JSC Yamal LNG ОАО «Ямал СПГ»

Project 3300 Проект 3300

Title:  
INSPECTION & TEST PLAN FOR YARDS 
WELDING STRUCTURE 

Project E Origin. Unit Disc. Doc Type Doc No. Sheet No. D Lang . Проект Разраб Система Дисц. Тип док Док. № Стр. Язык.

Document Number: 3300 E 000 QA PLN 63003 00 D Номер документа: 3300 E 000 QA PLN 63003 00 D

Owner YAMAL LNG Originator YAMGAZ Заказчик ОАО «Ямал СПГ» Исполнитель YAMGAZ
Discipline QA Doc. type PLN Дисциплина OA Тип документа PLN
Document class 1 Classification Restricted Класс документа 1 Классификация Для служебного пользования
Contractor document number : 61402S-000-ITP-6300-00003 Номер документа Подрядчика 61402S-000-ITP-6300-00003
CONFIDENTIAL TO PROJECT YAMAL LNG

Issue Revision Approved Цель Описание

Rev Date Originator: Checked by: Ред Дата Разработал: Проверил: Утвердил:
Purpose Description by: выпуска ревизии
Construction Construction Quality
Issued for 01R IFR
01R IFR 30/01/15 QC QC director
Review
PP AV M. Magnini
Quality Quality Quality
Issued for 20/07/15 engineer engineer director
02R IFR
Review
O. Le Carre F. Atahan M. Magnini
Olivier Fatih
Lecarre Atahan Marina Magnini
2015.07.2 2015.07.28 2015.08.02
8 15:04:33 19:34:16 18:32:09 +02'00'
+02'00'
+02'00'

This document contains proprietary information and is intended for use by JSC “Yamal LNG” authorized personnel or companies only. The copyright of this document is vested in JSC “Yamal LNG”. All rights reserved. The contents of this
controlled document shall not be altered without formal approval of the document Custodian.
It is the responsibility of each user of this document to verify the current revision prior to use. The Yamal LNG Electronic Document Management System is the only JSC “Yamal LNG” approved source for verifying current revisions.
All revision controls and note on updates are maintained electronically through Fusion. This is governed through the following JSC “Yamal LNG” document control procedures.
Настоящий документ содержит информацию, являющуюся собственностью компании, и предназначен для использования только персоналом или компаниями, уполномоченными компанией ОАО «Ямал СПГ». Авторские
права на данный документ принадлежат компании «Ямал СПГ». Все права защищены. Содержание данного контрольного документа не может быть изменено без официального утверждения его разработчика.
Каждый пользователь данного документа должен перед пользованием сверять текущую редакцию документа. Электронная система управления документацией «Ямал СПГ» является единственным источником,
утвержденным компанией «Ямал СПГ» для проверки текущих версий.
Все проверки версий и обновления примечаний производятся электронным способом через систему FUSION. За основу берутся следующие процедуры управления документами ОАО «Ямал СПГ».
 JSC Yamal LNG INSPECTION and TEST PLAN for YARDS
Rev./Ред.
ОАО «Ямал СПГ» WELDING STRUCTURE
02R

TABLE OF CONTENTS
СОДЕРЖАНИЕ
1.  ПЛАН ПРОВЕДЕНИЯ ПРОВЕРОК И ИСПЫТАНИЙ - ВВЕДЕНИЕ
1.  ITP INTRODUCTION & SCOPE 3 
ERROR! BOOKMARK NOT DEFINED. 
2.  REFERENCES 3 
2.  ОБЛАСТЬ ПРИМЕНЕНИЯ ERROR! BOOKMARK NOT DEFINED. 
3.  LEGEND 3 
3.  УСЛОВНЫЕ ОБОЗНАЧЕНИЯERROR! BOOKMARK NOT DEFINED. 
4.  ATTACHMENTS 4 
4.  ПРИЛОЖЕНИЯ ERROR! BOOKMARK NOT DEFINED.

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Contractor document number / Номер документа Подрядчика: 61402S-000-ITP-6300-00003
 JSC Yamal LNG INSPECTION and TEST PLAN for YARDS
Rev./Ред.
ОАО «Ямал СПГ» WELDING STRUCTURE
02R

1. ITP INTRODUCTION & SCOPE

This Inspection & Test Plan (ITP) is part of the standard ITPs defining the quality
controls on construction activities in all Modules & SPP Fabrication Yards, for
Yamal LNG project.
The purpose of the present document is to specify the proper sequence of steps
to follow prior starting welding and NDE activities for structural steelwork, and to
define the involvement of all the relevant organizations.
The present document is applicable for the welding of structure at Yards.

2. REFERENCES
− 3300-E-000-CN-PRO-02883-00-D : Material and Modules Storage and
Preservation at Yard.
− 3300-E-000-QA-PRO-00842-00-D : Yards & Site Inspection
Coordination
− 3300-E-000-QA-PRO-00862-00-D : Material Identification &
Traceability
− 3300-E-000-QA-PRO-02848-00-D : Control of Non Conformity
− 3300-E-000-CS-SPE-00010-00-D : Job specification for structural
steelwork
− 3300-E-000-CS-SPE-00022-00-D : Job specification for sea
transported modules fabrication

3. LEGEND

Parties involved
• CPY - COMPANY
• CTR - CONTRACTOR
• TN - CONTRACTOR TECHNADZOR QUALITY CONTROL
• SC – SUBCONTRACTOR

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Contractor document number / Номер документа Подрядчика: 61402S-000-ITP-6300-00003
 JSC Yamal LNG INSPECTION and TEST PLAN for YARDS
Rev./Ред.
ОАО «Ямал СПГ» WELDING STRUCTURE
02R

Involvement typologies
• X - Execution
• R - Review
• M - Monitoring
• W - Witness: notification required (RFI), presence not mandatory
• H - Hold Point: notification required (RFI), presence mandatory

4. ATTACHMENTS
• QC forms

QCF No.  Description 

6300-W11S Welding key form

• Historical revision change details

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Contractor document number / Номер документа Подрядчика: 61402S-000-ITP-6300-00003
 JSC Yamal LNG INSPECTION and TEST PLAN for YARDS
Rev./Ред.
ОАО «Ямал СПГ» WELDING STRUCTURE
02R

Quality
Control Involvement /Участник
Quality Test Type & Form
Inspection Frequency / (QCF) –
Activity Description / Описание Reference Document / Acceptance Criteria / Notes
Step / № Частота & Verifying
операции Ссылочный документ  Критерии приемки  Замеч
Код тип Document SC CTR TN CPY
испытан испытаний  Контроль
ный
документ

A) PRELIMINARY ACTIVITIES

AFC Drawing,
AFC drawings and technical specification Before to start
A.1 3300-E-000-CS-SPE-00010-00-D, Latest revision N.A. X X R R
check revision status the fabrication
3300-E-000-CS-SPE-00022-00-D
Before to start
A.2 AFC ITP/QCF revisions status ITP Latest revision N.A. X X R R
the fabrication

B) WELDING

AFC Drawing, AFC Drawing,

Before to start 3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
B.1 Review and approval of WPS/PQR N.A. X R R R
the fabrication 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D,
AWS D1.1 AWS D1.1
AFC Drawing, AFC Drawing,
Before to start 3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
B.2 Structure welding key form 6300-W11S X R R R 2)
the fabrication 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D,
AWS D1.1 AWS D1.1

B.3 Welders management Refer to 3300-E-000-QA-PLN-63001-00-D - Inspection and Test Plan for Yards Structural Welders Management

C) FILLER MATERIALS  
3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Procedure of welding consumables Before to start
C.1 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
management & traceability the fabrication
AWS D1.1 AWS D1.1

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Procedure of storage /handling welding Before to start
C.2 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
consumables the fabrication
AWS D1.1 AWS D1.1

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Contractor document number / Номер документа Подрядчика: 61402S-000-ITP-6300-00003
 JSC Yamal LNG INSPECTION and TEST PLAN for YARDS
Rev./Ред.
ОАО «Ямал СПГ» WELDING STRUCTURE
02R

Quality
Control Involvement /Участник
Quality Test Type & Form
Inspection Frequency / (QCF) –
Activity Description / Описание Reference Document / Acceptance Criteria / Notes
Step / № Частота & Verifying
операции Ссылочный документ  Критерии приемки  Замеч
Код тип Document SC CTR TN CPY
испытан испытаний  Контроль
ный
документ

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Consumables material certificates Before to start 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D,
C.3 N.A. X R R R
and test laboratory certificates (if required) the fabrication AWS D1.1, Manufacturer AWS D1.1, Manufacturer
Recommendation Recommendation

D) NON DESTRUCTIVE EXAMINATION (NDE)

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Before to start
D.1 Visual examination (VT) procedure 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
the fabrication
AWS D1.1 AWS D1.1

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Magnetic particle examination (MT) Before to start
D.2 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
procedure / Penetrant Test (PT) procedure the fabrication
AWS D1.1 AWS D1.1

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Before to start
D. 3 Ultrasonic examination (UT) procedure 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
the fabrication
AWS D1.1 AWS D1.1

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Before to start
D.4 Radiographic examination (RT) procedure 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
the fabrication
AWS D1.1 AWS D1.1

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Before to start
D.5 NDE personnel qualification 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
the fabrication
ASNT-TC-1A ASNT-TC-1A
POST WELD HEAT TREATMENT (PWHT)
E)
& HARDNESS TEST (HT) (If required)
3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Before to start
E.1 Post weld heat treatment procedure (PWHT) 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
the fabrication
AWS D1.1 AWS D1.1

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Contractor document number / Номер документа Подрядчика: 61402S-000-ITP-6300-00003
 JSC Yamal LNG INSPECTION and TEST PLAN for YARDS
Rev./Ред.
ОАО «Ямал СПГ» WELDING STRUCTURE
02R

Quality
Control Involvement /Участник
Quality Test Type & Form
Inspection Frequency / (QCF) –
Activity Description / Описание Reference Document / Acceptance Criteria / Notes
Step / № Частота & Verifying
операции Ссылочный документ  Критерии приемки  Замеч
Код тип Document SC CTR TN CPY
испытан испытаний  Контроль
ный
документ

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Before to start
E.2 Hardness test procedure (HT) 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
the fabrication
AWS D1.1 AWS D1.1

F) WELDS REPAIR PROCEDURE

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Before to start
F.1 Weld repair procedure 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
the fabrication
AWS D1.1 AWS D1.1

G) HEAT STRAIGHTENING (if required)

3300-E-000-CS-SPE-00010-00-D, 3300-E-000-CS-SPE-00010-00-D,
Before to start
G.1 Heat straightening procedure 3300-E-000-CS-SPE-00022-00-D, 3300-E-000-CS-SPE-00022-00-D, N.A. X R R R
the fabrication
AWS D1.1 AWS D1.1

Notes :
1) For first time of qualification activity for Welding process and NDT, involvement shall be ‘’W’’ for all parties including CPY.
2) 6300-W11S can be substituted with SC form which is containing same information.

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Contractor document number / Номер документа Подрядчика: 61402S-000-ITP-6300-00003
 PROJECT/ ПРОЕКТ: JSC YAMAL LNG/ОАО ЯМАЛ СПГ
SUBCONTRACGTOR REV DATE
OWNER/ ЗАКАЗЧИК: YAMAL LNG/ЯМАЛ СПГ

WELDING KEY FORM 6300-W11S / WELDING BOOK

Base Metal Qualification Filler Metal Impact Test Application
Qualified
Thicknes Preheat PWHT
Doc. Welding Steel Nominal Joint Shielding
Item No. Document No. Code WPS No. Position Material s Trade Size PQR No. Temp. Soaking Specimen
Rev. No. Process Specificat Diameter, Design AWS No. SFA No. Gas Temp., ˚C Joint Design Description
Grouping Range Name (mm) (min), ˚C Temp., ˚C Size, mm
ion (mm) REF AWS
(mm)
D1.1

INSPECTORS SC CTR TN CPY

NAME
SIGNATURE
DATE
 JSC Yamal LNG
INSPECTION and TEST PLAN for YARDS Rev./Ред.
ОАО «Ямал СПГ» WELDING STRUCTURE 02R

APPENDIX HISTORICAL REVISION CHANGE DETAILS ПРИЛОЖЕНИЕ ИСТОРИЧЕСКАЯ СПРАВКА ОБ ИЗМЕНЕНИЯХ

Rev Location of Change Brief Description of Change Ред. Место изменения Краткое описание изменения

01R First revision

02R Page 3 & 4 Update as per contract exhibit H

02R Table Update as per comments

Document №/ Номер документа : 3300-E-000-QA-PLN-63003-00-D

Contractor document number / Номер документа Подрядчика: 61402S-000-ITP-6300-00003