Академический Документы
Профессиональный Документы
Культура Документы
MANUAL
for the
OM325
(Intentionally Blank)
APPROVAL SHEET
DIVEX
ADVITIUM P2141-OM-334
NUMBER:
DOCUMENT TITLE: Operation & Maintenance Manual for Hy-Fex Hyperbaric Fire
Extinguisher, CE Marked (PED)
OM325 i
P2141-OM-334 Rev 7 Approval Sheet
(Intentionally Blank)
ii OM325
Approval Sheet P2141-OM-334 Rev 7
TABLE OF CONTENTS
Page
PREFACE ....................................................................................................................................... V
OM325 iii
P2141-OM-334 Rev 7 Table of Contents
(Intentionally Blank)
iv OM325
Table of Contents P2141-OM-334 Rev 7
PREFACE
The following address should be used in all communications with the manufacturer:
Divex Ltd
Enterprise Drive, Westhill, Aberdeen, AB32 6TQ, United Kingdom
Divex Limited declares that this Pressure Equipment is in compliance with Assessment
Procedure Module B1 + D of the requirements of the Pressure Equipment Directive
(97/23/EC) / Pressure Equipment Regulations SI 1999 No.2001 and SI 2002 No.1267
and is manufactured under a Quality System approved by Lloyd’s Register Verification.
2. National Approvals
The Divex Limited Quality Management System has been approved by Lloyd’s
Register Quality Assurance Limited to BS EN ISO 9001.
OM325 v
P2141-OM-334 Rev 7 Preface
(Intentionally Blank)
vi OM325
Preface P2141-OM-334 Rev 7
CHAPTER 1 PRODUCT INFORMATION
Page
OM325 1
P2141-OM-334 Rev 7 Chapter 1
(Intentionally Blank)
2 OM325
Chapter 1 P2141-OM-334 Rev 7
1.1 HY-FEX HYPERBARIC FIRE EXTINGUISHER
• Portable
• Two standard sizes available
• Rapid deployment and instant response
• Economical
1.1.1 Hy-Fex Hyperbaric Fire Extinguishers are portable and designed for hyperbaric chambers,
including medical therapy chambers.
1.1.2 Available in two size options, the 3-litre Hy-Fex Extinguisher is generally suitable for air dive
chambers and the entry and transfer locks of larger systems. The 6.7 litre Hy-Fex
Extinguisher is suitable for main locks of large systems and large treatment chambers.
1.1.3 The Hy-Fex Extinguisher comprises a robust aluminium cylinder, valve assembly, carrying
and operating handle and an outlet hose and nozzle.
1.1.4 The AFFF extinguishing agent is propelled by a suitable chamber gas (air or Heliox with
maximum 20% oxygen), pressurised to 133 bar, providing an effective foam spray.
1.1.5 The control valve and handle assembly operates similar to conventional industrial
extinguishers providing immediate on / off actuation control.
OM325 3
P2141-OM-334 Rev 7 Chapter 1
1.1.6 The nozzle is venturi assisted which increases both foam volume and flame suffocation
effectiveness.
1.1.8 Hy-Fex is suitable for multi-risk applications (fabrics, materials and liquid fires) and has been
satisfactorily function-tested and witnessed by DNV to 450msw.
4 OM325
Chapter 1 P2141-OM-334 Rev 7
1.2 MOUNTING BRACKETS
1.2.1 The Hy-Fex mounting bracket, sold separately, is available for secure and safe stowage,
equipped with a Velcro strap enabling rapid deployment when required.
To comply with CE approval requirements the Hy-Fex extinguisher must be stowed using the
appropriate Hy-Fex mounting bracket. See table below for details.
HY-FEX EXTINGUISHER 3.0 LITRE 3.0 LITRE 7.5 LITRE 7.5 LITRE 6.7 LITRE
VOLUME
Cylinder Volume 3.0 litres 3.0 litres 7.5 litres 7.5 litres 6.7 litres
Gas Void Volume (25%) 0.75 litres 0.75 litres 1.875 litres 1.875 litres 1.675 litres
Foam (12% of combined 0.3 litres 0.3 litres 0.7 litres 0.7 litres 0.6 litres
liquid)
Discharge Distance 6m
Cylinder Test Pressure 300 Bar 310 Bar 300 Bar 300 Bar 310 Bar
OM325 5
P2141-OM-334 Rev 7 Chapter 1
(Intentionally Blank)
6 OM325
Chapter 1 P2141-OM-334 Rev 7
CHAPTER 2 PRINCIPLE OF OPERATION
Page
OM325 7
P2141-OM-334 Rev 7 Chapter 2
(Intentionally Blank)
8 OM325
Chapter 2 P2141-OM-334 Rev 7
2.1 INTRODUCTION
• Aluminium Cylinder
• Trigger Valve Assembly including pressure gauge and burst disc
• Outlet Hose & Nozzle
• Foam Mixture & Gas Propellant
2.1.2 The fire extinguishing medium is an aqueous film forming foam (AFFF) concentrate mixed
with water and propelled by pressurised air or heliox.
2.1.3 The volume of the foam/water mixture is 75% of the cylinder volume, the remainder being
pressurised gas.
2.1.4 The working pressure of the extinguisher is 133 Bar, and is operable at depths down to
450msw.
2.1.5 The Hy-Fex fire extinguisher is ideally suited for hyperbaric environments due to;
c. An optimised flow restriction incorporated into the trigger valve assembly ensures
relatively constant discharge rates at all depths.
d. A consistent foam texture at all depths improves extinguishing effectivity. Foam texture
generally improves as ambient pressure (gas density) increases. At shallower depths
higher pressure differentials between the propellant and ambient pressure, with the aid
of the venturi nozzle, ensures a consistent foam texture is maintained.
e. Suitable for fabrics, combustible solids, flammable liquids and electrical fires up to 24
Volt.
WARNING
Users should ensure that the charging facility has an appropriate pressure
limiting or warning device to avoid over pressurising the extinguisher.
OM325 9
P2141-OM-334 Rev 7 Chapter 2
Fig 2.1 Ensure extinguisher is empty. Refer to Discharge Guidance Notes for discharging prior to
servicing or recharging.
Fig 2.2 Grip the cylinder and remove valve assembly by turning it anti-clockwise using tool
SE4899.
Fig 2.4 Check cylinder test date. If test is due, return to Divex for recertification.
Fig 2.5 Visually inspect cylinder internally, externally, including the cylinder and valve thread and
O-ring sealing areas.
Fig 2.6 Unscrew three retaining screws until handle is loose, remove from valve body by pulling
axially.
Fig 2.7 Using a 12mm socket, remove valve insert, stem, piston, O-rings and spring. If burst disc
is ruptured remove with a 5/8” A/F socket.
Fig 2.8 Inspect valve insert seat, piston and all soft seals for wear or damage and replace as
required. Clean, lubricate with DC4 Silicone Grease and reassemble in reverse order.
Ensure valve piston seal is facing upwards.
Fig 2.9 To re-fill the extinguisher pour contents of refill bottle into extinguisher and add correct
volume of de-ionised water using either the refill bottle or a funnel & measuring jug.
Refer to Dimensions and Performance Data table (page 5) for filling ratios.
Fig 2.10 Ensure that a serviceable O-ring is fitted before fitting the valve assembly into the cylinder.
Torque valve assembly to 50 lbf.ft (67.8 N.m).
Fig 2.11 Fit the ¼” BSP charging fitting into the end of the outlet hose.
Fig 2.13 Lock extinguisher valve in ‘open’ position using the safety pin then charge to 133 bar. DO
NOT OVERCHARGE. Once fully charged, fit safety pin to valve in ‘closed’ position.
Fig 2.14 Fit frangible wire into safety pin and seal with crimp. Add a new entry to the service label
with service date and signature.
Fig 2.15 Replace the nozzle, renew the instruction label if required and stow Hy-Fex bracket ready
for use
10 OM325
Chapter 2 P2141-OM-334 Rev 7
.
OM325 11
P2141-OM-334 Rev 7 Chapter 2
2.3 DISCHARGE GUIDANCE NOTES
6. Capture and dispose of foam in accordance with local and national statutory
regulations. Refer to MSDS for additional information.
7. Discharge foam horizontally from extinguisher nozzle and allow clear and free
discharge distance of ±10 metres.
9. Allow ±60 seconds of continuous activation to completely discharge a fully charged 6.7
litre extinguisher. Allow extra time if discharge is intermittent or interrupted.
12 OM325
Chapter 2 P2141-OM-334 Rev 7
2.4 OPERATING
3. Squeeze lever
Suitable for use on fabrics, combustible solids, flammable liquids and electrical fires up to 24
Volt. Discharge range up to 6 metres.
OM325 13
P2141-OM-334 Rev 7 Chapter 2
(Intentionally Blank)
14 OM325
Chapter 2 P2141-OM-334 Rev 7
CHAPTER 3 TEST SUMMARY
Page
OM325 15
P2141-OM-334 Rev 7 Chapter 3
(Intentionally Blank)
16 OM325
Chapter 3 P2141-OM-334 Rev 7
3.1 HY-FEX VALVE BODY
3.1.1 The design of the valve body has been validated by hydrostatic over pressure testing to
522.5 Bar in accordance with EN 12516-3.
All valve bodies are hydrostatically proof test to 272 Bar during manufacture and all valve
assemblies are further tested to 190 Bar to ensure they withstand the burst disc rated
pressure.
3.3.1 Cylinders have a maximum working pressure of 200 Bar or 206 Bar and are hydrostatically
tested to 300 Bar or 310 Bar. Refer to stamped data on cylinder.
3.4.1 Hy-Fex pressure gauges are calibrated and tested for use at up to 160 Bar.
OM325 17
P2141-OM-334 Rev 7 Chapter 3
(Intentionally Blank)
18 OM325
Chapter 3 P2141-OM-334 Rev 7
CHAPTER 4 EXPLODED VIEWS
Page
4.1 Exploded View 3.0 Litre (SE481AA) & 7.5 Litre (SE480AA & SE480AB) Models 21
4.2 Exploded View 3.0 Litre (SE481BA) & 6.7 Litre (SE480BA) Models ..................... 22
OM325 19
P2141-OM-334 Rev 7 Chapter 4
(Intentionally Blank)
20 OM325
Chapter 4 P2141-OM-334 Rev 7
4.1 EXPLODED VIEW 3.0 LITRE (SE481AA) & 7.5 LITRE (SE480AA & SE480AB) MODELS
IMPORTANT
These models SE481AA, SE480AA and SE480AB are no longer available due to
cylinder obsolescence.
3 ‘O’ Ring Seal *+ SE4826 13 ‘O’ Ring Seal *+ SE4801 23 Velcro Pad SE4800336
4 Dip Tube (3l/7.5l) SE4860/61/62 14 ‘O’ Ring Support *+ SE4801 * Soft Seal Kit SE4801
5 Outlet Hose SE4837/38/39 15 ‘O’ Ring Seal *+ SE4801 + Hard & Soft Seal Kit SE4802
(inc SE4801)
6 Nozzle SE4815 16 Valve Seat Insert + SE4802 Foam Refill 3.0 Litre SE4816
7 Gauge, 0-160 Bar SE480610 17 ‘O’ Ring Seal *+ SE4801 Foam Refill 7.5 Litre SE4817
8 Bust Disc Valve SE4800339 18 Handle Assembly SE4807 Bracket, SE480AA SE4881
9 Plug FP198 19 Handle & Valve Assy SE4841 Bracket, SE480AB SE4882
OM325 21
P2141-OM-334 Rev 7 Chapter 4
4.2 EXPLODED VIEW 3.0 LITRE (SE481BA) & 6.7 LITRE (SE480BA) MODELS
3 ‘O’ Ring Seal *+ SE4826 13 ‘O’ Ring Seal *+ SE4801 23 Seal security SE4829
4 Dip Tube (3l/6.7l) SE486010/ 14 ‘O’ Ring Support *+ SE4801 * Soft Seal Kit SE4801
486210
5 Outlet Hose SE4837/39 15 ‘O’ Ring Seal *+ SE4801 + Hard & Soft Seal Kit SE4802
(inc SE4801)
6 Nozzle SE4815 16 Valve Seat Insert + SE4802 Foam Refill 3.0 Litre SE4816
7 Gauge, 0-160 Bar SE480610 17 ‘O’ Ring Seal *+ SE4801 Foam Refill 6.7 Litre SE481710
8 Bust Disc Valve SE4800339 18 Handle Assembly SE4807 Bracket, 6.7 Litre SE488210
9 Plug FP198 19 Handle & Valve Assy SE4841 Bracket, 3 Litre SE488010
22 OM325
Chapter 4 P2141-OM-334 Rev 7
CHAPTER 5 MAINTENANCE INSTRUCTIONS
Page
OM325 23
P2141-OM-334 Rev 7 Chapter 5
(Intentionally Blank)
24 OM325
Chapter 5 P2141-OM-334 Rev 7
5.1 PERIODIC INSPECTION
*Recharge with correct combination of foam, water and air or heliox as per operating
instructions.
Discharge the extinguisher and remove the valve to allow internal inspection of the cylinder.
EN 1802 ‘Periodic inspection and testing of seamless aluminium alloy gas cylinders’
provides the following guidance on cylinder inspection:
Inspect each cylinder internally using illumination to identify any defects such as dents, cuts,
cracks, lamination or corrosion (See EN 1802 6.2a & 6.2c). Ensure the method of
illumination presents no hazard to the tester. Remove any internal liner or coating that
obstructs visual inspection (Note: Divex cylinders are not normally lined or coated).
Any cylinder showing presence of foreign matter or signs of more than light surface corrosion
should be cleaned internally under closely controlled conditions by shot blasting, water jet
abrasive cleaning, flailing, steam jet, hot water jet, rumbling chemical cleaning or other
suitable method. Refer to EN 1802 annex E for further information on cleaning methods
which must be compatible with the cylinder material.
If cleaning is required the cylinder should be re-inspected after the cleaning operation.
Where there is doubt concerning the type and/or severity of a defect found during visual
inspection additional tests or methods should be conducted such as ultrasonic techniques,
check weighing or other non-destructive tests. Only when all doubts are eliminated may the
cylinder be further processed (Refer to Annex C of EN 1802 for detailed guidance on defect
evaluation)
OM325 25
P2141-OM-334 Rev 7 Chapter 5
5.3 HYDROSTATIC EXPANSION TEST
The fire extinguisher and cylinder must never be misused and / or mishandled. Misuse or
mishandling may result in injury or death and damage to property. Always stow, store,
charge, operate, maintain, inspect and test in accordance with this manual.
Suitable care and maintenance by competent personnel will extend the service life of Hy-Fex
Fire Extinguishers.
Hy-Fex Fire Extinguishers are designed for emergency use and should be handled with care,
and stowed using the appropriate mounting bracket (see table 1.3).
Damage to he protective coating of the cylinder must be repaired at the earliest opportunity
by cleaning and re-painting the affected area with a red (RAL 3000) epoxy paint (EE 3000
90G TR LF).
If any part of the fire extinguisher has been exposed to seawater, or other corrosive fluids,
rinse the fire extinguisher with fresh, clean potable water and dry thoroughly.
26 OM325
Chapter 5 P2141-OM-334 Rev 7
SERVICE RECORD
OM325 27
P2141-OM-334 Rev 7 Chapter 5
SERVICE RECORD
28 OM325
Chapter 5 P2141-OM-334 Rev 7
ANNEX 1 TRIDOL DATASHEET
OM325 29
P2141-OM-334 Rev 7 Annex 1
(Intentionally Blank)
30 OM325
Annex 1 P2141-OM-334 Rev 7
Data Sheet No:F03-08/N2
Page 1 of 5
Issue/Date:3/19.05.06
Supersedes: 2/20.05.03
________________________________________________________________________________________________________
1.1 Product Identification TRIDOL ‘S’ 6% AFFF LOW TEMPERATURE GRADE
________________________________________________________________________________________________________
1.2 Application and Use
Fire Fighting Foam Concentrate
________________________________________________________________________________________________________
1.3 Manufacturer/Supplier
Angus Fire*, Thame Park Road, Thame, Oxfordshire, OX9 3RT
Telephone: (01844) 265000 Fax: (01844) 265156
Emergency Telephone Number (24 hours)
For information and supply: Angus Fire (015242) 61166
*(Angus Fire is a trading brand of Kidde Products Ltd, registered in England No. 462271)
________________________________________________________________________________________________________
1.4 Product Description
Hydrocarbon surfactants, fluorocarbon surfactants and glycol solvents.
________________________________________________________________________________________________________
2. COMPOSITION
________________________________________________________________________________________________________
Substance Synonyms Concentration % Health class CAS-No.
_________________________________________________________________________________________________________
Di-ethylene glycol 2-(2-Butoxyethoxy)ethanol 5-25 Xi , R36 112-34-5
monobutyl ether
Ethylene glycol 1,2-Ethanediol 15-35 Xn ,R22 107-21-1
Hydrocarbon surfactants <5 Xi , R41,38
Magnesium sulphate <5 10034-99-8
Fluorosurfactants <5 Xi , R36,37,38
Water Balance
________________________________________________________________________________________________________
3. HAZARDS IDENTIFICATION
4.1 General
First aiders should know and take the precautions appropriate to avoid danger to themselves and the casualty.
Take casualty together with material safety data sheet of this product to hospital or doctor, if necessary.
First Aid - Skin: Remove contaminated clothing. If there is skin contact, wash immediately with plenty of clean,
gently flowing water. If persistent irritation occurs, obtain medical attention.
First Aid - Eye: If there is eye contact, wash immediately with plenty of clean, gently flowing water for 10 minutes.
First Aid - Ingestion: If ingestion is suspected, do not induce vomiting, Send casualty to hospital immediately.
First Aid - Inhalation: Remove casualty from exposure. If there is breathing difficulty or cough, keep patient at rest, seated in
position of maximum comfort.
Data Sheet No:F03-08/N2
Page 2 of 5
Issue/Date:3/19.05.06
Supersedes: 2/20.05.03
________________________________________________________________________________________________________
5. FIRE FIGHTING MEASURES
General Hazards
Fire fighting measures are not applicable as Tridol ‘S’ 6% AFFF (low temperature grade) is a fire extinguishing medium. If
product containers are involved in fire, then a suitable extinguishing agent should be applied.
________________________________________________________________________________________________________
6. ACCIDENTAL RELEASE MEASURES
Personal precautions: Avoid contact with skin, eyes and clothing. Do not breathe mists, aerosols.
Personal protection: Wear protective clothing specified for normal operations.
Environmental precautions: SPILLAGE: The practice of washing spills into drains should be avoided if at
all possible and should under no circumstances be allowed without first
consulting the local Water Authority and the Environment Agency.
Clean-up methods - small Absorb or contain liquid with sand, earth or spill control material. Shovel up
spillage: and place in a labelled, sealable container for subsequent safe disposal.
_______________________________________________________________________________________________________
7. HANDLING AND STORAGE
No special handling techniques required. For best results, the product should be stored in sealed, original containers
above -15oC and below 40oC. Freezing and thawing do not affect the substance properties but care must be taken to
avoid freezing the container and its contents since the expansion of the container contents may cause cracking of a
completely rigid container as ice forms.
Angus Fire Foam Concentrates will be used by professional fire-fighters to control and extinguish flammable liquid
fires. The nature of this process may involve exposure to heat, flame and possibly toxic vapours and fumes. It is
normal procedure to wear appropriately designed personal protective equipment designed for use in firefighting situations.
Angus Fire advises that this form of personal protective equipment should be used if the packaging materials become
involved in fire.
________________________________________________________________________________________________________
8. EXPOSURE CONTROL/PERSONAL PROTECTION
________________________________________________________________________________________________________
9. PHYSICAL AND CHEMICAL PROPERTIES
Stability
Generally stable. As with all aqueous solutions Tridol ‘S’ 6% AFFF (low temperature grade) should be excluded from contact
with any materials which have violent reactions with water.
Stable up to 1000C
Hazardous Decomposition Products
Do not expose containers to heat or flame, since the containers are made from high density polyethylene and will burn.
Thermal decomposition of containers and/or products may generate acrid smoke and fumes and traces of Na2O,Cl-
SOx,NOx, and HF.
________________________________________________________________________________________________________
11. TOXICOLOGICAL INFORMATION
Inhalation
Inhalation of hazardous amounts is unlikely when used as intended. May cause irritation to respiratory tract when inhaled.
Ingestion
Low oral risk when used as intended. May cause nausea, vomiting and diarrhoea when ingested.
Contact to eyes or skin
Low risk if appropriate precaution measures are taken (see section 6). May cause skin and eye irritation when in
contact with eyes or skin.
________________________________________________________________________________________________________
12. ECOLOGICAL INFORMATION
This has been deduced from data for a similar product. Actual values could well be different. Presumed to be non-toxic
in normal use.
Persistence/degradability: Biodegradable.
Bioaccumulation: Bioaccumulation is unlikely to occur due to metabolism and excretion.
Biodegradation
Biodegradable: No direct data available
Sewage treatment: Data not available
_________________________________________________________________________________________________________
13. DISPOSAL CONSIDERATIONS
Disposal
Waste should be disposed via local authority waste collection service or registered waste carrier. Ensure the destination is
a licensed facility.
_________________________________________________________________________________________________________
14. TRANSPORT INFORMATION
Air:
Air Transport Class No: N/C
________________________________________________________________________________________________________
15. REGULATORY INFORMATION
Harmful
UK Regulatory References:
Health and Safety at work Act 1974.
Chemicals (Hazard Information & Packaging for Supply) Regulations 1994 / Amendment Regulations 1996.
EC Directives: Substances Directive 67/548/EEC as amended by 69/81/EEC, 70/189/EEC, 73/146/EEC,
75/409/EEC, 79/831/EEC General Preparations Directive 88/379/EEC.
Statutory Instruments: Chemicals (Hazard Information and Packaging for Supply) Regulations.
Approved Code of Practice:
Classification and Labelling of Substances and Preparations Dangerous for Supply.
Guidance Notes: Occupational Exposure Limits EH40/96
Data Sheet No:F03-08/N2
Page 5 of 5
Issue/Date:3/19.05.06
Supersedes: 2/20.05.03
________________________________________________________________________________________________________
16. OTHER INFORMATION
Uses and restrictions:
Sources of Information
Clayton, G.D. and F.E. Clayton: Patty’s Industrial Hygiene and Toxicology. Fourth edition volumes I - III (1991).
Sax, N.I. and R.J. Lewis, Sr: Dangerous Properties of Industrial Materials. Seventh edition volumes I - III (1991).
Health & Safety Executive: Occupational Exposure Limits (EH 40/96). Note: EH40 is revised on an annual basis
and newest issue should be applied.
Other information:
______________________________________________________________________________________________________
DISCLAIMER: This information is based on our current knowledge and is intended to describe the product for the purposes of
health,safety and environmental requirements only. It should not therefore be construed as guaranteeing any specific property
of the product.
______________________________________________________________________________________________________