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STANDARD QUALITY PLAN FOR VENDOR ITEMS QP.

NO: HY/QA/STUD-NUT/001
BHARAT HEAVY Rev. No. : 00
ELECTRICALS LIMITED ITEM: STUD WITH ONE/TWO NUTS DATE: 20.03.2017
R.C.PURAM, HYDERABAD BHEL SPEC: HY7142298, HY7142299 VALID UPTO: 19.03.2019
PAGE 1 OF 2
Component & Type Of Quantum Of Acceptance Format Of * Agency
Sl No Characteristics Class Check
Ref Document Remarks
Operations Check Norms Record D P W V
`
1.0 RAW MRATERIAL INSPECTION
1 SAMPLE ASTM A 193M B7 ASTM A 193M B7
1.1 ROUND BAR / COIL CHEMICAL MAJOR SPECTRO LAB TC  2 1
/ HEAT ASTM A 194 2H ASTM A 194 2H
MACRO 1 SAMPLE
1.2 ROUND BAR / COIL MAJOR ASTM E 381 ASTM E 381 LAB TC  2 1
MACRO ETCH / HEAT
2.0 IN PROCESS INSPECTION
MANUFACTURING MFR DRAWING DRAWING
MEASRT
2.1 (CUTTING/MACHINING LENGTH, DIA ,FINISH ETC MAJOR SAMPLING HY7142198 HY7142198 IR - P -
VISUAL
ETC.) PLAN HY7142299 HY7142299
HEAT
TIME & ASTM A 193M B7 ASTM A 193M B7 TREATMENT
2.2 HEAT TREATMENT HARDENING & TEMPERING MAJOR 100 %  2 1
TEMP. ASTM A 194 2H ASTM A 194 2H CHARTS

MFR DRAWING DRAWING


MEASRT
2.3 THREADING THREAD CHECK MAJOR SAMPLING HY7142198 HY7142198 IR - P -
VISUAL
PLAN HY7142299 HY7142299
3.0 FINAL INSPECTION
CO-RELATION
SELECTION OF SAMPLES 1 SAMPLE / ASTM A 193M B7 ASTM A 193M B7 MECHANICAL WITH SAMPLE
3.1 MAJOR VISUAL - 2 1
FOR MECHANICAL TESTING HEAT ASTM A 194 2H ASTM A 194 2H COUPON LIST SALL BE
MAINTAINED
MECHANICALS TEST 1 SAMPLE / ASTM A 193M B7 ASTM A 193M B7
3.2 MAJOR TESTING LAB TC  2 1
FINAL INSPECTION INCLUDING PROOF LOAD TEST HEAT / LOT ASTM A 194 2H ASTM A 194 2H
VISUAL & DIMENSION
3.3 VISUAL & DIMENSIONS MAJOR MFR DRAWING DRAWING  2 1
DIMENSION REPORT
SAMPLING 10% BY BHEL
THREADING CHECK VISUAL & PLAN HY7142198 HY7142198 TPIA
3.4 MAJOR IR  2 1
WITH GO-NOGO GAUGE. DIMENSION HY7142299 HY7142299

BHEL SPEC : HY7142298 , R-04, HY7142299 , R-04 PREPARED BY REVIEWED BY APPROVED BY


LEGEND:
P: - PERFORM, W: - WITNESS , V: - VERFICATION,
INDICATING 1: - BHEL / BHEL NOMMNATED INSPECTION AGENCY, 2: - VENDOR / SUB VENDOR AS
APPROPRIATE AGAINST EACH COMPONENT / CHARACTERISTICS UNDER THE COLUMNS P, W & V.
* D: RECORDS IDENTIFIED WITH TICK () SHALL BE ESSENTIALLY INCLUDED IN QA DOCUMENTATION. DS SATPUTE DS SATPUTE
ALOK BEHERA
SR.ENGR/QA AGM /QA AGM /QA
Format no. : HYQA/QP/VSQP Rev.02
STANDARD QUALITY PLAN FOR VENDOR ITEMS QP. NO: HY/QA/STUD-NUT/001
BHARAT HEAVY Rev. No. : 00
ELECTRICALS LIMITED ITEM: STUD WITH ONE/TWO NUTS DATE: 20.03.2017
R.C.PURAM, HYDERABAD BHEL SPEC: HY7142298, HY7142299 VALID UPTO: 19.03.2019
PAGE 2 OF 2
Component & Type Of Quantum Of Acceptance Format Of * Agency
Sl No Characteristics Class Check
Ref Document Remarks
Operations Check Norms Record D P W V
10 % ASTM A 193M B7 ASTM A 193M B7 IF APPLICABLE
3.5 PMI FOR AS MATERIAL COMPOSITION MAJOR VISUAL IR  2 1
ASTM A 194 2H ASTM A 194 2H AS PER PO
4.0 PRESERVATION & PACKING
RANDOM
HY7142198 HY7142198 IR VISUAL
4.1 PROTECTIVE COATING BLACK OXIDISED MAJOR VISUAL 100 %  2 1 1
HY7142299 HY7142299 INSPECTION BY
BHEL TPIA
COMPLETENESS OF ALL HY7142198 HY7142198 IR
4.2 VERIFICATION OF ALL TCS MAJOR VERIFY 100% 2 1
DOCUMENTATION HY7142299 HY7142299
MARKING & PACKING MARKING, PRESERVATION AND HY7142198 HY7142198 IR
4.3 MAJOR VISUAL 100% 2 1
PACKING HY7142299 HY7142299

NOTES:
1) CORRELATION OF FINISHED PRODUCTS WITH RAW MATERIAL AND MANUFACTURER TCs SHALL BE ENSURED.
2) IN CASE OF ANY INCONSISTENCY BETWEEN THE REQUIREMENTS OF BHEL SPEC./PO & QAP, BHEL SPEC./PO SHALL PREVAIL.
3) PO SPECIFIC REQUIREMENT IF ANY SHALL BE COMPLIED WITH.

LEGENDS:
MFR : MANUFACTURER IR: INSPECTION RECORD TPIA: BHEL NOMINATED THIRD PARTY INSPECTION AGENCY

PMI: PSOITIVE MATERIAL IDENTIFICATION AS: ALLOY STEEL

BHEL SPEC : HY7142298 , R-04, HY7142299 , R-04 PREPARED BY REVIEWED BY APPROVED BY


LEGEND:
P: - PERFORM, W: - WITNESS , V: - VERFICATION,
INDICATING 1: - BHEL / BHEL NOMMNATED INSPECTION AGENCY, 2: - VENDOR / SUB VENDOR AS
APPROPRIATE AGAINST EACH COMPONENT / CHARACTERISTICS UNDER THE COLUMNS P, W & V.
* D: RECORDS IDENTIFIED WITH TICK () SHALL BE ESSENTIALLY INCLUDED IN QA DOCUMENTATION. DS SATPUTE DS SATPUTE
ALOK BEHERA
SR.ENGR/QA AGM /QA AGM /QA
Format no. : HYQA/QP/VSQP Rev.02