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6th Go Kart Design Challenge

Team Kart#

Institute Total Cost of Kart

NOTE: The items listed in each cost tables are just for the representation and better und
edit/rename/add/remove items as per their requirement(s). Every cost table must cover the
respective subsystem.

Frame and Body


S# PART# Cost Quantity

Steering System
S# PART# Cost Quantity
Wheel Assembly and Tyres
S# PART# Cost Quantity

Suspension
S# PART# Cost Quantity
Brake System
S# PART# Cost Quantity

Engine and Transmission


S# PART# Cost Quantity
Electronics and Wiring
S# PART# Cost Quantity

Fit and Finish


S# PART# Cost Quantity
nge
art#

otal Cost of Kart

ation and better understanding. Teams can


able must cover the cost of each component of its

Total Cost

Total Cost
s
Total Cost

Total Cost
Total Cost

Total Cost
Total Cost

Total Cost
6th Go Kart Design Challenge

Team No of Subsystems 3

Suffix FB
Institute P/N Base FB100
Kart#
System Frame & Body System Cost

Subsystem Name Chassis Body Seat


Subsystem # CFB100 BFB100 SFB100
Subsystem Cost

Chassis

Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost
CFB10
Frame
0

CFB10 Front Body


1 Mount

Body
CFB10
Mount-Left
2
Side

Body
CFB10
Mount-
3
Right Side
Rear
CFB10
Bumper
4
Mount

CFB10 Engine
5 Mount

Steering
CFB10
Column
6
Mount

Steering
CFB10 Column
7 Support
Mount
CFB10 Stub Axle
8 Mount-Left

Stub Axle
CFB10
Mount-
9
Right

CFB11 Driver Seat


0 Mount

CFB11 Firewall
1 Mount
Fire
CFB11
Extinguishe
2
r Mount

CFB11 Drive Shaft


3 Mount-Left

Drive Shaft
CFB11
Mount-
4
Right

Brake
CFB11
Calliper
5
Mount
Accelerator
CFB11
Pedal
6
Mount

CFB11 Brake
7 Pedal Munt

Clutch
CFB11
Pedal
8
Mount

Brake Over
CFB11 Travel
9 Switch
Mount

Add
new
cell
Body

Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost

BFB10 Front Body


0 Bumper

BFB10 Front Body


1 Panel
BFB10 Body-Left
2 Side

BFB10 Body-Right
3 Side
BFB10 Rear
4 Bumper
Add
new
cell

Driver Seat

Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost
DFB10
Driver Seat
0
Add
new
cell
6th Go Kart Design Challenge

Team No of Subsystems NA

Suffix SS
Institute P/N Base SS100
Kart#
System Steering System Cost

Steering
Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost

Steering
SS100
Wheel

Hub-
SS101 Steering
Wheel
Steering
SS102
Column

Support-
SS103 Steering
Clumn

Bearing-
Steering
SS104
Column
Pivot

Housing-
SS105
Bearing
SS106 Tripod

Tie Road-
SS107
Left

Tie Rod-
SS108
Right

SS109 Rod End


Steering
Wheel
SS110
Positive
Stop-Left

Steering
Wheel
SS112
Positive
Stop-Right

Add
new
cell
6th Go Kart Design Challenge
Team No of Subsystems NA
Suffix WT
Institute P/N Base WT100
Kart#
Wheel Assembly
System System Cost
& Tyres

Wheel Assembly & Tyres


Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost

WT100 Wheel

WT101 Tyre
Stub Axle-
WT102
Left

Stub Axle-
WT103
Right

Rear Wheel
WT104
Hub-Left

Rear Wheel
WT105
Hub-Right
Add
new
cell
6th Go Kart Design Challenge

Team No of Subsystems
Suffix
Institute P/N Base
Kart#
System Suspension System Cost

Steering
Operations Operation Raw Material Fasteners
Part # Part Name Labour Cost Tooling Cost
Used Cost Cost Cost

Steering
S100
Wheel
Hub-
S101 Steering
Wheel
Steering
S102
Column
Support-
S103 Steering
Clumn
Bearing-
Steering
S104
Column
Pivot
Housing-
S105
Bearing
S106 Tripod
Tie Road-
S107
Left
Tie Rod-
S108
Right
S109 Rod End
Steering
Wheel
S110
Positive
Stop-Left

Steering
Wheel
S111
Positive
Stop-Right

Add new
cell
t Design Challenge

o of Subsystems NA
uffix S
/N Base S100
art#
ystem Cost

Steering

Unit Cost Quantity Total Cost Design


6th Go Kart Design Challenge
Team No of Subsystems NA
Suffix BS
Institute P/N Base BS100
Kart#
System Brakes System System Cost

Brakes System
Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost

BS100 Brake Fluid

Master
BS101
Cylinder
Brake
BS102
Pedal

BS103 Fluid Line

BS104 Caliper

BS105 Rotor
Add
new
cell
6th Go Kart Design Challenge
Team No of Subsystems 3
Suffix ET
Institute P/N Base ET100
Kart#
Engine &
System System Cost
Transmission

Transmi
Subsystem Name Engine Fuel Tank
ssion
Subsystem # EET100 TET100 FET100
Subsystem Cost

Engine
Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost

EET10
Engine
0

EET10 Throttle
1 Pedal
Positive
EET10 Stop-
2 Throttle
Pedal

EET10 Throttle
3 Cable

EET10 Exhasut
4 Manifold

EET10
Muffler
5
Add
new
cell
Transmission
Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost

TET10
Gearbox
0

TET10 Driver
1 Sprocket

Lock-
TET10
Driver
2
Sprocket
TET10 Driven
3 Sprocket

Hub-
TET10
Driven
4
Sprocket

Lock-
TET10
Driven
5
Sprocket

TET10
Chain
6
TET10
Driveshaft
7

Bearing
TET10
Bracket-
8
Left

Bearing
TET10
Bracket-
9
Right

Gear
TET11
Shifter
0
Mechanism
TET11 Clutch
1 Pedal

TET11
Clutch Wire
2

Add
new
cell

Fuel Tank
Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost

FET10
Fue Tank
0
FET10 Fue Tank
1 Mount

FET10
Fuel pipe
2

Add
new
cell
6th Go Kart Design Challenge

Team No of Subsystems NA
Suffix EW
Institute P/N Base EW100
Kart #
Electronics &
System System Cost
Wiring

Electronics & Wiring


Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost

EW100 Battery

Wiring
EW101
Harness
EW102 Brake Light

Sensor-
EW103
Brake Light

EW104 Kill Switch

Brake Over
EW105 Travel
Switch
Start
EW106
Switch

Add
new
cell
6th Go Kart Design Challenge

Team No of Subsystems NA
Suffix FF
Institute P/N Base FF100
Kart#
System Fit & Finish System Cost

Fit & Finish


Raw
Operatio Operatio Fasteners Labour Tooling Unit Total
Part # Part Name Material Quantity Design
ns Used n Cost Cost Cost Cost Cost Cost
Cost

FF100 Paint

FF101 Stickers
FF102 Accessories

Add
new
cell