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Calibration Audit Checklist
Gage Identification
Unique Identifier for every measurement and test device
Type of gage e.g. caliper, micrometer, etc.
Manufacturer
Description
Common Non‐Conformance: Reusing a unique ID.
Notes/Observations
Calibration Intervals
Clearly defined in Quality Management System
Historical data used to justify increasing/decreasing interval
Documentation of change to intervals
Notes/Observations
Verification
Verify fit for use prior to each use
Record results of verification
Common Non‐Conformance: Gage found out of specification and not tracing back to last good result and validation
product integrity.
Notes/Observations
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Labeling
Must clearly identify when gage was calibrated and when calibration is next due
Common Non‐Conformance: Marking gages as “Reference Only” when they affect final product quality.
Notes/Observations
Maintenance Plan
How often cleaning is to be preformed
Instructions on cleaning
What adjustments are allowed
Common Non‐Conformance: Adjustments were made without recording before and after data.
Notes/Observations
Gage Repeatability and Reproducibility
Document results of same operator making the same measurement with the same equipment
Document results between different operators using the same measuring equipment
Document the impact of Gage R&R on final product
Common Non‐Conformance: Not accounting for cumulative measurement error.
Notes/Observations
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Calibration Certificate/Report
Gage ID on report and is a unique ID
Date of calibration
Due date of next calibration
As found/as left data
Methods used in calibration
Physical standards used
Environmental conditions‐ temperature, humidity, etc
Traceability of physical standard
Units‐ inches, lbs, etc
Page #s‐ Page 1 of X, Page 2 or X…
Measurement uncertainty
Statement of compliance‐ Meets or does not meet specifications
Physical address of contracted lab
Notes/Observations
Certification
Approve each gage is fit for use
Label gage if use is limited
Document results
Common Non‐Conformance: Lack of adequate documentation
Notes/Observations
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Calibration Recall
All gages calibrated at the specified interval
Common Non‐Conformance: Extended calibration intervals without rationale specified in Quality Management
System
Notes/Observations
Errors on Reports
Single line strikethrough with initials
Common Non‐Conformance: Destroying report with the error and creating new report
Notes/Observations
Document Control
Internal calibration results maintained and integrity validated
External calibration results maintained and integrity validated
All verification results between calibration intervals are maintained and integrity validated
All documents are uniquely identified
Documents with multiple pages are identified as “Page 1 of X”, Page 2 of X”, etc.
Notes/Observations