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591MC4, 1996
Copyright 0 1996 Elsevier Science Ltd
Pergamon Printed in Great Britain. All rights reserved
1359_4311(95)ooo41-0 1359-4311/96 $15.00 + 0.00
PERFORMANCE EVALUATION OF A
GENERATOR-ABSORBER HEAT-EXCHANGE HEAT PUMP
Abstract-A generator-absorber heat-exchange (GAX) heat pump was modeled in this study using
OSU-ABSIM, a modular steady-state simulation program. While the thermodynamics of GAX cycles
have been investigated in the past, a comprehensive implementation-related performance evaluation of
this cycle is not available. Therefore, in the present study, the complete absorption system was analyzed
for the heating and cooling modes, including air-to-hydronic heat exchangers and a natural gas-fired
generator. Several significant variables that affect cycle performance were systematically investigated. The
effect of ambient temperature on system COP was determined for the cooling and heating modes. The
system cooling COP at the rating point was maximized by varying the heat-exchanger UA values. The
decrease in GAX overlap at low ambients, and the corresponding transformation to the absorber
heat-exchange cycle was also modeled; and the implications on system COP were investigated.
Furthermore, the role of an additional solution-solution heat exchanger at the low ambients in enhancing
COP was quantified. The results of this study can be used to determine the merits of this cycle versus
other absorption heat-pump alternatives. The comprehensive investigation of performance (including
off-design conditions) allows the evaluation of year-round performance, which can be used in conjunction
with climate data to establish the applicability to different geographic locations. Copyright 0 1996
Elsevier Science Ltd
Keywords-Heat pump; GAX system; heating and coding; simulation; cycle comparisons
INTRODUCTION
The generator-absorber heat-exchange (GAX) cycle was first introduced by Altenkirch in 1913 [l].
Several investigations of this cycle have been reported in the literature [2, 31. These investigators
have primarily focused on the ideal thermodynamic performance typically at standard rating
conditions. A substantial amount of additional information is required before decisions regarding
implementation of this cycle in an actual commercially operating system can be made. For example,
the payback of retrofitting existing space-conditioning systems with a GAX absorption system
depends not only on the performance at the rating point, but also the respective coefficients of
performance (COP) through the range of ambient temperatures in which the system is expected
to operate. The performance of such a system also depends substantially on the heat exchangers
that comprise the heat-pump system-larger heat exchangers typically reduce fluid stream
temperature differences, thereby improving system COPS. This COP increase is reflected in reduced
operating costs, at the expense of larger system first costs. Moreover, increases in overall
heat-transfer conductances (UAs) of different heat exchangers affect system COPS to different
extents. Thus, a judicious choice of a set of heat exchangers in a GAX heat pump requires that
the system performance be investigated for different combinations of heat-exchanger sizes. Similar
optimization/performance maximization studies also need to be performed to determine the
appropriate values of solution, hydronic and air flow rates. Another aspect of GAX heat-pump
performance that is not well documented is the effect of including a realistic gas burner in the
modeling of the system. Prior studies have typically modeled systems simply by coupling the high
temperature desorber in the system to a condensing steam line or an electrical heat input. These
approaches do not provide any information on the degradation of the system COP due to the
flue losses associated with the use of a gas-fired desorber. Furthermore, the adiabatic flame
591
592 S. Garimella et al.
temperature of the burner and the exit temperature of the flue gases directly affect the working
fluid temperatures that are feasible in the desorber. Substituting a constant steam condensation
temperature for this flue gas stream results in erroneous desorber working conditions.
The above-mentioned system implementation-related issues prompted the present study, in
which the ammonia-water GAX system is modeled as a function of heat-exchanger sizes, ambient
temperatures in the cooling and heating modes, and fluid flow rates, while accounting for realistic
flue losses.
CYCLE DESCRIPTION
The specific configuration of the cycle modeled in the present study is shown schematically in
Fig. 1. In this figure, the numbers at the inlets and outlets of the components refer to
thermodynamic state points, while the numbers enclosed in parentheses refer to components. The
cycle schematics are explained here for the cooling (summer) mode. Where appropriate, the
corresponding changes in the flow circuits for the heating (winter) mode are also explained.
Concentrated ammonia solution enters the gas-fired desorber (3) at state point 37. In this
component, gas burner input is supplied at 8 and the flue gases exit the desorber at state point
9. This heat input results in the desorbed vapor stream 12 and the dilute solution 36. This dilute
solution stream is hot enough to recuperatively desorb ammonia in the generator heat-exchanger
(solution-heated desorber) (2). Thus, the dilute solution 36 is cooled to state point 6 in component
(2). This component, modeled as an analyzer in this study, generates additional ammonia from the
solution entering at 3.5, while analyzing the water fraction from the incoming ammonia vapor 12.
The analyzed ammonia vapor exits this desorber at 43.
The cooled dilute solution 6 flows to the GAX absorber (5). The heat of absorption in this
component is used to generate the ammonia vapor stream 40 in the GAX desorber (14). In Fig. 1,
the GAX absorber and desorber are shown coupled by a hydronic stream 4-5. This coupling is
for simplification in modeling. The actual design could either utilize such a hydronic coupling loop
or incorporate direct heat transfer between the absorptiondesorption processes through a
heat-exchanger wall. The ammonia generated in (14) is mixed with the ammonia stream 43
(generated in the solution-heated desorber (2)) in the mixer (15). Similarly, the ammonia-water
solution 39 exiting the GAX desorber (14) is mixed with the solution stream 44 in the mixer (17)
to yield solution stream 35. In the GAX absorber (5) the absorption of vapor stream 32 into the
dilute solution stream results in solution 3 1, which flows to the solution-cooled absorber (absorber
heat exchange) (11). Further absorption of the vapor stream 26 into 31 occurs in this component,
which uses the cold ammonia-water solution 33 as the heat sink. This solution is heated to state
point 34 as it flows through (11).
A splitter (16) is located between the solution-cooled absorber and the GAX desorber. This
splitter sends a controlled flow rate of solution through the GAX desorber. This modification to
the commonly modeled GAX absorption cycle is introduced to enable better potential matching
of the GAX absorption and desorption heat duties as the ambient temperature changes. Also, the
solution stream 6 entering (5) is the most dilute in the entire cycle, while the solution stream 34
flowing toward the GAX desorber is the most concentrated stream in the cycle. This implies that
the mass flow rates of these streams differ in magnitude by the flow rate of the ammonia refrigerant
in the cycle. This mismatch in flow rates could result in non-ideal heat exchange because for a given
heat duty, the respective ATs in these two streams differ in proportion to the flow rate ratios. By
splitting the solution stream 34 into two flows 41 and 42, only an appropriate fraction of the flow
can be sent through the GAX desorber, thus yielding approximately equal stream ATs, which
results in optimal heat exchange. The fraction 42 that bypasses this desorber flows to the adiabatic
analyzer, discussed later in this section.
The final absorption of the ammonia vapor 30 to result in the concentrated solution 33 occurs
in the hydronically cooled absorber (12). Here, refrigerant 30 from the condensate precooler (10)
is absorbed into the solution stream 19 exiting the solution-cooled absorber. The heat of absorption
is rejected into the hydronic fluid stream 7-18. In the cooling mode, this heat duty is rejected to
the ambient stream 47-24 in the outdoor hydronic-air heat exchanger (19).
The ammonia-water vapor stream 17 generated by the desorber column flows to the adiabatic
analyzer (13). Here, the GAX desorber bypass stream 42 is used to analyze a portion of the water
Performance of generator-absorber heat pump 593
fraction from the vapor. The reflux from the analyzer 44 is combined with the solution from the
GAX desorber 39 and flows to the solution-heated desorber (2). The partially purified vapor stream
23 flows to the air-cooled rectifier (7). Any reflux 22 from the rectification process flows back to
the analyzer, The heat of rectification raises the air temperature from state point 14 to 25. The
nominally pure ammonia vapor 10 flows to the condenser (4). This condenser is also air-cooled.
Ambient air enters the condenser at state point 13 and gets heated by the reject heat to point 14,
which is also the inlet to the rectifier.
[8] MIXER 42
‘I-’
OUTDOOR
REFG-HYD HX 36 - f
[l] 28 PI
MIXER
EVAPORATOR
27
L
XXX 36
41
li L
,t
32 31
SOLUTION 1 _ 34 I’61 _ 42
SPLITTER
2 46
INDOOR
HYD-AIR HX
26 19
1,
!
47
30
HYD-AIR HX
The thermodynamic performance of the GAX heat-pump system described above was modeled
using OSU-ABSIM, a steady-state, modular absorption system simulation program. This program
is based on ABSIM developed by Grossman et al. [4]. It offers a modular approach to cycle
analysis, where the components, fluid flow schemes and connections between these components are
specified according to the cycle schematics to compute cycle COP, delivered heat duty, and
delivered air temperature. In addition to these system performance measures, operating conditions
for each component are also computed. These component inlet and outlet conditions can be used
Performance of generator-absorber heat pump 595
t
RECTIFIER
13 CONDENSEF
OUTCOOR 23 221
REFG-HYD HX
15 *I 30
REFG. HX
PI
2u
I,
111 -28 PI
MIXER
1
EVAPORATOR
OUTDOOR 27
REFG-AIR HX
19
HYD. COOLED
25
for detailed component thermal designs. OSU-ABSIM contains several enhancements over the
version developed by Grossman et al. For example, several additional primary and secondary fluid
property routines, flue gas properties and a burner module (which enable the calculation of actual
gas input-based COPS and the interaction between burner heat transfer and COP), were added.
Psychrometric properties of moist air were also added, which allows accurate modeling of
dehumidification in indoor/outdoor coils. These enhancements are further documented in
McGahey and Christensen [5] and McGahey et al. [6], and enable the simulation of any absorption
596 S. Garimella et al.
cycle from the outdoor ambient temperature to the indoor delivered air temperature in the heating
and cooling modes, with proper accounting of the burner combustion efficiencies.
The modeling of the GAX cycle using OSU-ABSIM requires initial input guesses for the sizes
(UAs) and the corresponding state points for all the components at the nominal operating
conditions. The achievement of a consistent and robust set of component inlet and outlet
conditions, (p, T, x, m, and quality) around the cycle requires a judicious choice of
thermodynamically allowable initial values. This was done with the aid of approximate hand
calculations and Duhring diagrams. Also, heat-exchanger UAs, approach temperatures, or
effectivenesses that are practically feasible and reasonable were specified using information on
similar absorption systems and component heat and mass transfer models and test data.
The converged closed-loop-cycle model at the design conditions was the starting point for
performance mapping with respect to ambient conditions. Performance simulation was conducted
over the range of ambients for which the system is required to be operable. The simulations were
conducted in both the heating and the cooling mode, with due consideration to the changes in flow
loops and/or heat-exchanger functions required for mode switching, as described above. It should
be noted that in the discussion that follows, the solution concentration at the outlet of the gas-fired
desorber was maintained at a constant value throughout the ambient range. The specific value
chosen was based on maintaining the solution temperature below 400°F. This control strategy
allows for the highest possible temperature lifts, while keeping the solution temperature low enough
to minimize elevated temperature corrosion of the desorber. To achieve this control objective, the
solution flow rate through the system is allowed to vary as the outdoor conditions change.
The variation of the base-case system in the cooling mode is shown in Fig. 3. Here, the actual
gas input based COP (which accounts for the flue losses, i.e. burner efficiency) is plotted as a
function of ambient temperature. As expected, the COP varies from a maximum of 0.865 at 65°F
to 0.796 at lOYF, with a nominal value of 0.841 at the 95°F rating point. The component sizes
were chosen to result in a cooling capacity of five refrigerant tons (60,000 Btu/hr) at an ambient
temperature of 95°F. An additional goal of this study was to develop a system that would result
in the highest possible cooling mode COP (using reasonable heat-exchanger sizes). Therefore, after
the base-case system was analyzed over the expected cooling mode ambient range, the UA of each
component was varied over a wide range. Also, the respective flow rates of the hydronic fluid, air
flow rates, etc., were varied and the effect on COP documented. The base-case and the
maximized-COP-case system configurations are summarized in Table 1. Two sample cases of these
parametric studies are shown in Figs 4 and 5. In Fig. 4, the system COP is plotted as a function
I
3
(3 0.8 :
0.75
60 70 80 90 100 110
!
120
Ambient Temperature, F
??
After Maximization e Before Maximization 1
of condenser UA. The dependence exhibited in this figure is typical of performance variation with
respect to most other heat exchangers in the system. It can be seen that as the heat-exchanger size
increases, the initial increase in system COP is high. However, as the size is further increased, and
the heat-exchanger effectiveness asymptotically approaches 1.O, further increases in heat-exchanger
size are not significantly beneficial to the system. Essentially, the temperature differences between
the fluids exchanging heat become vanishingly small, thus warranting no further increase in
heat-exchanger size. Similar graphs were plotted for all components in the cycle. The UA value
at which the slope of the curve changes from a steep positive value to a relatively flat dependence
was chosen as the most appropriate size. This choice would ensure that the maximum heat duty
that can be reasonably transferred is achieved without excessive heat-exchanger sizes. While this
is not a strictly quantifiable approach to heat-exchanger size selection, it has been used in previous
studies [5-71 to maximize system performance with reasonable heat-exchanger first costs. The base
a 0.88 -
8
D
$ 0.88 -
m”
5
a 0.84
5
B
a 0.82
0.8 i
0 100 200 300 400
Condenser UA, BTU/min F
Fig. 4. Effect of condenser size on system cooling-mode COP.
8
o.88
/
0.88 - 4
$ 0.84 -
aI
2
m 0.82 -
S
E 0.8
2
0.78
o t
0.78 /
0 2 4 6 8 10
Thousands
indoor Air Flow, cfm
Fig. 5. Effect of indoor coil air flow on system cooling-mode COP.
598 S. Garimella et al.
0.95
$ 0.9 L
3
s
e 0.85 /
/
0.75 ’
0 0.2 0.4 0.6 0.8 1
Bypass Fraction at Splitter
case and the finally selected value for condenser size using this procedure are shown in Fig. 4. A
similar graph is plotted in Fig. 5 for the determination of indoor air coil flow rate. It can be seen
that the initially chosen value for the air flow rate (2250 cfm) was very close to the final selection
(2600 cfm) based on the parametric analysis.
In addition to the determination of the appropriate heat-exchanger sizes and stream flow rates
for maximum COP, the role of the splitter at the GAX desorber inlet (discussed above) was also
investigated. Figure 6 shows the variation of system COP as a function of the bypass fraction at
the splitter for three different ambient conditions. It can be seen that the dependence on this bypass
fraction is essentially similar at the three ambients that cover the expected range of operation.
Furthermore, as the bypass fraction is increased, the COP decreases. However, this decrease is not
very large over the entire range of flow fractions. For example, at 95”F, the COP changes only
by 9% as the bypass fraction is changed from 0.1 to 0.75. This dependence indicates that the choice
of the most suitable bypass flow should be made primarily based on the design requirements of
the adiabatic analyzer, rather than based on the potential heat duty matching between the GAX
absorber and desorber. It appears from these curves that the lowest physically feasible value of
bypass should be selected. Such a choice would not lead to a significant decrease in COP, while
ensuring that a sufficient solution flow rate is supplied to the adiabatic analyzer to effect adequate
mass transfer and adequately strip the water fraction from the vapor upstream of the rectifier. The
actual value of the bypass fraction will depend on the detailed design of the analyzer geometry,
which is beyond the scope of this study.
It was mentioned at the beginning of this discussion that one of the major objectives of this study
was to maximize cooling mode COP at 95°F. Figure 3, discussed above, shows the variation of
COP for the base case, as well as for the cycle configuration with the optimized heat exchangers.
This configuration includes the sizes of all components determined by using the above-mentioned
maximization procedure. It could be argued that the overall combination of heat-exchanger sizes
determined from the respective individual parametric analyses might not necessarily represent the
best combination as a system. To determine a truly optimized set of heat exchangers would require
a scheme that conducts optimization on an n-dimensional objective function surface (where n = the
number of independent variables which include component UAs and pertinent flow rates). Such
a study is not warranted at this stage, because it is not clear that the performance of each heat
exchanger can be adequately represented as a single UA value, as is done here to specify the
components in the simulation program. For example, a change in the UA of a given heat exchanger
would result in changes in stream flow rates, concentrations and temperatures around the entire
cycle with the consequent effect on fluid transport properties and non-dimensional flow parameters.
These changes would, in turn, affect the heat and mass transfer coefficients that are required for
accurate determination of the UA. Because this simulation technique does not account for changes
Performance of generator-absorber heat pump 599
in transport phenomena or heat-transfer coefficients, the potential errors in using the current
performance-maximization procedure are expected to be lower than the errors introduced by
representing the heat exchangers by a single UA value. The final configuration of heat-exchanger
sizes was validated by perturbing the individually maximized heat-exchanger sizes around the
finally selected values. It was found that no significant increases in system COP resulted with further
changes in component sizes. The performance of this system is also shown in Fig. 3.
1.30
I I I I I I I
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.0 0.9
Fig. 7. GAX heating-mode COP as a function of GAX desorber bypass fraction and ambient temperature.
600 S. Garimella et al.
30 40 50 60 70
Ambient Temperature, F
32°F does there appear a mismatch between condenser and evaporator duties. At this stage,
the refrigerant quality at the evaporator outlet is less than 100%. This departure from
complete evaporation reduces the heat duty withdrawn from the ambient, thus lowering the system
COP.
The other dependence depicted in Fig. 7 is the effect of the bypass fraction flow rate. At the
relatively higher ambients, the COP decreases at the higher bypass flow rates. Essentially, as the
bypass flow is increased, heat transfer in the GAX absorber-desorber decreases. This dependence
is similar to the results in the cooling mode (Fig. 6). Therefore, the lowest bypass flow that still
allows for adequate water-fraction removal in the adiabatic analyzer should be chosen. Figure 7
also shows that system COP is relatively independent of the bypass flow fraction at the lower
ambients. This can be explained by considering that as the ambient temperature decreases, the
GAX overlap decreases, thus decreasing the GAX component heat duty. This phenomenon is
demonstrated in the GAX heat-duty graph in Fig. 9. GAX absorberdesorber inlet and exit
temperatures are plotted in Fig. 10 to explain the decrease in overlap further. The system schematic
diagram (Fig. 2) showed that the GAX absorber and desorber are coupled using a hydronic loop.
Thus, heat transfer has to occur from the absorber to the hydronic fluid, and then from this
800
.c
E
3
I- 600
al
g
0 400
01
I !
-25 -15 -5 5 15 25 35 45 55 65
Ambient Temperature, F
e QGAXILHX a Qevap
E Qcond 0 Qrect I
Fig. 9. Refrigerant duties in the GAX/LHX heating modes.
Performance of generator-absorber heat pump 601
265
260
LL
- 255
I
2 250
5 245
E24CI
g 235
_a
20 30 40 50 60 70
Ambient Temperature, F
Fig. 10. Heating mode GAX absorber/desorber approach temperatures as a function of ambient
temperature.
hydronic fluid to the desorber. Figure 10 shows that the overall temperature difference (between
the absorber inlet and the desorber outlet) available for these respective heat-transfer phenomena
decreases from about 36°F at an ambient of 62°F to a AT of 22°F at the ambient temperature of
22°F. This decrease in the available temperature difference leads to the lower GAX duties at the
low ambients. Furthermore, it can be seen that at the low ambient of 22”F, the temperature
difference between the absorber solution outlet and the corresponding hydronic fluid is only 3.5”F
at the ambient temperature of 22°F. Also, the AT between the desorber outlet solution and the
corresponding hydronic fluid is only 2°F at this low ambient. These curves clearly demonstrate that
the GAX heat-exchange process cannot be continued below ambients of about 22”F, due to the
extremely close temperature pinches. Referring to Fig. 7, the implication of this phenomenon is
that the GAX heat-exchange process becomes less important in determining overall cycle COP.
The little heat transfer that can take place with the small approach temperature differences can
be accomplished by even a small flow rate of solution though the desorber. Therefore, variations
in this small heat duty as a function of bypass flow rate are relatively insignificant, which results
in the constant COP curves versus bypass flow in Fig. 7.
TO/FROM
ANALYZER
DESORB
i’ll- LIQUID
r-a-
HEAT
GAS-FIRED EXCHANGER
DESORB
TO
ANALYZER
.
TO
SOLUTlON
COOLED
ABSORB
FROM SPLITTER
SOLUTION
COOLED .
ABSORB
loads, which would necessitate supplemental heating or increased burner firing rates.) The other
phenomenon that can be observed in Fig. 12 is that the COP decreases much more drastically with
decreasing ambients in the LHX mode than in the GAX mode. This is illustrated in Fig. 13, which
shows the steeper slopes of the high and low system pressure curves in this mode as compared to
the GAX mode pressure curves shown in Fig. 8. Figure 9, which shows the refrigerant duties as
a function of ambient, also explains this phenomenon. It was discussed earlier that the condenser
and evaporator duties are almost equal down to ambients of 32°F.
1.6
1.5 250
8 1.4
0
P
m 1.3
5
P
3 1.2
1.1
1.o
Ambient Temperature, OF
300
._ 250
B ;
I 200 t
5
2
p! 150
a
E 100
v
cS 50
??
High Pressure e Low Pressure
However, especially in the LHX mode, Fig. 9 shows that the evaporator duty decreases sharply
at low ambients. This sharp decrease reflects the decreasing quality of the refrigerant at the
evaporator outlet. Due to this incomplete evaporation, the heat duty entering the cycle from the
ambient is lower, which results in the lower COP.
It was mentioned above that the COP improvement due to the use of the liquid heat exchanger
depends on the recuperative duty in this heat exchanger. Figure 12 shows that the LHX duty
increases as the ambient temperature decreases. This is in direct contrast to the decreasing heat
duty at low ambients that is seen in the GAX mode. The increased recuperation at low ambients
in the LHX mode is instrumental in keeping COPS above 1.0, even at -22°F. This increased
recuperation can be explained on the basis of the variation of inlet solution temperature differences,
which is plotted in Fig. 14. For this counterflow heat exchanger, at an ambient temperature of 20”F,
the AT between the dilute solution inlet and the concentrated solution outlet is only about 2°F.
Similarly, the approach AT between the dilute solution outlet and the concentration inlet is only
about 1°F at the 20°F ambient. These extremely small ATs illustrate why the liquid heat exchanger
is only marginally effective in improving COP at the relatively high ambient temperatures.
However, these same ATs increase to about 17°F when the ambient temperature decreases to
-22°F. The higher ATs result in higher heat transfer, which justifies the utility of this heat
exchanger at the cold ambient temperatures. The consolidated performance of the GAX/LHX
cycles in the winter mode is summarized in Fig. 12.
CONCLUSIONS
Acknowledgements-The research reported in this study was supported by the Gas Research Institute, Chicago, IL, through
Contract Number 5092-246-2481. The authors would also like acknowledge the technical suggestions and advice from Joe
Marsala and Kevin McGahey.
REFERENCES
1. E. Altenkirch, Reversible Absorptionsmaschinen, Zeritschrift fir die gesamte Kalte-lndustrie, XX, Jahrgang (1913).
2. B. A. Phillips, Development of an advanced-cycle absorption heat pump for residential applications. Proc. 2nd
DOEjORNL Heat Pump Conf., CONF-8804100 (1988).
3. R. Modahl and R. Hayes, Development and proof testing of advanced absorption refrigeration cycle concepts, phase
1 and lA, ORNL/Sub/86-17498/l, Oak Ridge, TN (1992).
4. G. Grossman, K. Gommed and D. Gadoth, Computer model for simulation of absorption systems in flexible and
modular form, ORNL/Sub/90-89673, Oak Ridge, TN (1991).
5. K. R. McGahey and R. N. Christensen, The modeling and optimization of a generator absorber heat exchange (GAX)
heat pump using the ORNL absorption system simulation. Heat Pump and Refrigeration Systems Design, Analysis, and
Applications, AES, Vol. 29. ASME (1993), pp. 57-63.
6. K. R. McGahey, S. Garimella, F. B. Cook and R. N. Christensen, Enhancement of the ORNL absorption model and
simulation of a double-effect absorption heat pump. Proc. International Absorption Heat Pump Conf. AES, Vol. 31.
ASME (1994), pp. 141-148.
7. H. C. Meacham, F. B. Cook and R. N. Christensen, Optimization of a ten ton double-effect absorption heat pump.
Heat Pump and Refrigeration Systems Design, Analysis, and Applications, AES, Vol. 29. ASME (1993), pp. 65-73.