.ft (max) 4 to 5
Lbf.in (max) 48 to 60
Nm (max) 5.42 to 6.78
SAE Plugs
Size
Torque 2 4 5 6 8 10 12 16
Lbf.ft (max) 3 10 15 15 25 25 30 35
Lbf.in (max) 36 120 180 180 300 300 360 420
Nm (max) 4.07 13.56 20.34 20.34 33.90 33.90 40.68 47.46
Newton-meter = Nm Pound-force foot = lbf.ft Pound-force inch = lbf.in
60284AA
Table 5-3. Tire Specifications
WARNING
Air Pressure Can Affect Stability. Temperature Changes Can Affect Air Pressure. It Is Important To Check Tire Pressures Prior To
Use On A Daily Basis In The Operating Conditions Experienced By End User. If The Measured PSI Reading Is Less Than The
Specification And Tolerance, Re-inflate To The Proper Specification Within The Tolerance Range Specified. Tires Shall Also Not
Be Subject To Over-Inflation Above The Recommended Specification And Tolerance Range.
Tire* Fill Specification

Pressure
Psi (kPa)
Size Fill Type Ply Rating
Listed Sidewall
Factory
Maximum
#6 30-10-16.5 NHS 8 50 (344.7)* 65 (448.2)
#6 32.3-10-16.5 HD Stabilizer 10 70 (482.6)* 75 (517.1)
#6 30-10-16.5 OTR Outrigger 10 70 (482.6)* 75 (517.1)
Air
#7 31-15.5-15 NHS 8 50 (344.7)* Not Available
#8 31-13.5-15 NHS Consult Skyjack Inc.
#6 31-10-16.5 “Carlisle” 10 75 (517.1)* Not Available
#6 31-10-16.5 “Carlisle” 10 ***
#6F 30-10-16.5 NHS Solid 8 **
#7F 31-15.5-15 NHS Urethane 8 **
#8F 31-13.5-15 NHS Consult Skyjack Inc.
* Factory preset @ 20°C, Check pressures regularly as tires can lose pressure over time and over different ambient temperatures
even under normal conditions.
** Urethane used for filling #6F and #7F tires MUST be 50-55 durometer.
*** Urethane used for filling #6 “Carlisle” tires MUST be 32 durometer.
60035AB

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System, Gearbox and Brake Pressure Adjustments
All adjustments must be made with a Calibrated Gauge.

Refer to the Serial Number Plate located on the rear of the machine for System and Lift Pressure values.
System Relief Pressure Adjustment
1. Locate the System Pressure Quick Disconnect Port on the Main Manifold. Refer to Section 3 “Hydraulic
Manifold And Port Identification” for location.
2. Install a Calibrated 3000 PSI Gauge to the System Pressure Quick Disconnect Port.
3. Remove the Platform Control Box from the Guardrail and disconnect from the Main Control Cable.
4. Locate the Main Control Cable Plug in the Hydraulic/ Electric side of cabinet.
5. Disconnect the Main Cable and connect the Platform Control Box into the Plug.
6. At the Main Manifold, loosen the Locknut on the System Relief Valve R1. Refer to Section 3 “Hydraulic
7. Select Drive with the Lift/Off/Drive Select Switch on the Platform Control Box.
8. Engaged Steer Right and hold.
9. Observe reading on Gauge. Adjust the R1 System Relief Value listed on the Serial Number Plate. Turning
the stem on the Relief Valve clockwise increases pressure. Turning the stem counterclockwise decreases
pressure.
10. Release Steer Switch and tighten the Locknut.
11. Remove the gauge from the System Pressure Test Port.
Gearbox Relief Pressure Adjustment
1. Locate the Gearbox Quick Disconnect Port on the Main Manifold. Refer to Section 3 “Hydraulic Manifold
And Port Identification” for location.
2. Install a Calibrated 1000 PSI Gauge to the Gearbox Quick Disconnect Port.
3. At the Main Manifold, loosen the Locknut on the Gearbox Relief Valve R2. Refer to Section 3 “Hydraulic
4. Disconnect the shift sensors plug (CN6) located near the top left corner of the main control board. Refer
to Section 3.
5. Select Platform Controls. The Small Pump (P2) will start operating.
6. Observe reading on gauge. Adjust Gearbox Relief Valve (R2) to obtain 500 PSI. Turning the stem on the
Relief Valve clockwise increases pressure. Turning the stem counterclockwise decreases the pressure.
7. Reconnect wiring to the Proximity Switches and tighten the Locknut on the Relief Valve.
8. Remove the gauge form the Gearbox Pressure Test Port.
Brake Pressure Adjustment
1. Locate Pressure Switch (PS2) on Main Manifold. Refer to Section 3 “Hydraulic Manifold And Port Identifi-
cation” for location.
2. Disconnect spade connectors for pressure switch wires.
3. Turn the black knurled portion of the pressure switch body counter-clockwise until movement stops.
4. Turn the black knurled portion of the pressure switch clockwise for only four full revolutions and recon-
nect spade connectors.
5. Install 3000 PSI Gauge to quick coupler on main manifold. Refer to Section 3 “Hydraulic Manifold And
Port Identification” for location.
6. Operate Drive slowly while observing gauge. It should read a minimum of 800 PSI.
7. If pressure needs to be increased, turn black knurled portion clockwise. If pressure need to be de-
creased turn counter-clockwise.
8. Once 800 PSI is obtained, brake pressure adjustment is complete.

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Brake Adjustment Procedure
1. Place machine on level surface and block wheels 9. Reinstall clevis pin back into the clevis
to prevent rolling in either direction. actuating lever.
2. Unplug battery , disconnect plug. 10. Remove plastic plug located on the end of the
3. Locate brake manifold in hydraulic/electric side caliper shaft. See Figure 5-2.
cabinet.
4. Depress black knob.
5. Grasp the red plunger and rapidly depress until
plunger can no longer be depressed and the
brake is fully released.
6. Inspect caliper and brake pads for binding. Pads
should move freely on the pins.
7. Remove pin from brake cylinder clevis and brake
actuating lever. Rotate actuating lever counter-
clockwise to the end of it’s stroke.
8. Adjust brake cylinder clevis to obtain 1/2”
between the center of the holes of the actuating
lever and brake cylinder clevis. See Figure 5-1.
Tighten jamb nut on brake cylinder rod against
clevis. Note: It is important that the brake cylinder
reaches it’s maximum stroke before the caliper
to prevent damage to the caliper.
Figure 5-2. Plug Removal and Replacement
11. Using a 1/4” Allen wrench, turn brake adjuster

counter-clockwise until it bottoms out. Turn Allen
wrench 1/2 turn clockwise to set adjustment.
12. Replace plastic plug back into the end of the
caliper shaft.
13. Pull out black knob to reset brake circuit.
14. Remove Wheel blocks. Reconnect battery,
disconnect plug. Operate drive several times to
seat pads to brake disc.
Figure 5-1. Brake Adjustment

119153
Proximity Switch Replacement And Adjustment Procedure
Figure 5-3. Traction Motor/Lift Pump Proximity Switch Location
1. To replace a proximity switch. First select either: lift mode to replace the PR2 proximity switch or traction
mode to replace the PR1 proximity switch.
2. Disconnect the main battery disconnect plug.
3. Unplug the connector for the electrical wiring to the proximity switch you want to replace.
4. Back off the lock nut and remove the proximity switch from the gearbox.
5. To install the new proximity switch turn the switch in until it bottoms out. NOTE: There should be threads
of the proximity switch showing when it bottoms out. Then back off the switch two full turns. This insures
the switch is set at the proper distance from it’s sensing surface of 2mm.
6. Tighten the lock nut down while holding the proximity switch in it’s adjusted position.
7. Reconnect the connector for the electrical wiring to the proximity switch.
8. Reconnect the main battery disconnect plug.
WARNING
Make sure the correct proximity switch is adjusted.

If the switch you are adjusting does not match the selected mode you will damage the component.

119153
Proximity Switch Test Procedure
Figure 5-4. Proximity Switch

119153
Sevcontroller Adjustment And Diagnostics
Sevcon Calibration Tool
WARNING
All machine functions remain operational while calibrator is plugged in.
ADJUSTMENT PROCEDURE:
The following procedure is relevant for the drive controller, except where otherwise noted. The
controller is preset to factory specifications but may be readjusted.
A hand-held calibrator (Figure 5-5, Skyjack part #701051) can be plugged into the controller adjustment socket
and used to digitally view or reset the parameters. The current value of these parameters will be shown on an
LCD display. Additionally, the calibrator can perform certain measurements that can be useful for diagnostic
purposes.
The calibrator has a bar display, operated by the SELECT button, showing the parameters/ measurement selected
and an LCD display showing values that, provided they are parameters, may be adjusted using the +/- buttons.
This unit can also be used to perform certain tests on the control wiring and controller (joystick).
1. Locate Sevcon inside Electrical/Hydraulic Cabinet on the right side of the machine.
2. Locate controller adjustment socket, as shown in Figure 5-6, and connect hand-held calibrator.
Power up the Platform by selecting platform controls using key switch at the Platform Control Box.
WARNING
Before making any adjustments, you must determine the revision of your calibrator. When the
calibrator is plugged in, turn the power on and push and hold down the “-” button for 5 seconds.
3. No LED segments on the bar display will be lit and the minutes/seconds count is displayed. The hours
count is displayed by pressing the (-) button and the 1000’s of hours count is displayed by pressing the
(+) button as described later in this section. Pressing the select button reverts the calibrator to its normal
operation and the IMax LED will be lit.
4. When the desired parameters has been selected, on the left side of the calibrator, it may be adjusted by
pressing the + or - button on the right side of the calibrator. See Table 5-4A. (For calibrator Revision .07)
or Table 5-4B. (for calibrator Revision .10) for adjustable parameters and ranges.
5. When the calibrator is unplugged the Sevcontrol will ‘memorize’ the new parameters settings.
Figure 5-5. Sevcon Calibrator

119153
Sevcontroller Adjustment And Diagnostics (Continued)
Diagnostic LED
Controller
Adjustment
Socket
Figure 5-6. Traction Controller
Table 5-4A. Sevcontrol Adjustable Parameters (Software Revision .07)

SEQ. NO. PARAMETER MIN. MAX. UNITS DEFAULT
IMAX
1 Maximum Controller Current 50 600 Amps 400
ACCEL
2 Acceleration Delay 1 3 Seconds 1
DECEL
3 Deceleration Delay 0.1 3 Seconds 0.1
CREEP
4 Maximum Controller Current 0 10 % of Max. Speed 2
MAX
5 Maximum Allowed Speed 5 100 % of Max. Possible Speed 80
ELEVA
6 Elevated Cutback Speed 5 25 % of Max. Speed 15
TILT
7 Tilted Cutback Speed 5 75 % of Max. Speed 50
CONSTANT SPEED CONTROL

8 0 150 Counts 30
Proportional Gain (Do Not Adjust)
9 1 100 Counts 20
Integral Gain (Do Not Adjust)
BATTERY
10 25 40 Volts 25
Low Battery Cut-out
11 Not Used
12 Not Used
BRAKE
13 0 3 Seconds 0.5
Brake Personality Timer
60285AA
NOTE: Skyjack does NOT recommend exceeding the default settings.
WARNING
Before making any adjustments, you must determine the revision of your software. When the calibrator is
plugged in, turn the power on and push and hold down the “-” button for 5 seconds.

119153
Table 5-4B. Sevcontrol Adjustable Parameters (Software Revision .10)

SEQ. NO. PARAMETER MIN. MAX. UNITS DEFAULT
IMAX
1 Maximum Controller Current 50 600 Amps 400
ACCEL
2 Acceleration Delay 1.0 3.0 Seconds 1.0
DECEL
3 Deceleration Delay 0.1 3.0 Seconds 0.1
CREEP
4 Maximum Controller Current 0 10 % of Max. Speed 2
MAX
5 Maximum Allowed Speed 5 100 % of Max. Possible Speed 80
ELEVA
6 Elevated Cutback Speed 5 25 % of Max. Speed 15
TILT
7 Tilted Cutback Speed 5 75 % of Max. Speed 50

8 0 150 Counts 30
Proportional Gain (Do Not Adjust)
9 1 100 Counts 20
Integral Gain (Do Not Adjust)
BATTERY
10 25 40 Volts 25
Low Battery Cut-out
11 Not Used
12 Not Used
ELEVATED CURRENT
13 50 400 Amps 230
Max. Current When Elevated
BRAKE
14 0.0 3.0 Seconds 0.5
Brake Personality Timer
60286AA
NOTE: Skyjack does NOT recommend exceeding the default settings.
WARNING
Before making any adjustments, you must determine the revision of your software. When the
calibrator is plugged in, turn the power on and push and hold down the “-” button for 5 seconds.

119153
Sevcon Calibration Tool (Continued)

HOURS COUNTER:
The hours counter records pulsing hours, and is displayed when the calibrator is first plugged in. Once the
SELECT button is pressed, the calibrator reverts to normal operation.
Initially a minute/seconds count is displayed. By pressing the (-) button, hours are displayed
and by pressing the (+) button 1000’s of hours are displayed.
Releasing the buttons reverts back to the minute/seconds display. The decimal point blinks every second during
drive. The counter will record up to 65,500 hours before rolling back to 0.
DIAGNOSTIC PROCEDURE:
WARNING
All machine functions remain operational while calibrator is plugged in.
The last five segments on the bar display are as follows.
BATT Displays the current battery voltage. Pressing the (+) button displays the highest
voltage, for the machine, that the Sevcontrol has recorded.
MOTOR V. Displays the motor voltage as the machine is being driven.
MOTOR AMP Displays the motor current as the machine is being driven.
TEMP Displays the temperature of the MOSFET heat sink in °C. Pressing the (+) button
displays the highest temperature recorded and pressing the (-) button displays the
lowest temperature recorded.
TEST This invokes the diagnostic test routines to check machine switches, joystick,
control wiring etc.
With the calibrator connected and the platform powered up, as described in the adjustment procedure. Use the
SELECT button to select the test segment. If the SELECT button is pressed at any time during the test, the test
will be terminated and the minute/seconds count will be displayed.
The first test displayed, on the drive Sevcontrol, is the joystick input. This displays the input as 0-100% as joystick
is moved from min. to max.
Pressing the (+) and (-) buttons step through the tests as shown in Table 5-5. After the final test, the sequence
will loop back to the joystick input test, then test 1.

119153
Table 5-5. Sevcontrol Test Sequence
Drive Controller Test Sequence

Sequence
Test Display
No.
- Controller (Joystick) Input 0 to 100%
1 Forward Switch CL/OP
2 Reverse Switch CL/OP
3 Tachometer Input 0 to 100%
4 Elevated Position CL=Collapsed OP=Lifted
5 Tilt Switch CL=Level OP=Tilt
6 Pump/Traction Switch CL=Pump Mode OP=Traction
Mode
7 Actual Direction, Tachometer Output CL= Reverse OP=Forward
8 Lift Transmission Position Sense CL = Engaged OP = Disengaged
9 Traction Transmission Position Sense CL = Engaged OP = Disengaged
10 First Error Latch Value= Flash Code
NOTE: CL=Switch Closed
OP=Switch Open
60287AB

119153
Traction Controller Pin Reference
Pins are identified from left to right
Diagnostic LED Pin #1 thru Pin #17
Figure 5-7. Traction Controller
Pin 1- Brake relay control. Pin 11- Reverse direction input from joystick
Brings B- to brake relay (25CR). 24 volts = reverse selected.
Test between pin 1 and wire #10A. Test between pin 11 and wire #02.
Pin 2- Direction signal from pin 4 of tachometer Pin 12- Speed signal from pin 2 on tachometer
card. Determines direction. card.
0 volts = forward. 7.5 volts with joystick in neutral.
15 volts = reverse. 7.5 volts to 15 volts = reverse.
Test between pin 4 and wire #02. 7.5 volts to 0 volts = forward.
Test between pin 12 and wire #02.
Pin 3- Not used.
Pin 13- Speed sensing enable.
Pin 4- High Drive Cut-out. Determines lift or drive mode.
24 volts high drive enabled. 2 volts = drive. Speed sensing enabled.
0 volts high drive disabled. 4 volts = lift. Speed sensing disabled.
Test between pin 4 and wire #02 with plat- Anything above 2.52 volts = Lift
form fully lowered. Test between pin 13 and wire #02.
Pin 5- 24 volt input from line contactor. Pin 14- Accelerator input.
Test between pin 6 and wire #02. 3.8 to 4.2 volts with joystick in neutral and
key switch on.
Pin 6- 48 volt input from line contactor. 3.5 volts = slow speed.
Test between Pin 6 and wire #02 with Key 0 volts = fast speed.
Switch on. Test between pin 14 and wire #02.
Pin 7- Tilt switch input. Pin 15- Forward contactor output.

24 volts = full speed Brings B- to forward drive contactor.
0 volts = 50% full speed. Test between pin 15 and wire #10A.
Pin 16- Drive/Lift Select.
Pin 8- Forward/Up input from joystick. 0 volts = drive
24 volts = drive forward or lift up selected. 24 volts = lift
Test between pin 8 and wire #02. Test between pin 16 and wire #02.
Pin 9- Not used Pin 17- Reverse contactor output.

Brings B- to reverse drive contactor.
Pin 10- Not used Test between pin 17 and wire #10A.

119153
Table 5-6. Traction Controller Flash Fault Pin References
Number of Flashes
2 3 4 5 6 7 8 10 11 12 13 14
2 X X
5 X
6 X X
7 X
Pin Reference Number
8 X X
10
11 X X
12 X X
13 X
14 X
15 X X
16 X X
17 X X
60288AA

119153
Tachometer Board Pin Reference
Pins are identified from right to left
Figure 5-8. Tachometer Board
Term A- 48 volt input from relay 10ACR-2. Pin 6- Steer enable
Term B- 24 volt input from wire #10A. Pin 7- not used

Test between terminal B and wire 02. Pin 8- Lift mode selected.
24 volts when lift selected.
Term C- 24 volt output to drive, steer and line con- Test between Pin 8 and wire 02.
tactors. Fused from terminal B.
Test between terminal C and wire 02. Pin 9- Drive mode selected.
24 volts when drive selected.
Pin 1- Battery negative Test between Pin 9 and wire 02.
Pin 2- Speed signal to Pin 12 of controller. Pin 10- Speed sensing enable. To Pin 13 on con-
7.5 volts with key switch on and platform troller.
selected. Drive mode = 2 volts = speed sensing
7.5 volts to 15 volts = reverse enabled.
7.5 volts to 0 volts = forward Lift mode = 4 volts = speed sensing
Test between pin 2 and wire #02. disabled.
Pin 3- Tachometer generator input.
Pin 11- Spike suppression for 24 volt B+.
Pin 4- Direction signal to Pin 2 of controller.
0 volts = forward Pin 12- Not used
15 volts = reverse
Test between pin 4 and wire #02. Pin 13- Spike suppression B-.
Pin 5- Tachometer generator input. Pin 14- Not used`
Pin 15- Not used
Pin 16- Not used

119153
Tachometer Generator Testing Procedure
1. Locate tachometer generator on back of drive motor. Remove rubber boot from the rear of the tachometer
generator.
2. Mark the location of the wires attached to the generator and remove wires. NOTE: Wires must be
reattached to the same terminals as they were removed from or the Sevcon controller will not function
when reassembled.
3. Remove the four 5/16-18 x 1-1/2” bolts securing the tachometer generator mounting plate to the rear of
the motor.
NOTE: Do not attempt to remove the tachometer generator from mounting plate until it has been determined
to be defective.
4. Remove the coupler half from the tachometer generator and attach generator to a drill with a 1000-RPM
rating.
5. Attach a voltmeter to the terminals on the rear of the tachometer generator and set the meter for D.C.
voltage.
6. Energize drill and read voltage on meter. At 1000-RPM voltmeter should indicate (20.8) volts. If reading
is lower the tachometer generator is defective.
7. Put the drill in reverse and energize drill, read voltage on meter. At 1000-RPM voltmeter should read (-20.8)
volts. If reading is lower the tachometer generator is defective.
Note
Steps #6 and #7, the voltage should be a smooth incline to proper voltage.
If voltage is erratic it may affect the performance of the machine.

1. GEAR BOX
2. DRIVE MOTOR
3. COUPLER HALF
4. TACHOMETER GENERATOR MOUNTING PLATE
5. COUPLER HALF
3
4
Figure 5-9. Traction Motor/Tach Generator

119153
SECTION 6
PARTS MANUAL
GENERAL attaching hardware for the higher level assembly.

The information contained in this section is designed
to aid the user in locating and identifying replacement QUANTITIES (Units per Assy.)
parts. Component parts of various assemblies and The quantities of each part that are required to complete
sub-assemblies comprising the work platform are the assembly. If quantity is (AR), it is understood that
illustrated and accompanied by a descriptive parts list. the quantity may vary when machine is equipped with
Exploded drawings are used to show relative location of certain options. Order quantity as needed.
component parts in disassembly order. If a part cannot
be found in this section, order by work platform model HARDWARE
number and serial number, giving a complete description Standard screws, washers, nuts, etc. are not identified
of the part. by a reference number. These parts are known as
COMMON HARDWARE items and appear indented
PARTS ORDERING INFORMATION under the major items with which they are used. They
When ordering replacement parts, the complete part should be ordered separately as listed, since they are
number and description should be used to ensure not component parts of the pieces they attach to.
proper identification and delivery of the desired item.
This complete identification should also be used when HOW TO ORDER REPAIR PARTS
requesting equipment information. 1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work
METHOD OF LISTING platform (found on the serial number plate).
Parts are listed in order according to the reference 3. List the quantity needed.
number shown in the illustration, followed by a full 4. List the length needed (if bulk item).
description based upon the “NOUN FIRST” method. 5. List the part number and description as shown in
That is, the noun name of the part is listed first, then this manual for each item.
the modifying description information which serves to 6. Show billing and shipping address and name of
specifically identify the item. For example: PIN, Clevis. individual if possible.
Assemblies or groups are shown at the beginning of a 7. Suggest best routing.
parts list and are identified with the letter references A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly or
group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER ______________________________________________________________
DATE PURCHASED ____________________________________________________________
Use Only Skyjack Authorized Replacement Parts!

6
119153
AN
List Of Illustrations
Platform And Related Parts

Figure 6.1-1. Main Platform And Railings......................................................................................................... 4
Figure 6.1-2. 4 Ft. Roll-out Extension Platform Assembly................................................................................ 8
Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly............................................................................ 10
Figure 6.1-4. Hydraulic Hose Connections - Single Powered Extension Platform........................................ 14
Figure 6.1-5. Hydraulic Hose Connections - Double Extension Platform...................................................... 15
Figure 6.1-6. Powered Extension Platform - Cylinder Assembly................................................................... 16
Figure 6.1-7. Powered Extension Platform - Electrical Panel......................................................................... 18
Figure 6.1-8. Powered Extension Platform - Control Box Assembly............................................................. 21
Figure 6.1-9. Control Box Assembly............................................................................................................... 22
Figure 6.1-10. Drive/Steer Controller Assembly . ............................................................................................ 30
Figure 6.1-11. AC Outlet On Platform............................................................................................................... 32
Figure 6.1-12. Air Hose To Platform Option..................................................................................................... 33
Scissor And Related Parts

Figure 6.2-1. Scissor Arm Assembly (31’ Models)......................................................................................... 34
Figure 6.2-2. Scissor Arm Assembly (41’ Models)......................................................................................... 38
Figure 6.2-3. Hydraulic Hose Connections- Scissors.................................................................................... 42
Figure 6.2-4. Lift Cylinder Assembly............................................................................................................... 44
Figure 6.2-5. Lift Cylinder Manifold Assembly............................................................................................... 48
Base And Related Parts

Figure 6.3-1. Base, Axles And Wheels........................................................................................................... 50
Figure 6.3-2. Electrical Components - Base.................................................................................................. 54
Figure 6.3-3. Hydraulic Hose Connections - Base......................................................................................... 58
Figure 6.3-4. Front Drive Axle Assembly - 4-Wheel Drive Machines.............................................................. 60
Figure 6.3-5. Front Idle Axle Assembly - 2 Wheel Drive Machines................................................................ 64
Figure 6.3-6. Steer Cylinder Assembly . ........................................................................................................ 66
Figure 6.3-7. Pump, Gear Box And Drive Motor Assembly........................................................................... 68
Figure 6.3-8. Gearbox Assembly.................................................................................................................... 70
Figure 6.3-9. Disc Brake Assembly................................................................................................................ 72
Figure 6.3-10. Disc Brake Cylinder Assembly . ............................................................................................... 74
Figure 6.3-11. Rear Drive Axle Assembly......................................................................................................... 76
Figure 6.3-12. Battery Roll-out Tray Assembly............................................................................................... 78

119153
AN
List Of Illustrations
Hydraulic Cabinet Assembly

Figure 6.4-1. Hydraulic Oil Tank/Charger Cabinet Assembly........................................................................ 82
Figure 6.4-2. Hydraulic Oil Tank Assembly.................................................................................................... 84
Figure 6.4-3. Hydraulic Hose Connections - Hydraulic Electric/Tray .......................................................... 86
Figure 6.4-4. Battery Charger Assembly........................................................................................................ 88
Hydraulic/Electric Cabinet Assembly

Figure 6.5-1. Hydraulic/Electric Cabinet Assembly........................................................................................ 96
Figure 6.5-2. Auto Reset Brake Manifold Assembly..................................................................................... 101
Figure 6.5-3. Main Manifold Assembly......................................................................................................... 102
Electrical Panel Assembly

Figure 6.6-1. Base Control/Electrical Panel Assembly................................................................................. 104
Figure 6.6-2. Sevcon Battery Cable Layout ................................................................................................ 106
Figure 6.6-3. Panel Layout............................................................................................................................ 108
Figure 6.6-4. Proximity And Tachometer Harness........................................................................................ 110
Figure 6.6-5. Control Cable Harnesses........................................................................................................ 111
Figure 6.6-6. Devices Connector Layout A.................................................................................................. 112
Figure 6.6-7. Devices Connector Layout B.................................................................................................. 114
Special Option
Figure 6.7-1. Hydraulic Outrigger Option - Leg Assembly........................................................................... 116
Figure 6.7-2 Hydraulic Outrigger Option - Hydraulic Hose Connections................................................... 122
Figure 6.7-3. Hydraulic Outrigger Option - Cylinder Assembly................................................................... 124
Figure 6.7-4. Hydraulic Outrigger Option - Manifold Assembly................................................................... 128
Figure 6.7-5. Hydraulic Outrigger Option - Control Box Assembly............................................................. 129
Figure 6.7-6. 1500W DC Inverter.................................................................................................................. 130
Figure 6.7-7. Scissor Guard Option............................................................................................................. 132
Figure 6.7-8. Lanyard Attachment D-Ring Option........................................................................................ 136
Figure 6.7-9. Work Light Option................................................................................................................... 137
Labels And Nameplates

Figure 6.8-1. Labels Kit................................................................................................................................. 139
Figure 6.8-2. Labels And Nameplates.......................................................................................................... 140
Figure 6.8-3. Labels - Outrigger................................................................................................................... 144

119153
Figure 6.1-1. Main Platform And Railings AN
37
36
34
4
20
21
35 16
14
17
18
15
22 13
23
25 11
7
8 10
12 6
24
28
26 27
29
9
30 5
3
2
4
32 33
31
30
M1003AD

119153
Figure 6.1-1. Main Platform And Railings
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) Machines with front extension platform.

B (Ref.) Machines with rear extension platform.
C (Ref.) Machines with hinged end rails.
1 107623 1 WELDMENT, Main platform

104625 16 • SCREW, Set 3/8”-16 x 5/8” lg.
103978 16 • NUT, Hex 3/8”-16
2 117289 2 WELDMENT, Hinged bottom gate
3 117290 2 WELDMENT, Hinged top gate (Half gate)
117291 2 WELDMENT, Hinged top gate (Full gate)
103873 4 • BOLT, Hex-hd 3/8”-16 x 2-1/2” lg.
104606 4 • NUT, Lock 3/8”-16
4 117277 4 HINGE, Spring return (Stanley 3-1/2” #2060R)
103856 12 • BOLT, Hex-hd 1/4”-20 x 3/4” lg.
104000 12 • WASHER, Lock 1/4”
103983 12 • NUT, Jam 1/4”-20
103632 12 • SCREW, Self-tapping 1/4”-14 x 3/4” lg.
5 103107 2 SPRING, Compression
6 105310 2 PIN, Roll 1/8” x 1-1/4” lg.
7 105312 2 GUIDE, Spring
8 105307 2 PLATE, Latch release
9 109377 2 PIN, Latch 5/8” x 4-3/16” lg.
10 100702 AR CAP, Tube end
11 110693 2 STOP, Latch
103632 4 • SCREW, Self-tapping 1/4”-14 x 3/4” lg.
12 107615 2 RAILING, Lower front RH/lower rear LH
13 115531 AR LABEL, Warning falling hazard
14 107621 1 RAILING, Upper rear LH, B
111808 1 RAILING, Upper rear LH, A & C
15 106915 2 RAILING, Gate top (Half gate)
103865 4 • BOLT, Hex-hd 5/16”-18 x 2” lg.
103984 4 • NUT, Lock 5/16”-18
16 101778 AR CLAMP, Entry railing


119153
Figure 6.1-1. Main Platform And Railings (Continued) AN
Index Skyjack
Qty. Description
No. Part No.
17 107617 2 RAILING, Lower front LH/lower rear RH

18 104183 2 PAD, Entry insulation 27” lg. (Half gate)
20 107621 1 RAILING, Upper rear RH, B
111840 1 RAILING, Upper rear RH, A & C
21 111845 AR RAILING, Hinged upper end, C
22 111842 AR RAILING, Hinged lower end, C
23 107621 1 RAILING, Upper front RH, A & B
111808 1 RAILING, Upper front RH, C
24 132814 1 ASSEMBLY, Control box mount
132816 1 • WELDMENT, Control box mount
103865 2 • BOLT, Hex head (5/16-18 x 2” lg.)
103984 2 • NUT, Lock (5/16-18)
103996 2 • WASHER, Flat (5/16”)
124547 1 • PIN, Quick release assy. small loop
134355 1 • SCREW, Machine flat head (1/4”-20 x 3/4”)
115649 1 • NUT, Hex nylon lock (1/4”-20 Grade 5)
25 108791 1 CLIP, Cable (stick-on)
26 107621 1 RAILING, Upper front LH, A & B
111840 1 RAILING, Upper front LH, C
27 100509 AR PIN, Locking 3/8”
28 105807 AR CABLE, Lanyard 6” lg.
29 107614 8 PLATE, Railing retainer
30 (Ref.) - RING KIT, Safety
(For components, Refer to Figure 6.7-8)
31 120143 1 Extension, Gate (CE)
32 119943 1 PLATE, Gate clamp (CE)
33 119945 4 RIVET, Pop Wide Head (CE)
34 121017 AR RAILING, Bottom Left, D
35 121016 AR RAILING, Bottom Right, D
36 121015 AR RAILING, Top, D
37 117279 AR GATE, Full (Left swinging) D
125010 AR GATE, Full (Right swinging) D

119153
Figure 6.1-2. 4 Ft. Roll-out Extension Platform Assembly AN
24
L 8 7
5 10
3
21
19
20
22
14
17 11
18
12
14
23
13
1 14
2
15
17
16
M10033AA_1

119153
Figure 6.1-2. 4 Ft. Roll-out Extension Platform Assembly AN
Index Skyjack
Qty. Description
No. Part No.
1 107639 1 WELDMENT, Extension platform

105829 2 • PIN, Roller 3/4” x 2-3/8” lg.
100141 2 • ROLLER, Rear
2 106432 2 U-BOLT, 1/4”-20 x 3/4”ID
3 117200 1 RAILING, Pivoting front
4 115531 AR LABEL, Falling hazard
5 117199 1 RAILING, Side RH
6 115015 2 TUBE, Push bar lower RH
7 112467 2 PLUNGER, Quick release pull ring
8 130229 1 PLATE, Safety label
103632 4 • BOLT, Self tapping 1/4” - 14 x 3/4” lg.
9 115014 1 WELDMENT, Push bar upper
10 115016 2 TUBE, Push bar lower LH
11 117198 1 RAILING, Side LH
12 (Ref.) 1 WELDMENT, Main platform
(For Components, Refer to Figure 6.1-1)
13 102237 2 PIN, Roller 3/4” x 3-11/32” lg.
14 110425 8 PAD, Deck slider 1” dia. x 11/32” thk.
15 111136 2 ROLLER, Extension platform
16 114998 2 PAD, Extension stop
17 105673 AR PAD, Slider 1-1/2” dia. x1/2”thk.
101954 AR PAD, Slider 1-1/2” dia. x 3/8” thk.
18 107057 4 PAD, Platform slide 3/8” x 1-3/4 x 4” lg.
19 112736 1 STOP, Extension platform (welded to platform deck)
20 112389 1 PIN, Quick release
22 105807 AR CABLE, Lanyard 6”
24 115543 2 LABEL, No step
L (Ref.) - LABEL, Info/Warning
NOTE: Quantities shown are for a single extension platform.

119153
Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly AN
30 L 2
32
16
17
26
14
27
3
13
31
15 12 19
5
11
28
21
9
10 8
18 9
29
22
24
23
21
20
25
M10035AC

119153
Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly AN
Index Skyjack
Qty. Description
No. Part No.
1 107639 1 WELDMENT, Extension platform

105829 2 • PIN, Roller 3/4” x 2-3/8” lg.
100141 2 • ROLLER, Rear
2 130229 1 PLATE, Info/warning mount
103632 AR • BOLT, Self tapping 1/4” - 14 x 3/4” lg.
3 117198 1 RAILING, Extension platform side LH
4 117199 1 RAILING, Extension platform side RH
5 (Ref.) 1 PLATE, Valve and panel mounting
- (For Components, Refer to Figures 6.1-7)
101632 2 • BOLT, Hex-hd 3/8”-16 x 3/4” lg.
103472 2 • WASHER, Flat 3/8”
103999 2 • WASHER, Lock 3/8”
111290 1 • BLOCK, Manifold
6 (Ref.) 1 BOX ASSEMBLY, Powered ext. platform control
- (For Components, Refer to Figure 6.1-8)
103860 2 • BOLT, Hex-hd 1/4”-20 x .75” lg.
103995 2 • WASHER, Flat
104000 2 • WASHER, Lock 1/4”
103980 2 • NUT, Hex-hd 1/4”-20
7 117188 1 PLATE, Control box mounting
103856 4 • BOLT, Hex-hd 1/4”-20 x 3/4” lg.
104000 6 • WASHER, Lock 1/4”
8 (Ref.) 1 PANEL ASSEMBLY, Powered platform electrical
103845 2 • BOLT, Hex-hd 5/16”-18 x 1/2
103404 2 • WASHER, Lock 5/16”
100397 2 • NUT, Hex 5/16”-18
9 (Ref.) 1 VALVE AND MANIFOLD ASSEMBLY
- (For Components, Refer to Figures 6.1-4 & 6.1-5)
10 (Ref.) 1 CYLINDER ASSEMBLY, Powered extension platform
11 108366 1 WELDMENT, Cylinder front support
12 111136 2 ROLLER, Extension platform
13 110425 8 PAD, Deck slider 1” dia. x 11/32” thk.
14 (Ref.) 1 WELDMENT, Main platform
15 101954 AR PAD, Slider 1-1/2” dia. x 3/8” thk.
17 105807 AR CABLE, Lanyard 6” lg.
18 106446 1 RING, Retaining
19 102237 2 PIN, Roller 3/4” x 3-11/32” lg.
NOTE: Quantities shown are for a single extension platform.

119153
Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly (Continued) AN
Index Skyjack
Qty. Description
No. Part No.
20 113304 2 WASHER, Isolator 3/4” x 2”

21 113305 2 ISOLATOR, Cylinder rod
22 113331 1 ADAPTER, Cylinder rod
23 113334 1 WELDMENT, Cylinder rod mount
24 115544 1 SPACER, 3/4” x 1 x 3/4” lg.
25 113360 1 BOLT, Hex-hd 3/4” x 16 x 1-1/2” lg.
104002 1 WASHER, Lock 3/4”
26 113164 1 CLAMP, Cable
27 107057 4 PAD, Platform slide 3/8” x 1-3/4” x 4” lg.
28 105673 2 BUMPER, Extension platform
30 115531 AR LABEL, Falling hazard
32 117200 1 RAILING, Pivoting front
L (Ref.) - LABEL, Info/Warning

119153
Figure 6.1-4. Hydraulic Hose Connections - Powered Extension Platform
(Machines With Front Extension Platform)
3 5
7
4
2
6 1 5
9
10
M1046AB
Index Skyjack
Qty. Description
No. Part No.

2 107382 1 BLOCK, Valve manifold
3 103614 1 VALVE ASS’Y, “Vickers” (Early models - replace with Hytos below)
107439 2 • COIL, 24 Volt Spool Valve
103920 AR • BOLT, Socket head #10-24 x 2” grade 5
128798 1 VALVE ASS’Y, “Hytos” (Later models & Vickers replacement)
128317 1 • VALVE, Directional spool
128320 2 • • COIL, 24 Volt Spool Valve
104345 AR • CONNECTOR, Gray
104409 AR • CONNECTOR, Black
4 103069 3 FITTING, Connector #6orb-#6
5 114578 3 FITTING, Elbow 90° #6orb-#6
6 104134 1 HOSE ASSEMBLY, Cylinder retract 93” lg
7 106516 1 HOSE ASSEMBLY, Cylinder extend 27” lg.
8 124355 2 HOSE ASSEMBLY, Powered Extension Supply and Return (Model 8831)
Use Part #123038 for Machines with Serial #37120 and Below.
124354 2 HOSE ASSEMBLY, Powered Extension Supply and Return (Model 8841)
9 103070 1 FITTING, O-Ring #6-#8 (in manifold at base)
10 102665 1 FITTING, O-Ring Elbow #8-#6 (in manifold at base)
Use Part #103070 for Machines with Serial #37120 (8831)
or #42302 (8841) and below.

119153
Figure 6.1-5. Hydraulic Hose Connections - Powered Extension Platform
(Machines With Front And Rear Extension Platforms)
Rear 8831 Front 8831
Front 8841 Rear 8841
3 2
5 6 10 4
1
1 7
3 11 9
5
12 13
M1027AB
Index Skyjack
Qty. Description
No. Part No.

2 107382 2 BLOCK, Valve manifold
3 103614 1 VALVE ASS’Y, “Vickers” (Early models - replace with Hytos below)
107439 2 • COIL, 24 Volt Spool Valve
128798 1 VALVE ASS’Y, “Hytos” (Later models & Vickers replacement)
128317 1 • VALVE, Directional spool
128320 2 • • COIL, 24 Volt Spool Valve
104345 AR • CONNECTOR, Gray
104409 AR • CONNECTOR, Black
4 103069 2 FITTING, Connector #6orb - #6
5 114578 6 FITTING, Elbow 90° #6orb - #6
6 110447 1 HOSE ASSEMBLY, Cylinder Retract 56” lg.
7 102490 1 HOSE ASSEMBLY, Cylinder Extend 16” lg.
8 124355 2 HOSE ASSEMBLY, Powered Extension Supply and Return (Model 8831)
124354 2 HOSE ASSEMBLY, Powered Extension Supply and Return (Model 8841)
9 104134 1 HOSE ASSEMBLY, Cylinder Retract 93” lg.
10 106516 1 HOSE ASSEMBLY, Cylinder Extend 27” lg.
11 104660 2 FITTING, Tee #6orb-#6-#6
12 103070 1 FITTING, O-Ring #6-#8 (in manifold at base)
13 102665 1 FITTING, O-Ring Elbow #8-#6 (in manifold at base)
Use Part #103070 for Machines with Serial #37120 (8831
or #42302 (8841) and below.

119153
Figure 6.1-6A. Powered Extension Platform Cylinder Assembly
(Model 8831E with Serial No. 36839 and Below) (Model 8841E with Serial No. 41670 and Below)
8
2
7
6
11
5
4
1 10
3
12
M118090AB
Index Skyjack
Qty. Description
No. Part No.
A 118090 - CYLINDER ASSEMBLY, 5 Ft. Extension platform
1 119418 1 • WELDMENT, Cylinder barrel

2 119407 1 • GLAND, Cylinder end
*3 110976 1 • O-RING, Piston
*4 103825 1 • SEAL, Piston
*5 106452 1 • RING, Piston wear
*6 106449 1 • WIPER, Rod
*7 108798 1 • SEAL, Rod
*8 103828 1 • O-RING, Gland
9 118089 1 • ROD, Piston
10 117942 1 • PISTON
11 103830 1 • NUT, Lock 5/8”-11 grade C
12 116069 1 • SPACER, Limit
* 107396 AR KIT, Seal Repair

* Part of Seal Repair Kit

119153
Figure 6.1-6B. Powered Extension Platform Cylinder Assembly
(Model 8831E with Serial No. 36840 and Above) (Model 8841E with Serial No. 41671 and Above)
8
2
7
6
11
5 12
4
10
3
M1007AA
Index Skyjack
Qty. Description
No. Part No.
A 120275 - CYLINDER ASSEMBLY, Extension platform

2 120254 1 • GLAND, Cylinder end
*3 110976 1 • O-RING, Piston
*4 103825 1 • SEAL, Piston
*6 106449 1 • WIPER, Rod
*7 108798 1 • SEAL, Rod
*8 120436 1 • O-RING, Gland
9 118089 1 • ROD, Piston
10 117942 1 • PISTON
11 103830 1 • NUT, Lock 5/8”-11 grade C
12 116069 1 • SPACER, Stop Tube


119153
Figure 6.1-7A. Powered Extension Platform Electrical Panel
(Model 8831 with Serial No. 36901 and Below) (Model 8841E with Serial No. 41892 and Below)
1 3
5
6
8
3
2
4
9
M117362AA
Index Skyjack
Qty. Description
No. Part No.
1 103012 1 BLOCK, Terminal

103955 2 • BOLT, Machine #6-32 x 3/4” lg.
103985 2 • NUT, Machine #6-32
2 117362 1 PANEL, Powered platform electrical
100397 2 • NUT, Hex-hd 5/16-18
3 (Ref.) 1 CORD ASS’Y, Valve manifold (Machines with single extension platform)
104345 1 • CONNECTOR, Gray
104409 1 • CONNECTOR, Black
115817 2 • DIODE, Flyback 1 amp 400 PIV
103257 20” lg. • CORD, 18/3
(Ref.) 2 CORD ASS’Y, Valve manifold (Machines with two extension platforms)
115817 2 • DIODE, Flyback 1 amp 400 PIV
103257 20” lg. • CORD, 18/3
4 (Ref.) 1 CORD ASSEMBLY, Front platform control box
107711 1 • CONNECTOR ASSEMBLY, 5 Pole female
103257 180” lg. • CORD, 18/3
5 (Ref.) 1 CORD ASSEMBLY, Rear platform control box
107711 1 • CONNECTOR ASSEMBLY, 5 Pole female
103257 180” lg. • CORD, 18/3
6 102921 AR DIODE, 6 Amp
7 103036 AR CONNECTOR, Strain relief
8 (Ref.) 1 CORD ASSEMBLY, Electrical panel
103257 20” lg. • CORD, 18/3
119130 1 • KIT, 4 pole receptacle connector
119895 1 • CONNECTOR, 3 pole P.C. Board
9 116399 1 BRACKET, Power Deck Panel and Valve

119153
Figure 6.1-7B. Powered Extension Platform Electrical Panel
(Model 8831 with Serial No. 36902 and Above) (Model 8841 with Serial No. 41893 and Above)
6
3
M1020AA
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) - SINGLE POWERED EXTENSION PLATFORM

B (Ref.) - DOUBLE POWERED EXTENSION PLATFORMS (Shown)
1 120844 1 BOARD, Power Deck PC

2 122178 1 HARNESS, Power Deck Control box, A
122179 1 HARNESS, Power Deck Control box, B
119900 1 • PLUG, 8 Pin PC Board Connector
103257 AR • CABLE, Cabtire 18/3 (180” long)
107711 AR • CONNECTOR, Cabtire 5 Pin Female
103568 1 • • HOUSING, Base
103570 1 • • INSERT, Female
3 120658 1 FUSE, 10A
4 122189 1 HARNESS, Power Deck Directional Valves, A
122190 1 HARNESS, Power Deck Directional Valves, B
119896 AR • PLUG, 4 Pin PC Board Connector
119825 AR • CONNECTOR, Solenoid
111354 AR • PROTECTOR, 3/8” Wire
5 122192 1 HARNESS, Power Deck To Main Panel (Model 8831)
124353 1 HARNESS, Power Deck To Main Panel (Model 8841)
103257 588” • CABLE, Cabtire 18/3 (Model 8831)
103257 756” • CABLE, Cabtire 18/3 (Model 8841)
6 122186 1 BRACKET, Power Deck PC Board and Valve

119153
Figure 6.1-8. Powered Extension Platform Control Box Assembly
5
6 7
8
1
9
6
7 2
M1006AA
Index Skyjack
Qty. Description
No. Part No.
A 115592 - CONTROL BOX ASSEMBLY, Powered ext. platform
1 115539 1 • BOX, Control

2 103041 1 • STRAIN RELIEF, Straight 1/2”
3 106401 AR • CORD, Coiled 18/3
4 107712 1 • CONNECTOR ASSEMBLY, 5 pole male
103569 1 • • INSERT, Male
5 108328 1 • LABEL, Platform extend/retract
6 102853 2 • SWITCH, Toggle
7 111181 2 • GUARD, Toggle switch
8 115594 1 • LABEL, Enable
9 114377 1 • PLUG, Plastic 1/2”

119153
Figure 6.1-9A. Control Box Assembly
20
L 19
12
L
11 16
L 14
1
8
L
2
23 5
L
17
10 25
L
9 L 6
7
13
22
18
15
4
24
21
M1040AA

119153
Figure 6.1-9A. Control Box Assembly
Index Skyjack
Qty. Description
No. Part No.
A 119367 - CONTROL BOX ASSEMBLY

B 119374 CONTROL BOX ASSEMBLY WITH HORN
1 119344 1 • WELDMENT, Control box, 1 hole
112327 10 • • BOLT, Hex-hd #8-18 x 1/2” lg.
2 119345 1 • COVER, Control box bottom
3 (Ref.) 1 • CONTROLLER ASSEMBLY, Drive/steer
- (For components, refer to Figure 6-1-10A)
103957 4 • • SCREW, Machine #8-32 x 1/2” lg.
112249 4 • • WASHER, Lock #8
4 119369 1 • HARNESS ASSEMBLY, Key switch, emergency stop
119898 1 • • CONNECTOR, 6 pole P. C. Board
103100 1 • • BASE, Contact
103225 2 • • BLOCK, N. C. Contact
103141 1 • • BLOCK, N.O. Contact
5 103082 1 • HEAD, Base/off/platform key select switch
6 102769 1 • HEAD, Emergency stop switch
100149 2 • • WASHER
7 119368 1 • HARNESS ASSEMBLY, Battery meter
8 103240 1 • • BATTERY CHARGER INDICATOR
9 119396 1 • HARNESS ASSEMBLY, Warning light, beeper
119899 1 • • CONNECTOR, 7 pole P.C. Board
102671 1 • • BLOCK & BASE, Warning light
10 103057 1 • • BEEPER
11 103202 1 • LENS
12 102771 1 • BULB
13 119370 1 • HARNESS ASSEMBLY, Lift/off/drive
14 116382 1 • • SWITCH, Toggle lift/off/drive
15 119366 1 • BOARD, Control circuit
114678 4 • • SCREW, Machine #6-32 x 1/2” lg
106099 4 • • WASHER, Lock #6
16 111181 1 • GUARD, Toggle
17 114377 1 • PLUG, 1/2” hole (located on top of control box)
18 102956 1 • PLUG, 7/8” hole (located on side of control box)
19 100509 1 • PIN, Locking
20 105807 1 • CHAIN, Lanyard 6” lg.

119153
Figure 6.1-9A. Control Box Assembly (Continued)
(Model 8831E with Serial No. 37314 and Below) (Model 8841E with Serial No. 42701 and Below) AN
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page

21 119373 1 • CABLE ASSEMBLY, Control box 16 pole
119907 1 • • CONNECTOR, P.C. Board 15 pole
103041 1 • • CONNECTOR, Strain relief
119359 1 • • HOUSING, 16 pole
114469 1 • • PLUG, 16 pole male
102887 44”lg. • • CABLE, 16/15
22 119397 1 • SWITCH ASSEMBLY, Horn push-button
23 102851 1 • HEAD, Push-button switch
24 (Ref.) 1 • CABLE ASSEMBLY, Scissor control
25 (Ref.) 1 • SWITCH ASSEMBLY, Enable push-button
108854 1 • • HEAD, Green Push-button switch
L (Ref.) 1 • LABEL, Control Box

119153
Figure 6.1-9B. Control Box Assembly
30 4 5 6
25
26
A B
31
L
15
14
26 34
35
27 11
28
29 1
L
32
8
13
24 17
9
16 32
23 8
32
12
10
2 C D 1
22 18 3
7 19
20
21
33
M10268AB

119153
Figure 6.1-9B. Control Box Assembly
Index Skyjack
Qty. Description
No. Part No.
A 130249 - CONTROL BOX ASSEMBLY (With Key)

B 130250 - CONTROL BOX ASSEMBLY (Without Key)
C 119374 - CONTROL BOX ASSEMBLY (With Key) (Older Generation)
D 123619 - CONTROL BOX ASSEMBLY (Without Key) (Older Generation)
1 130196 1 • WELDMENT, Control box, 1 hole, A & B

126446 1 • WELDMENT, Control box, 1 hole, C & D
2 130197 1 • COVER, Control box bottom, A & B
119345 1 • COVER, Control box bottom, C & D
3 112327 10 • BOLT, Hex-hd #8-18 x 1/2” lg.
4 (Ref.) 1 • CONTROLLER ASSEMBLY, Drive/steer
- (For components, refer to Figure 6.1-10B)
5 103957 4 • SCREW, Machine #8-32 x 1/2” lg.
6 112249 4 • WASHER, Lock #8
7 119369 1 • HARNESS ASSEMBLY, Base/off/platform switch, emergency stop
103225 1 • • BLOCK, N. C. 1 Contact
103141 1 • • BLOCK, N.O. 2 Contact
8 103082 1 • HEAD, Base/off/platform key select switch, A
104466 1 • • KEY, #455
106398 1 • HEAD, Base/off/platform selector switch, B
9 102769 1 • HEAD, Emergency stop switch
10 119368 1 • HARNESS ASSEMBLY, Battery meter
11 122093 1 • • BATTERY CHARGER INDICATOR
12 119396 1 • HARNESS ASSEMBLY, Warning light, beeper
102671 1 • • BLOCK & BASE, Warning light
13 103057 1 • • BEEPER
14 103202 1 • LENS
15 102771 1 • BULB
16 119370 1 • HARNESS ASSEMBLY, Lift/off/drive
17 116382 1 • • SWITCH, Toggle lift/off/drive
18 119366 1 • BOARD, Control circuit
19 114678 4 • SCREW, Machine #6-32 x 1/2” lg
20 106099 4 • WASHER, Lock #6
21 119373 1 • CABLE ASSEMBLY, Control box 16 pole
103041 1 • • CONNECTOR, Strain relief
119359 1 • • HOUSING, 16 pole
114469 1 • • PLUG, 16 pole male
102887 44” • • CABLE, 16/15
Parts list continued on following page.

119153
Figure 6.1-9B. Control Box Assembly (Continued)
(Model 8831E with Serial No. 37315 and Above) (Model 8841E with Serial No. 42702 and Above) AN
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from previous page.
22 119397 1 • HARNESS ASSEMBLY, Horn push-button

23 102851 1 • HEAD, Horn Push-button switch
25 126447 1 • GUARD, Control Box
26 104185 3 • WASHER, Lock #10 NOM
27 104694 2 • WASHER, Flat #10 S.A.E.
28 104003 2 • NUT, Machine #10 - 32 Grade B
29 103962 2 • BOLT, Machine #10 - 32 x 1/2”
30 103917 1 • BOLT, Socket #10 - 24 x 1”
31 103987 1 • NUT, Machine #10 - 24
32 100149 1 • WASHER
33 (Ref.) 1 CABLE ASSEMBLY, Scissor control
34 100509 1 PIN, Locking
35 105807 1 LANYARD, Retaining Pin
L (Ref.) - LABEL, Control Box

119153
Figure 6.1-10A. Drive/Steer Controller Assembly
4
5
6 14
8
13
7 10
9
11
12
M1022AA
Index Skyjack
Qty. Description
No. Part No.
A 119371 - CONTROLLER ASSEMBLY, Drive/steer
1 105735 1 • CAP, Elastic

2 105734 1 • ACTUATOR, Rocker
3 105733 2 • SWITCH, Directional
4 105738 2 • KNOB HALF
5 105737 1 • SPRING, Compression
6 105736 1 • SLIDE LOCK
7 105378 1 • HANDLE EXTENSION
8 106729 1 • HOUSING
9 106730 1 • SPRING, Handle return
10 106725 1 • RATCHET
11 106726 1 • BUSHING, Spring
12 119142 1 • CIRCUIT BOARD
13 106731 1 • SCREW, Hollow
14 110982 1 • GASKET, Housing

119153
Figure 6.1-10B. Drive/Steer Controller Assembly
4 3
M10269AB
Index Skyjack
Qty. Description
No. Part No.
1 127063 - CONTROLLER ASSEMBLY, Drive/steer

2 126469 2 • RELAY, DPDT 24V
3 126488 1 • CONNECTOR, 9-Pin PCB
4 126489 9 • PINS, PCB connector crimp

119153
Figure 6.1-11. AC Outlet On Platform AN
L
5
1
8
3 2
6
3 2 7
L
4
6 4
M11090AF M11090AG
Index Skyjack
Qty. Description
No. Part No.
A 113257 - 110V AC OUTLET ON PLATFORM - Model 8831 (ANSI/SIA and CSA)

B 113256 - 110V AC OUTLET ON PLATFORM - Model 8841 (ANSI/SIA and CSA)
C 117548 - 220V AC OUTLET ON PLATFORM - Model 8831 (CE)
D 117549 - 220V AC OUTLET ON PLATFORM - Model 8841 (CE)
1 131999 1 BOX, G.F.C.I. Receptacle A & B

132042 2 • RIVET, Pop (1/4” Dia.)
2 109698 1 RECEPTACLE, 125V G.F.I. A & B
3 109699 1 PLATE, Weatherproof cover, A & B
4 104208 1 PLUG, 3-Prong male (15A/125V) A & B
5 103035 1 ELBOW, Strain relief (90°)
6 105269 1 CABTIRE (14/3 x 600” lg.) A
105269 1 CABTIRE (14/3 x 720” lg.) B
117542 1 CABTIRE (14/3 x 600” lg.) C
117542 1 CABTIRE (14/3 x 720” lg.) D
7 103024 1 CLIP, Cord
8 136328 1 BOX, Outlet with fitting
134140 2 • RIVET, Open end dome (1/4” Dia.)
L (Ref.) - LABEL, AC outlet
(For components, refer to Figure 6.8-2)

119153
Figure 6.1-12. Air Hose To Platform Option
M1017AA
Index Skyjack
Qty. Description
No. Part No.
A 116374 - AIR HOSE TO PLATFORM (Model 8841)

B 124177 - AIR HOSE TO PLATFORM (Model 8831)
1 (Ref.) 1 HOSE ASSEMBLY, Air to platform

107882 1 • FITTING, Female disconnect
107883 1 • FITTING, Male disconnect
107884 840” lg. • HOSE, Air 1/2” Dia. A
107884 720” lg. • HOSE, Air 1/2” Dia. B
109050 2 • FITTING, Hose barb
107886 2 • CLAMP, Hose
102891 AR STRAP, Tie 7” lg.
102893 AR STRAP, Tie 10-1/2” lg.
2 107887 2 LABEL, Connect air here

119153
Figure 6.2-1. Scissor Arm Assembly (Model 8831E) AM
21
36 37 20
16
36 37 31
30 1
32
28
29
27
40
25 3
26
4
33
34
5 35
6
36
7
37
13 39 8
24
23
22
21
11
15 14 12
36 37 20 9
19 38 10
16
18 17
M1010AA

119153
Index Skyjack
Qty. Description
No. Part No.
A 110057 ASSEMBLY, 3 Arm Scissor

1 110395 1 ARM ASSEMBLY, 3rd Inner
2 110361 1 ARM ASSEMBLY, 3rd Outer
3 110347 1 ARM ASSEMBLY, 2nd Outer
4 110377 1 ARM ASSEMBLY, 2nd Inner
5 100071 AR BUSHING, End pin 1-1/4” x 2” lg.
6 110410 7 PIN, End 1-1/4”
(Ref.) 1 • PIN, End 1-1/4” (limit switch cam)
103887 1 • BOLT, Hex-hd 5/16”-18 x 3/4” lg.
103404 1 • WASHER, Lock 5/16”
7 110363 1 ARM ASSEMBLY, 1st Inner
8 110328 1 ARM ASSEMBLY, 1st Outer
9 102236 12 PLATE, Center pin retainer
103887 20 • BOLT, Hex-hd 5/16”-18 x 1” lg.
103404 20 • WASHER, Lock 5/16”
101632 32 • BOLT, Hex-hd 3/8”-16 x 3/4” lg.
103999 32 • WASHER, Lock 3/8”
10 110408 6 PIN, Center 1-3/4” x 9-1/2” lg.
11 101564 18 BUSHING, Center pin 1-3/4” x 1-1/2” lg.
12 117840 6 BEARING, Thrust (not shown)
13 111135 8 BUMPER, Scissor arm 2-1/2” x 1-1/16” thk. (arm)
14 105395 4 BUMPER, Scissor arm 2-1/2” x 1-1/2” thk. (base)
15 131952 16 SPACER, Bumper
16 114043 4 BAR, Centering
103997 4 • WASHER, Flat 1-1/4”
103972 4 • PIN, Cotter 1/4” x 2 1/2” lg.
17 112440 1 WELDMENT, Centering bar pivot/lowering valve
103865 1 • BOLT, Adjusting 5/16”-18 x 2” lg.
103984 1 • NUT, Lock 5/16”-18
18 (Ref.) 1 VALVE AND VALVE BLOCK ASSEMBLY
19 (Ref.) 1 BEEPER, LIGHT AND HORN ASSEMBLY
20 110418 4 PIN, Centering bar pivot
21 101689 3 WELDMENT, Centering bar pivot
103907 16 • BOLT, Hex-hd 1/2”-13 x 11/2” lg.
103468 16 • WASHER, Flat 1/2”
103470 16 • WASHER, Lock 1/2”
103471 16 • NUT, Hex 1/2”-13
22 101523 8 BUSHING, Centering arm 1-1/4” x 3/4” lg.
25 103997 4 WASHER, Flat 1-1/4”
24 115532 4 PIN, Cotter 1/4”
25 (Ref.) 2 CYLINDER ASSEMBLY, Lift
26 111172 1 CORD ASSEMBLY, Holding valve (Not shown)
103256 1 • CABLE, 18/2 x 321” lg.
119825 2 • CONNECTOR, Solenoid

119153
Figure 6.2-1. Scissor Arm Assembly (Model 8831E) (Continued) AN
Index Skyjack
Qty. Description
No. Part No.
27 111954 1 LATCH ASSEMBLY, Safety bar

102780 1 • LATCH, Safety bar
111534 1 • KNOB, Latch
103855 1 • BOLT, Hex-hd 1/4”-20
104000 1 • WASHER, Lock 1/4”
28 111137 4 NUT, Jam 2-1/8”
29 110409 4 PIN, Lift cylinder pivot
30 111225 8 SLIDER ASSEMBLY
101949 32 • PIN, 3/8” diameter x 1.25” lg.
105549 8 • WELDMENT, Slider
101950 8 • PAD, Teflon 3/8” x 3-1/2” x 5-1/2” lg.
103701 16 • PAD, Teflon 3/8” x 1-1/4” x 5-1/2” lg.
117148 8 • KIT, Slider bushing
117553 1 • • BUSHING, 1” x 1-1/8” x 3/8” lg.
101581 2 • • BUSHING, 1” x 1-1/8” x 1-1/4” lg.
31 110413 4 PIN, Slider
32 124761 1 CLAMP ASSEMBLY (Ontario Hydro)
103078 2 • CLAMP, Double G10
124445 9 • CLAMP, Double
103962 9 • SCREW, Machine #10 - 32 x .5
104694 9 • WASHER, Flat #10 S.A.E
104185 9 • WASHER, Lock #10 NOM
104003 9 • NUT, Machine #10 -32 grade B
124763 1 • LABEL, Ontario Hydro
33 (Ref.) - CAM, Limit Switch
34 (Ref.) 1 SWITCHES, Limit
104698 2 • BOLT, Machine #10-32 x 3/4” lg.
104003 2 • NUT, Machine #10-32
35 124642 AR SPACER, 1/4”
36 103887 AR BOLT, Hex-hd 5/16”-18 x 3/4” lg.
37 103404 AR WASHER, Lock 5/16” lg.
38 103938 AR BOLT, Socket 3/8”-16 grade 5 x 1 1/2” lg.
39 103937 AR BOLT, Socket 3/8”-16 grade 5 x 3/4” lg.
40 133130 1 • COVER, Limit Switch
112449 2 • • SCREW, Hex head machine 1/4”-20 x 1”
104000 2 • • WASHER, Lock 1/4”
103995 4 • • WASHER, Flat 1/4”
103980 2 • • NUT, Hex Hd 1/4”-20 Grd. 5
NOTE: The following components were used on earlier models:
- 104127 AR PROTECTION, Adhesive Cable 72” lg. (Not Shown)

- 108791 9 CLIP, Adhesive Cord (Not shown)
- 106977 1 BRACKET, Horn mounting (Earlier Models)

119153
23 22 38 39
18
38 39 33
32 1
4
34
30
31 29 42
5
28
27
6
35
36
7 37
7
8 38 39
15 41 10
26
25
24
23
38 39 22 13
21 40 17 16 14 11
18 12
20
19
M1009AA

119153
Index Skyjack
Qty. Description
No. Part No.
A 110059 ASSEMBLY, 4 Arm Scissor
1 110361 1 • ARM ASSEMBLY, 4th Outer

2 110389 1 • ARM ASSEMBLY, 4th Inner
3 110381 1 • ARM ASSEMBLY, 3rd Inner
4 110359 1 • ARM ASSEMBLY, 3rd Outer
5 110347 1 • ARM ASSEMBLY, 2nd Outer
6 110377 1 • ARM ASSEMBLY, 2nd Inner
7 100071 AR BUSHING, End pin 1-1/4” x 2” lg.
8 110410 11 • PIN, End 1-1/4”
(Ref.) 1 • PIN, End 1-1/4” (limit switch cam)
9 110363 1 • ARM ASSEMBLY, 1st Inner
10 110328 1 • ARM ASSEMBLY, 1st Outer
11 102236 16 • PLATE, Center pin retainer
103887 16 • • BOLT, Hex-hd 5/16”-18 x 1” lg.
103404 16 • • WASHER, Lock 5/16”
103473 32 • • BOLT, Hex-hd 3/8”-16 x 1” lg.
103999 32 • • WASHER, Lock 3/8”
12 110408 8 • PIN, Center 1-3/4” x 9-1/2” lg.
13 101564 48 • BUSHING, Center pin 1-3/4” x 1-1/2” lg.
14 117840 8 • BEARING, Thrust
15 111135 12 BUMPER, Scissor arm 2-1/2” x 1-1/16” thk. (arm)
16 105395 4 BUMPER, Scissor arm 2-1/2” x 1-1/2” thk. (base)
103936 12 • BOLT, Soc-hd 3/8”-16 x 1” lg.
17 131952 16 • SPACER, Bumper 2-1/2” dia.
18 114043 4 BAR, Centering 34-3/4” lg.
19 112440 1 WELDMENT, Centering bar pivot/lowering valve
103865 1 • BOLT, Adjusting 5/16”-18 x 2” lg.
103984 1 • NUT, Lock 5/16”-18
20 (Ref.) 1 VALVE AND VALVE BLOCK ASSEMBLY
21 (Ref.) 1 BEEPER/LIGHT AND HORN ASSEMBLY
22 110418 4 PIN, Centering bar pivot
23 101689 AR WELDMENT, Centering bar pivot
103907 16 • BOLT, Hex-hd 1/2”-13 x 1-3/4” lg.
103468 16 • WASHER, Flat 1/2”
103470 16 • WASHER, Lock 1/2”
103471 16 • NUT, Hex 1/2”-13
24 101523 8 BUSHING, Centering arm 1-1/4” x 3/4” lg.
25 103997 4 WASHER, Flat 1-1/4”
26 115532 4 PIN, Cotter 1/4” x 2-1/2” lg.

119153
Figure 6.2-2. Scissor Arm Assembly (Model 8841E) (Continued) AN
Index Skyjack
Qty. Description
No. Part No.
28 111172 1 CORD ASSEMBLY, Holding valve

103256 1 • CABLE, 18/2 x 321” lg.
119825 2 • CONNECTOR W/DIODE, Black
29 111954 1 LATCH ASSEMBLY, Safety bar
102780 1 • LATCH, Safety bar
103855 1 • BOLT, Hex-hd 1/4”-20 x .50” lg.
104000 1 • WASHER, Lock 1/4”
30 111137 4 NUT, Jam 1-1/2”-12
31 110409 4 PIN, Lift cylinder pivot
32 111225 8 SLIDER ASSEMBLY
101949 32 • PIN, 3/8” diameter x 1.25” lg.
105549 8 • WELDMENT, Slider
101950 8 • PAD, Teflon 3/8” x 3-1/2” x 5-1/2” lg.
103701 16 • PAD, Teflon 3/8” x 1-1/4” x 5-1/2” lg.
117148 8 • KIT, Slider bushing
117553 1 • • BUSHING, 1” x 1-1/8” x 3/8” lg.
101581 2 • • BUSHING, 1” x 1-1/8” x 1-1/4” lg.
33 110413 8 PIN, Slider
34 124762 1 CLAMP ASSEMBLY (Ontario Hydro)
103078 2 • CLAMP, Double G10
124445 11 • CLAMP, Double
103962 11 • SCREW, Machine #10 - 32 x .5
104694 11 • WASHER, Flat #10 S.A.E.
104185 11 • WASHER, Lock #10 NOM
104003 11 • NUT, Machine #10 -32 grade B
124763 1 • LABEL, Ontario Hydro
35 (Ref.) - CAM, Limit Switch
36 (Ref.) - SWITCH ASSEMBLY, Limit
37 124642 AR SPACER, 1/4”
38 103887 AR BOLT, Hex-hd 5/16”-18 x 3/4” lg.
39 103404 AR WASHER, Lock 5/16” lg.
40 103938 AR BOLT, Socket 3/8”-16 grade 5 x 1 1/2” lg.
41 103937 AR BOLT, Socket 3/8”-16 grade 5 x 3/4” lg.
42 133130 1 • COVER, Limit Switch
112449 2 • • SCREW, Hex head machine 1/4”-20 x 1”
104000 2 • • WASHER, Lock 1/4”
103995 4 • • WASHER, Flat 1/4”
103980 2 • • NUT, Hex Hd 1/4”-20 Grd. 5
NOTE: The following components were used on earlier models:

- 104127 AR PROTECTION, Adhesive Cable 72” lg. (Not Shown)
- 108791 9 CLIP, Adhesive Cord (Not shown)
- 106977 1 BRACKET, Horn mounting (Earlier Models)

119153
Figure 6.2-3. Hydraulic Hose Connections- Scissors
6
5
2 2
10 9
11 8
12 13
14 11
M1003AA

119153
Figure 6.2-3. Hydraulic Hose Connections - Scissors
Index Skyjack
Qty. Description
No. Part No.

3 125430 1 BLOCK, Lift manifold
103746 8 • BOLT, Socket 5/16”-18
104637 8 • WASHER, Lock 5/16”
4 104437 2 PLUG, Soc-hd #6
5 103090 2 CONDUIT, Convoluted 1-1/4” x 28” lg.
6 110592 2 HOSE ASSEMBLY, Lift cylinder 30” lg.
8 114227 1 HOSE ASSEMBLY, Lift manifold to lowering valve manifold 149” lg.
9 113556 1 VALVE ASSEMBLY, Lowering
119085 AR • KIT, Seal repair
10 113494 1 BLOCK, Lowering valve manifold
12 113496 1 SPACER, Orifice
13 114218 1 ORIFICE, .070 Diameter
14 110473 1 HOSE ASSEMBLY, Lowering valve manifold to main manifold 60” lg.

119153
Figure 6.2-4A. Lift Cylinder Assembly AN
11
9 8
10 12 11
6
5
4 13
3
M109953AA

119153
Figure 6.2-4A. Lift Cylinder Assembly AN
Index Skyjack
Qty. Description
No. Part No.
A 109953 - CYLINDER ASSEMBLY, Lift

2 109232 1 • WELDMENT, Cylinder rod
*3 109246 1 • WIPER, Rod
*4 109244 1 • SEAL, Rod
*5 109247 1 • RING, Rod wear
6 109225 1 • GLAND, Front end
*8 109245 1 • O-RING, Front gland
9 102856 1 • PLUG, Soc-hd 3/8”-24
10 102027 2 • FITTING, Grease 1/8 NPT
11 109249 4 • RING, Retaining
12 109250 2 • BEARING, Spherical
13 (Ref.) - BLOCK, Lift cylinder manifold
* 112165 AR KIT, Seal repair

* Part of Seal Repair Kit, 112165.

119153
Figure 6.2-4B. Lift Cylinder Assembly AN
11
9 8
10 12 11
6
5
4 13
M1002AA

119153
Figure 6.2-4B. Lift Cylinder Assembly AN
Index Skyjack
Qty. Description
No. Part No.
A 120349 - CYLINDER ASSEMBLY, Lift

2 109232 1 • WELDMENT, Cylinder rod
*3 109246 1 • WIPER, Rod
*4 109244 1 • SEAL, Rod
*5 109247 1 • RING, Rod wear
8 120446 1 • O-RING, Front gland
9 102856 1 • PLUG, Soc-hd 3/8”-24
11 109249 AR • RING, Retaining
13 (Ref.) - BLOCK, Lift cylinder manifold

* Part of Seal Repair Kit, 112165.

119153
Figure 6.2-5. Lift Cylinder Manifold Assembly AN
7 3
4
10
Note: Additional components for CE machines equipped with

Load Sensing System, refer to Load Sensing Supplement Manual. M11218AA

119153
Figure 6.2-5. Lift Cylinder Manifold Assembly AN
Index Skyjack
Qty. Description
No. Part No.
1 106688 1 BLOCK, Manifold with plugs

111316 1 • BLOCK, Manifold
108052 1 • PLUG, Expander
2 106557 1 VALVE, Relief
3 107269 1 VALVE, Holding valve (N.C.)
4 114578 1 FITTING, Hydraulic elbow
5 103403 1 SEAL, O-ring
6 120481 1 ORIFICE, One way (0.104” Dia.)
7 104493 1 COIL, 24V
8 103931 4 BOLT, Socket (5/16”-18 x 2” Grade 5)
9 104637 4 WASHER, Lock (5/16” high collar 0.09)
10 103996 4 WASHER, Flat (5/16”)

119153
Figure 6.3-1. Base, Axles And Wheels
14
13
15
11
10
9
12
13
8
3 7
16
3
1
16 2
M11143AA

119153
Figure 6.3-1. Base, Axles And Wheels AL
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) 1 AXLE ASSEMBLY, Front idle (2wd)

(Ref.) 1 AXLE ASSEMBLY, Front drive (4wd)
123855 8 • BOLT, Hex-hd 1/2”-13 x 2-3/4” grade 8
126286 8 • WASHER, Lock 1/2” heavy duty
123856 8 • NUT, Hex-hd 1/2”-13 grade 8
2 (Ref.) 16 BOLT, Wheel 5/8”-18 (For front idle axle)
116801 16 NUT, Wheel 5/8”-18 (For front drive axle)
3 129399 1 WHEEL ASSEMBLY, #6 “Carlisle” 10 ply Air Filled
129397 2 RIM/TIRE ASSEMBLY, LH #6 Air 4.75” backspace 75 psi
129398 2 RIM/TIRE ASSEMBLY, RH #6 Air 4.75” backspace 75 psi
129387 1 • TIRE, #6 Air 10 ply 75 psi
112654 1 • RIM, #6 4.75 (16.5x8.25x8)
130035 1 WHEEL ASSEMBLY, #6 “Carlisle” 10 ply Foam Filled
130031 2 RIM/TIRE ASSEMBLY, LH #6 Foam 4.75” backspace
130030 2 RIM/TIRE ASSEMBLY, RH #6 Foam 4.75” backspace
124982 2 RIM/TIRE ASSEMBLY, #6 LH “OTR” Air filled Non-marking 4.75” backspace
124984 2 RIM/TIRE ASSEMBLY, #6 RH “OTR” Air filled Non-marking 4.75” backspace
124981 2 • TIRE, #6 “OTR” Stabilizer non-marking
124673 2 • RIM, #6 “OTR”
124980 2 RIM/TIRE ASSEMBLY, #6 “OTR” 10 ply Air Filled (Model 8841)
124983 2 RIM/TIRE ASSEMBLY, #6 “OTR” 10 ply Air Filled (Model 8841)
124979 1 • TIRE, #6 10 ply “OTR” Stabilizer
124673 1 • RIM, #6 OTR
132975 2 RIM/TIRE ASSEMBLY, LH #6 “OTR” Foam Filled Non-marking (Model 8841)
132974 2 RIM/TIRE ASSEMBLY, RH #6 “OTR” Foam Filled Non-marking (Model 8841)
124981 1 • TIRE, #6 “OTR” Stabilizer non-marking
124673 1 • RIM, #6 “OTR” 4.75” backspace
111612 4 RIM/TIRE ASSEMBLY, #6 “IronMan SKS” 8 ply Air filled 4.75” backspace
106201 1 • TIRE, #6 8 ply (30x10x16.5) 50 psi
112654 1 • RIM, #6 8.25 x 16.5 - 8 bolt
111613 4 RIM/TIRE ASSEMBLY, #6 “IronMan SKS” 8 ply Foam Filled 4.75” backspace
106201 1 • TIRE, #6 8 ply (30x10x16.5)
112654 1 • RIM, #6 8.25 x 16.5 - 8 bolt
112738 4 RIM/TIRE ASSEMBLY, #7 “McCreary” 8 ply Foam Filled 5.313” backspace
104085 1 • TIRE, #7 8 ply (31x15.5x15)
111518 1 • RIM, #7 12 x 15 - 8 bolt
4 116801 16 NUT, Wheel 5/8-18 (For rear drive axle)
5 (Ref.) 1 GEAR BOX AND DC DRIVE MOTOR ASSEMBLY
103907 4 • BOLT, Hex-hd 1/2”-13 x 1-1/2” lg.
103470 4 • WASHER, Lock 1/2”
103468 4 • WASHER, Flat 1/2”
6 (Ref.) 1 DISC BRAKE ASSEMBLY


119153
Figure 6.3-1. Base, Axles And Wheels (Continued) AO
Index Skyjack
Qty. Description
No. Part No.
7 (Ref.) 1 AXLE ASSEMBLY, Rear drive

123855 8 • BOLT, Hex-hd 1/2”-13 x 2-3/4” grade 8
126286 8 • WASHER, Lock 1/2” heavy duty
123856 8 • NUT, Hex-hd 1/2”-13 grade 8
8 124342 1 KIT, Emergency Lowering Access Bar
132477 1 • BAR ASSEMBLY, Emergency Lowering Access (ANSI/CSA)
108767 1 • BAR ASSEMBLY, Emergency Lowering Access (CE)
119920 2 • CLIP, Spring
103964 2 • BOLT, Machine #10-32 x 1/4”
124160 2 • PIN, Locking
9 (Ref.) 1 BATTERY ROLL-OUT TRAY ASSEMBLY
10 117317 1 WELDMENT, Base
123547 1 WELDMENT, Base (w/Scissor Guard option)
Use Part # 117318 for Machines with Serial # 37007 (8831) or
42123 (8841) and below.
117320 1 WELDMENT, Base (w/Outrigger option)
123806 1 WELDMENT, Base (w/Scissor Guard & Outrigger option)
Use Part # 117319 for Machines with Serial # 37007 (8831) or
42123 (8841) and below.
11 (Ref.) 1 SWITCH, End-of-stroke limit
12 (Ref.) 1 HYDRAULIC/ELECTRIC CABINET ASSEMBLY
13 151977 2 LADDER (Model 8831E)
151979 2 LADDER (Model 8841E)
103473 8 • BOLT, Hex-hd 3/8”-16 x 1” lg.
103472 16 • WASHER, Flat 3/8”
103999 8 • WASHER, Lock 3/8”
103978 8 • NUT, Hex 3/8”-16
14 (Ref.) 1 HYDRAULIC OIL TANK/CHARGER CABINET ASSEMBLY
103473 8 • BOLT, Hex-hd 3/8”-16 x 1” lg.
103472 16 • WASHER, Flat 3/8”
103999 8 • WASHER, Lock 3/8”
103978 8 • NUT, Hex 3/8”-16
15 (Ref.) 4 LEG, Outrigger (Machines with Outrigger Option)
16 123760 1 STRAP, Static Assembly (EE Rated)
123752 2 • STRAP, Static
101632 1 • BOLT, 3/8”-16 x .75
103999 1 • WASHER, 3/8” Lock

119153
Figure 6.3-2. Electrical Components - Base
14
15
8
13
16
12
21 11
7
20
7 8 9 10
3 4 5 6
10
9
2
19
17
1
18
M1062AD

119153
Figure 6.3-2. Electrical Components - Base
Index Skyjack
Qty. Description
No. Part No.
1 105600 12 BATTERY, Boot Red (Traction Motor)

2 119567 1 CABLE ASSEMBLY, Battery (S2)
3 119566 1 CABLE ASSEMBLY, Battery (S1)
4 120765 1 CABLE ASSEMBLY, Battery (A2)
5 120767 1 CABLE ASSEMBLY, Battery (A1)
6 (Ref.) 1 CABLE ASSEMBLY, Tach generator And Proximity
7 120071 1 HARNESS ASSEMBLY, Center tap
103256 1 • CABLE, 18/2 x 264” lg.
119894 1 • CONNECTOR, P C Board 2 pole
119293 1 • HOLDER, Fuse w/cover
120658 1 • FUSE, 10 amp
8 119571 1 CABLE ASSEMBLY, Disconnect to Panel
117493 1 • CONNECTOR
117494 2 • CONTACT
106746 498” • CABLE, Welding #1
9 (Ref.) 2 CONNECTOR ASSEMBLY, Battery
10 120100 1 HARNESS, Charger Cut-out
103256 144” • CABLE, 18/2 Cabtire
116992 2 • PLUG, Male 2 Pole Housing
116990 4 • PIN, Female Wire
103367 30” • HEATSHRINK, 1/4”
11 120394 8 BOOT, Battery Black
120395 8 BOOT, Battery Red
12 119568 6 CABLE ASSEMBLY, Battery
13 (Ref.) 8 BATTERY, 6 Volt
14 123184 - DUAL CHARGER ADAPTER (4’) (EE rated)
124880 - DUAL CHARGER ADAPTER (8’) (Optional For EE rated)
117493 1 • CONNECTORS, Battery
119829 1 • HANDLE, Battery disconnect
117494 2 • CONTACTS, I/O
102871 4 • PARALLEL SPLICE
103206 2 • CONNECTOR, Battery
102700 96” • WIRE, Black 10 AWG, (Used on 4’ Cable)
105787 96” • WIRE, Red 10 AWG, (Used on 4’ Cable)
124879 200” • CABLE, 10/2 SOW, (Used on 8’ Cable)
15 119570 - CONNECTOR ASSEMBLY, Battery
106746 48” • CABLE, Welding #1
117493 1 • CONNECTOR
117494 2 • CONTACTS

119153
Figure 6.3-2. Electrical Components - Base (Continued)
Index Skyjack
Qty. Description
No. Part No.
16 119569 1 CABLE ASSEMBLY, Battery

17 (Ref.) 1 SWITCH ASSEMBLY, Proximity
18 (Ref.) 1 MOTOR And TACHOMETER GENERATOR ASSEMBLY
19 103092 AR PROTECTOR, Wire 1”
Used on Machines with Serial #42303 (8841) and 37123 (8831) & Below.
20 124176 4” PROTECTOR, 1 1/4” Wire
21 103404 16 WASHER, 5/16” Lock

119153
Figure 6.3-3. Hydraulic Hose Connections - Base
12 13 14
8 9 10 3 11 15 16
17
18
19
20
21
4 3
7 6 5
22
2 1 M1062AD

119153
Figure 6.3-3. Hydraulic Hose Connections - Base AN
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) 1 DISC BRAKE ASSEMBLY

- (For components, refer to Figure 6.3-9)
3 (Ref.) 1 PUMP, MANIFOLDS, GEAR BOX AND DRIVE MOTOR ASSEMBLY
4 114388 1 HOSE ASSEMBLY, Brake 1/2” x 32”
5 119854 1 HOSE, Large pump to small pump 3/4” x 65”
6 110473 1 HOSE ASSEMBLY, Pump pressure 1/2” x 60”
7 120057 1 HOSE, Tank to manifold 1” x 120”
8 114402 1 CLAMP
10 108799 1 HOSE, Barb
11 114325 1 FITTING, Pump suction
12 109418 2 HOSE ASSEMBLY, Steer 1/4” x 140”
14 (Ref.) 1 CYLINDER ASSEMBLY, Steer
- (For components, refer to Figures 6.3-6)
15 120056 1 HOSE, Drive suction to pump 1-1/4” x 24”
16 110475 1 HOSE ASSEMBLY, Tank 1/2” x 122”
17 114233 1 HOSE ASSEMBLY, Gearbox to manifold 1/4” x 100”
18 114234 1 HOSE ASSEMBLY, Gearbox to manifold 1/4” x 95”
19 114326 2 CLAMP, Hose (1.58”)
20 102854 1 CLAMP, #12
21 116800 2 FITTING, Special gear box
22 (Ref.) 1 COVER, Hydraulic tank
(For components, refer to Figure 6.4-2.)

119153
Figure 6.3-4. Front Drive Axle Assembly - 4 Wheel Drive Machines
26 44
1 42
34 43
2
42
41
3
40
4 39
6 7 35
45 36
46 37
47 38
54 53 48
28
49
8 17
29
30
27
52 50 31
51
26 32
33
34
10
25 24
12 22
23 21
20
13
15
19
18
11
17
16
14
M1028AC

119153
Figure 6.3-4. Front Drive Axle Assembly - 4 Wheel Drive Machines AN
Index Skyjack
Qty. Description
No. Part No.
A 115602 - MODIFIED AXLE ASSEMBLY, Front drive (5.13 ratio)

1 120845 1 • WELDMENT, Steering arm Support (Must use Castle Nut #120191)
2 120191 1 • NUT, Tie Rod Castle Hex
Both part numbers 120845 & 120191 MUST be ordered for Machines
with Serial numbers 36602 (8831) or 41283 (8841) & Below
3 122071 1 • PIN, Cotter 1/8 X 2”
4 103264 1 • WASHER, Bronze 1” x 2” x 1/8” thk.
5 102028 4 • SPACER, 3/4” x 1” x 7/16” thk.
6 (Ref.) 1 • CYLINDER ASSEMBLY, Steer
7 102030 1 • WELDMENT, Steering arm

B 115728 1 • AXLE ASSEMBLY, Front drive (DANA #070BA502-14)
8 108394 1 • • COVER, Carrier
9 113888 1 • • PLUG, Carrier cover
10 113891 12 • • BOLT, Drive gear
11 113908 1 • • DIFFERENTIAL ASSEMBLY
12 115371 1 • • • GEAR SET, Internal differential
13 113909 AR • • • KIT, Disc and plate
14 113910 8 • • • BOLT, Differential case
15 117130 1 • • DRIVE GEAR AND PINION SET
16 113879 1 • • SLINGER, Inner pinion
17 113880 1 • • BEARING ASSEMBLY, Inner pinion
18 113881 AR • • KIT, Pinion adjusting shim
19 113882 1 • • SLINGER, inner pinion bearing
20 113901 AR • • KIT, Spindle bearing and seal
21 708440 2 • • SLINGER
22 110070 1 • • AXLE SHAFT ASSEMBLY, LH (37” lg.)
- (Includes item #35)
23 115303 1 • • AXLE SHAFT ASSEMBLY, RH (47” lg.)
- (Includes item #35)
24 113900 2 • • JOINT, Universal drive
25 113897 2 • • CAP, Lower king pin
26 115373 1 • • TIE ROD ASSEMBLY
$ 1 • • • TIE ROD
113792 1 • • • END, Tie rod RH
113793 1 • • • END, Tie rod LH
27 108392 AR • • KIT, King pin seal and bearing
28 113899 2 • • CAP, Upper king pin
29 113898 2 • • GASKET, Upper king pin
30 113896 2 • • SPRING, upper king pin
31 113895 2 • • RETAINER, Spring
32 108388 2 • • BUSHING, upper king pin
33 105817 2 • • PIN, Upper king

119153
Figure 6.3-4. Front Drive Axle Assembly - 4 Wheel Drive Machines (Continued)
Index Skyjack
Qty. Description
No. Part No.
34 113732 1 • • KNUCKLE, Steering LH (shown)

113733 1 • • KNUCKLE, Steering RH (opposite)
35 113902 2 • • SPINDLE ASSEMBLY
36 108393 2 • • SEAL, Wheel hub
37 108390 2 • • BEARING ASSEMBLY, Inner hub
38 113903 2 • • HUB, Wheel
111719 16 • • • STUD, Wheel 5/8-18 RH
39 113907 2 • • CAP, Hub
40 119179 2 • • GEAR, Drive
134763 2 • • • RING, Snap
41 119180 2 • • SPACER, Drive gear
42 113904 4 • • NUT, Bearing retaining
43 113905 2 • • WASHER, Retaining nut lock
44 108391 2 • • BEARING ASSEMBLY, Outer hub
45 113886 1 • • NUT, Pinion
46 113885 1 • • WASHER, Pinion nut
47 113887 1 • • YOKE ASSEMBLY, End
48 113884 1 • • SEAL, Pinion
49 113883 1 • • BEARING ASSEMBLY, Outer pinion
50 113893 1 • • SEAL AND GUIDE ASSEMBLY
51 113890 AR • • KIT, Differential bearing shim
52 113889 2 • • BEARING ASSEMBLY, Differential
53 $ 1 • • HOUSING W/BEARING CAPS, Front drive axle
54 113892 1 • • PLUG, Vent

119153
Figure 6.3-5. Front Idle Axle Assembly - 2 Wheel Drive Machines
26
24
27 25
23
22
21
5 4
20
19
18
7 16
17
15
6 8 14
12
11 13
9 10
M1004AB

119153
Figure 6.3-5. Front Idle Axle Assembly - 2 Wheel Drive Machines
Index Skyjack
Qty. Description
No. Part No.
A 120345 - AXLE ASSEMBLY, Front idle
1 108487 1 • WELDMENT, Front idle axle

2 100249 8 • BUSHING, 1”ID x 3/4” lg.
3 101801 2 • BEARING, Thrust
4 102230 2 • PIN, Spindle
103887 2 • • BOLT, Hex-hd 5/16-18 x 3/4” lg.
103996 2 • • WASHER, Flat 5/16”
5 102027 2 • NIPPLE, Grease
6 111755 1 • WELDMENT, Spindle arm LH
7 107908 2 • HUB ASSEMBLY, Front wheel
8 103220 2 • • CAP, Dust
9 103085 2 • • PIN, Cotter 3/16” x 1-1/2” lg.
10 104351 2 • • NUT, Castle 1”-14
11 102646 2 • • WASHER, Flat
12 102978 2 • • BEARING, Outer cup
13 103009 2 • • BEARING, Outer cone
14 103198 16 • • BOLT, Wheel
15 102905 2 • • HUB, Front wheel
16 102979 2 • • BEARING, Inner cup
17 103004 2 • • BEARING, Inner cone
18 120414 2 • • SEAL, Grease
19 100309 2 • BUSHING
20 103264 2 • WASHER, Bronze 1” x 2” x 1/8” thk.
21 102229 2 • PIN, Tie bar
103845 2 • • BOLT-HEX HEAD 5/16-18 GRADE 5*0.50
103996 2 • • WASHER, Flat 5/16”
22 101995 1 • WELDMENT, Tie bar
23 111756 1 • WELDMENT, Spindle arm RH
24 113432 2 SLEEVE, Cylinder mounting bolt
25 102028 2 SPACER, Steer cylinder
26 113489 2 BOLT, Hex-hd 3/4-10 x 3-1/4” lg. grade 8
103990 2 WASHER, Flat 3/4”
104002 2 WASHER, Lock 3/4”
100252 2 NUT, Jam 3/4”-10
27 (Ref.) 1 CYLINDER ASSEMBLY, Steer

119153
Figure 6.3-6A. Steer Cylinder Assembly
(Model 8831E with Serial Number 36839 and Below) (Model 8841E with Serial Number 41670 and Below)
3
4
5
2
1
13
13
12
14
14
13
12
13 11
7
10
9 6
8
M112498AA
Index Skyjack
Qty. Description
No. Part No.
A 112498 - CYLINDER ASSEMBLY, Steer (2WD/4WD)
1 113347 1 • ROD, Steering

*2 113350 1 • SEAL, Steering rod
*3 107934 1 • O-RING, Gland
*5 113349 1 • WIPER, Rod
6 104111 1 • SPACER
*7 103829 1 • O-RING, Piston
*8 107935 1 • SEAL, Piston
9 112497 1 • PISTON, Cylinder
10 103830 1 • NUT, Lock 5/8-11 grade C
14 103513 2 • FITTING, Grease

* Part of Seal Repair Kit.

119153
Figure 6.3-6B. Steer Cylinder Assembly
(Model 8831E with Serial Number 36840 and Above) (Model 8841E with Serial Number 41671 and Above)
3
4
5
2
1
13
13
12
14 15
15 6
13
12
13
11
10 7
9
8
M120405AE
Index Skyjack
Qty. Description
No. Part No.
A 120405 - CYLINDER ASSEMBLY, Steer (2WD/4WD)
1 113347 1 • ROD, Steering

*2 113350 1 • SEAL, Steering rod
*3 120438 1 • O-RING, Gland
*5 113349 1 • WIPER, Rod
6 103513 2 • FITTING, Grease
*7 110976 1 • O-RING, Piston
*8 107935 1 • SEAL, Piston
9 120633 1 • PISTON, Cylinder
10 103830 1 • NUT, Lock 5/8”-11 grade C
13 104114 AR • RING, Retaining
14 104350 1 • FITTING, Grease 1/4”-28 90 deg
15 132565 2 • CAP, Grease fitting
* 121108 1 KIT, Seal Repair

* Part of Seal Repair Kit.

119153
Figure 6.3-7. Pump, Gear Box And Drive Motor Assembly
7
8
6
5
9
10
4
11
3
2
1
15
12 16
14 13
14
20
19
14
18 17
M1066AA

119153
Figure 6.3-7. Pump, Gear Box And Drive Motor Assembly
Index Skyjack
Qty. Description
No. Part No.
1 120110 1 TACH GENERATOR ASSEMBLY

117074 1 • HOUSING, Tach generator
103864 4 • BOLT, Hex-hd 5/16-18 x 1” lg.
103404 4 • WASHER, Lock 5/16”
103880 2 • BOLT, Hex-hd 3/8”-24 x 3/4” lg.
103979 2 • NUT, Hex-hd 3/8”-24
700227 1 • GENERATOR, Tachometer
700487 1 • COUPLING, Rubber
117071 1 • COLLAR, Generator
114271 1 • CAP, Vinyl
103256 1 • CABLE, 18/2 36” lg.
2 700081 1 • COUPLER, Motor generator
3 116757 1 MOTOR, Electric drive
103899 4 • BOLT, Hex-hd 5/8”-11 x 1-1/2” lg.
103998 4 • WASHER, Lock 5/8”
4 (Ref.) 2 SENSORS, Proximity (pump/drive)
5 (Ref.) 1 GEAR BOX ASSEMBLY
100844 4 • BOLT, Hex-hd 5/8”-11 x 2-3/4” lg.
100352 4 • WASHER, Flat 5/8”
111577 4 • NUT, Lock 5/8”-11
6 120228 1 • KIT, Pump adapter
120221 1 • • PLATE, Pump adapter
120224 4 • • BOLT, Soc-hd M8 x 60 mm
120222 1 • • COUPLING, Pump adapter
120223 1 • • SEAL, O-ring
7 120002 1 SEAL, Pump To Pressure Manifold O-Ring
8 119750 1 BLOCK, Manifold pressure
119751 4 • BOLT, Hex-hd m6 x 45mm
106099 4 • WASHER, Lock #6
9 119999 1 PUMP, Hydraulic gear
10 120001 1 SEAL, Pump To Suction Manifold O-Ring
11 120000 1 BLOCK, Suction Junction
116796 4 • BOLT, Soc-hd M8 x 60 mm
116218 6 • WASHER, Lock M8
12 128793 - DRIVE SHAFT ASSEMBLY, Rear
13 128789 1 • YOKE, Rear drive shaft
14 128791 AR • KIT, Universal joint
15 128792 1 • SHAFT, Rear drive
16 128790 1 • FLANGE, Drive shaft yoke
17 112709 CAP, 2WD Dust
18 103099 1 YOKE, (4WD) Front drive
19 116179 1 SHAFT, (4WD) Front drive
20 103084 1 U-BOLT KIT, (4WD) Front drive shaft
Used on Machines with Serial #42303 (8841)
and 37123 (8831) & Below.

119153
Figure 6.3-8. Gearbox Assembly
22 23 24 25 26
27
21
20 19 28
18
29
17
16
20
15
30
14
18
13
31
12
32
11
33
10 34
9
35
8
36
4 3 2 1
37
38 7 6 5
M120234AA

119153
Figure 6.3-8. Gearbox Assembly
Index Skyjack
Qty. Description
No. Part No.
A 120234 1 GEAR BOX ASSEMBLY
1 122918 1 • HOUSING, Half

2 122920 2 • PIN, Parallel 8m6X28
3 122921 1 • PLUG, Socket Pipe
*4 122922 1 • RING, A20X24X1.5 Sealing
*5 122923 1 • VENT, Dipstick
6 122944 1 • Plate, Label
7 122945 4 • PIN, 3X6 Round Head Groved Aluminium
8 122951 1 • GEAR, 65X3.5 Helical
9 122950 1 • SHAFT, Output
10 122948 1 • BEARING, NJ2208E Roller
11 122946 1 • SHAFT, Pinion
12 122929 1 • GEAR, 24X2 Helical
13 122940 1 • COLLAR, Shift
14 122932 1 • RING, Inner
15 122937 1 • COUPLING, Pump
16 122936 1 • BOLT, Omnifit Lock on
17 122931 1 • PLATE, End
*18 122926 2 • RING, A45X65X8 Shaft Sealing
19 122938 1 • BEARING, 6009 Ball
20 122935 3 • RING, 45X1.75 Retaining
21 122939 1 • RING, 75X2.5 Retaining
22 122933 5 • CAGE, Needle
23 122930 1 • GUIDE, Shift Collar
24 122942 1 • FORK, Shift
25 122943 1 • PIN, 6X40 Spring Type Straight
*26 122953 2 • O-RING, 25X3
27 122941 1 • BAR, Shift
28 122927 1 • RING, 85X3.0 Retaining
29 122934 1 • BEARING, 6209 Ball
30 122928 1 • SHAFT, Drive
*31 122925 1 • O-RING 75X3
32 122924 1 • FLANGE, Motor
33 122949 1 • BEARING, NJ208E Roller
34 122947 1 • GEAR, 65X3.5 Helical
*35 122954 2 • RING, D80X100X10 Shaft Sealing
36 122952 2 • BEARING, 6216 Ball
37 122919 1 • HOUSING, Flange Side Half
38 116802 6.5 OIL, Gearbox (Litres)

* 122955 - KIT, Gearbox Seal
* Part Of Seal Repair Kit

119153
Figure 6.3-9. Disc Brake Assembly
10
12
11
4
5
6
3
2 13
1
2
M120572AA

119153
Figure 6.3-9. Disc Brake Assembly
Index Skyjack
Qty. Description
No. Part No.
A 120572 - ASSEMBLY, Disk Brake
1 (Ref.) 1 ASSEMBLY, Disc Brake Cylinder

2 109579 2 SPACER, Cylinder Mounting
3 109599 1 CLEVIS, Rod End 1/2-20
4 109598 1 NUT, Jam 1/2-20
5 109600 1 PIN, Clevis
6 109601 1 PIN, Cotter
7 109580 1 BRACKET, Brake Cylinder
103907 2 • BOLT, Hex-hd 1/2-13 X 1-1/2” Lg.
103470 2 • WASHER, Lock 1/2”
103468 2 • WASHER, Flat 1/2”
8 109602 1 ASSEMBLY, Disc Brake Caliper
120996 AR • KIT, Disc Pad Thin
120997 1 • • PAD, Brake, Actuated
120998 1 • • PAD, Brake, Non actuated
103909 3 • BOLT, Hex-hd 1/2”-13 X 1-1/4” Lg.
103470 3 • WASHER, Lock 1/2”
115347 1 • LEVER, Brake Actuator
9 110529 1 DISC, 11” Diameter Brake
103872 4 • BOLT, Hex-hd 3/8”-16 X 2-1/4” Lg.
104636 4 • WASHER, Lock 7/16”
103977 4 • NUT, Hex 7/16”-14
10 115912 1 SUPPORT, Disc Brake Tube
100845 2 • BOLT, Hex-hd 5/8”-11 X 3-1/2” Lg. Grade 8
100352 4 • WASHER, Flat 5/8”
111577 2 • NUT, Lock 5/8”-11 (Special)
103907 2 • BOLT, Hex-hd 1/2”-13 X 1-1/2” Lg.
107949 2 • NUT, Jam 1/2”-13
11 111117 1 WELDMENT, Brake Skid
103872 4 • BOLT, Hex-hd 3/8”-16 X 2-1/4” Lg.
104636 4 • WASHER, Lock 7/16”
103977 8 • NUT, Hex 7/16”-14
12 111961 2 PAD, Brake Support
13 (Ref.) - FLANGE, Drive Shaft Yoke

119153
Figure 6.3-10A. Disc Brake Cylinder Assembly
(Model 8831E with Serial Number 36839 and Below) (Model 8841E with Serial Number 41670 and Below)
6
9 7
11 8 1
13 14
12
4 10
2
M112448AC
Index Skyjack
Qty. Description
No. Part No.
A 112448 - CYLINDER ASSEMBLY, Disc brake

*4 109597 1 • WIPER, Brake rod
5 109572 1 • ROD, Brake cylinder
*6 116364 1 • SEAL, Piston
*7 109596 1 • O-RING, Piston
8 111803 1 • NUT, Hex 7/16-20
9 109574 1 • PISTON
10 109573 1 • SPACER, Stroke limit
11 109642 1 • WASHER, Rod spacer
12 109603 1 • SPRING, Inner
13 109604 1 • SPRING, Outer
14 109579 2 • SPACER, Mounting


119153
Figure 6.3-10B. Disc Brake Cylinder Assembly
(Model 8831E with Serial Number 36840 and Above) (Model 8841E with Serial Number 41671 and Above)
7
8
9
10
11 12
2
3
M120412AF
Index Skyjack
Qty. Description
No. Part No.
A 120412 - CYLINDER ASSEMBLY, Disc brake
1 120631 1 • ROD, Brake cylinder

*2 109597 1 • WIPER, Brake rod
4 109573 1 • SPACER, Stroke limit
5 109604 1 • SPRING, Outer
6 109603 1 • SPRING, Inner
*7 116364 1 • SEAL, Piston
8 120630 1 • PISTON
*9 120632 1 • O-RING, Piston
10 111803 1 • NUT, Hex 7/16-20
12 109579 2 SPACER, Mounting
* 112274 AR Kit, Seal Repair


119153
Figure 6.3-11. Rear Drive Axle Assembly AM
9
18 10
19 17 11
15 12
16 13
15 14
20
21 6
22
23
24
25
26 7
27 6
5
3
4
1 2
M1029AA

119153
Figure 6.3-11. Rear Drive Axle Assembly AM
Index Skyjack
Qty. Description
No. Part No.
- 115821 - MODIFIED AXLE ASSEMBLY, Rear drive (5.13 ratio)

- 115729 - • AXLE ASSEMBLY, Rear drive (DANA #070AF512-51A)
1 113888 1 • • PLUG, Cover carrier
2 108394 1 • • COVER, Carrier
3 113926 1 • • DIFFERENTIAL ASSEMBLY, (Detroit Locker)
4 117130 1 • • DRIVE GEAR AND PINION ASSEMBLY
5 113880 1 • • BEARING ASSEMBLY, Inner pinion (Includes item 4)
6 113881 AR • • KIT, Pinion adjusting shim
7 113882 1 • • SLINGER, Inner pinion
8 $ 1 • • HOUSING W/BEARING CAPS, Rear drive axle
$ 2 • • • CAP, Differential bearing
$ 4 • • • BOLT, Differential bearing cap
9 113886 1 • • NUT, Pinion
10 113885 1 • • WASHER, Pinion nut
11 113914 1 • • YOKE ASSEMBLY, End
12 113884 1 • • SEAL, Pinion
13 113913 1 • • SLINGER, Inner pinion bearing
14 113883 1 • • BEARING ASSEMBLY, Outer pinion
15 113920 4 • • NUT, Spindle
16 113921 2 • • WASHER, Spindle
17 109137 1 • • SHAFT, Flanged axle LH (shown)
18 109137 1 • • SHAFT, Flanged axle RH (opposite)
19 113925 16 • • NUT, Stud
20 113924 16 • • ADAPTER, Stud nut
21 113919 16 • • STUD, Axle hub
22 113916 2 • • BEARING ASSEMBLY, Outer wheel
23 113918 2 • • HUB, Wheel
24 113915 2 • • BEARING ASSEMBLY, Inner wheel
25 113917 2 • • SEAL, Hub
26 113889 2 • • BEARING ASSEMBLY, Differential
27 113912 AR • • KIT, Differential shim

119153
Figure 6.3-12. Battery Roll-out Tray Assembly
19 21
3 26
1 13
5
10 9
6 16 2
14
25 18
12
11
15
30 17
28
29
27 7 4 20 22 24 23
M1074AA

119153
Figure 6.3-12. Battery Roll-out Tray Assembly
Index Skyjack
Qty. Description
No. Part No.
1 115220 1 WELDMENT, Battery roll-out tray

102780 1 • LATCH, Battery tray
2 119746 1 WELDMENT, Battery box
3 115404 1 GUARD, Battery tray
4 111351 4 ROLLER, Battery tray
116621 AR • SHIM, 7/8” x 1-3/16 x 1/16” thk
5 103232 2 PIN, Clevis 1/2” x 1-3/4” lg.
6 103055 2 PIN, Hitch Clip 1/8” x 2-1/4” lg.
7 (Ref.) 1 LATCH ASSEMBLY, Front cover
102781 1 • LATCH, Front cover (blue spring)
103864 3 • • BOLT, Hex-hd 5/16”-18 x 1-1/2” lg.
103855 1 • • BOLT, Hex-hd 1/4”-20 x 1/2” lg.
104000 1 • • WASHER, Lock 1/4”
8 117276 1 COVER, Battery tray
9 119815 1 BOX, Fuse holder
119364 1 • FUSE, 400 amp (main power)
103068 1 • INSULATOR, Fuse
120112 1 • CABLE, Fuse
123780 2 • STRAIN RELIEF MODIFICATION (EE Rated)
123779 2 • REDUCER, Bushing (EE Rated)
10 119915 1 LABEL, Fuse
11 119967 1 LABEL, Battery disconnect
12 109694 1 GROMMET, Rubber
13 119827 1 PLATE, Battery disconnect
14 (Ref.) 1 CONNECTOR ASSEMBLY
15 119974 1 LABEL, Lock out here
16 109123 1 HOLDER, Cable
17 (Ref.) 1 HANDLE, Battery disconnect
18 117261 1 PLYWOOD, 3/8” x 10-1/8 x 28-1/2”
123819 1 PLYWOOD, 3/8” x 10-1/8 x 28-1/2” (EE Rated)
19 117262 2 PLYWOOD, 3/8” x 9-1/2 x 28-1/2”
123821 2 PLYWOOD, 1/4” x 13-1/4” x 28-1/2” (EE Rated)
20 117260 1 PLYWOOD, 3/8” x 24-1/4” x 28-1/2”
123818 1 PLYWOOD, 3/8” x 24-1/4” x 28-1/2 (EE Rated)
21 117263 2 PLYWOOD, 1/4” x 10-1/2 x 24-1/4”
123820 2 PLYWOOD, 1/4” x 10-1/2 x 24-1/4” (EE Rated)

119153
Figure 6.3-12. Battery Roll-out Tray Assembly (Continued)
Index Skyjack
Qty. Description
No. Part No.
22 106552 8 BATTERY, 6 Volt (Trojan U-2500)

23 (Ref.) 6 CABLES, Battery
24 (Ref.) - BOOTS, Battery
25 116494 2 BUMPER, Vibrations
26 123367 1 CARRIER ASSEMBLY, Hose (18 links)
122834 1 • BRACKETS, Carrier Assembly Mounting (2 Pieces)
122998 1 • • BRACKET, Carrier Assembly Mounting (Male)
122999 1 • • BRACKET, Carrier Assembly Mounting (Female)
122835 AR • SEPARATOR, E-Chain
122836 AR • LINK, Hose carrier
Use CARRIER ASSEMBLY #111395 (17 links) or 113852 (18 Links) for
Machines with Serial #36959 (8831) or 42098 (8841) and below.
• Uses Brackets #113853
• Uses SEPARATOR #114199
• Uses LINK #113860
27 112307 1 LATCH, LH Engine
103886 2 • BOLT, Hex-hd 5/16-18 x 1-1/2” lg.
28 112308 1 LATCH, RH Engine
103886 2 • BOLT, Hex-hd 5/16-18 x 1-1/2” lg.
29 116133 1 HANDLE, LH
116136 1 • SCREW, Shoulder 1/4” x 3/8”
116135 3 • SCREW, Shoulder 1/4” x 1/4”
112378 1 • WASHER, Brass 17/64” ID x 15/32” OD
30 116132 1 HANDLE, RH
116136 1 • SCREW, Shoulder 1/4” x 3/8”
116135 1 • SCREW, Shoulder 1/4” x 1/4”
112378 1 • WASHER, Brass 17/64” ID x 15/32” OD

119153
Figure 6.4-1. Hydraulic Oil Tank/Charger Cabinet Assembly
2 4
3 5 1
9 7
M1077AA

119153
Figure 6.4-1. Hydraulic Oil Tank/Charger Cabinet Assembly
Index Skyjack
Qty. Description
No. Part No.
1 120242 1 WELDMENT, Hydraulic oil tank cabinet (Machines w/o scissor guards)
120252 1 WELDMENT, Hydraulic oil tank cabinet (Machines with scissor guards)
109779 1 WELDMENT, Hydraulic oil tank cabinet (EE Rated)
2 108464 1 DOOR, Oil tank access
103628 AR • SEAL, Door (102” total)
101541 1 • HANDLE W/LOCK, Recessed
111944 AR • • KEY, Door #CH501
3 108463 1 DOOR, Battery charger access
103628 AR • SEAL, Door (88” total)
101541 1 • HANDLE W/LOCK, Recessed
111944 AR • • KEY, Door #CH501
4 116052 AR CABLE, Door stop (18”)
124296 1 CABLE, Door stop (13.25”)
5 (Ref.) 1 TANK ASSEMBLY, Hydraulic oil
101632 2 • BOLT, Hex-hd 3/8”-16 x 3/4” lg.
103472 2 • WASHER, Flat 3/8”
103999 2 • WASHER, Lock 3/8”
103978 2 • NUT, Hex 3/8”-16
6 (Ref.) - CHARGER ASSEMBLY, Battery
7 103090 AR CONDUIT, Convoluted (edge protection) 57” lg.
8 120253 2 SUPPORT, Battery charger
9 120199 1 COVER, Charger (splash guard)

119153
Figure 6.4-2. Hydraulic Oil Tank Assembly
Earlier Models 8
7
6
9
10
11 12
3 4
1 2
14
13
M1067AA
Later Models
8
6 15
9
12
11
3 4
10
1 2
13
M11077AA

119153
Figure 6.4-2. Hydraulic Oil Tank Assembly AN
Index Skyjack
Qty. Description
No. Part No.
A 132083 - TANK ASSEMBLY, Hydraulic Oil (Later Models)

B 116753 - TANK ASSEMBLY, Hydraulic Oil (Earlier Models)
1 132180 1 • WELDMENT, Hydraulic oil tank, A

114337 1 • WELDMENT, Hydraulic oil tank, B
2 119309 80 L • OIL, Hydraulic (Liters)
3 103236 1 • GAUGE ASSEMBLY, Oil level temp
4 124311 2 • INSERT, Threaded (Not Needed If Ordering Gauge Assembly)
5 113118 1 • NECK, Side filler, B
6 132127 1 • CAP, Filler Assembly w/ Vent, A
102694 1 • CAP W/GASKET, Filler/breather, B
7 114331 1 • COVER , Hydraulic tank, B
8 112187 1 • FITTING, 3/4” Hose barb
9 109568 1 • FILTER ASSEMBLY, Return
104254 1 • • ELEMENT, Filter
103857 2 • • BOLT, Hex-hd 1/4”-20 x 1” lg.
104000 2 • • WASHER, Lock 1/4”
103980 2 • • NUT, Hex 1/4”-20
123022 1 • • SEAL, Filter Assembly
123021 1 • • COVER, Filter Assembly
123020 1 • • SPRING, Filter Assembly
122973 1 • • CASTING, Aluminum
121571 1 • • SCREW, Set
122969 3 • • BOLT, Washer Combined
122968 1 • • CASING, Filter
10 110517 1 • FITTING, Elbow 90° 1/2P-#6
11 102918 1 • HOSE, Tank 1” x 10” lg.
12 103320 1 • CLAMP, #16 Gear
13 117701 1 • PLUG, Drain Plug 3/4” NPT, A
103339 1 • PLUG, Drain Plug 3/4” NPT, B
14 (Ref.) - LABELS
(Refer to Figure 6.8-2)
15 132128 1 • SCREEN, Filler Neck (Inside), A

119153
Figure 6.4-3. Hydraulic Hose Connections - Hydraulic Electric/Tray AN
6 7
5
10 9
4
11
12
3
2
2
13 14 15 16
2
18 17
M120034AD_1

119153
Figure 6.4-3. Hydraulic Hose Connections - Hydraulic Electric/Tray AN
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) 1 MOTOR/PUMP ASSEMBLY, Hydraulic

2 (Ref.) 1 BASE HOSE ASSEMBLIES, Hydraulic
3 110498 1 FITTING, Reducing Connector #6-#8
4 (Ref.) 1 MANIFOLD ASSEMBLY, Auto reset brake
5 120038 1 HOSE ASSEMBLY, Auto reset brake to main manifold
7 119748 1 MANIFOLD, Emergency lowering
8 107271 1 VALVE, Emergency lowering
9 120036 1 HOSE ASSEMBLY, Emergency lowering block to hydraulic tank
10 120141 1 HOSE ASSEMBLY, Emergency lowering block to main manifold
11 (Ref.) 1 MANIFOLD ASSEMBLY, Main
12 102854 1 CLAMP, #12
13 114402 1 CLAMP, Hose
14 108478 1 FITTING, Brass (1/2 NPT-3/4 Barb)
15 103002 1 FITTING, Swivel connector (#8-#8)
16 146119 1 FITTING, Hose barb elbow to SAE straight thread
17 120504 1 HOSE ASSEMBLY, Small pump to main manifold
18 104402 1 FITTING, Connector #6-#8

119153
Figure 6.4-4A. Battery Charger Assembly - Mac #BA1001
9
6
7 11
4
13
12 14
1
3 2
10
15
M1086AA

119153
Figure 6.4-4A. Battery Charger Assembly - Mac #BA1001
Index Skyjack
Qty. Description
No. Part No.
A 117393 - CHARGER ASSEMBLY, Battery (MAC #BA1001) (North American)

48VDC, 25A, 120VAC, 60 Hz
1 108554 1 • AMMETER, 0-30

2 708974 1 • CAPACITOR, 10MFD 440VAC,
3 708976 1 • CORD ASSEMBLY, D.C.
103364 1 • • PLUG, 50 Amp gray
4 108556 2 • DIODE, 70 Amp
5 108558 1 • FUSE HOLDER, A.C.
700688 1 • • FUSE, 25 Amp A.C.
6 115315 2 • RELAY, 120 VAC/30 Amp,
7 700689 1 • RECTIFIER ASSEMBLY,
8 700690 1 • STRAIN RELIEF
9 108562 1 • TRIAC
10 700691 1 • TRANSFORMER, 48 VDC 23 Amp 120 VAC/60Hz,
11 108564 1 • CONTROL TRANSFORMER
111907 1 • TRANSFORMER, Control
12 700692 1 • VARISTOR
13 708975 1 • CONTROL CIRCUIT, 48VDC 120V VAC,
14 110857 1 • STOP SWITCH, N.O.
15 700530 1 CABLE ASSEMBLY, Charger A.C.,
700635 1 • PLUG, 15A Male
700597 1 • RECEPTACLE, 20 Amp Female
105269 8” • CABLE, 14/3
105807 1 • LANYARD, 6” lg.

119153
Figure 6.4-4B. Battery Charger Assembly (Motor Appliance #BA1045 and #BA961)
11 14
1
4
13
16
3 10
6
7
12
18 8 2 5
M120075AA

119153
Figure 6.4-4B. Battery Charger Assembly (Motor Appliance #BA1045 and #BA961)
Index Skyjack
Qty. Description
No. Part No.
A 120075-AA 2 CHARGER ASSEMBLY, Battery (BA1045) (ANSI/SIA , CSA and CE)

(Machine Serial Number 98283227 and Above)
B 120075-AE 2 CHARGER ASSEMBLY, Battery (BA1045) (CE)
(Machine Serial Number 98176386 thru 98176391)
(Machine Serial Number 98186812 thru 98186829)
C 120075-AN 2 CHARGER ASSEMBLY, Battery (BA961) (ANSI/SIA AND CSA)
(Machine Serial Number 98.....)
1 119157 2 • CAPACITOR ASSEMBLY, 400V, A & B
2 119143 2 • CIRCUIT BREAKER, 10 Amp
3 119151 1 • CONTROL CIRCUIT, 48V21A, A & B
119183 1 • CONTROL CIRCUIT, 48V17A, C
4 119160 1 • CONTROL, AC2/48V, A & B
5 119152 1 • CORD ASSEMBLY, DC
103206 1 • • PLUG, 50 Amp (red)
6 117177 1 • FUSE, 80 Amp DC, A & B
7 117178 1 • HOLDER, Fuse, A & B
8 119162 2 • INSULATOR, Relay
9 119161 1 • PLATE, Mounting
10 119148 1 • RECTIFIER ASSEMBLY, A & B
119150 2 • • SCR, 35 Amp
119185 1 • RECTIFIER ASSEMBLY, C
119186 2 • • SCR, 20 Amp
11 119155 1 • RELAY, 24VDC 30A, A & B
12 119156 1 • RELAY, 120VAC, A & B
13 119149 1 • SHUNT ASSEMBLY
14 119145 1 • TRANSFORMER, Main 48V20A, 120/240V, 50/60Hz, A & B
119184 1 • TRANSFORMER, Main 48V17A, 120/240V, 50/60Hz, C
15 119144 1 • VARISTOR ASSEMBLY
16 119159 1 • TRANSFORMER, Control 230V16A, A & B
17 119187 1 • SOCKET, AC Cord (C19,C20), A & B
119146 1 • SOCKET, AC Cord (C13, C14), C
18 120790 1 • CORD, 220V AC (C19.C20) (Europe)
120791 1 • CORD, 110/220V AC (C19, C20) (U.K.)
120789 1 • CORD, 120V AC (C19,C20) (North America)
119188 1 • CORD, 120/220V AC (C13, C14)

119153
Figure 6.4-4C. Battery Charger Assembly - Bycan 4825U
18
12
15
9
14
3
4 5
1
16
13
8
11
7 6
2 17
10
M1079AC

119153
Figure 6.4-4C. Battery Charger Assembly - Bycan 4825U
Index Skyjack
Qty. Description
No. Part No.
A 122367 - CHARGER ASSEMBLY, Battery
1 121534 1 • HOUSING, Charger

2 121564 1 • TRANSFORMER
3 121536 1 • CAPACITOR
4 121537 1 • HEATSINK
5 121538 2 • RECTIFIER
6 121539 1 • BLOCK, TERMINAL
7 121540 1 • FUSE, LINK
8 121541 1 • SOCKET, AC Cord
9 121542 2 • RELAY, 24V DC
10 121543 1 • AMMETER, 50A DC
11 121565 1 • CONTROLLER ASSEMBLY
12 121545 2 • RELAY, 240 V
13 121546 1 • CIRCUIT BREAKER, AC
14 121566 1 • FAN, Cooling
15 115391 1 • PLUG, Charger cutout
16 121567 1 CORD, DC Battery
17 120789 1 CORD, AC 120V
120790 1 CORD, AC 220V
120791 1 CORD, AC No Plug
120820 1 CORD, AC 120V (U.K.)
120821 1 CORD, AC 220V (U.K.)
18 123764 1 CLIP, Single G6 #10 screw

119153
Figure 6.4-4D. Battery Charger Assembly
13
14
12
18 19 16
1 20 21
17
15
11
4
9
5 8 22
6
7 10
M10734AA

119153
Figure 6.4-4D. Battery Charger Assembly
Index Skyjack
Qty. Description
No. Part No.
1 129685 1 CHARGER, 48 V DC
2 130096 1 • CONTROL BOARD, Main
3 130092 1 • BOARD, Main PC (2)
4 127155 1 • FUSE, Internal
5 130091 1 • BOARD, Main PC (1)
6 127164 1 • SCREWS, Front and Rear Plates
7 130093 1 • PLATE, Front
8 129688 1 • LABEL, Front Plate
9 127171 1 • RELAY, Power ON
127154 1 • • RELAY, Interlock
10 130097 1 • GASKET, Front or Rear Plate
11 127158 1 • STRAIN RELIEF, Rear Plate
12 130089 1 • CABLE, Output
13 127156 1 • CABLE, Interlock
14 130094 1 • PLATE, Rear
15 103206 1 CONNECTOR, Battery Red 50 Amp
16 115391 1 PLUG, Charger Cutout
17 130090 1 AC Inlet
18 103856 4 BOLT, 1/4” - 20 x 3/4 Grade 5
19 103995 4 WASHER, 1/4” Flat
20 104000 4 WASHER, 1/4” Lock
21 103980 4 NUT, 1/4”-20 Grade B
22 120789 1 CORD, Charger Cord 120V
120790 1 CORD, Charger Cord 220V (CE)

119153
Figure 6.5-1. Hydraulic/Electric Cabinet Assembly
24
25 3
26
4
5 6
1 2 5 7 32
27 8
9 10
11
23 12
13
14
15
16
17
18
20
19
21
22 30
29
31
28
M10036AB

119153
Figure 6.5-1. Hydraulic/Electric Cabinet Assembly
Index Skyjack
Qty. Description
No. Part No.
1 119976 1 WELDMENT, Hydraulic/electric cabinet

(For machines without Scissor Guard Option)
119986 1 WELDMENT, Hydraulic/electric cabinet
(For machines with Scissor Guard Option)
124408 1 WELDMENT, Hydraulic/electric cabinet
(For EE Rated machines)
2 114377 1 PLUG, 1/2” (CE)
3 102657 LABEL, Platform up/down (ANSI/SIA and CSA)
108328 1 LABEL, Platform up/off/down (CE)
120094 10 BOLT, Machine #10-32 x 5/8” lg.
4 102451 1 LABEL, Plat/base Select
5 111181 2 GUARD, Toggle
6 102853 1 SWITCH, Toggle up/down
7 115573 1 SWITCH, Toggle platform/base select (ANSI/SIA AND CSA)
8 (Ref.) 1 BLOCK, Emergency lowering valve manifold
103855 2 • BOLT, Hex-hd 1/4”-20 x 1/2” lg.
104000 2 • WASHER, Lock 1/4”
103995 2 • WASHER, Flat 1/4”
9 120628 1 KEY SWITCH, Emergency stop
10 111814 1 LABEL, Emergency stop
11 116052 2 CABLE, Door stop (18”)
124296 2 CABLE, Door stop (13.25”)
12 117880 1 TILT SWITCH ASSEMBLY, 2.5° x 4.5°
114866 1 • FUSE, 1 amp
13 120031 1 BRACKET, Tilt switch
103855 2 • BOLT, Hex-hd 1/4”-20 x 1/2” lg.
104000 2 • WASHER, Lock 1/4”
14 (Ref.) 1 MANIFOLD ASSEMBLY, Main
116107 4 • STUD, 5/16”-18 x 1-1/2” lg.
103404 4 • WASHER, Lock 5/16”
103996 4 • WASHER, Flat 5/16”
15 120039 1 SPACER, Manifold mounting
16 (Ref.) 1 MANIFOLD ASSEMBLY, Brake
103887 2 • BOLT, Hex-hd 5/16”-18 x 3/4” lg.
103404 2 • WASHER, Lock 5/16”
103996 2 • WASHER, Flat 5/16”
17 700224 1 PUMP/MOTOR ASSEMBLY, Hydraulic
700669 1 • PUMP, Hydraulic
106052 1 • COUPLING
700668 1 • MOTOR, 48 Volt
109174 1 • • BRUSH (Set of 8)
109175 8 • • SPRING, Brush

119153
Figure 6.5-1. Hydraulic/Electric Cabinet Assembly (Continued)
Index Skyjack
Qty. Description
No. Part No.
103887 4 • BOLT, Hex-hd 5/16-18 x 3/4” lg.

103996 8 • WASHER, Flat 5/16”
103404 4 • WASHER, Lock 5/16”
700523 4 • BUSHING, Rubber
123145 1 PUMP/MOTOR ASSEMBLY, Hydraulic (EE Rated)
700669 1 • PUMP, Hydraulic
123355 1 • MOTOR, 48 Volt
18 108462 1 DOOR, Electrical panel access
124418 1 DOOR, Electrical panel access (EE Rated)
101541 1 • HANDLE, Latch
103628 AR • SEAL, Foam (88” total)
19 108461 1 DOOR, Hydraulic component access
124420 1 DOOR, Hydraulic component access (EE Rated)
101541 1 • HANDLE, Latch
103628 AR • SEAL, Foam (102” total)
20 117618 1 INSULATOR, Ground
112601 1 NUT, Metal flanged lock 3/8” - 16
124541 1 SCREW, Set 3/8” -16 UNC x 1 1/2”
Order Both The Flanged Nut & Set Screw for Machines with
Serial #’s 42303 (8841E), 37123 (8831E) and Below.
103472 1 WASHER, Flat 3/8”
103999 1 WASHER, Lock 3/8”
111921 1 BOLT, Hex-hd 3/8”-16 x 1/2”
21 119358 2 LIGHT, Work (with auto shut off)
120093 3 • BOLT, Machine #8-32 x 1/4” lg.
22 119894 2 CONNECTOR , 2 Pin PCB
23 (Ref.) 1 PANEL ASSEMBLY, Base control/electrical
(For components, refer to Figure 6.6-1.)
103864 4 • BOLT, Hex-hd 5/16”-18 x 1” lg.
103404 4 • WASHER, Lock 5/16”
102034 4 • NUT, Hex 5/16”-18
24 123219 1 COVER, Gasket
25 123220 1 GASKET, SJ-800E
26 123217 1 COVER, Gasket
27 123218 1 GASKET, W/O P.D. & OUTR.
28 117293 1 BOX, Manual
29 117363 1 PLATE, Manual box mount
30 (Ref.) - LABEL, Manual Box
31 130224 1 LIGHT ASSEMBLY, Cabinet
130240 1 • LIGHT BULB, 24V
127178 1 • LENS
32 132792 AR CLAMP, Cable Bundle (7/8”)
132793 AR CLAMP, Cable Bundle (1 3/8”)

119153
Figure 6.5-2. Auto Reset Brake Manifold Assembly
7
4
M1018AA
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) MANIFOLD ASSEMBLY, Auto reset brake
1 116586 1 • BLOCK, Manifold, Auto reset brake

2 110554 1 • FITTING, Run tee #8orb-#8-#8
3 102659 1 • FITTING, Connector #8orb-#8
4 117189 1 • VALVE, N.O. (Brake)
5 103605 1 • COIL, 24 Volt
6 110652 1 • PUMP, Cavity hand
7 113752 1 • VALVE, Auto reset

119153
Figure 6.5-3. Main Manifold Assembly
21 14 31
20
19
23 30
18
12 17 14
30 22
5 16 15 24
25
14
13 26
27
14
12 10 5 3
2
5 9 1
31
11
7 5
14
4 29
6 5
28
M10307AB

119153
Figure 6.5-3. Main Manifold Assembly
Index Skyjack
Qty. Description
No. Part No.
A 118804 - MANIFOLD ASSEMBLY, Main

1 118803 1 • BLOCK, Main manifold
2 104567 1 • VALVE, Check (small pump)
3 104567 1 • VALVE, Check (large pump)
4 123853 1 • ORIFICE, Dump Valve
5 105610 5 • COIL, 24 Volt
6 114365 1 • VALVE, #10 N.O. (system dump)
7 104412 1 • VALVE, #8 N.C. (lift)
8 114578 1 • FITTING, Elbow 90°
9 104412 1 • VALVE, #8 N.C. (brake release)
10 104412 1 • VALVE, #8 N.C. (gearbox holding)
11 112366 1 • FITTING, Elbow 90° #12orb-#8
12 122420 2 • ASSEMBLY, Quick Disconnect (Pressure)
Order Entire Assembly for Machines with Serial # 36924 (8831),
41960 (8841) and below.
122428 1 • • FITTING, #6-#6
122385 1 • • COUPLER, Quick
114521 1 • • CAP, Dust
13 104534 2 • VALVE, Relief (system/gearbox)
14 115320 9 • PLUG, Manifold #8orb
15 120756 1 • ORIFICE, Lowering
16 104412 1 • VALVE, #8 N.C. (lowering)
17 104567 2 • VALVE, Check (lift)
18 104567 1 • VALVE, Check (brake)
19 106554 1 • FITTING, Swivel
20 701194 1 • PRESSURE SWITCH, Brake
22 103614 1 VALVE ASS’Y, Vickers 24 Volt (replace with Hytos) (Gearbox shift)
107439 2 • COIL, 24V
103920 4 • BOLT, Socket head #10-24 x 2” grade 5
128798 1 VALVE ASS’Y Hytos 24 Volt (replacement for Vickers)
128317 1 • VALVE ASSEMBLY, Directional 24V spool
128320 2 • • COIL, 24V Spool valve
23 103614 1 VALVE ASS’Y, Vickers 24 Volt (replace with Hytos) (Steer)
107439 2 • COIL, 24V
24 104567 1 • VALVE, Check (Lift)
25 104567 1 • VALVE, Check (System)
26 116725 1 • ORIFICE, .067 diameter (Emergency lowering)
28 112187 1 • FITTING, Hose barb #12orb-3/4
30 (Ref.) - CONNECTORS, Electrical valve
31 103069 2 FITTING, Straight (If Equipped with Outrigger Option)

119153
Figure 6.6-1. Base Control/Electrical Panel Assembly
22
3
23 21
4
20 19
5 18
6
10 7
8
9 20
11
12
13
14
16 15
17
M10067AA

119153
Figure 6.6-1. Base Control/Electrical Panel Assembly AN
Index Skyjack
Qty. Description
No. Part No.
1 119972 1 PANEL, Base control electrical

103887 3 • BOLT, Hex-hd 5/16”-18 x 3/4” lg.
103984 3 • NUT, Lock 5/16”-18
2 (Ref.) 1 BOARD, Main control
3 (Ref.) 1 FLASHER, Flashing Light
- (For components, refer to Figures 6.6-6 & 6.6-7)
4 (Ref.) 1 BOARD, Outriggers
5 (Ref.) LABELS
6 103336 1 HOURMETER
7 117326 2 CIRCUIT BREAKER, 20 Amp
8 117325 1 CIRCUIT BREAKER, 15 Amp
9 801347 1 CONVERTOR, Sevcon
103964 4 • BOLT, Machine #10-32 x 1/4” lg.
10 118815 1 MODULE, Power delay
11 119168 1 CONTACTOR, Steer (24V)
124823 1 CONTACTOR, Steer (24V) (EE Rated)
12 119469 1 FUSE, Contactor 200 Amp
13 119169 1 CONTACTOR, Line (24V)
124824 1 CONTACTOR, Line (24V) (EE Rated)
14 119170 1 CONTACTOR, Forward/reverse (24V)
124825 1 CONTACTOR, Forward/reverse (24V) (EE Rated)
15 118944 1 RELAY, 24V (EE Rated)
16 120136 1 WELDMENT, Contactor bracket
103014 1 GROMMET, 7/8” Rubber
119507 2 RECEPTACLE, 1/4” turn stud
17 120137 1 COVER, Contactor Clear
120133 2 • STUD, 1/4” turn
119544 2 • RETAINER, Stud
18 120020 1 PLATE, Heatsink
19 119167 1 CONTROLLER, MOS-90
123140 1 CONTROLLER, Traction (EE Rated)
20 (Ref.) CABLE ASSEMBLIES
21 119171 1 TACHOMETER BOARD ASSEMBLY
700776 1 • FUSE, 6.3 amp
119172 1 • FUSE, 20 amp
22 133759 1 BOARD ASSEMBLY, Moisture protection P.C.B.
23 119166 1 PLATE, Tach card P.C.B. Mounting

119153
Figure 6.6-2. Sevcon Battery Cable Layout
3 2
14 13 12
5 6
15
17
18 19
11
16
20
10
8 9 7
M1073AB

119153
Figure 6.6-2. Sevcon Battery Cable Layout
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) - TRACTION MOTOR AND CABLE ASSEMBLIES

2 (Ref.) - CONTACTORS
- (For components, refer to Figure 6-6-1)
3 (Ref.) CONTROLLER
4 120116 1 CABLE ASSEMBLY, Controller to Directional Contactor
5 120117 1 CABLE ASSEMBLY, Controller to Directional Contactor
6 120118 1 CABLE ASSEMBLY, Controller to Line Contactor
7 124512 1 HARNESS ASSEMBLY, Charger
103206 2 • CONNECTOR, Red 50 Amp Battery
103754 AR • HEATSHRINK, 1/2” Clear
124514 AR • CABTIRE, 10/4 SOW
124515 1 • TERMINAL, 6 GA x 1/4”
124516 1 • TERMINAL, 6 GA x 3/8”
8 120119 1 CABLE ASSEMBLY, Controller to Insulator
9 (Ref.) - INSULATOR
10 122567 1 CABLE ASSEMBLY, Insulator to Pump
11 (Ref.) 1 DISCONNECT ASSEMBLY
12 (Ref.) 1 PUMP AND MOTOR ASSEMBLY
13 105601 1 BOOT, Black Battery
105600 1 BOOT, Red Battery
14 122566 1 CABLE ASSEMBLY, Pump to Contactor
15 124521 1 CABLE ASSEMBLY, Fuse to Contactor
16 103068 1 INSULATOR, Fuse
17 120302 1 FUSE, 50 AMP
18 119815 1 BOX, Fuse
19 119915 1 LABEL, Fuse
20 103024 1 CLIP, Single G8

119153
Figure 6.6-3. Panel Layout
5
4
6
3
8 2
9
1
10 11 12 13 10 14 15 16 17 10 8
18
19
4
20
MLP-1076AA

119153
Figure 6.6-3. Panel Layout
Index Skyjack
Qty. Description
No. Part No.
1 119722 1 BOARD, Main control

2 102921 AR DIODE
3 (Ref.) 1 HARNESS ASSEMBLY, Devices
- (For Components, Refer to Figure 6-41)
4 108589 9 RELAY, 24 V
5 (Ref.) 2 LIGHT, Work
6 (Ref.) 1 HARNESS, Center Tap
7 (Ref.) 1 HARNESS, Power Deck
8 (Ref.) 1 HARNESS ASSEMBLY, Proximity/Tach
9 120658 AR FUSE, 10 Amp
10 120045 1 HARNESS ASSEMBLY, Main manifold, Tilt And Base Control
119906 1 • CONNECTOR, P. C. Board 14-pin
119897 1 • CONNECTOR, P.C. Board 5-pin
104345 2 • CONNECTOR, Solenoid (gray)
104409 2 • CONNECTOR, Solenoid (black)
119131 1 • KIT, 4 Pole plug Tilt switch
11 (Ref.) - HARNESS, Overload/Aux. Power (Reserved For Future Use)
12 120099 1 HARNESS, Power
13 (Ref.) - HARNESS, Platform Limits (Reserved For Future Use)
14 (Ref.) 1 HARNESS ASSEMBLY, Control Cable
15 118815 1 CABLE ASSEMBLY, Power module
119897 1 • CONNECTOR, P.C. Board
103962 2 • • BOLT, Machine #10-32 x 1/2” lg.
16 119724 1 BOARD, P.C. Outriggers (option)
17 120147 1 HARNESS ASSEMBLY, Electrical panel
125257 HARNESS ASSEMBLY, Electrical panel (EE-Rated)
18 (Ref.) 1 HARNESS ASSEMBLY, Outrigger manifold
19 (Ref.) 1 CABLE ASSEMBLY, Outrigger Control Box
20 120298 1 HARNESS ASSEMBLY, Outrigger limit switch
107711 1 • CONNECTOR ASSEMBLY, 5 pole female
103570 1 • • INSERT, Female

119153
Figure 6.6-4. Proximity And Tachometer Harness
10 9 5 PUMP PROXY
PIN 1 - 10 BROWN
8 7 6 PIN 2 - 02 BLUE
PIN 3 - 32 BLACK
PIN 4 - N/U 4
DRIVE PROXY
PIN 1 - 10 BROWN 2
PIN 2 - 02 BLUE
PIN 3 - N/U
PIN 4 - 33 BLACK
11
ML1F-1063AA
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) - GENERATOR ASSEMBLY

2 (Ref.) - GEARBOX ASSEMBLY
3 116758 2 SWITCH, Proximity (pump/drive)
4 119130 2 KIT, 4 Pole Receptacle
5 120337 1 HARNESS, Proximity/Tachometer
6 119131 2 • KIT, 4 Pole Plug
7 120355 1.5” • HEATSHRINK, 3/16” Yellow
120356 1.5” • HEATSHRINK, 3/16” Blue
8 102888 96” • CABLE, 16/10
9 119894 1 • CONNECTOR, PC Board 2 Pin
10 119898 1 • CONNECTOR, PC Board 6 pole
11 120748 28” • PROTECTION, 1/2” Cable

119153
Figure 6.6-5. Control Cable Harnesses
1 2
9 7 6 5 4 3
10
11
ML1F-1070AA
Index Skyjack
Qty. Description
No. Part No.
1 120370 1 CABLE ASSEMBLY, Scissor control (Model 8831)

120074 1 CABLE ASSEMBLY, Scissor control (Model 8841)
102887 648” • CABLE, 16/15 (Model 8831)
102887 768” • CABLE, 16/15 (Model 8841)
2 119360 1 • HOUSING, 16 Pole Female
3 114467 1 • INSERT, 16 Pole Female
4 120644 2 • CONNECTOR, Strain Relief
5 119359 1 • HOUSING, 16 Pole Male
6 114469 1 • PLUG, 16 Pole Male
7 120069 1 HARNESS, Panel Control
102887 42” • CABLE, 16/15
8 120065 1 • COUPLING, Base
9 120644 1 • CONNECTOR, Strain Relief
10 114467 1 • INSERT, 16 Pole Female
11 119907 1 • CONNECTOR, PC Board

119153
Figure 6.6-6. Devices Connector Layout A AN
12 11 10
13
14
15
3 2 17 16
2 4
5 6
18
1
7
ML1F-1069AC

119153
Figure 6.6-6. Devices Connector Layout A
Index Skyjack
Qty. Description
No. Part No.
1 108102 1 BEACON, Rotating Amber (Optional)

2 120102 1 BEEPER/LIGHT ASSEMBLY
3 (Ref.) - • LIGHT ASSEMBLY
103743 1 • • FLASHER, 12-24 Volt
132793 1 • • CLAMP, Flasher
103111 1 • • BULB, 24 Volt
4 121838 1 • LIGHT ASSEMBLY, Flashing amber
121477 1 • • LIGHT, Beacon
121533 1 • • • LENS, Amber
103111 1 • • • BULB, 24 Volt
103743 1 • • FLASHER, 12-24 Volt (Located @ Panel)
5 103056 1 • BEEPER, 7.5 - 16 Volt
6 103255 1 • CABLE, 18/4 x 144” lg.
7 121058 1 HORN, 24V
8 119905 1 • CONNECTOR, 13 pole P.C. Board
9 110416 1 PIN, Limit Switch And Scissor End
10 (Ref.) 1 SWITCH ASSEMBLY, Limit
119296 1 • SWITCH, Limit (high speed cut-out)
104698 2 • BOLT, Machine #10-32 x 3/4” lg.
104003 2 • NUT, Machine #10-32
11 100967 - CAM, Limit Switch
12 119375 1 SWITCH, Limit (26 Ft. drive cut-out) (Optional)
13 (Ref.) - SLIDER ASSEMBLY, Scissor
- (For Components, Refer to Figure 6.2-1 & 6.2-2)
14 115658 1 SWITCH, End-of-stroke limit
15 110428 1 PLATE, Limit switch mounting
16 110429 1 PLATE, Limit locking (top)
103958 2 • BOLT, Machines 8-32 x .75” lg.
110853 2 • BOLT, Flat-hd 1/4”-20 5/8” lg.
17 123180 1 COVER Assembly, EE Rated flashing light
123177 1 • COVER, Flashing Light
123178 1 • BRACKET, Flashing Light
120094 4 • BOLT, Machine #10-32 x 5/8”
104003 4 • NUT, #10-32
104694 4 • WASHER, #10 Flat
104185 4 • WASHER, #10 Lock
18 123137 1 COVER Assembly, EE Rated Rotating Beacon
123133 1 • COVER, Rotating Beacon,
120094 4 • BOLT, #10 - 32 x 5/8”
104003 4 • NUT, #10 - 32 Grade B
104694 4 • WASHER, Flat #10 S.A.E.
104185 4 • WASHER, Lock # 10 Nom
123134 1 • BRACKET, Rotating Beacon,
100648 1 • GROMMET

119153
Figure 6.6-7. Devices Connector Layout B
9
10
11
10
1
8
12
5 6
3 4 6 5 7
5
M11418AA

119153
Figure 6.6-7. Devices Connector Layout B
Index Skyjack
Qty. Description
No. Part No.
A 133826 - ASSEMBLY, Horn/light/beeper

B 133845 - ASSEMBLY, Horn/Rotating light/beeper
1 132295 1 PLATE, Horn / light mount

103978 2 • NUT, Hex Hd 3/8”-16 Gr. 5
103472 2 • WASHER, Flat 3/8”
103999 2 • WASHER, Lock 3/8”
104694 1 • WASHER, Flat #10, A
2 121477 1 LIGHT, Beacon 24V, A
108102 1 BEACON, Rotating Amber 24 V, B
3 103056 1 BEEPER, 7.5 - 16 VDC
104003 1 • NUT, Hex Hd #10-32, A
104698 1 • SCREW, Rnd Hd Machine #10-32 x 3/4”, A
104185 1 • WASHER, Lock #10, A
129196 1 • BOLT. Flat head SHCS #4-40 x 1/2”
4 121058 1 HORN, 24 Volt
103980 2 • NUT, Hex 1/4”-20
104000 2 • WASHER, Lock 1/4”
103995 2 • WASHER, Flat 1/4”
103856 2 • BOLT, Hex Hd 1/4”-20 x 3/4” Gr. 5
5 114594 1 TERMINAL, Male 18GA Pink
6 119752 1 TERMINAL, 22 - 16GA #10 red ring
7 126608 1 ASSEMBLY, Cabtire Beeper 18/4
103255 144” • CABTIRE 18/4
8 120098 1 CIRCUIT BREAKER, H. Meter, Volt Con. Ass’y
9 119905 1 CONNECTOR, 13 Pin PC Board
10 120083 2 SWITCH, Limit Ass’y
11 105359 1 TERMINAL, Female 14-16GA Ins. Blue
12 114595 1 TERMINAL, Female 18GA Pink

119153
Figure 6.7-1A. Hydraulic Outrigger Option - Leg Assembly
(Model 8831E with Serial No. 37314 and Below)(Model 8841E with Serial No. 42702 and Below)
4 9
11
10
12
13
4 3
14
2
15
1
ML1F-1014AB

119153
Figure 6.7-1A. Hydraulic Outrigger Option - Leg Assembly
(Model 8831E with Serial No. 37314 and Below)(Model 8841E with Serial No. 42702 and Below)
Index Skyjack
Qty. Description
No. Part No.
1 118497 2 WELDMENT, Outrigger leg, LH rear

118496 2 WELDMENT, Outrigger leg, RH rear
118499 2 WELDMENT, Outrigger leg, RH front
118500 2 WELDMENT, Outrigger leg, LH front
2 106705 4 LABEL, Do not alter
3 (Ref.) 4 CYLINDER ASSEMBLY, Outrigger
101297 12 • BOLT, Hex-hd 3/8”-16 x 1-1/4” lg.
103999 12 • WASHER, Lock 3/8”
4 118478 8 BUSHING, Limit switch mount
5 115656 2 MOUNT, Limit switch LH (Lower)
116072 2 MOUNT, Limit switch RH (Lower)
6 115652 4 SWITCH, Limit
103859 8 • BOLT, Hex-hd 1/4”-20 x 1-1/2” lg.
104000 16 • WASHER, Lock 1/4”
7 102355 4 COVER, Outrigger hose
103855 16 • BOLT, Hex-hd 1/4”-20 x 1/2” lg.
103995 16 • WASHER, Flat 1/4”
8 103091 4 CABLE PROTECTION, 5/8” x 24” lg.
9 113584 4 HEATSHRINK, 1/2” x 8”
10 107712 4 CONNECTOR ASSEMBLY, 5 Pole male
- (Replaces round connector by also ordering (1) connector #107711.)
11 116827 4 MOUNT, Limit switch (Upper)
12 115658 4 SWITCH, Limit (inside outrigger cross tube)
13 116826 4 COVER, Limit switch (Upper)
103962 16 • BOLT, Machine #10-32 x 1/2” lg.
103958 8 • BOLT, Machine #8-32 x 1.2” lg.
104694 16 • WASHER, Flat #10
104185 16 • WASHER, Lock #10
112249 8 • WASHER, Lock #8
14 118387 4 SPACER, Outrigger
15 103909 4 BOLT, Outrigger leg stop
103470 4 • WASHER, Lock 1/2”

119153
Figure 6.7-1B. Hydraulic Outrigger Option - Leg Assembly
(Model 8831E with Serial No. 37315 to 37406, & Model 8841E with Serial No. 42703 to 43044)
22
7
13
17
12
16
23
24 8
18 4 11 9
12 10
15
25 13
14
19 20
3 2
4
21
5
16 1
ML1F-1014AD

119153
Figure 6.7-1B. Hydraulic Outrigger Option - Leg Assembly
(Model 8831E with Serial No. 37315 to 37406, & Model 8841E with Serial No. 42703 to 43044
Index Skyjack
Qty. Description
No. Part No.
1 118497 2 WELDMENT, Outrigger leg, LH rear

118496 2 WELDMENT, Outrigger leg, RH rear
118499 2 WELDMENT, Outrigger leg, RH front
118500 2 WELDMENT, Outrigger leg, LH front
101297 12 • BOLT, Hex-hd 3/8”-16 x 1-1/4” lg.
103999 12 • WASHER, Lock 3/8”
4 118387 4 SPACER, Outrigger
5 103909 4 BOLT, Outrigger leg stop
103470 4 • WASHER, Lock 1/2”
6 116826 4 COVER, Limit switch (Upper)
103962 16 • BOLT, Machine #10-32 x 1/2” lg.
104694 16 • WASHER, Flat #10
104185 16 • WASHER, Lock #10
7 102355 4 COVER, Outrigger hose
103855 16 • BOLT, Hex-hd 1/4”-20 x 1/2” lg.
103995 16 • WASHER, Flat 1/4”
8 103091 4 CABLE PROTECTION, 5/8” x 24” lg.
9 113584 4 HEATSHRINK, 1/2” x 8”
10 107712 4 CONNECTOR ASSEMBLY, 5 Pole male
103567 1 • HOUSING, Base
103569 1 • INSERT, Male
11 116827 4 MOUNT, Limit switch (Upper)
103859 AR BOLT, Hex-hd 1/4”-20 x 1-1/2” lg.
104000 AR WASHER, Lock 1/4”
103995 AR WASHER, Flat 1/4”
12 115658 4 SWITCH, Limit (inside outrigger cross tube)
13 124353 1 BRACKET, Limit switch
14 125233 1 ROD ASSEMBLY
15 112495 2 BOLT, Hex head 1/4” - 20 x 3/8”
16 112601 2 NUT, Hex head flange 3/8” - 16
17 124972 1 CAP, Nut
18 124356 1 SPRING, Compression
19 103998 1 NUT, Hex head 3/8” - 16
20 103472 1 WASHER, Flat 3/8”
21 124338 1 CLIP, Plastic
22 126499 4 SCREW, Machine 8 - 32 x 7/8”
23 112249 8 WASHER, Lock #8
24 103986 2 NUT, Hex 8 - 32
25 104000 2 WASHER, Lock 1/4”

119153
Figure 6.7-1C. Hydraulic Outrigger Option - Leg Assembly AO
6
13
12 10
11
14 15
16 25
17
18
19
23
24 1
20 21 25
15
22 26
12
17
13
4 3
27 L
8
28
5 7
29
6
30
2
31
M132697AD

119153
Figure 6.7-1C. Hydraulic Outrigger Option - Leg Assembly AO
Index Skyjack
Qty. Description
No. Part No.
A 130858 1 ASSEMBLY, Outrigger leg (Front LH)

B 130856 1 ASSEMBLY, Outrigger leg (Front RH)
C 132695 1 ASSEMBLY, Outrigger leg (Rear LH)
D 132697 1 ASSEMBLY, Outrigger leg (Rear RH)
1 130857 1 • WELDMENT, Outrigger leg (Front LH) A

130855 1 • WELDMENT, Outrigger leg (Front RH) B
124196 1 • WELDMENT, Outrigger leg (Rear LH) C
124200 1 • WELDMENT, Outrigger leg (Rear RH) D

NOTE: The following quantities are per one outrigger assembly
2 (Ref.) - • CYLINDER ASSEMBLY, Outrigger

3 101297 3 • • BOLT, Hex head (3/8”-16 x 1-1/4” lg.)
4 103999 3 • • WASHER, Lock (3/8”)
5 124338 1 • CLIP, Plastic
6 112601 1 • NUT, Hex head flange (3/8” - 16)
7 103472 1 • WASHER, Flat (3/8”)
8 103978 2 • NUT, Hex head (3/8” - 16)
9 124972 1 • CAP, Nut
10 124356 1 • SPRING, Compression
11 127003 1 • ROD, Actuator
12 115658 2 • SWITCH, Limit
13 126499 4 • SCREW, Machine (#8 - 32 x 7/8”)
14 124335 1 • BRACKET, Limit switch
15 104000 4 • WASHER, Lock (1/4”)
16 103855 2 • BOLT, Hex head (1/4” - 20 x 1/2”)
17 112249 4 • WASHER, Lock (#8)
18 103986 2 • NUT, Hex (8 - 32)
19 102355 1 • COVER, Outrigger hose
103856 4 • • BOLT, Hex head (1/4”-20 x 3/4” lg.)
104000 4 • • WASHER, Lock (1/4”)
103995 4 • • WASHER, Flat (1/4”)
20 103091 24” • CABLE PROTECTION (5/8” x 24” lg.)
21 113584 8” • HEATSHRINK (1/2” x 8”)
22 107712 1 • CONNECTOR ASSEMBLY, 5 Pole male
103567 1 • • HOUSING w/ Strain relief connector
132790 1 • • • HOUSING
132110 1 • • • CONNECTOR, Strain relief
23 118478 1 • BUSHING, Limit switch mount
24 116827 1 • MOUNT, Limit switch
25 103995 4 • WASHER, Flat (1/4”)
26 103859 2 • BOLT, Hex head (1/4”-20 x 1-1/2” lg.)
27 116826 1 • COVER, Limit switch
116193 2 • • BOLT, Hex washer head (#10 - 32 x 1/2”)
28 118387 1 • SPACER, Outrigger
29 103470 1 • WASHER, Lock (1/2”)
30 103909 1 • BOLT, Outrigger leg stop
L (Ref.) - LABELS

119153
Figure 6.7-2. Hydraulic Outrigger Option - Hydraulic Hose Connections
Left Front Right Front
Outrigger 3 15 15 3 Outrigger
2 4 4 2
12
13
To Main
Manifold 7
Lower
Ports
5 Upper
Ports
1
14
11
8
9
2 3 10 3 2
Left Rear Right Rear

4 15 Upper Port (Retract) 15 4 Outrigger
Outrigger ML1F-1015AA

119153
Figure 6.7-2. Hydraulic Outrigger Option - Hydraulic Hose Connections
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) 1 MANIFOLD ASSEMBLY, Outrigger

4 130843 8 HOSE ASSEMBLY, Outrigger cylinder
(Order P/N 106330 for machines with Serial No. 37406 (8831E),
43044 (8841E), and Below)
5 102554 2 HOSE ASSEMBLY, Main manifold to outrigger manifold
6 112062 1 TUBE ASSEMBLY, Left front retract
7 112063 1 TUBE ASSEMBLY, Right front retract
8 112064 1 TUBE ASSEMBLY, Left rear retract
9 112065 1 TUBE ASSEMBLY, Right rear retract
10 112066 1 TUBE ASSEMBLY, Left rear extend
11 112067 1 TUBE ASSEMBLY, Right rear extend
12 112068 1 TUBE ASSEMBLY, Right front extend
13 112069 1 TUBE ASSEMBLY, Left front extend
14 118216 1 COVER, Outrigger manifold
15 102085 10 CLAMP, Double tube 3/8”

119153
Figure 6.7-3A. Hydraulic Outrigger Option - Cylinder Assembly
15
11 14
10 5 2
1 9
12
4
8
7 3
13
ML1F-1076AA
Index Skyjack
Qty. Description
No. Part No.
A 115646 - CYLINDER ASSEMBLY, Outrigger

1 115645 1 • HOUSING, Cylinder
2 118416 1 • ROD, Cylinder
*3 106229 1 • WIPER, Rod
*4 106228 1 • SEAL, Rod
*6 106227 1 • RING, Rod wear
*7 106466 1 • O-RING, Piston
*9 106225 1 • SEAL, Piston
10 106461 1 • PISTON
11 106230 1 • NUT, Lock 1-1/4”-12 grade C
12 106460 1 • GLAND, Front head
14 118468 1 • COLLAR, Limit switch activator
118469 2 • • SCREW, Cup point set 1/4”-30 x 5/16” lg.
15 104115 1 VALVE, Pilot check (not part of cylinder)

119153
Figure 6.7-3B. Hydraulic Outrigger Option - Cylinder Assembly
(Model 8831E with Serial No. 36840 To 37314) (Model 8841E with Serial No. 41671 To 42702)
15
11
14
8
6
5 2
10
9
1 12
4
8
7 3
13
ML1F-1016AA
Index Skyjack
Qty. Description
No. Part No.

*3 106229 1 • WIPER, Rod
*4 106228 1 • SEAL, Rod
*6 106227 1 • RING, Rod wear
*7 120642 1 • O-RING, Piston
*9 106225 1 • SEAL, Piston
10 120640 1 • PISTON
11 106230 1 • NUT, Lock 1-1/4”-12 grade C
14 118468 1 • COLLAR, Limit switch activator
118469 2 • • SCREW, Cup point set 1/4”-30 x 5/16” lg.

119153
Figure 6.7-3C. Hydraulic Outrigger Option - Cylinder Assembly
(Model 8831E with Serial No. 37315 to 37406) (Model 8841E with Serial No. 42703 to 43044)
15
11
8
6
5 2
10
1 9
12
14
4
8
7 3
13
ML1F-1016AA
Index Skyjack
Qty. Description
No. Part No.

*3 106229 1 • WIPER, Rod
*4 106228 1 • SEAL, Rod
*6 106227 1 • RING, Rod wear
*7 120642 1 • O-RING, Piston
*9 106225 1 • SEAL, Piston
10 120640 1 • PISTON
11 106230 1 • NUT, Lock 1-1/4”-12 grade C

119153
Figure 6.7-3D. Hydraulic Outrigger Option - Cylinder Assembly AO
3 4 8
13
5
1 12
9 14
7
6
4 17
11
10
15
16
M10373AB
Index Skyjack
Qty. Description
No. Part No.
A 132694 - OUTRIGGER CYLINDER ASSEMBLY
1 152132 1 • WELDMENT, Outrigger Cylinder Barrel

2 104115 1 • VALVE, Pilot Check (not part of cylinder)
3 103069 2 • FITTING, O-Ring
*4 106220 2 • RING, Piston Wear
5 120640 1 • PISTON
*6 120642 1 • O-RING, Piston
*7 106225 1 • SEAL, Piston
8 106230 1 • NUT, Lock 1 1/4”-12 grade C
9 120387 1 • GLAND, Front Head
*10 106229 1 • WIPER, Rod
*11 106228 1 • SEAL, Rod
*12 120445 1 • O-RING, Front Gland
*13 106227 1 • RING, Rod Wear
14 126999 1 • ROD ASSEMBLY, Outrigger Cylinder
132565 1 • CAP, Rubber Grease
16 132690 1 • SPACER, Cylinder Tube
17 126279 1 • RING, Retaining 2.5”

119153
Figure 6.7-4. Hydraulic Outrigger Option - Manifold Assembly
3 9
5
7
8
4 1
ML1F-1017AB
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) - MANIFOLD ASSEMBLY, Outrigger

1 111970 1 • BLOCK, Outrigger manifold
3 103614 1 VALVE ASS’Y, Vickers 24 Volt (replace with Hytos)
107439 2 • COIL, 24V
4 104437 2 • PLUG, Soc-hd #8orb
5 103073 1 • FITTING, Elbow 90° #6orb-#6,
6 113801 1 • PLUG, Cavity,
7 103613 1 • COIL, 24 Volt
8 103655 1 • VALVE, N.C. (outrigger holding),
9 120295 1 • HARNESS ASSEMBLY, Outrigger manifold
104345 4 • • CONNECTOR, Gray
104409 4 • • CONNECTOR, Black
102888 96” • • CORD, 16/10

119153
Figure 6.7-5. Hydraulic Outrigger Option - Control Box Assembly
4 5 6
2 3
8 1
MS3F-1023AB
Index Skyjack
Qty. Description
No. Part No.
A 120266 1 OUTRIGGER CONTROL BOX ASSEMBLY

1 119440 1 • WELDMENT, Control box
120270 1 • SCREW, Retainer
115276 1 • WASHER, Flat 1-1/4”
120277 1 • LANYARD
120268 1 • SCREW, Wing
120269 1 • SCREW, Receptacle
2 119439 1 • WELDMENT, Control box bottom
3 102853 4 • SWITCH, Toggle
5 114377 2 • PLUG, 1/2”
6 119443 1 • LABEL, Outrigger
7 121664 1 • BOARD W/CONNECTOR, 10-pin
8 122044 1 CABLE ASSEMBLY, Control box outrigger (8831E)
122043 1 CABLE ASSEMBLY, Control box outrigger (8841E)
102888 672” • CABLE, 16/10 (8831E)
102888 840” • CABLE, 16/10 (8841E)
103041 1 • CONNECTOR, Strain relief

119153
Figure 6.7-6. 1500 Watt DC Inverter
3
1
9
5
4
6
7
5 7
18
20
17
19
14
10 12 16 15 13
12
11
M10521AB

119153
Figure 6.7-6. 1500 Watt DC Inverter
Index Skyjack
Qty. Description
No. Part No.
1 124755 1 INVERTER, 1500 Watt 120V @ 60hz

124756 1 INVERTER, 1500 Watt 110/220V @ 50hz
2 123748 1 COVER, Inverter,
3 103856 8 BOLT, Hex head 1/4”-20 grade 5 x 0.75”
4 103995 AR WASHER, Flat 1/4” SAE
5 104000 AR WASHER, Lock 1/4” nom x 0.06
6 124171 1 SUPPORT, Assembly inverter 800
7 103980 AR NUT, Hex 1/4”-20 grade B
8 124098 1 SUPPORT, Inverter
9 103889 2 BOLT, Hex head 1/4”-20 grade 5 x 5.00
10 (Ref.) CONTACTORS AND ELECTRICAL PANEL
11 124895 1 CABLE ASSEMBLY, Welding #2ga 3/8” - 142” (-,-)
12 (Ref.) BATTERY CABLES AND FUSE BOX
13 124089 1 CABLE ASSEMBLY, Welding #2ga 1/4” - 144” (+,+)
14 105359 3 TERMINAL, Female 14-16ga insulated blue
15 105360 3 TERMINAL, Male14-16ga x 1/4” full insulation
16 103041 1 CONNECTOR, Strain relief (blue)
17 124149 1 WIRE ASSEMBLY, Remote Switch, B
18 (Ref.) AC OUTLET ASSEMBLY
19 132494 1 RELAY, Timer 24V Cut-Off
20 103955 1 BOLT, Machine #6-32 x 3/4”
106099 1 WASHER, Lock #6

119153
Figure 6.7-7. Scissor Guard Option
6 8 13
5 12
2 9
1 10 3
7 11
14
ML2F-1004AB

119153
Figure 6.7-7. Scissor Guard Option
Index Skyjack
Qty. Description
No. Part No.
1 116506 1 FRAME, RH Front side scissor guard

116525 1 • MESH, RH Front scissor
103883 4 • BOLT, Hex-hd 5/16-18 Gr. 5
103984 4 • NUT, Lock Hex 5/16”-18 Gr. B
103996 4 • WASHER, Flat 5/16”
2 116528 1 FRAME, RH Rear side scissor guard
116530 1 • MESH, RH Rear scissor
103883 4 • BOLT, Hex-hd 5/16-18 Gr. 5
103984 4 • NUT, Lock Hex 5/16”-18 Gr. B
103996 4 • WASHER, Flat 5/16”
3 116527 1 FRAME, LH Front side scissor guard
116525 1 • MESH, LH Front scissor
103883 4 • BOLT, Hex-hd 5/16-18 Gr. 5
103984 4 • NUT, Lock Hex 5/16”-18 Gr. B
103996 4 • WASHER, Flat 5/16”
4 116529 1 FRAME, LH Rear side scissor guard
116530 1 • MESH, LH Rear scissor
103883 4 • BOLT, Hex-hd 5/16-18 Gr. 5
103984 4 • NUT, Lock Hex 5/16”-18 Gr. B
103996 4 • WASHER, Flat 5/16”
Use the following hardware on side guards for Machines with
Serial number 37007 (8831) or 42123 (8841) and below.
103871 4 • BOLT, Hex hd 3/8”-16 x 1-3/4”
103596 4 • BOLT, Hex hd 3/8”-16 x 2”
103978 8 • NUT, Hex 3/8”-16
5 116562 1 FRAME, Front scissor guard, (Model 8831)
116548 1 FRAME, Front scissor guard, (Model 8841)
116546 1 • MESH, Front top, (Model 8841)
116547 1 • MESH, Front elbow
101632 8 • BOLT, Hex-hd 3/8”-16 x 3/4” lg.
103999 8 • WASHER, Lock 3/8”
103472 8 • WASHER, Flat 3/8”
6 116566 1 FRAME, Rear scissor guard, (Model 8831)
116542 1 FRAME, Rear scissor guard, (Model 8841)
116565 1 • MESH, Rear, (Model 8831)
116541 1 • MESH, Rear, (Model 8841)
101632 8 • BOLT, Hex-hd 3/8”-16 x 3/4” lg.
103999 8 • WASHER, Lock 3/8”
103472 8 • WASHER, Flat 3/8”
7 116535 4 FRAME, Corner, (Machines without Outriggers)
116536 4 • MESH, Rear
8 100702 20 CAP, Tube end
9 116434 2 BUMPER
Use Part # 116438 for Machines with Serial #37007 (8831) or
42123 (8841) and below.
Part list continued on the next page.

119153
Figure 6.7-7. Scissor Guard Option (Continued)
Index Skyjack
Qty. Description
No. Part No.
Part list continued from the previous page.
10 118313 2 FRAME, Scissor guard center, (Model 8831)

118322 1 • MESH, Center
130024 2 • BOLT, Hex-hd M10-1.5 x 65mm
130083 2 • BOLT, Hex-hd M10-1.5 x 75mm
129898 4 • NUT, Knurled Insert M10-1.5
103472 4 • WASHER, Flat 3/8”
103999 4 • WASHER, Lock 3/8”
11 118312 2 FRAME, Scissor guard center, (Model 8841)
118315 1 • MESH, Center
130024 2 • BOLT, Hex-hd M10-1.5 x 65mm
130083 2 • BOLT, Hex-hd M10-1.5 x 75mm
129898 4 • NUT, Knurled Insert M10-1.5
103472 4 • WASHER, Flat 3/8”
103999 4 • WASHER, Lock 3/8”
12 116828 AR FRAME, Scissor guard, (Model 8831 with one or no extension)
116829 AR FRAME, Scissor guard, (Model 8841 with one or no extension)
119969 1 • MESH, Front/rear (Model 8831)
119968 1 • MESH, Front/rear (Model 8841)
13 (Ref.) 1 BAR ASSEMBLY, Emergency Lowering Access
14 129841 4 PLATE, Scissor guard spacing plate

119153
Figure 6.7-8. Safety D-ring Assembly
Extension Deck
Extension Deck Platform
Platform Extension Deck
Extension Deck
ac inesWithout
Machines it o t acMachines
ines itWithout
o t
Optional Location
LocationFor
For Optional Location For
Optional For Optional Location
Optional Location For
For
Extension
Extension Platform
Platform Extension
Extension Platform
Platform
Safety D-Rings
D-Rings Safety D-Rings
D-Rings Safety D-Rings
D-Rings
M10983AA
Index Skyjack
Qty. Description
No. Part No.
A 125584 - SAFETY D-RING KIT
1 103473 2 • BOLT, Hex Head 3/8”-16 x 1” Gr. 5

2 113122 1 • BRACKET, Safety Ring
3 114989 1 • D-RING, Safety
4 103472 2 • WASHER, Flat 3/8”
5 104606 2 • NUT, Hex Nylon Lock 3/8”-16 Gr. 5

119153
Figure 6.7-9. Work Light Option AN
3 6
5
4
M137979AB
Index Skyjack
Qty. Description
No. Part No.
- 137979 - ASSEMBLY, Work light
1 141732 1 • BULB, 150 Watt halogen, 78 mm

2 141701 1 • WORK LIGHT, Dual 250 Watt halogen
3 138050 1 • BRACKET, Work light
4 103861 2 • BOLT, Hex head (0.25-20 x 2 grade 5)
5 104000 2 • WASHER, Lock (0.25)
6 103995 2 • WASHER, Flat (0.25)

119153
Figure 6.8-1. Label Kit AN
Label Kits
The following label kit is for models SJ 8831E and 8841E. The kit contains labels that are common to both
machines.
It excludes:
• serial numbers
• nameplates
• registrations
• stripes
• tapes
• platform capacities
• model designations
• all special options
Supply model number, country and language when ordering complete machine labels.
Items with * are part of the label kit.
LABEL KIT:
Model SJ 8831E & 8841E: 129968
TM

119153
Figure 6.8-2. Labels And Nameplates (Old Skyjack Logo) AO
1B 33 35
1A
12 34
32 6 27 51 2 28
13
11
54
5
30
31
44 21 22 49 20 10 52
7
39 24 46
60
61
38 18 25 26
8
62 9
37 63 17
50
19 47
48
55 54
64 15 36 14
56
57
58 53 43 42 41 40 3 4
59
M10003AB_1

119153
Figure 6.8-2. Labels And Nameplates (Old Skyjack Logo) AO
Index Skyjack
Qty. Description
No. Part No.
- (Ref) - (To order a complete label kit, refer to Figure 6.8-1)

1A 146526 1 LABEL, Danger/Warning Info
(Order Part # 128742 for Machines with Serial #’s 40000127 and Below)
*1B 118277 1 LABEL, Danger/warning (Earlier models)
*2 106691 2 LABEL, Operator checklist
*3 106760 2 LABEL, Keep (on scissor arm)
*4 106761 1 LABEL, Clear (on scissor arm)
*5 109985 1 LABEL, Annual inspection
*6 108666 2 LABEL, Replacement parts
*7 108946 2 LABEL, SKYJACK (small) (21-1/2” wide)
*8 102632 1 LABEL, SKYJACK (medium) (26” wide)
9 146525 1 LABEL, On/Off slab (compliance) (ANSI/SIA & CSA)
Order Part # 108664 for Machines w/Serial # 36945 (8831), 41978 (8841) and below
125476 for Machines w/Serial # 36946 to 36951 (8831), 41979 to 42028 (8841)
129999 for Machines w/Serial # 36952 to 40000127 (8831 & 8841)
129772 2 LABEL, On/Off slab (CE)
*10 102961 1 LABEL, Use hydraulic oil
11 103110 2 STRIPE, Red/blue/red 96” lg.
12 103125 1 STRIPE, White/blue 163” lg.
*13 106406 2 LABEL, Maintenance support
*14 106703 2 LABEL, Orifice warning (on lift cylinder)
*15 106705 1 LABEL, Do not alter (limit switches)
*16 111604 1 LABEL, Manual brake procedure (in hydraulic/electric cabinet)
*17 111605 1 LABEL, Emergency lowering
*18 106704 1 LABEL, Operator warning (on control box)
*19 111814 1 LABEL, Emergency stop (on control box)
*20 119974 1 LABEL, Lock-out here
*21 700473 1 LABEL, Check water daily
*22 119967 1 LABEL, Emergency battery disconnect and fuse
*23 110333 2 LABEL, Connect AC Here (@ Cabinet & Platform)
24 123628 1 LABEL, Manual box
* 117131 AR MANUAL, Operating booklet
114224 AR MANUAL, Responsibilities
*25 111265 AR LABEL, 800 Series
120341 AR LABEL, “E”
26 (Ref.) 4 LABEL, Model designation
129806 4 • SJ 8831
116097 4 • SJ 8831F
129807 4 • SJ 8841
116094 4 • SJ 8841F
129823 4 • “E”
27 (Ref.) 2 LABEL, Platform capacities
130369 2 • 2500 lbs. (Model 8831E - CE)
132775 4 • 2500 lbs. (Model 8831E - ANSI/CSA)
130362 2 • 2500 lbs (Model 8831FE)
107800 2 • 2000 lbs. (Model 8831FE - CE)
130367 2 • 1500 lbs. (Model 8841FE - CE)
130363 2 • 2000 lbs. (Model 8841FE - CE/CSA with #6F IronMan, & #6F Carlisle Tires)
130376 2 • 2000 lbs. (Model 8841FE - CE)
130378 2 • 2000 lbs. (Model 8841FE - ANSI/CSA)
132833 4 • 1700 lbs. (Model 8841E - with Non-marking foam filled tires)
134807 1 • 1500 lbs. (Model 8841E - CE)

119153
Figure 6.8-2. Labels And Nameplates (Old Skyjack Logo) (Continued) AL
Index Skyjack
Qty. Description
No. Part No.

*28 106693 1 LABEL, Danger, filled tires
*29 110333 1 LABEL, Connect 110V AC supply here (Machines with AC Outlet on Platform)
30 (Ref.) AR NAMEPLATE, Serial number (Consult factory)
31 102975 AR STRIPE, Warning 648” roll)
*32 102631 1 LABEL, SKYJACK (large) (36” wide) (Machines with extension platform)
33 112906 AR TAPE, Caution
*34 115982 2 LABEL, (Warning) (Full torque)
*35 115531 AR LABEL, Warning (falling hazard)
36 115604 AR LABEL, CE
*37 102599 1 LABEL, Lift/off/drive (located on control box)
*38 116648 1 LABEL, Lift/drive (joystick) (located on control box)
*39 115326 1 LABEL, Operation
123488 1 LABEL, Operation (Machines equipped with Lift/Drive Enable Switch)
*40 120090 1 LABEL, 48V
*41 120089 1 LABEL, 24V
*42 117387 2 LABEL, Power circuit breaker symbol
*43 117389 1 LABEL, Ground circuit breaker symbol
44 120124 1 LABEL, Warning 120V separate circuit (Located on battery tray for EE)
*45 102657 1 LABEL, Up/off/down
*46 702005 1 LABEL, Do not release brake (located in hydraulic cabinet)
*47 102657 1 LABEL, Platform Up/down (base control)
*48 102451 1 LABEL, Platform/base select (base control)
*49 119915 1 LABEL, Fuse symbol
*50 115594 1 LABEL, Enable (located on control box)
*51 124362 2 LABEL, Warning do not wear jewelry
*52 114378 1 LABEL, Hydraulic oil
*53 120816 1 LABEL, Main Board
*54 124465 1 LABEL, Side force/outdoor
55 (Ref.) - LABELS, EE Rated
*56 114588 2 • LABEL, FM Approved
*57 104589 2 • LABEL, EE Rated
*58 115719 1 • LABEL, Connect Charger Here (EE Rated) (Front of Battery Rollout)
59 123274 2 • LABEL, A.C. Connection In Hazardous Area (@ Cabinet & Platform)
*60 124080 1 LABEL, Joystick trigger enable (located on control box)
*61 119909 1 LABEL, Trouble alarm (located on control box)
*62 105352 1 LABEL, Horn (located on control box)
*63 118212 1 LABEL, Base/Off/Platform (located on control box)
64 125024 4 LABEL, Tire Pressure - 70 psi (Equipped with Air Filled Tires only)
126928 4 LABEL, Tire Pressure - 75 psi (Equipped with Air Filled Tires only)
133035 4 LABEL, Wheel Load (Equipped with Foam Filled Tires only)
134409 4 LABEL, Wheel Load (Equipped with Foam Filled Tires only)
*Included in the label kit
NOTE: Supply Model Number, Serial Number, Country and

Language when ordering complete machine labels.

119153
Figure 6.8-3. Labels - Outrigger
M11523AB

119153
Figure 6.8-3. Labels - Outrigger
Index Skyjack
Qty. Description
No. Part No.

1 119866 4 LABEL, Danger! Hand/foot pinch
NOTE: Supply Model Number, Serial Number, Country and

Language when ordering complete machine labels.

119153
Reliable lift solutions by people who care.
www.skyjack.com

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MODELS SJ 8831E SJ 8841E

Maintenance and Parts Manual

Part No. 119153AO September 2010

Parts (North America)

Skyjack Asia Pacific Singapore

Section 2 - List of Tables

Section 6 - Parts Lists - Operation

SJ800 - E Series SKYJACK, Page i

SKYJACK, Page ii SJ800 - E Series

Aerial Platform Definition

SJ800 - E Series SKYJACK, Page 1

Scope of this Manual

- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-1999 standard.

- Equipment identified with “CSA” meets the CSA B354.2-01 standard.

b. CSA (Canada) and CE (Europe)

c. ANSI/SIA (United States)

SKYJACK, Page 2 SJ800 - E Series

Operator Safety Reminders

DO NOT USE THE MACHINE AS A GROUND FOR WELDING.

SJ800 - E Series SKYJACK, Page 3

• Elevated driving must only

• DO NOT ascend or descend

SKYJACK, Page 4 SJ800 - E Series

Safety Precautions (Continued)

• DO NOT operate an aerial plat-

• DO NOT exert side forces on

• DO NOT use the aerial platform

• DO NOT sit, stand or climb on

• BE AWARE of blind spots when operating the

• DO NOT alter or disable limit switches or other

• DO NOT exceed the rated capacity of the aerial

SJ800 - E Series SKYJACK, Page 5

Safety Precautions (Continued)

• DO NOT overload the platform, the lift relief Jobsite Inspection

• DO NOT position the aerial platform against an-

• Use only equipped access openings

• Do use three points of contact to enter and

• Three points of contact means that two hands

• does not appear to be working properly.

Failure to avoid these hazards could re-

SKYJACK, Page 6 SJ800 - E Series

Table 2-1a. Specifications and Features - ANSI/CSA..................................................................................................2

Table 2-1b. Specifications and Features - CE.............................................................................................................3

Table 2-2. Owner’s Annual Inspection Record..........................................................................................................4

Table 2-3a. Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA.............................................................6

Table 2-3b. Maximum Platform Capacities (Evenly Distributed) - CE.........................................................................7

SJ800 - E Series SKYJACK, Page 1

Table 2-1a. Specifications and Features - ANSI/CSA

Model 8831E 8841E

Platform Size 68” x 133.5”

Elevated Working 37.0’ 47.0’

Elevated Platform 31.0’ 41’

Stowed Platform 59.0” 69.0”

Standard 30 x 10-16.5 #6 Air filled 30 x 10-16.5 #6 Air filled

Optional #6 or #7 Foam filled

Normal #6 Air filled Drive (Max) 2.6 mph

Elevated Low Drive (Max) .45 mph

Lift (Rated Load) 46 sec. 71 sec.

Lower (Rated Load) 48 sec. 60 sec.

SKYJACK, Page 2 SJ800 - E Series

Table 2-1b. Specifications and Features - CE

Model 8831E 8841E

Weight* 4,898 kg 5,306 kg

Model Number: Serial Number: