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Applied Surface Science 349 (2015) 561–569

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Applied Surface Science


journal homepage: www.elsevier.com/locate/apsusc

Stacked Bioglass/TiO2 nanocoatings on titanium substrate for


enhanced osseointegration and its electrochemical corrosion studies
D. Durgalakshmi, R. Ajay Rakkesh, S. Balakumar ∗
National Centre for Nanoscience and Nanotechnology, University of Madras, Guindy Campus, Chennai, India

a r t i c l e i n f o a b s t r a c t

Article history: We demonstrate an approach for Bioglass/TiO2 nanocomposites coatings onto the TiO2 nano-surfaces
Received 18 February 2015 formed by etching of CP-Ti. The coated surface is further covered with Bioglass fibres to enhance the rate
Received in revised form 20 April 2015 of apatite formation. Different concentrations of Bioglass/TiO2 composites are prepared by changing the
Accepted 20 April 2015
TiO2 concentration. The coating is performed by electrophoretic deposition technique, and it shows less
Available online 16 May 2015
concentration of TiO2 gives higher adhesion to the substrates. The in vitro electrochemical corrosion and
immersion studies confirm that the lower concentrations of TiO2 containing Bioglass/TiO2 composites
Keywords:
coated sample possesses higher corrosion resistance and bio-mineralization that is highly suitable for
Bioglass
TiO2 bone osseointegration applications.
Fibres © 2015 Elsevier B.V. All rights reserved.
Electrochemical corrosion
Biomineralization
Multilayer coating

1. Introduction for tissue engineering and also for any implant applications [9].
Bioactive glasses and related bioactive composite materials repre-
Titanium and its alloys have wide applications as artificial sent promising scaffolding materials, which are proven to be the
implants in the field of dentistry and orthopaedic applications [1,2]. best alternatives to HA coatings [9]. Also, nano bioactive glasses are
Since 1970s the application of Commercially pure Ti (CP-Ti) and its expected to enhance the performance of the materials compared to
alloys have become more widespread as they possess high strength, their micro sized material available in the market [10]. A common
low modulus, lower density, and a good combination of mechani- characteristic of bioactive glasses is the time-dependent kinetic
cal and outstanding corrosion resistance [2,3]. The inability of these modification of the surface that occurs upon implantation. During
implant surface to integrate with adjacent bone and tissues, results in vivo, the surface forms a biologically active hydroxycarbonate
in implant loosening, which subsequently leads to implant failure apatite (HCA) layer that facilitates the bonding interface with the
and causes revision surgery is required [4,5]. The major reasons tissues. The HCA phase that forms on bioactive implants have
for revision surgery are loosening, infection and dislocation [6]. In equivalent chemical and structural nature similar to the mineral
most of the cases the revision surgery are not successful as primary phase in bone [11]. In the present study Bioglass 45S5 system is
surgery, which leads to various health complication. To overcome chosen to improve the osseointegration of the implant material,
these issues, recently a bone mimetic and biocompatible coating as this material possesses both osteoconductivity and osteoinduc-
are being carried out to enhance osseointegration of the implant tivity properties [12–14]. Even though Bioglass 45S5 has superior
[7]. biocompatible properties it has poor mechanical properties and
Bioactive materials including hydroxyapatite (HA) hence it could not be used for high stress applications like hip and
[Ca3 (PO4 )3 OH] have been preferred as coating material on knee joint prostheses. To overcome such drawbacks of Bioglass,
the implant surface due to their chemical, structural and biological bioceramics/metal oxide or bioceramics/metal combinations are
similarity with human bone and also due to their enhanced preferred [15,16]. Such composites are expected to have improved
osseointegration [8]. However, biodegradation of HA in the body is mechanical and chemical properties compared to pure bioceram-
a serious limitation. Biodegradation is a highly undesirable feature ics. Titanium dioxide (TiO2 ) is one of the bioactive metal oxides
constituents which helps to enhance the mechanical and chemical
property of the HA [17]. When both TiO2 and Bioglass are present in
∗ Corresponding author. Tel.: +91 9442617848; fax: +91 4422352494. the nano level, it gives an added advantage to enhance the material
E-mail address: balasuga@yahoo.com (S. Balakumar). properties. Nanostructured materials with particle size/grain size

http://dx.doi.org/10.1016/j.apsusc.2015.04.142
0169-4332/© 2015 Elsevier B.V. All rights reserved.
562 D. Durgalakshmi et al. / Applied Surface Science 349 (2015) 561–569

less than 100 nm can significantly improve the bioactivity of the samples were cleaned by ultrasonication with double distilled
implant and enhance the osteoblasts adhesion. This is because of water and acetone. In order to enhance the surface roughness of
the collagen matrix, which is the building block of the bone in the the substrate, the sample surface were etched in 5% HF placed in
nano regime [18]. a glass petriplate. The etching reaction was allowed to take place
Electrophoretic Deposition (EPD) coating is an effective method for about 10 min. The etched samples were further washed in dou-
to fabricate ceramic coatings and also one of the attractive tech- ble distilled water and thereafter dried in ambient temperature.
niques for nanostructural depositions from colloidal solutions For EPD coating technique, a DC power supply (Keithley 2200-72-
because of its high homogeneity. The greatest advantages for EPD 1 programmable power supply, USA) is used with the processing
are less process time, perfect coating, inexpensive and also the pos- condition at 90 V and isopropyl alcohol as electrolyte medium with
sibility to obtain complex shapes [19]. Usually a trial and error the composite particle loading of 0.2 gm/10 mL. Polyvinyl alcohol
approach is done elsewhere for obtaining the coating, but it is very (PVA) was used as binder with the loading weight of 0.05 gm/10 mL
tedious and less repeatability [16]. In our present work, we focused [20].
on “Design of Experiments (DOE)” for obtaining the optimization For Bioglass fibres, the precursors of Bioglass were taken in mol%
conditions for Bioglass/TiO2 nanocomposites coatings obtained and the solvent contains a mixture of ethanol and water in the ratio
using the EPD technique [20]. In order to enhance the adhesion and of 1:1. 1 M HCl was added as a catalyst. This was considered as a
biocompatibility of the coating, pre-deposition surface treatment is stock solution, from which 5 mL of BG was mixed with 2.5 mL of
carried out. This treatment compresses the TiO2 formation on the water and 2.5 mL of ethanol. The solution is loaded into 2.5 mL sur-
surface of CP-Ti by HF etching, followed by Bioglass/TiO2 coating gical syringe for electrospinning process. The drum collector setup
and thereafter over coating of the Bioglass fibres. The TiO2 surface was used and an aluminium foil is placed onto the drum collector.
formed over CP-Ti enhances the surface roughness and improves The coated samples were fixed on the surface of the aluminium
bonding with TiO2 /Bioglass coatings. The Bioglass fibres coated on foil, facing upwards to receive the fibres. The distance between
the composite coatings improve the rate of formation of HCA and the syringe and the collector surface was 12 cm. The solution flow
bone bonding nature of the coating. rate was optimized as 0.3 mL/h with the DC power supply of 15 kV.
In order to achieve densification in the coating, the sintering pro-
cess was carried out at the heating rate of 5 ◦ C/min up to 600 ◦ C in
2. Experimental techniques
vacuum condition and maintained at 600 ◦ C for 2 h.

2.1. Synthesis of Bioglass, TiO2 and composites


2.3. Characterization techniques
Calcium nitrate tetrahydrate, sodium hydroxide, tetra ethyl
The phase analysis of the sintered samples were investi-
ortho silicate (TEOS), orthophosphoric acid were procured from
gated by X-ray diffractometer (PANalytic, The Netherlands) using
Alfa Aesar, India and used as precursors for the synthesis of Bio-
monochromatic Cu K␣ ( = 1.5405 Å) with the 2 range from 10◦
glass 45S5. The Bioglass having weight percent composition (45%
to 80◦ at scanning speed of 0.5◦ /min. The sample composition
SiO2 –24.5% Na2 O–24.5% CaO–6% P2 O5 ) was prepared by conven-
was characterized using X-ray photoelectron spectroscopy (XPS)
tional sol–gel process. The procedure involves mixing of tetra ethyl
(Omicron Nanotechnology, Germany). The phase analysis of the
ortho silicate (TEOS) and nitric acid (HNO3 ), followed by ethanol
nanocomposites was analyzed using FTIR analyser using KBr as
for hydrolysis and stirred for 30 min to obtain the gel. The ratio of
a standard reference and the spectra were collected in the wave
TEOS:HNO3 :ethanol:water is 1:0.5:0.25:4. After complete gelation,
number range 4000–400 cm−1 . The surface morphology and ele-
the following reagents were added in the interval of 30 min in the
mental analysis were examined by Field emission scanning electron
order of sodium hydroxide, calcium nitrate and orthophosphoric
microscopy (FESEM; Hitachi SU6600, Singapore). The samples were
acid. The solution was stirred for 4 h to get a homogenous gel. The
coated with gold using ion sputtering techniques at atmospheric
sol was aged at a temperature of 70 ◦ C for 24 h, and then sintered
pressure of 10 kg/m3 for 7 s in order to amplify the secondary elec-
at 600 ◦ C for 2 h.
tron signal.
TiO2 nanoparticles were synthesized by the sol–gel technique
A three-electrode cell arrangement was used for the electro-
through an alkoxide reaction between titanium tetra isopropoxide
chemical measurement with a saturated calomel electrode (SCE)
(TTIP) and glacial acetic acid in the presence of double distilled
as a reference electrode and platinum wire as an auxiliary elec-
water as a solvent. TTIP of 4.6 mL was added to 9.8 mL of glacial
trode (ASTM G5-94). Hank’s simulating human body fluid (SBF)
acetic acid under vigorous stirring and thereafter 100 mL of water
(ASTM F2129-08) was used as an electrolyte and was prepared
was added drop wise to get a transparent solution. The solution is
using analytical grade chemicals and double distilled water. The pH
then continuous stirred for 24 h to form a gel, which is then dried
of the solution was precisely maintained at 7.4. Freshly prepared
at 60 ◦ C to get the nanoparticles of TiO2 .
solution was used for all experiments. Nitrogen gas, with a flow
Bioglass/TiO2 composites were prepared by mixing Bioglass and
rate of 150 mL/min, was purged through the electrolyte to attain
TiO2 in the ratio of 1:0.25 (BGT1), 1:0.5 (BGT2) and 1:0.75 (BGT3).
a deaerated atmosphere, and the temperature was maintained at
In order to make the surface more bioactive in the presence of Bio-
37 ◦ C (human body temperature). The electrochemical polarization
glass, 1:1 ratio was not done in the present work. The weight ratio
were measured using a potentiostat (Gill AC, ACM Instruments),
of the powders were taken in grams and added to 20 mL of water
controlled by the sequencer software. The potentiodynamic polar-
and stirred for 2 h to obtain a homogeneous mixture. The samples
ization was determined in a range of −750 mV to 2500 mV (vs. SCE)
were filtered and then dried in hot air oven at 100 ◦ C to obtain dry
at a scan rate of 0.166 mV/s. The impedance spectra were measured
powder of Bioglass/TiO2 composites.
followsed by polarization experiment with a frequency sweep from
104 Hz to 10−1 kHz on a logarithmic increment. 100 data points
2.2. Coating of composites and fibres on CP-Ti substrate were recorded for each experiment. The best fit circuit was identi-
fied based on the subsequent analysis of Nyquist, Bode phase and
CP-Ti foils of purity 99.9% and thickness of about 0.25 mm Alfa Bode magnitude plots. Z view (V3.3) software was used for further
Aesar, India and used as substrate material. This foil was cut into assistance in circuit fitting.
small pieces of dimensions 1 cm × 1 cm and were polished using In order to understand the biocompatibility and biomineral-
silicon carbide grits ranging from 600, 800, 1500 to 2000. These ization of the coated substrates, it was immersed in Hank’s SBF
D. Durgalakshmi et al. / Applied Surface Science 349 (2015) 561–569 563

Fig. 1. XRD spectra of Bioglass, nanoBioglass/TiO2 nanocomposites and titania show


that an increase in TiO2 percentage increases the intensity of TiO2 peak. Fig. 3. XPS survey spectra of confirm the formation of Bioglass/TiO2 nanocompos-
ites.

solution for 28 days, this solution is similar to the solution used


for corrosion studies. The procedure for immersion was followed band around 1800 cm−1 is observed in all three formulations. The
as prescribed by Kokubo et al. [21]. After 28 days, the immersed stretching band of C O is around 1400 cm−1 and the phosphate
samples were dried overnight at 80 ◦ C. The change in surface mor- peak P O is observed around 1250 cm−1 [25]. All the peaks men-
phology of the samples was observed by using FESEM and the tioned above are the characteristic peaks of the Bioglass 45S5
elemental confirmation was done with EDS. The phase analysis was system. As TiO2 percentage increases, the intensity of Ti O Ti band
further confirmed by XRD. at 565 cm−1 also increases gradually, which proves a better inter-
action between BG and titania nanocomposites [26].
3. Results and discussion
3.2. Elemental confirmation of Bioglass/TiO2 nanocomposites
3.1. Structural characterization of Bioglass, TiO2 and
Bioglass/TiO2 nanocomposites powders The elemental composition analysis at the outermost layer
(10 nm depth) of Bioglass/TiO2 nanocomposites was analyzed using
The XRD spectrum of sintered 45S5 Bioglass, Bioglass/TiO2 X-ray photoelectron spectroscopy (Fig. 3). The spectral evolution of
nanocomposites and TiO2 nanopowders are displayed in Fig. 1. The peaks around 531 eV, 347 eV, 350 eV, 287 eV, 132 eV, and 101 eV are
XRD pattern of Bioglass samples showed a phase that had very assigned to O 1s, Ca 2p3/2 , Ca 2p1/2 , C 1s, P 2p1/2 , and Si 2p binding
close similarity to sodium calcium silicate Na2 Ca2 Si3 O9 (JCPDS # energies respectively. The broad peak around 497 eV is assigned
45-0550) which is a highly bioactive crystal phase of interest. The to Na KLL Auger transition. This elemental occurrence in all the
titania peak is similar to the anatase crystal structure and well samples confirmed the presence of Bioglass 45S5 and it is in good
matched with the JCPDS # 21-1274. The broad peak of TiO2 shows correlation with the reported literature [27]. One can see from the
a smaller crystallite size of the material. From the Scherrer formula, spectra, more visible peaks of Na on the surface than that of Ca
the crystallite size of the TiO2 nanoparticles is found to be 4 nm. The and P, which is due to migration of Na+ ions from bulk to the sur-
anatase titania coating on CP-Ti surface improves the osseointegra- face during glass formation by easily breaking the SiO Na+ bonds
tion in vivo [22], leading to a higher antibacterial efficacy [23] and during grinding as compared to the SiO Ca2+ bonds. Upon increas-
also enhances the biological genetic effects [24]. In Bioglass/TiO2 ing the TiO2 concentration in the nanocomposites, there occurs a
nanocomposites, the intensity of the TiO2 peak is found to increase gradual increase in the TiO2 peak, which is marked in the survey
with increase of TiO2 percentage, which proves that the composite spectra. The binding energies 465 eV and 459 eV are assigned to Ti
is well formed in the prepared ratio as expected. 2p1/2 and Ti 2p3/2 spin-orbital splitting in the Ti4+ oxidation state,
The FTIR spectra of Bioglass/TiO2 nanocomposites are depicted respectively [28]. The Ti peak has a higher intensity in BGT3 due to
in Fig. 2. The spectra of BGT1 showed the typical bands for Bioglass its composite nature.
structure with broadening in their bands. The band at 900 cm−1
corresponds to Si O Si (tetrahedral) and the OH− stretching 3.3. Morphological studies of etched CP-Ti, nanopowders and
coatings

Fig. 4 reveal the FESEM surface morphology of the etched sur-


face. The porous morphology is observed all over the sample
substrate. The cross section of the substrate reveals that the etchant
affects only the micrometre regime of the surface and the rest of
the substrate is not affected by the etching. These results further
confirm that the acid etched surface of the metal in nanoporous
structure will enhance the adhesion of the coatings [29]. The EDS
on the top surface confirms the Ti and O elemental formation.
The FESEM images of Bioglass, TiO2 nanopowders and their com-
posites are shown in Fig. 5. The Bioglass powders show a platelet
like structure with an average size of 75 nm whereas the TiO2
nanoparticles have a spherical morphology with the average size
∼10 nm. Depending upon the ratio of TiO2 in the formulation, there
Fig. 2. FTIR spectra of Bioglass/TiO2 nanocomposites shows that an increase in TiO2 is an increase in number of TiO2 spherical nanoparticles from BGT1
increases the O Ti O stretching. through BGT3 on to the surface of Bioglass platelet structure as
564 D. Durgalakshmi et al. / Applied Surface Science 349 (2015) 561–569

Fig. 4. FESEM images show (a) etched top surface, (b) its higher magnified image, (c) the substrate cross-section and (d) EDS confirmation of the Ti and O elemental formation
on the top surface after etching.

illustrated in Fig. 5(c). For higher concentration in BGT3, the platelet and sintering processes. BGT2 shows uniform coating and particle
structure is completely covered with spherical TiO2 nanoparticles. loading in comparison to BGT3. In BGT1, there seems to be a good
In Bioglass/TiO2 nanocomposites, with respect to the concentra- adherence and no air gaps were found between the coating and the
tion variation of TiO2 , the particles were found to be evenly spread substrate. Increasing concentration in the TiO2 percentage leads to
within the Bioglass, confirming the formation of composite mate- higher particle loading. Similar results were reported by Jonathan
rial. et al. [30] when coating different ratios of Hydroxyapatite/TiO2 on
Top surface and cross-section of the Bioglass/TiO2 nanocom- glass substrates. The Bioglass fibres are found to be well integrated
posites decorated Bioglass fibres coated on CP-Ti substrates are on the coated surface of BGT1 sample, whereas in BGT2, it is found
shown in Fig. 6. After coating and sintering of the material, the to be spread on the surface of the coating and in BGT3, it is fused
surface morphology appears to be rough, which is highly suitable between the fibres. From the above morphological investigation
for bone integration in vivo. A blend of platelet like structures and results, one can see that in BGT1 the nano fibres are present on
of Bioglass and TiO2 spherical cluster structures are also seen in the surface and gets integrated with the bone, thereby projecting
BGT1 (Fig. 6(a)) and BGT2 (Fig. 6(b)). The surface of BGT3 shown in itself as a suitable candidate for bone osseointegration. Further, the
Fig. 6(c) is found to have a non-homogenous formation of material, coating thickness of BGT1 is about 100 ␮m, which is an appreciable
and this may be due to heavy particle loading during the coating limit for implant coatings [31].

Fig. 5. FESEM of (a) Bioglass, (b) TiO2 , (c) nanocomposites formation mechanism, (d) BGT1, (e) BGT2 and (f) BGT3.
D. Durgalakshmi et al. / Applied Surface Science 349 (2015) 561–569 565

Fig. 6. FESEM of Bioglass fibre coated Bioglass/TiO2 nanocomposites on CP-Ti substrates top surface (a) BGT1, (b) BGT2, (c) BGT3 and cross-sections (d) BGT1, (e) BGT2, (f)
BGT3.

3.4. XRD confirmation of the Bioglass/TiO2 composite coatings 3.5.1. Potentiodynamic polarization studies
The passivation behaviour of etched CP-Ti and Bioglass/TiO2
Fig. 7 shows the XRD spectra of etched CP-Ti surface and the nanocomposites coated CP-Ti substrates were analyzed by per-
Bioglass/TiO2 nanocomposites coated surface. The pattern of the forming potentiodynamic polarization studies Fig. 8. The rate of
coated samples reveals that the coating is not affected much due corrosion of a material can be directly measured using corro-
to sintering. XRD of the etched surface of the substrates reveal sion current density (Icorr ) values. Icorr value is obtained by both
peaks similar to ˇ-titanium and rutile TiO2 with the JCPDS No. 89- Tafel extrapolation method and Stern-Geary equation. Stern–Geary
4913 and JCPDS No. 89-6975 respectively. After the coating and equation is used, since the Tafel regions of the polarization curves
sintering process, biocompatible Na2 Ca2 Si3 O9 peak [32] appears, are not perfectly linear to predict accurate results. The Stern-Geary
which proves the formation of Bioglass 45S5 fibres in addition to equation [34,35] is given as,
the Bioglass coating over the surface. In BGT2 and BGT3, the spec-
ˇa ˇc
tra appear to be a mixture of Bioglass, anatase TiO2 , rutile TiO2 and Icorr = (1)
2.303Rp (ˇa + ˇc )
ˇ-titanium peaks. The mixture of anatase and rutile TiO2 is highly
suitable for orthopaedic applications for its efficient antibacterial For Tafel extrapolation method, the polarization curve is plotted
and biocompatible properties [33]. From literature survey one can in the range of +100 mV to −100 mV with respect to the rest poten-
see that it is important to have surface with Ti which can absorb tial (Ecorr ) and analyzed using Gill AC analyzer software. Parameters,
more OH molecules from the body fluid that favours the deposition such as Tafel slopes (ˇa ) and (ˇc ), corrosion potential (Ecorr ) and
of bone-like apatite [34]. the Icorr values are given in Table 1. The anodic branch of the
polarization curve exhibits an passivation–repassivation behaviour
3.5. In vitro electrochemical studies for BGT1 and BGT2 samples. However, the active region of pas-
sivation curve of BGT1 is extended to lower current region and
The etched CP-Ti and Bioglass/TiO2 nanocomposites coated
CP-Ti have been subjected to various electrochemical studies to
understand the corrosion and passive behaviour of the coated sub-
strates.

Fig. 7. XRD spectra of etched CP-Ti surface and Bioglass/TiO2 nanocomposites Fig. 8. Potentiodynamic polarization curves of CP-Ti and Bioglass/TiO2 composite
coatings. coatings.
566 D. Durgalakshmi et al. / Applied Surface Science 349 (2015) 561–569

Table 1
Various polarization parameters and corrosion rates of etched CP-Ti and Bioglass/TiO2 composite coatings.

Material Ecorr (mV) Rp (k cm2 ) ˇc (mV) ˇa (mV) Icorr (mA cm−2 ) Icorr (mA cm−2 ) (Tafel Corrosion rate
(Stern–Geary equation) extrapolation) mm/year (mils/year)

CP Ti −301 165.33 53.000 55.00 0.00007 0.000005 0.0007 (0.0274)


BGT1 −285 185.55 27.006 30.77 0.00003 0.000033 0.0003 (0.0115)
BGT2 −235 0.39 27.341 35.488 0.01725 0.000018 0.0001 (0.0060)
BGT3 −239 1.22 82.220 53.078 0.01150 0.001115 0.0096 (0.3817)

competes similar as CP-Ti samples. There is a considerable shift there is a sudden decrease in phase between 101 Hz and 10−1 Hz
in Ecorr value towards noble region is observed for all the coated frequencies, whereas in BGT1 there is a steady decrease, which
samples. Whereas, with respect to Icorr , lower concentration BGT1 illustrates the EIS response of a highly protective coating. From the
shows a small increment in corrosion protection and for higher con- bode magnitude plot (Fig. 9(d)) one can see that all the coated sub-
centrations Icorr is increased by one order tafel method and three strates behave in the same way at lower frequencies (104 –103 Hz).
orders by Stern–Geary method. This indicates that higher parti- This is the characteristic response of electrolyte resistance Rs . For
cle loading diminishes the corrosion resistance of the coating. The BGT1, there is an increase in the in the log |Impedance|, at low fre-
decrease in corrosion resistance due to heavy particle loading were quencies (10 Hz) and with a slight decrease at higher frequencies|,
also observed by Sridhar et al. [36] when coated HA by EPD method which is due to the capacitance and resistance of the coated surface.
at higher voltage conditions. In our present study, higher particle The same pattern is observed for the BGT2 and the BGT3 samples,
loading is also associated with the porous structure on the sur- but however the log |Impedance| value is less compared to that of
face of the coatings. Earlier reports suggests that as the pore size BGT1.
increases the breakdown potential decrease and hence its corrosion The possible corrosion mechanism of Bioglass/TiO2 nanocom-
resistance decreases [36–38]. posite coatings is shown in Fig. 9(e). When immersed in solution,
the solution resistance (Rs ) is in the region between Hanks SBF solu-
tion and the fibre coatings. In BGT1, the Bioglass fibres are well
3.5.2. Electrochemical impedance spectroscopy spread and the coating is also dense, which resists the solution to
The electrochemical impedance spectroscopy (EIS) studies were penetrate inside the coating and hence it has a high pore resistance
conducted to describe the electrochemical interface of the coated and low capacitance. Due to the smaller air gap and higher adhe-
substrates after polarization experiment in terms of an equiva- sion of the coating to the substrate, one gets high resistance when
lent circuit [39]. Fig. 9(a) and (b) shows the Nyquistic plot of the the potential is increased. Hence, from the above results, BGT1 is
etched CP-Ti and Bioglass/TiO2 composite substrates, respectively. observed to be a better corrosion resistant material compared to
The plots are fitted with the prominent equivalent circuit, and the other Bioglass/TiO2 coatings.
circuit model corresponding to the fitted curve is shown in the inset
of Fig. 10(a) and (b). The corresponding fitted parameters are tab-
ulated in Table 2. The good agreement between experimental data 3.6. Biomineralization studies
and the fitted data is revealed by the 2 value of about 10−3 [40].
This value is similar to earlier reports of surface films formed on tita- The ability of the biocompatibility and biomineralization of
nium alloys in SBF solutions [34,35]. The Nyquistic plot of etched the coated samples are tested by immersing the Bioglass/TiO2
CP-Ti shows two semicircles representing the presence of RC cir- nanocomposite coated substrates in SBF for 28 days. The change in
cuits, which signifies passive layer formation on the surface. The the surface morphology after immersion was imaged using FESEM
first RC shows the presence of pore resistance (Rpo ) and pore capac- (Fig. 10(a)–(c)). In general, the bioactivity of an artificial material
itance (Cc ), present in the CP-Ti surface. The second RC depicts the to bond with bone is confirmed from the formation of apatite-like
resistance and double layer capacitance (Rct and Cc ) of CP-Ti sur- phase on the surface of samples after immersion in SBF. In our
face. When the electrolyte starts to diffuse through the coatings, Rct present study, it is observed that the surfaces of BGT1 and BGT2
and Cdl play a vital role in determining the corrosion resistance of samples are completely covered with the HCA layer. The Bioglass
the coating [37]. fibres are found to get degraded after 28 days immersion in the SBF.
On comparing the Nyquistic plot of Bioglass/TiO2 composite BGT3, forms micron level cracks throughout the sample surface.
coatings, Rpo decrease and increases from BGT1 to BGT3. The higher These cracks are due to compressive stresses in the coatings [41]
Rpo and lesser Cc is observed in BGT1 samples. This shows the higher and the stress is mainly attributed to the difference in the thermal
corrosion resistance of BGT1 coatings. The Cdl value also exhibits an expansion co-efficient between the coated layers. The TiO2 sub-
increase and decrease pattern from BGT1 to BGT3. This variation is strate which forms holes before and after immersion, leads to an
directly related to the morphology of the samples. In BGT1, the expansion of coating due to a higher absorption of the solution into
surface is completely covered without any gaps; the Bioglass/TiO2 the air gaps in the coating. Further confirmation of HCA forma-
nanocomposites were also evenly spread on the surface. In BGT2, tion is found from the EDS. The elemental intensity of the graph is
the surface is covered with agglomerated particles due to which presented in Fig. 10(d)–(f). The maximum intensity of the counts
the corrosion resistance of the coating is very low. For BGT3, even are given below the respective EDS spectrum. All the graphs show
though there are pores on the surface which is covered with a higher concentration of Ca and P element compared to other ele-
patched Bioglass fibre, the corrosion resistance of the coating is ments, which confirm the formation of HCA on the surface of the
high in comparison to BGT1. samples. In higher concentrated TiO2 samples, a decrease in the
The Bode phase and magnitude plots of etched CP-Ti and intensity of the Ca and P is observed thereby suppressing the HCA
Bioglass/TiO2 composite coatings are shown in Fig. 9(c) and (d) formation.
respectively. For etched CP-Ti, it shows two humps at lower and The XRD patterns of the Bioglass/TiO2 coatings with various con-
higher frequencies which results in two RC circuits and the lower centrations of TiO2 are presented in Fig. 11. The peaks are compared
angle negative phase shift confirms the higher resistance of the with JCPDS # 86-1585 for ˇ-TCP (Tricalcium Phosphate) and JCPDS
material. For Bioglass/TiO2 coating, the phase angle is higher for # 9-432 for Hydroxyapatite (HA) respectively. From, Fig. 11, it is
BGT1 at high frequencies (102 Hz to 103 Hz). In BGT2 and BGT3, clear that an increase in the concentration of TiO2 leads to decrease
D. Durgalakshmi et al. / Applied Surface Science 349 (2015) 561–569 567

Fig. 9. (a) Nyquistic plot of etched CP-Ti sample with its equivalent circuit, (b) Nyquistic plot of Bioglass/TiO2 composite coatings with their equivalent circuit, (c) Bode plot
of etched CP-Ti, (d) Bode plot of Bioglass/TiO2 composite coatings, (e) corrosion mechanism of Bioglass/TiO2 composite coatings.

Fig. 10. FESEM of Bioglass/TiO2 nanocomposites coatings (a) BGT1, (b) BGT2 and (c) BGT3 and, EDS of (d) BGT1, (e) BGT2 and (f) BGT3 after immersed in SBF for 28 days.
568 D. Durgalakshmi et al. / Applied Surface Science 349 (2015) 561–569

Table 2
Parameters obtained after fitting the equivalent circuit to the EIS data for CP-Ti and Bioglass/TiO2 composite coatings.

Material Rs ( cm2 ) Rpo (×103  cm2 ) Cc (␮F) Rct (×103  cm2 ) Rct (␮F) n 2

CP Ti 15.12 2.80 4.719 1.193 12.71 0.62 (6.81) 1.06 × 10−3


BGT1 102.3 0.66 11.87 0.112 58.18 0.81 (6.96) 2.34 × 10−4
BGT2 33.83 0.25 84.30 0.019 289.6 0.932 (10.58) 1.12 × 10−4
BGT3 51.01 0.31 37.09 0.015 142.3 0.742 (5.13) 2.62 × 10−4

biocompatible in vivo osseointegration. An increase in the TiO2 con-


centration leads to heavy particles loading in the coated surface,
and formation of larger air gaps after sintering. This air gap was
formed due to the mismatch in the thermal expansion coefficient of
the coating and substrate, whereas minimal concentration of TiO2
limits the possibility of forming air gaps. The corrosion results show
that Bioglass with TiO2 in the ratio of 1:0.25 shows a higher cor-
rosion resistance and a passive layer formation compared to other
coated surfaces. This was due to the higher surface roughness and
air gaps formed due to agglomeration of the particles at a higher
concentration of TiO2 . This makes the SBF to penetrate inside the
coating and decreases the corrosion resistance. The biocompatibil-
ity and biomineralization of the coatings immersed in Hank’s SBF
for 28 days confirms the formation of HCA. Further due to higher
rate of biomineralization, the Bioglass fibres is expected to enhance
the osseointegration of the coatings in vivo at a higher rate.
Fig. 11. XRD spectra of Bioglass/TiO2 composite coatings after immersed in SBF for
28 days. Acknowledgements

One of the authors, D. Durgalakshmi, would like to acknowl-


in the intensity of the HA and ˇ-TCP peaks and thus, confirming
edge Lady Tata Memorial Trust, Mumbai for providing the Junior
that there is a decrease in bone like apatite formation as found
and Senior fellowships for carrying out this research work. All the
from FESEM immersion studies. Hence, BGT1 coating is proven to
authors greatly acknowledge the NCNSNT instrumentation facili-
enhance the osseointegration of the implant to the surrounding
ties.
bone.
In summation, the results indicates that, Bioglass/TiO2
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