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Detailed Design Document

DETAILED DESIGN DOCUMENT


DESIGN & DEVELOPMENT SOLAR PV PROJECT

Document Number :RSP-CVL-01

Project Name : 1MW GROUND MOUNTED PROJECT

Client name :

EPC : PREMIER SOLAR LIMITED

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Detailed Design Document

INDEX

Contents:

1. GENERAL ...............................................................................................
1.1 SCOPE ..................................................................................................
1.2 UNITS OF MEASUREMENTS ..................................................................
1.3 CODES AND REFERENCES .....................................................................
1.4 MATERIAL PROPERTIES ........................................................................
1.5 SOFTWARE REFERENCE ........................................................................
2. DESCRIPTION OF STRUCTURE & GEOMETRY..........................................
3. STAAD-PRO REPORTS ENCLOSED............................................................

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Detailed Design Document

1 GENERAL
1.1 SCOPE
This document covers the Analysis of Super Structure of Module mounting
structure.
1.2 UNITS OF MEASUREMENTS
Units of measurements used in analysis shall be of SI Units.

1.3 CODES AND REFERENCES

The following codes and references have been referred: for the design of
Module mounting Structure.

Indian Standard Codes

Code of practice for the design loads for buildings and structures-
1 IS 875: Part 3
Wind Loads

2 IS 811: 1987 Specifications for Cold Formed Light gauge structural steel sections.

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1.4 MATERIAL PROPERTIES

Material Property Value Units

Structural Steel Density 78.5 kN/cum

Characteristic Strength 250 N/sq.mm

Modulus of Elasticity 200000 N/sq.mm

1.5 SOFTWARE REFERENCE


STAAD - Pro, Research Engineers Inc., Bentley, USA– For Load Input , analysis &
Design of MMS.

2. DESCRIPTION OF STRUCTURE & GEOMETRY

The Module mounting structure is a Steel frame structure. With a fixed tilt of
angle 5°. It is supporting crystalline modules. Modules are placed in landscape
position.

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Load Calculations

Dead Load
 Size of solar panel = 1956 mm x 992 mm x 35 mm 

 Solar panel is kept at an inclination of 20 degrees. 

 Weight of single solar panel = 22.5 kg 

 Force due to one solar panel is 22.5*10 = 225 N = 0.225kN

 The dead weight of the modules acts in vertically downward direction. 

 Force per meter on Cold form C-channel = 0.225/(2*0.992) ~ 0.113kN/M 
Wind Load
The structure is designed for Vb = 41.66 m/s
Design wind speed = Vz =Vb x k1 x k2 x k3
1. K1 (Probability factor) = 0.91
Please refer section 5.3.1; Table 1 of IS 875(Part 3).

2. K2 (Terrain, height and structure size factor) = 0.99


Please refer section 5.3.2; IS:875(Part 3)

3. K3 (Topography factor) = 1.00


The site is rooftop. As per IS:875(Part 3), AppendixS C
Vz = 37.53 m/s
Wind pressure intensity Pz = 0.6(Vz)2 = 0.84kN/m2

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Pressure Coefficient:
For calculating the force on the panels form the pressure calculated above we need Pressure
coefficient. The current structure falls under mono-slope free roofs. Please refer IS-875 Part-3,
section 6.2.2, Table 7.

o The pressure coefficients for a mono-slope free roof of 5 Deg tilt angle.
o 0.9 When wind is trying to lift the structure.(FOR 5 DEG. VALUE)
 0.5 When wind is trying to push the structure. (FOR ALL ø VALUE)

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Force per meter Calculation:


Total Downward force due to wind = Pressure coefficient x pressure x exposed area =
0.41kN/M

Total UPWARD force due to wind = Pressure coefficient x pressure x exposed area
=0.744kN/m

Pressure Coefficient
_ For calculating the force on the members from the pressure calculated from the above, we need
pressure coefficient. All the members fall under individual structure members of infinite length.
Please refer section 6.3.3.2, Table 26
_ The pressure coefficient for the C section is taken as 2.05
Force per meter Calculation
_ Force on the member normal to the plane of section is Pressure coefficient x pressure x breadth
of the member.
Force in –Z direction:
Force on Column = -0.13kN/m
Force on Rafter = -0.13kN/m
Force in +Z direction:
Force on Column = +0.13kN/m
Force on Rafter = +0.13kN/m
Force in +X direction:
Force on Column = +0.08kN/m
Force on Rafter =+0.08kN/m
Force in -X direction:
Force on Column = -0.08kN/m
Force on Rafter = -0.08kN/m

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1. PILE PARAMETERS:

Pile Dia 0.3 M


Pile Depth 2.6 M
pile cut off level 0M
Pile Length in Black coton soil 2.6 M

2. PILE COMPRESSION/ VERTICAL CAPACITY


The Ultimate Load Carrying capacity of piles in Cohesive soils is given by the following formula
Qu Ultimate Load Carrying Capacity of Pile
0.07065 m2
2
Ap Area of Pile (π x 0.3 /4)
Nc Bearing Capacity Factor 9
C Cohesion of soil 0.35 Kg/cm2
35 KN/m2
α Adhesion Factor 1
As Surface Area of Pile Shaft (π.d.l) 2.4492 m2

(0.07 x 9 x 35) + (1 x 35 x 0.71) End Bearing + Skin


Qu Friction 107.97675 KN

Considering FOS 3

Qcomp Safe Compression Capacity of Pile (46.9 / 3) 35.99225 KN


say 35 KN

Qu Ultimate Skin Friction/ FOS + Self weight of Pile


(α C As / FOS ) + (π d2/4 . l. g c) 28.64465 KN
Quplift Uplift Capacity of Pile 22 KN

3. PILE LATERAL CAPACITY

e 2M
PILE WIDTH B 0.3 M

e/B 6.666666667
EMBEDED LENGTH 1.8 M
L/B 6
From Brom's chart, for L/B =2.5, e/B = 4.17 we get
2)
(Hu/ Cu B 3

2 2
Hu 3 x Cu x B (3x 35 x0.3 ) 9.45 KN

Considering FOS 2.5

Qlatera Safe lateral capacity of Pile (9.45 / 2.5) 3.78 KN


SAY 3.5
PILE MOMENT CARRYING CAPACITY
Moment carrying capacity of pile is calculated based on Brom's
method

2 2
M 1/2 x 9 Cu B ( l -2.25B )
2 2
1/2 x 9x35x0.3 { 0.75 -2.25*0.3 ] 38.2725 KNm
Considering FOS 2.5
Moment carrying capacity of Pile (17/2.5) 15.309 KNm
SAY 15 KNm

FORCE COMPARISON TABLE

PILE LOAD CARRYING CAPACITY


Qcomp 35 Qcomp>Vcomp Hence safe
Quplift 22 Quplift>Vuplift Hence safe
Qlateral 3.5 Qlateral>Vlateral Hence safe
Qmoment 15 Qmoment>Vmoment Hence safe

SUPPORT REACTIONS (from staad)


Vcomp 3
Vuplift 4
Hlateral 2
MZ 1.08
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