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Rev. No.

0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 1/47
Field Industrial Engineering PCB Date Apr. 2006

Index

§PCB.........................................................................................................1~47

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1. PCB application ...................................................................................... 2

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2. DOC PCB ............................................................................................... 4
3. DOA-100 PCB ...................................................................................... 11

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4. DOP-130 PCB ...................................................................................... 12

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5. DPC PCB.............................................................................................. 14
6. DPP-131 PCB....................................................................................... 19
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7. DCL PCB .............................................................................................. 21
8. DCV PCB.............................................................................................. 26
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9. DOS PCB.............................................................................................. 29
10. DHG PCB ........................................................................................... 33
/e

11. DCM PCB ........................................................................................... 39


ps

12. DES PCB ............................................................................................ 41


13. DOR PCB ........................................................................................... 46
r ou
/g
ce
fa
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 2/47
Field Industrial Engineering PCB Date Apr. 2006

1. PCB application
1.1 PCB classification
1) Classification by name

A B C D E F

Type Location Function Speed Seg. Work. seg.


Working Segment

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When works are
segmented within a PCB,

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mark with 0~9.

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PCB Segment
va
When the PCBs of the
same function has various
PCB speed segment forms and are not
le

classified in A, B, C and
1: 60 ~ 105m/min D, mark with 0~9, A, B…
/e

sequentially.
2: 120 ~ 150m/min
ps

3: 180 ~ 240m/min
ou

When the PCB is used


commonly regardless of PCB function segment
r

speed, use the type name


/g

developed and applied first. C : Control


ce

P : Power (Power supply)


A : Annunciator
fa

S : Supervisory panel
L : LON

PCB location R : I/O(Input/Output)

P : Power electronics D : Door

O : Operation G : G/A (Gate Array)

H : Hall I : Indicator

C : Car V :Voice(Voice synthesizer)

D : Door F : Flickering
Distributed control M : Dot Matrices
S : Monitoring panel
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 3/47
Field Industrial Engineering PCB Date Apr. 2006

2) PCB application standard


Speed
Segment Usage Si210 60~105 m/min

Main CPU PCB for


DOC-120
operations
DSP PCB speed control DPC - 130

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GDC PCB DPP - 131

ta
Power rectifying section DOP -130

ris
Control
Panel ANN PCB DOA - 100

MIC PCB DOM - 130

Relay PCB
do
DOR – 100, 101,110,120
va
Panel for local
DOS-100
Supervisory
le
Safety Relay PCB DOR-140
/e

Car LON PCB DCL-242


Car
ps

CPI PCB DCM-11X,12X.

Hall PCB DHG - 161


ou

Hall Vertical type PCB DCM - 10X,


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Horizontal type PCB DCM - 11X,


/g

Door INV. DOOR PCB DCD-212,


ce
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Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 4/47
Field Industrial Engineering PCB Date Apr. 2006

2. DOC PCB
2.1 Layout of DOC PCB
1) Diagram of DOC-120 PCB

SW2
+5V WE
SD

ANN
ANNUNCIATOR
1

s
TD1 Green EEPROM : Write Enable CONNECTOR
ST Green : able to Write

ta
TD2
1 Green : unable to Write
TD3 DOA-100

EXT1
SH POWER S/W
G/A Comm. SW3

ris
1 HJP
Terminal
SH R/E Direction setting
SM resistor set.
JP1
(Jumper in SM :TR-M/C Normal set CAR Comm.
1
case of Terminal resistor

do
SL :TR-M/C Rev ered set

SC
SL terminal)
1 Red DIR
DIR Main CPU
RIGHT
LEFT

Reset Red ALM

SPEC2
MRES
va
SPEC1 BAT1 Green
CB Conn Function SYS1
Display ing
SD DEBUG LED Function Green SYS2
condition
le
1 ST HPC I/F
⊙ Comm.OK Hall RAM Red PF
SH HALL Communication TD1 TMR1
○ Stand by Comm.Check Back-
SM CRT Communication
Green
/e

Up LON
SL Spare(No use) ⊙ Comm.OK CRT Comm.
TD2 Battery Red
CA ○ Stand by Check
CB CAR Safety SW(1,2fire operation) CDS
Display ing
⊙ Comm.OK
ps

CA CAR DOOR(OPB SW,SES..) LED Function


TD3 Spare Condition
1 HA HALL,PIT SW ○ Stand by
○ Normal
AC Additional output DIR R/E direct. detect to VA
● Detect
ou

AA INPUT(Fire,Airconditioner...) connector
Seg. Function
HA AB OUTPUT(Fire,Airconditioner...) ○ Normal Alarm
NOR/ABNOR DZ checking during power failure ALM of DPC
● Detect sign. detect
AD R/E power,Φ A,Φ B phase detection PCB
MIANT Door open is available at out of DZ under Mainte
Run CPU
1 SY S1 ⊙ Normal
r

SC CAR Communication WDT


TB1 PCB power supply(5V, 15V, GND)
/g

○ Safety Error Safety CTT


AC R5SC SY S2 ⊙ Normal
Speed CPU
AF SW connection in CP condition
● Safety WDT
CT CTT connection in CP
○ OPEN Hall door ○ Normal
ce

R2LD Power failure


1 MAINT NORMAL PF
● CLOSE condition ● Detect detect
1 4
2 5 ○ DZ Door Zone LON comm.
3 RDZ LON ⊙ Normal
6
condition check DSP
fa

AA ● Out of
ABNORMAL Car door operation
R1ML
○ CTT OFF Each CTT CDS ○ OPEN
5V
1 Red Red Red Red Red Red CLOSE condition
R7LF ●
R7FN
● CTT ON
condition 15V
LED Condition
R5SC R2LD RDZ R1ML R7LF R7FN
○ OFF ● ON GND
AB BUZ
⊙ Blinking GND
1
SW that detect door open zone
DOC-120
G48
1 with beeping when MG Brake
3
opened forcedly AEG02C257
A TB1
AF CT

2.2 Function of DOC PCB


1) Details
a. DIR (red): Indicates rotary encoder direction setting. If there is any error on the direction
setting, LED will light up. If normal, LED will remain off.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 5/47
Field Industrial Engineering PCB Date Apr. 2006

b. ALM (red): Indicates alarms. If there is one error among the following 5 conditions,
relative LED will light up.
No. Conditions Error detection method

1 Safety relay error R5SC Relay remains OFF


2 DOC PCB Watchdog error SYS1 LED remains ON or OFF
3 DPC PCB Watchdog error SYS2 LED remains ON or OFF

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4 P48V error PF LED remains ON (Lights up)

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5 LON communication error SER LED remains ON

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c. SYS1: Flickers when DOC Watchdog is normal. If abnormal, remains ON or OFF.

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d. SYS2: Flickers when DPC Watchdog is normal. If abnormal, remains ON or OFF.
e. PF: Remains OFF when P48 is normal. If abnormal, remains ON.
va
f. LON: LED for checking LON communication. If the communication with CAR LON is
normal, it will flicker. If abnormal, remains ON or OFF.
le

g. TD1: G/A Com. checking LED. Flickers during communication and remains OFF other
/e

times.
h. TD2: G/A Com. checking LED. Flickers during communication and remains ON other
ps

times.
i. TD3: G/A Com checking LED. Flickers during communication and remains OFF other
ou

times.
r

j. CDS: Car door switch checking LED. When door is closed, it will be turned on.
/g

(Open: OFF)
k. R5SC: Safety checking LED. If normal, remains ON
ce

l. R2LD: Hall door checking LED, it will be turned on when all of hall door are closed
fa

m. RDZ: Door open Zone checking LED. If car is at Door Zone it will be turned off.
But it is at out of door zone, it will be turned on
n. R1ML, R7LF, R7FN: CTT work checking LED. When related CTT works, they will be
turned on

※ Caution
Green LED will flicker and red remains OFF in normal conditions.
Yet, TD1, 2, 3 LED flicker in a shorter internal than other green LED.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 6/47
Field Industrial Engineering PCB Date Apr. 2006

2) Function table of switches, jumpers and dip switch (located in DOC PCB)
No. Name Switches Function Usually
1 SW2 Slide switch WE : EEPROM writing + 5V position
2 RESET Tact Run CPU Reset
3 SPEC2 DIP SW(8P) Spec. setting 2
4 SPEC1 DIP SW(4P) Spec. setting 1

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5 TMR1 HEX SW Light timer of car

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Detects door zone in
6 NOR/ABNOR Jumper 6P Normal
emergency

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DIR Selects rotary encoder
7 Jumper Pin
direction

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8 SH Jumper Pin Terminal R setting 1 G/A
9 SM Jumper Pin Terminal R setting 2 G/A
va
10 SL Jumper Pin Terminal R setting 3 G/A
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11 JP1 Jumper Pin Terminal R setting 4 G/A
/e

12 SW3 Slide switch ANN(DOA-100) Power switch


Door open out of DR zone in
13 MAINT Jumper Pin Removed
ps

Maint.OPR.
ou

a. SW2: WE position → EEPROM writing enable: when Spec. is changed into DOA PCB
at the side
r

+5V position → EEPROM writing unable: normal


/g

Slide
ce

+5V WE

※ After Spec. Modification, JP1 should be positioned on +5 to prevent the spec. data from
fa

deletion.
b. Reset: Reset Run CPU, Speed CPU and LON CPU

c. SPEC setting 2 : SPEC2


SPEC2 Setting during ON Setting during OFF

1 Forcedly door closing is invalid Forcedly door closing is valid


2 Door time fixed(5 sec) Door time is flexible( SPEC data)
3
4
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 7/47
Field Industrial Engineering PCB Date Apr. 2006

d. SPEC setting 1 : SPEC1


SPEC Setting during ON Setting during OFF
1 With duplex operation( DOC-120) Without duplex operation
2 Lift # 2( DOC-120) Lift # 1
3 Unused Unused
4 Load detector - Potentiometer

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5 Setting to verification mode Normal position
6 Voice synthesizer exist Voice synthesizer none

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7 Unused Unused

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8 In-factory checking mode va Normal

※ Car ID setting for lift#1 and #2 is available only when 1st bit is ON.
checking mode of 5th bit is ON, checking points can be registered through
le

CRT monitoring system.


/e

e. In-car light timer setting(TMR1)


BIT 0 1 2 3 4 5 6 7 8 9 A B C D E F
ps

Seg. No limit 1 2 3 4 5 6 10 15 20 30 45 60 90 120 180


ou

※ Factory set value is BIT A (30 min).


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TMR1, ※ In-car light timer setting, is to set the time SPAN for in-car light to turn OFF
/g

when there is no hall call or car call.


ce

※ Setting Bit value to 0 means, light will be turned ON/OFF by switch.(Remains


ON status)
fa

※ The hexa switch is weak, be sure to use cross-shaped driver of a proper size.

f. DIR: Decision of the direction of rotary encoder. LEFT SHORT PIN


- Right arrangement: RIGHT RIGHT
DIR
- Reverse arrangement: LEFT
※ In case jumper pin is not jointed, System will consider that right direction.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 8/47
Field Industrial Engineering PCB Date Apr. 2006

g. SH: Terminal resistor setting for hall net


Set the terminal resistor at 'SH' at each elevator in case of single operation.
But in case of parallel operation, set as below.

E/L #1 E/L #2 Set SH Jumper pin in case of (1 line Hall Net).


Remove SH Jumper Pin But remove it in case of 2 line hall nets
SL CONN.

Set Set

s
1st rise of Hall 2nd rise of Hall

ta
Net Net

※ Do not set the terminal resistor 'SL' connector

ris
※ In case of single elevator, insert jumper pin on TRM1

do
※ In case of duplex system, remove SH jumper on both elevator, and set the hall type by
dip switch(SPEC1-7th pin ON) on DHG PCB of E/L #2
va
h. SM: Terminal resistance setting of CRT monitoring net.
le

E/L #1 E/L #2
/e

Remove SM Jumper pin SM SM Set SM Jumper pin


ps

CRT
ou

monitoring
panel
r

※ In case of duplex operation, insert jumper pin into only the side to which CRT monitoring
/g

panel is not connected directly.(Farther side from CRT SV panel)


ce

i. SW3: Power switch for ANN


Whenever it is connected to DOC PCB, surely turn off this switch if main power is turned
fa

on. After ANN connection, turn on this switch. If you key in '0' 4 times on key pad, the
screen will be initialized.
j. MAINT: In order to open door beyond the door opening zone, you shall
① Set the AUTO/MAINT switch of DOC-120 PCB in control panel to MAINT.
② Insert a MAINT jumper.
Caution: Be sure to remove MAINT jumper short pin after installation at (high-
speed operation).
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 9/47
Field Industrial Engineering PCB Date Apr. 2006

※ Function of each connector in DOC PCB


Connector Number of Pin Function

CA 18 PIN Car input signal and door input/output signal


CB 8 PIN Car side switch input
CT 18 PIN CTT wiring in Control panel(DOC-120)
AA 8 PIN Input in control panel

s
AF 8 PIN Switch Input in control panel(DOC-120)

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AC 8 PIN Output in control panel (Relay drive)

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AB 18 PIN Input and output(Relay drive) in control panel
HA 10 PIN Hoist way limit switch input

do
TB1 Terminal Block DC power supply in DOC PCB
va
SD 4 PIN
ST 4 PIN RS-232 Serial Port(for HPC)
le

AD 4 PIN Rotary encoder power supply and signal


/e

SH 4 PIN Hall board G/A communication


SM 4 PIN Monitoring panel & GEMS G/A communication
ps

SL 4 PIN G/A communication in Parallel operation(DOC-120)


ou

SC 2 PIN Car LON communication


r

2.3 Program IC (Board)


/g

Program IC is likely to be removed or changed by light or static electricity as it is written


ce

electrically. Much care should be taken in handling. DOC-XY TYPE sticker attaches program
element. X represents horizontal coordinate(1∼15) and Y vertical coordinate(A∼M)
fa
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 10/47
Field Industrial Engineering PCB Date Apr. 2006

1) DOC-120 PCB

① ② ③ ④ ⑤

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/e
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/g
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PROGRAM IC OF DOC PCB


Name Loc. Coor. Applied IC Function

U51(EVEN) ① 1A M27C1001,M27C2001 Contains driving CPU O/S and driving program

U52(ODD) ② 2A M27C1001,M27C2001 Contains driving CPU O/S and driving program

U55 ③ 3A 28C64 Sets spec.

U40 ④ 5C GAL22V10 Drives speed CPU and output side

U51 ⑤ 5D 27C256 LON CPU O/S and program


Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 11/47
Field Industrial Engineering PCB Date Apr. 2006

z If each program has erased or damaged, following symptoms will happen


Name Function Symptoms

U51(EVEN) Operates run CPU SYS1 LED does not blink.

U52(ODD) Operates run CPU SYS2 LED does not blink.

U55 Sets spec. Floor information is garbled.

s
U40 OUTPUT DRV Each relay and contactor doesn't operate.

ta
Operates LON
U51 LON CPU O/S and LON program communication is invalid
CPU

ris
2) Checking point at failure

do
a. When SYSI LED doesn't flicker
- Verify that +5V voltage is within +4.65V~+5V.
va
- Verify that ROM (27C010) is properly inserted.
le
(Verify that even side and odd side are not switched.)
b. When no letter appears on LCD (Liquid Crystal Display) of DOA-100 PCB
/e

- Verify that ANN connector is properly connected.


ps

- Make LCD brighter by turning the variable resistance (VR1) of DOA-100 PCB
(New model has nothing)
ou

c. When floor information can not be written


- Verify that the jumper of coordinate 3B is set to WE position.
r

(Writing is possible only with WE position)


/g
ce
fa

3. DOA-100 PCB
3.1 Description of DOA-100 PCB
1) DOA-100 PCB is composed of LCD and Key pad and connected by DOC PCB and
16P twist flat cable.
2) LCD displays the current condition about control panel and can be inputted various
commands, address, data, etc. through key pad.
3) As DOA-100 PCB has a timer, the back light turns OFF automatically without any
key pad input for about 7 minutes. Press any one of "E", "A", "6" and "2" key on
the pad to turn ON the back light again.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 12/47
Field Industrial Engineering PCB Date Apr. 2006

3.2 Layout and function of DOA-100 PCB

s
ta
ris
do
va
4. DOP-130 PCB
le
DOP PCBs are the power source PCB of DI 1(60~105) E/L. This is the source of DC
24V(Car LON PCB), DC 48V (Relay, outer signal input I/F power), DC110V (C1ST, C1BR,
/e

C1VD (contactor power) and AC power source and fuse. This also displays the fuse condition.
ps

4.1 Applicable drawing


ou

AEG06C023*A : Si220-Gen2
r
/g

4.2 Layout of DOP-130 PCB (170*270mm)


ce
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Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 13/47
Field Industrial Engineering PCB Date Apr. 2006

4.3 I/O of DOP-130 PCB


1) 3phase I/O part

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ta
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/e
ps
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2) Single phase I/O part


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/g
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Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 14/47
Field Industrial Engineering PCB Date Apr. 2006

5. DPC PCB
5.1 Configuration and Diagram
1) Configuration drawing of DPC-130

OSC DSP DSP


40Mhz TMS320C32 TMS320C32

s
ta
Ram

ris
EEPROM
(KM68257*A)
(AM29F010)

do
ALP Comm.
ASIC
va
Hall AD
C1CD Drive.
CT
le

PWM.
/e
ps

Stack Error.
Main CPU
DPRAM Comm.
ou

Motor
& I/O
Thermal.
r
/g

Brake S/W.
ce

Slack Rope S/W.


fa

Data &
Address Bus Encoder Encoder.
Interface

DOC-120 PCB
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 15/47
Field Industrial Engineering PCB Date Apr. 2006

2) Diagram of DPC-130 PCB

DPC-130

VA
VRE
Seg. Function Remark
VA Power(+5,±5, Gnd)
VRE Rotary Encoder signal(to
DOM13X)

s
VAD
VB Hall CT

ta
VB
VC Drives C1VD
VD Drives ALP

ris
VE I/O Interface(DOC-110)
VG Connected to DPP-131 VG

do
VTH VH Serial PC Booting
VDA Connected D/A card Signal test
VTH Moter Thermal
va
VPW Slack Rope S/W input
VBS Brake S/W input
VPW Power(+24,+28Vdc)
le

VAD Encoder Signal VH


/e

VBS LED condition


○ Off
ps

⊙ Flickering LED1
● On ALM Red
ou

LED Display Condition Function Remark LED2


VC ALM ○ Normal H/W error CPU Green
● Error is detected Detection
r

CPU ⊙ Normal CPU Normal: 2


/g

1
○ CPU error Error Flickers
● CPU error Detection 2~3/sec D/A
ce

1 2
VD CARD
Pin No. Function(J5H)
J5H A
1 and 2 Spare
fa

3 and 4 Gen2 Motor 26


25
3 4

VD
Pin No. Function(J1J)
VE
1 and 2 S/W booting
3 and 4 EEPROM write
1 2
5 and 6 SPEC set J1J
3 4
5 6
Pin No. Function(J1G)
1 and 2 ROM booting

1 2 J1G
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 16/47
Field Industrial Engineering PCB Date Apr. 2006

5.2 Detail of DPC PCB


1) Check connector connection before power input
a. In case of 60~105m/min, verify that connector VA(Control power), VB(CT), VC(C1VD),
VE (1/0,1/F), VG (GDC), VJ (DPC PCB= Brake control current) are connected.
※ VD(Used for ALP function), VDA(D/A CARD), VH(SERIAL) and VF(Control power for
120~150m/min) are not connected.
2) Check Jumper

s
a. Verify that Jumper, inverter H/W over-current detector, are set according to below table

ta
Setting of J5H

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Jumper No. IPM, IGBT Capacity Motor Capacity

No. 1 ~ 2 Spare

do
No. 3 ~ 4 150A va 4.1kW~10.3kW.

Setting of J1J
le
Jumper No. Function Remark
/e

No. 1 ~ 2 Serial Booting For designer


No. 3 ~ 4 SPEC Write Write Enable
ps

No. 5 ~ 6 Spare
ou

Setting of J1G Jumper


Jumper No. Function Motor Capacity
r
/g

No. 1 ~ 2 ROM Booting Default


ce

3) Check J1J, J1G Jumper


a. Jumper must be inserted to 1~2 pin of J1G at ordinary times
fa

b. Insert jumper to 1~2pin of J1J during software booting


c. For the DSP writing, The jumper pin must shorted always at J1J #~4.
4) Check control power when inputting power
a. As power voltage is set in the factory, checking is usually unnecessary.
If circuit operation is abnormal, check the voltage according to following table.
If the measured value is out of the regular range, never reset the value, and
Measure again with another instrument in case of measuring equipment failure.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 17/47
Field Industrial Engineering PCB Date Apr. 2006

b. Power input terminal


Measuring point Voltage Error correction

VA (+5V - GND) DC + 5V ± 2%
1. Verify that AC 93~122V is applied
VA (+15V - GND) DC +15V ± 2% to SMPS power input terminal
2. Check the output voltage of SMPS
after removing connection between
SMPS and DPC PCB. If each power is
out of range from allowable error ±2%,

s
replace SMPS

ta
VA (-15V - GND) DC -15V ± 2% 3. Check the output voltage of SMPS
after re-wiring between SMPS and DPC

ris
PCB. if each power is out of range from
allowable error ±2%, replace SMPS
4. If SMPS is normal, replace DPC PCB

do
va
5) Check WDT
a. Verify that CPU LED(Green) flickers at 0.5 second interval with power ON.
le

b. The LED flickers at 0.25 second interval in motor operation.


/e

Caution: WDT (WATCH DOG TIMER) monitors that the program calculation of speed
ps

control CPU operates properly. If WDT does not flicker at 0.5 second interval during
adjustment or it remains ON or OFF the speed control CPU may seriously fail. Thus every
ou

error shall be inspected thoroughly.


r
/g

c. In such case, check 5V, ±15V power, ROM or ROM socket error, or connector
connection error.
ce

6) CHECK ALM LED


fa

a. Verify that LD1 ALM LED (Red) turns ON, and then, OFF after about 2 seconds. ALM
LED is for inverter H/W safety check and turns ON when the followings are detected.
① Over current is detected in inverter. (J5H Jumper is not inserted)
② WDT of speed control CPU has failed.
③ U phase arm -short circuit of IPM or GATE SMPS power has failed.
④ IGBT U-phase ARM is short-circuited and GATE PCB power has failed.
⑤ IGBT V-phase ARM is short-circuited and GATE PCB power has failed.
⑥ IGBT W-phase ARM is short-circuited and GATE PCB power has failed.
⑦ Over current is detected on DC Link end.
⑧ Regenerative IGBT and GATE transformer power have failed.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 18/47
Field Industrial Engineering PCB Date Apr. 2006

Caution: If ALM LED turns ON in inputting power and does not turn OFF, operation is
impossible. Perform an inspection according to the above ①~⑧. as shown below.
b. Verify that J5H Jumper is properly inserted.(If not inserted, ALM LED turns ON)
c. Verify that WDT LED is flickering normally.
d. In case of above ③ ~ ⑧ , check the connectors of DPC-130 PCB and verify that
GATE SMPS, GATE TRANS input is applied by AC 110V+10%,-15%..
e. Check IGBT stack or IPM connection conditions(disconnection and loose bolts)

s
7) Check C1VD contactor input (Option)

ta
a. Verify that C1VD contactor is energized about 3 seconds later from power input.

ris
Caution: If DC Link volt. does not reach 330V even after 8 sec. (Low- voltage error),

do
turn OFF C1VD contactor and then ON. Then, check the voltage after 8 seconds.
If the voltage is still low, turn OFF the contact and generate charging circuit
va
failure error.
le
b. In this case, main power circuit connection, GATE SMPS (Trans) input or connection,
charging circuit OFF, IPM, IGBT or regenerative IGBT ON may have failed.
/e

Thus, check these conditions.


ps

8) Cautions for adjusting of speed control gain value


ou

a. Adjusting of speed control gain value affects riding comfort and leveling accuracy of
the car.
r
/g

b. Use accelerator to change gain.


c. Speed control gain can be changed within -50 % ~ 150 %. (Refer to Annunciator data)
ce

d. High gain value causes excessive vibration and low gain value causes stalling or
starting shock.
fa
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 19/47
Field Industrial Engineering PCB Date Apr. 2006

6. DPP-131 PCB
The DPP-131 is improved PCB of DPP-130.
6.1 Diagram of DPP-131 PCB (IPM 50A, 75A, 100A, motor 5.5kW~11kW,
S-IPM 50A, 75A, 100A, 150A motor 5.5kW~15kW)

Seg Function

Connected to IPM
GU1 15V
GU2 Ground_U

s
Connected to 'VG'
Seg Function connector of DPC PCB

ta
GV1 15V
GV2 Ground_V

ris
Seg Function
GW1 15V

do
GW2 Ground_W

Caution
Seg Function
va
GX1 15V Don't touch
SIGMA stack w hen light
GX2 Ground_W
ON after pow er
GX3 -9V
le
OFF.
Seg Function
/e

Seg Explanation
TH1 Thermal1
GW1 Ov er 50V on DC link
TH2 Thermal2
ps

GW2 Below 50V on DC Link


ou

LED100

6.2 Main performance


r
/g

Item Performance
Detecting short-circuit Detects short just like arm short-circuit, IPM & IGBT short within
ce

5~6㎲ by output short, and outputs an error signal.


Cuts driving circuit within 10㎲ after a short-circuit is detected.
This process is carried out slowly for 10㎲ to protect IPM & IGBT
fa

GATE soft cut circuit


from spike voltage resulting from short circuit.
When a short-circuit is detected, the timer starts counting at the
same time that GATE cut circuit operates and turns off 10~20ms. Driving output is
Timer & reset circuit cut regardless of the input signal of driving circuit until timer finishes.
When the input signal of driving circuit is OFF after timer finishes,
resetting circuit operates and stops the cut state.
Detecting the power voltage Breakdown of power circuit and 15V power is drop to 12±0.5V during power
error failure. It displays error.
IPM class is lower than 100A, it will controlled by DPP-130,131
Driving circuit (IPM150A : DPP-120,121 / IGBT 200A: DPP-101 )

Overheat detection If radiating plate temp. reaches 85℃, it detects error.

Detecting error of IPM inner Maintains breakdown condition about 2ms when IPM error occurs
side at its inner side
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 20/47
Field Industrial Engineering PCB Date Apr. 2006

6.3 Variable resistance


1) OV variable resistance sets DC Link over current level. The factory setting is 770V.
This setting may be changed temporarily for testing by turning the volume.
After testing, be sure to return to the origin position.
* Measuring point
a. TE40 and TE100 on DPP131 : 7.9±0.5V

s
ta
2) BR(brake) variable resistance sets regenerative operation starting voltage level.

ris
The factory setting is 730V. This setting may be changed for testing by turning the volume.
After testing, be sure to return to the origin position. Each end of C12 is 7.6+/-0.5volt.

do
* Measuring point
a. TE40 and TE70 on DPP131: 7.5 ±0.5V
va
3) In case of DPP-131, the potential difference between regenerative voltage and over
le
voltage should be 0.25~0.36V.
/e

* In case of DPP-131, variable resistance adjustment point is not exist.


ps

6.4 Check connector and connection before inputting power


ou

1) Checking the type name of DPP-1XX PCB according to IGBT capacity shown below.
r

PCB type
/g

IPM, IGBT capacity


name
ce

IPM 50,75,100A
Drive motor: : Max. rating- lower than 11kW
DPP-131
fa

S-IPM 50,75,100, 150A


Drive motor: : Max. rating- lower than 15kW

2) Check the connection condition of each connector. Verify that all connectors are
connected to their proper positions.

6.5 Check the control power when inputting power


Caution: As DC link voltage (500~700V) is input to DPP-1XX PCB after inputting power,
special attention should be paid to safety.
1) Usually control voltage needs no checking. If any error is found in circuit operation, verify
that GATE SMPS or GATE TRANS input is within AC110±10% and check the connectors.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 21/47
Field Industrial Engineering PCB Date Apr. 2006

6.6 Verify that charging (discharging) detecting LED lights is ON


1) LED (Red) on PCB lights ON if DC Link voltage is 50V or more and it and dims
(goes) lights OFF if the voltage is less than 50V. LED lights ON again when the DC link
begins to be charged with FFB is inputted
Caution: As it takes about 15 seconds for DC Link voltage to be discharged
completely after power OFF, never touch DPP PCB and stack while LED light is ON.
2) When LED does not light ON though main power is inputted,

s
IPM & IGBT short, or regenerative IGBT OFF error, wrong wiring of recharge

ta
resistance(RCR), Recharging circuit ON error, or luminescent diode may damaged.

ris
Inspection should be carried out after DC link voltage discharged.
z DC Link voltage is condenser power, surely check the voltage for safety.

do
7. DCL PCB
va
7.1 Function
※ DCL-242(241) PCB is car operation PCB(CLON) mounted with MC143150BIFU
le
neuron chip and is applied to 60∼240m/min.
※ DCL-242 PCB is an improved one of DCL-241. It can be replaced each other cause
/e

their function are same.


ps

1) Installed in OPB in single elevator and forms a serial communication network with
CNL LON of CP
ou

2) Detects call button in car, open, close and ex_open(elongates door close time for
3 minutes and closes the door regardless of door time with a close button
r
/g

registration)buttons, control board switch, on car connection box switch input, and car
load, and it transmits them into DOC PCB through network.
ce

3) Controls car call B/T, open, close and ex_open response lamp and Up/Down direction
lamp, full lamp, CPI, and car-chime(gong) with display commands through the network of
fa

DOC PCB.
4) The additional command signals from CP that are related with door are transmitted to
DCD PCB. And it receives some error signals of door through parallel communication for
easy installation & maintenance
5) It transmits voice synthesis guide data to the voice synthesis board in OPB through LCD
connector.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 22/47
Field Industrial Engineering PCB Date Apr. 2006

6) Functional Classification
No. Classification Item Specification
1 Connection Signal
2 Memory ROM One 27C256 32K Byte
1) Non voltage switch input by comparator: 39EA.
Car call button input:32 floors(MAX. 64 floors)
Open, close, ex-open button: 1 respectively
Up, down, start, bypass button on OPB: 1 respectively.

s
ta
Input 2) Voltage switch input by comparator : 24
OPB switch:15. On car connection box switch:5

ris
Car load detecting switch: 3. Photo shoe switch: 1
3) Analog ~ digital converter input: 4 channels

do
3 Input/ Output Potentiometer: 2.
1) TR driving by I/O mapped I/O method: 7
va
CPI driving: 3. 110% overload buzzer driving: 1
Chime 1,2 strike driving: 2. LCD back light: 1
le
Output 2) TR driving by memory mapped I/O method: 39
Car call button response lamp: 32
/e

Open, close and ex-open response lamp: 3


Up, down and full lamp on operating board: 3. Button
ps

buzzer: 1
Voltage +24V±5%
4 DC power
ou

Current TYPE 3 A
5 PCB spec. Size 239×133.3mm
r

6 Switch SW1 Car operation board ID setting


/g

7 Environment Oper.tem. 0 ℃ ~ 70 ℃
ce
fa
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 23/47
Field Industrial Engineering PCB Date Apr. 2006

7.2 Diagram of DCL PCB


1) Outward apperance
DRIN,DROUT: related distributed door

POT: Potentiometer CBL: Connector for 64 fl extention

LCD : Voice
IND : CPI synthesis guide
connection device(DCV-100)

s
ta
CCN1 : MAIN LD1:LED for PCB

ris
Connector state indication

SW1:ID setting,

do
terminal resistandce
U1:NEURON
setting
CHIP
va
U2:DCL
ROM
le
DFTR : Differen.
trans. input
/e
ps

LAMP:UP,DOWN,
FULL LAMP
CIN:IN-CAR
ou

(OPB)input OP:OPEN
B/T & LAMP
r
/g

EOP:EX OPEN
B/T & LAMP
ce

ONC:ON-
CAR INPUT CL:CLOSE
B/T & LAMP
fa

BZ1:CALL
B/T BBZZER

① ② ③ ④ ⑤ ⑥ ⑦ ⑧

① CB1:CALL BUTTON 1~8F ⑤ CB3:CALL BUTTON 17~24F

② CL1:CALL BUTTON LAMP 1~8F ⑥ CL2:CALL BUTTON LAMP 17~24F

③ CB2:CALL BUTTON 9~16F ⑦ CB3:CALL BUTTON 25~32F

④ CL2:CALL BUTTON LAMP 9~16F ⑧ CL2:CALL BUTTON LAMP 25~32F


Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 24/47
Field Industrial Engineering PCB Date Apr. 2006

2) Configuration

DCL-200 BOARD
NEURON CHIP

Serial
MAC PULSE
ROM COMM. Net Work
Proces TRANS
32K

s
NetWork
Proces

ta
RAM CPI

32K Application driving

Process I/O

ris
Port
OPB Input RAM
ON Car Input CAGE 2K Power DC 24

do
WD Input Input DDC Volt
Photo Shoe input
EEPROM CLOCK
512B & CTL.
va
Control signal
Potensionmeter
차동
input TRANS
le

Lamp Output
CAGE
/e

Buzzer Output Output


Chime Output
A-D
ps

CONV
ou

For car type DIP Buffer


DIP DIP
Type설정
setting
Car
S/W LCD
(Fig.2) Configuration diagram of DCL PCB
r
/g

7.3 Setting of DCL


ce

1) Serial communication line (CCN1) connection


※ DCL PCB application to sub & disabled type OPB is possible but we mainly apply it to
fa

Main OPB
※ In case DCL PCB is applied to sub & wheel chair type OPB, set the PCB ID on
Dip switch
DOC PCB
Set the terminal resistance
DCL PCB
SC-01,02

CCN-1-01,02 SC-01,03

Tail cord cable Hoistway cable


SC-01,03 SC-01,03 SC-01,03
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 25/47
Field Industrial Engineering PCB Date Apr. 2006

7.4 DCL242 and multi PCB


1) Application table of DCL-24X & Multi PCB
OPB lineup Amount of PCB
Front main Front sub Disabled main Disabled sub DCL-24X Multi PCB
O X X X 1EA NIL
O O X X 1EA 1EA
O X O X 1EA 1EA
O O O X 1EA 1EA

s
O O O O 1EA 1EA

ta
a. TD62083AF Output Current Maximum Rating: 500mA/ch

ris
b. OPB B/T LED Ideal Forward Current Maximum Rating: 40mA/per
c. Multi PCB is located at main OPB and connected to DCL24X.

do
2) Connection diagram
a. Diagram
va
Main OPB Sub OPB #1 Sub OPB #2 Sub OPB #3
le

DCL-24x
/e
ps

B/T B/T B/T


Multi-PCB
ou

LP LP LP

B/T
r
/g

LP
ce
fa

Jack Jack Jack Jack

Connect in installation

b. Terminal resistance is set on the final end of communication line.


Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 26/47
Field Industrial Engineering PCB Date Apr. 2006

3) Check LED indication


※ LED-LD1 indicates DCL-241,242 PCB operation condition as shown below.
NO Indication Conditions required Remarks

1 OFF CPU run error, COMM. error No P24V power, PCB(H/W) error, etc.

Comm. line connection error, DIP SW


2 ON(1 sec.interval) CPU run normal, COMM error car operating board ID and TML R
setting error

s
3 ON(0.3 sec.interval) CPU run normal, COMM. normal

ta
4) Main OPB ID check by CPI when main power turned on.

ris
a. Check if DCM-11X or 12X is connected to DCL-242 PCB
b. The ID of main OPB "01" will be displayed on DCM-11X or 12X when main power

do
turned on. va
8. DCV PCB
8.1 DCV-100 PCB (Auto voice synthesizer device)
le

1) Function
/e

DCV-100 PCB is for voice synthesizer. It is composed of CPU (PIC16C63,PIC16C73),


RS232C communication, DA conversion, amplification, and power detection & battery section.
ps

2) Diagram of DCV-100 PCB


ou

CN2: Parallel VR2: Volume for


comm. Night time
r
/g
ce
fa

CN3: For
Speaker
CN1: For
Power

VR1: Volume for


Day time
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 27/47
Field Industrial Engineering PCB Date Apr. 2006

3) System configuration
※ DCV-100 PCB configuration
a. Com. method: Parallel Comm,
b. CPU: AT90S2313
c. MEMORY: ROM(27C040) → Voice data stored
d. D-A converter: Converts digital voice data analog data

s
e. Amplifier: Amplify analogized data and outputs through speaker

ta
(Max.output:2Watt, 8Ω )

ris
4) Spec. setting

do
a. Spec. setting method: Spec. can be modified by DIP SW(SW1).
* Bit allocation chart
va
Seg
Bit 1~4 Bit 5 Bit 6 Bit 7 Bit 8
.
ON :Chime
Refer the below "
le

ON : is operated
Func EX)" for ON : Announcement for ON : Announces
Announcement before
tion. underground floor 13F is omitted "Thank you"
/e

for 4F is omitted Announcem


setting
ent
ps
ou

1 2 3 4 5 6 7 8
Ex.) In case
On
r

underground
/g

floor is B4

Off
ce

* In case the lowest floor is 1st floor, please turn off DIP SW No. of 1~4
fa

Underground Underground
Dip SW Dip SW
(=lowest) floor (=lowest) floor

B1 ON: 1st B4 ON: 3rd


B2 ON: 2nd B5 ON:1st & 3rd
B3 ON: 1st&2nd B6 ON:2nd & 3rd

※ Once the underground floor is set, other floors are set automatically.
b. Announce recordings in sequence with bits 1~4 turned ON.
Thus, voice synthesizer can be tested with this bit 1~4 in factory or field.
※ Be sure to turn them OFF after testing.
c. Bit 5 and Bit 6 should set same as floor setting spec. of the building.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 28/47
Field Industrial Engineering PCB Date Apr. 2006

d. Bit7 sets addition or deletion of chime before broadcasting depending on user's


requirements.
e. Bit8 sets addition or deletion of 'thank you' message depending on user's
requirements.
5) Volume adjusting switch
a. Adjusting method of volume: Enable bits 1,2,3,4
Turning the volume (VR1) to clockwise will decrease volume sound

s
(opposite direction will increase volume)

ta
After volume adjustment, bits1~4 should be set again referring above 4).

ris
6) Power failure detection
DCV-100 PCB detects power failure and announces power failure (twice).

do
As power failure announcement uses local battery,
7) Power switch
va
Turns ON and OFF DCV-100 PCB power.
8) Indicator (LED1)
le
a. LED1: Indicates status of power. Lights ON with power ON..
9) Connector connection
/e

a. CN2: For communication b. CN1,3: For power supply and


ps

(CN2-LCD connector of DCL PCB)


CN2 Function J2 Function CN1 Function
ou

1 GND 9 D2 1 P12
2 P5 10 D3 2 P24
r

3 NC 11 D4 3 G12
/g

4 A0 12 D5 4 G24
ce

5 GND 13 D6
6 CS 14 D7 CN3 Function
7 D0 15 NC 1 Speaker1
fa

8 D1 16 NC 2 Speaker2

10) Check points before operation


a. Check J1 connector for power (24V, GND) connection.
b. Check power switch and LED1.
c. Check speaker and matching transformer connection.
(The rating of speaker matching transformer is 16Ω /8Ω .)
d. Verify that BIT6 in DOC PCB (Spec. setting DIP SW) is ON.
e. Verify that data of SPEC address "0034","0036" are"0xFF".
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 29/47
Field Industrial Engineering PCB Date Apr. 2006

9. DOS PCB
9.1 DOS-100 PCB (Local Supervisory panel)
1) General
DOS-100 PCB is mounted inside the monitoring board. It is connected to the control
panel (DOC-120 PCB) by a line enabling it to monitor overall elevator conditions.
Contact signal is non-voltage contact and the accepted current is 2A or less.

s
a. Lay out of DOC-100 PCB (Size 218*280 mm)

ta
ris
do
va
le
/e
ps
r ou
/g
ce
fa

b. DOS-100 PCB configuration


Block diagram of DOS-100 PCB is as shown below.
DOS-100 PCB

MPU &
SM connect. in G/A com. KEEP RY & External
BUS
DOC-120 PCB sect. RY sect. device
CTRL sect.

c. G/A Communication section


G/A communication section communicates with inside G/A of DOC-120
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 30/47
Field Industrial Engineering PCB Date Apr. 2006

through SM connector, decodes control board information received through


communication, and transmits it to MPU in DOS-100 PCB.
d. MPU & BUS control section
The MPU used in DOS-100 PCB is one chip type 89C52. MPU analyzes the data
transmitted from G/A, transmits it to bus controller, and controls relay.
e. Keep relay & Relay section
As the relay in DOS-100 is connected to seven-segment lamp which shows floor

s
information,

ta
E/L conditions can be informed to monitoring board. As the keep relay(keep type)in

ris
DOS-100 PCB maintains its conditions during power failure, the last condition of E/L
can be seen with outside equipment power only.

do
2) Indicator
※ DOS-100 PCB has 2 LEDs.
va
LED NO Function Indication
LED1 Watch dog run Flickers at 64ms interval with PCB normal
le

LED2 COM condition indication Flickers at every control panel call (128ms)
/e

3) Switch
ps

a. DOS-100 PCB has 2 switches.


ou

Switch Function Remarks


S1 CPU reset
r

S2 Refer to below Table. Refer to Table and ID set chart.


/g
ce

b. ID setting DIP SW set chart


BIT Function
fa

1 ON: Connects terminal resistance, OFF: Deletes terminal resistance


2 ON: Invalid the call from C.P , OFF: Effective the call from C.P and In normal
3 ON: Voice synthesizer effective , OFF: Invalid Voice synthesizer
4 Plans its application when an option is received.
5 Plans its application when an option is received.
6 ON: "-" letter displaying, OFF: "B", "b" displaying
7 ON: Korea SVP set only, OFF: Normal local SVP
8 ON: Lamp type OFF: Digital type
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 31/47
Field Industrial Engineering PCB Date Apr. 2006

4) Connector
a. PW connector (Power):No.1=VCC (+ 5V), No.4: GND (0V)
b. SM connector (Communication) → Connected to SM connector in DOC-111,
120 PCB.
PIN 1: Com. line 1 PIN 2: Com. line 2

c. KA connector (22 PIN) → Connected to other equipment

s
PIN Ry Relay Usage1 Usage2 Usage3
DATA

ta
No. No. Type (7-SEG type CPI) (Lamp type CPI) (Binary type CPI)

ris
1 RY1 D0 7-SEG driving(a) 1st floor LAMP BINARY1
2 RY2 D1 7-SEG driving(b) 2nd floor LAMP BINARY2

do
3 RY3 D2 7-SEG driving(c) 3rd floor LAMP BINARY3
4 RY4 D3 7-SEG driving(d) 4th floor LAMP BINARY4
va
5 RY5 D4 7-SEG driving(e) 5th floor LAMP BINARY5
6 RY6 D5 7-SEG driving(f) 6th floor LAMP BINARY6
le

7 RY7 D6 7-SEG driving(g1) 7th floor LAMP


/e

8 RY8 D7 7-SEG driving(g2) 8th floor LAMP


ps

9 RY9 D0 7-SEG driving(A) 9th floor LAMP Upper limit forced reduction error
10 RY10 D1 7-SEG driving(B) 10th floor LAMP Lower limit forced reduction error
ou

Keep type
11 RY11 D2 7-SEG driving(C) 11th floor LAMP Stop between floors
12 RY12 D3 7-SEG driving(D) 12th floor LAMP Door open unable
r
/g

13 RY13 D4 7-SEG driving(E) 13th floor LAMP Door close unable


ce

14 RY14 D5 7-SEG driving(F) 14th floor LAMP Starting unable


15 RY15 D6 7-SEG driving(G1) 15th floor LAMP Bad leveling
fa

16 RY16 D7 7-SEG driving(G2) 16th floor LAMP Brake operation failure


17 RY17 D0 7-SEG driving(h,j) 17th floor LAMP
18 RY18 D1 7-SEG driving(H,J) 18th floor LAMP Failure
19 RY19 D2 7-SEG driving(N1,N2) 19th floor LAMP
20 RY20 D3 20th floor LAMP
21 RY21 D4 21st floor LAMP
22 RY1~RY21 common line RY1~RY21 common line RY1~RY21 common line
Caution: As spec. segment of use1,2 and 3 is input by communication, a separate setting
is unnecessary.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 32/47
Field Industrial Engineering PCB Date Apr. 2006

④ 7-SEG as configuration.

s
2nd digit(10) place 1st digit(1) place

ta
c. KB connector(22 PIN) → Connected to other equipment

ris
PIN Ry Relay Usage1 Usage2 Usage3
DATA
No. No. Type (7-SEG type CPI) (Lamp type CPI) (Binary type CPI)

do
1 RY22 D0 22nd floor LAMP
Keep
2 RY23 D1 23rd floor LAMP
va
type
3 RY24 D2 24th floor LAMP
le

4 RY25 D3 Unit light Unit light Unit light


5 RY26 D4 UP direction light UP direction light UP direction light
/e

6 RY27 D5 DN direction light DN direction light DN direction light


ps

7 RY28 D6 Safety light Safety light Safety light


8 RY29 D7 OUT OF SVC light OUT OF SVC light OUT OF SVC light
ou

9 RY30 D0 Fire light Fire light FIRE light


r

10 RY31 D1 Power supply light Power supply light Power supply light
/g

11 RY32 D2 Self-generator light Self-generator light Self-generator light


ce

12 RY33 General D3 OPEN light OPEN light OPEN light


13 RY34 type D4 CLOSE light CLOSE light CLOSE light
fa

14 RY35 D5 MAINT light MAINT light MAINT light


15 RY36 D6 OVER LOAD light OVERLOAD light OVER LOAD light
16 RY37 D7 AUTO light AUTO light AUTO light
17 RY38 D0 ATT light ATT light ATT light
18 RY39 D1 INDE light INDE light INDE light
19 RY40 D2 PARK light PARK light PARK light
20 RY41 D3 EME light EME light EME light
21 DN lamp driving
22 RY1~RY21 common line RY1~RY21 common line RY1~RY21 common line

Caution: As spec. segment of usage1,2 and 3 is input by COM, separate setting


is unnecessary.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 33/47
Field Industrial Engineering PCB Date Apr. 2006

10. DHG PCB


10.1. DHG-161 PCB
The DHG-161 is the improved PCB of DHG-160. And it can be changeable each
other.
1) Outward appearance
E/L#2, disable type button I/F(HUC,HDC)
SW1: ID setting switch
E/L #1 IND I/F(HI1) Normal Button I/F(HU,HD)
CPU

s
ta
ris
E/L #2 IND I/F(HI2)

do
va
le
/e
ps

HC2:Hall chime HA: Hall comm. and power


HF2:Hall lantern
HP: Parking
SW2:No use HF1:Hall lantern
ou

HVF: VIP/Fire HC1:Hall chime


r
/g

2) Feature
This DHG-161 PCB has ASIC chip GVC14605 for serial communication and CPU
ce

89C51.
a. HUC, HDC, HF2, HC2, HI2 are used for E/L#2 (In case of duplex system)
fa

b. It composes serial communication network with DOC-120 PCB at hall under


single elevator system.
c. It transmits hall button and switch inputs to DOC PCB through network.
d. It drives hall button lamps, indicators, hall lanterns and hall chimes with
receiving
output signal form DOC PCB
e. Disable button input also proceeded in a PCB as normal type button
(In case duplex system is applied, disable button port can be used for E/L #2)
f. It has a watch dog timer (LED2) that checking CPU down.
h. LED1 checks the communication condition.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 34/47
Field Industrial Engineering PCB Date Apr. 2006

3) Power
Voltage Use Power source
Drives Chime & Hall Lantern
Rectified power from control
DC24V SSR Supplies power to IND
transformer power in CP
PCB
Downward graded transformer
DC5V Circuit logic power
power form DC24 of PCB.
Output power of control

s
AC100V Drives Hall Lantern lamp
transformer

ta
4) Function

ris
a. Floor ID setting by DIP SW1
- DIP SW appearance - DIP SW setting

do
ON ON va
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
le
Floor ID Set section Button type
(HEX Value) segment section
/e

- It is possible to set upto Max 63 numbers ID by using FLOOR ID set section


ps

(No. 1 ~ 6)
*If all switches are 'OFF'. Floor ID. is not exist
ou

- Set the button type by using button type segment section( No.7~8)
DIP switch No.
r

Button type Remark


/g

7 8
ce

Normal Type(Including disable


OFF OFF Do not handling
type)
fa

- Example of DIP SW setting


Ex1) In case normal type ID setting for lowest
floor (ID=01H)
On

1 2 3 4 5 6 7 8
Off

- Dip switch setting method


① All switches are off position before ID setting.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 35/47
Field Industrial Engineering PCB Date Apr. 2006

② When the DHG PCB is installed, handle the dip switches.


③ Non stop floors will not have ID
ex) Normal Button types -Total 13 floors (over ground 10Fls, Under ground 3Fls)
Building Service DIP SW set data(16
Remark
floors floors hexadecimal)
10 OK BO
9 OK OA

s
8 NON STOP None button at hall

ta
7 OK 09

ris
6 OK 08
5 OK 07

do
4 OK 06
3 NON STOP None button at hall
va
2 OK 05
le
1 OK 04
/e

B1 OK 03
B2 OK 02
ps

B3(Lowest
OK 01
floor)
ou

-Floor ID set table by using DIP Switch(SW1)


r

1: ON, 0:Off Normal Type button


/g

Floor DIP S/W 1 HEX


value
ce

1 2 3 4 5 6 7 8
1( Lowest 1 0 0 0 0 0 0 0 1
fa

)
2 0 1 0 0 0 0 0 0 2
3 1 1 0 0 0 0 0 0 3

31 1 1 1 1 1 0 0 0 1F
32 0 0 0 0 0 1 0 0 20

④ Dip SW2 is not required any setting. Leave them all at 'off' position.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 36/47
Field Industrial Engineering PCB Date Apr. 2006

5)Communication and power cable connection


a. It composes hall station in case of single operation( MRL Elevator:
60~105m/min)
* Max. hall node numbers are 32 in single network

Power &
Communication

DOT IND

s
ta
ris
do
G/A va
★B/T & controller
-Up/Dow n button input Sw itch
★Up/Dow n lamp output
le

Hall input
VIP, PARKING
/e
ps

b. Hall station network configuration of parallel operation( MRL 60~105m/min)

E/L NO.1 E/L NO.2


ou

Parallel communication
NO.1 DOC PCB network NO.2 DOC PCB
G/A G/A
G/A
r

Com m unication ("SL" CONN.)


/g

Line "SH" CONN


ce

E/L #1 DOT IND. E/L #2 DOT IND.

E/L #1: hall lantern & chime E/L #2: hall lantern & chime
fa

Com m unication
Line

G/A

DHG-PCB

To next floor E/L #2 Button

E/L #1 Button
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 37/47
Field Industrial Engineering PCB Date Apr. 2006

c. Hall station network configuration of one hall rise parallel operation

E/L NO.1 E/L NO.2


Parallel communication
NO.1 DOC PCB NO.2 DOC PCB
network
G/A G/A
G/A
Com m unication
("SL" CONN.)
Line "SH" CONN

E/L #1 DOT IND. E/L #2 DOT IND.

s
E/L #1: hall lantern & chime E/L #2: hall lantern & chime

ta
ris
do
Com m unication
Line
va
G/A
le

DHG-PCB
/e

To next floor
ps

E/L #1,2 Button


ou

d. Terminal resistance and network configuration


-Network diagram under single operation system
r
/g

DOC B/D #01


ce

Terminal resistance
(SH of HJP)
fa

(It should be jumped #32 IND


always on DOC PCB) DHG-161
Hall #32

DHG-161
Hall #31

DHG-161
Hall #2
#01 IND

DHG-161
It is in distribution box Terminal resistance Hall #1
at lowest floor 1/4W 120 Ω
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 38/47
Field Industrial Engineering PCB Date Apr. 2006

⑤ Network diagram in case of 1 rise hall button for duplex system

Main board of E/L#1 Main board of E/L#1


DOC PCB of E/L #1 DOC PCB of E/L #2
SH : Open SH : Jumper(short)
SL : Open SL : Open
DOC B/D #01 DOC B/D #01
SL

SL

s
SH SH

ta
ris
DHG-161

do
Hall #32

DHG-161
va
Hall #31
le

DHG-161
/e

Hall #2

DHG-161
ps

Terminal Hall #1
resistance
ou

6) Connector name and function


Name Function
r
/g

HF1 Drives Hall Lantern of E/L#1


ce

HF2 Drives Hall Lantern of E/L#2


HC1 Drives Hall Chime of E/L#1
fa

HC2 Drives Hall Chime of E/L#2


Parking Switch input(E/L #1)
HP
(In case of E/L #2, input goes to DOC PCB directly)
HVF VIP switch input(E/L #1)
HA Communication and power
HI1,2 Indicators of E/L #1,2
HU UP button input and lamp output
HD Down button input and lamp output
HUC Up button input and lamp output of disable E/L or E/L#2
Down button input and lamp output of disable E/L or
HDC
E/L#2
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 39/47
Field Industrial Engineering PCB Date Apr. 2006

11. DCM PCB


11.1.DCM-1XX PCB
1) Outward appearance

Additional Lamp3
DOT of 1st digit(1 place)
displaying Additional Lamp1

s
ta
ris
do
va
le
DOT of 2nd digit
(10 place) displaying Additional Lamp2 HI: IND I/F
/e

Direction displaying DOT


Additional Lamp4
ps

2) Function and feature


ou

DCM-1XX PCB receives serial data from DHG-161 and DCL-242 PCB to DOT
IND, and displays current elevator position, direction and additional information.
r
/g

a. It receives serial data as clock and enable signal from DHG-161 or DCL-242
PCB, and drives DOT and additional lamps.
ce

b. In can display not only numbers but also alphabet (capital letter and small letter).
c. It can drive 4 of additional lamps
fa

d. Button energy saving mode function (It can be adjustable by SPEC in DOC PCB,
only for VIX-532 type Indicator)
3) Power
DC 24 V is used for display drive power which is supplied from DHG-161 DCL-
242 PCB, and using for logic power by stepping down DC24V to DC5V.
4) PCB types and application scope
a. DCM-1XX PCBs in Sigma elevators can be classified to DCM-10X, DCM-11X
and DCM-12X (3 types)
b. The usage purpose of additional lamp is classification standard.
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 40/47
Field Industrial Engineering PCB Date Apr. 2006

Table) DCM PCB list


PCB Drawing No. Usage Additional Lamps
DCM-102 AEG00C767*A Slim vertical (Sigma standard) 2EA (LAMP1,4)
DCM-103 AEG00C767*B Slim vertical (Sigma standard) 3EA (LAMP1,2,3)
DCM-114 AEG00C769*A Horizontal CPI (Sigma standard) 0EA
Horizontal CPI (Sigma standard,
DCM-115 AEG00C769*B 1EA(LAMP2)
EME)

s
ta
DCM-116 AEG00C769*C Horizontal CPI (Sigma standard) 2EA(LAMP1,3)
Horizontal CPI (Only Korea
DCM-117 AEG00C769*D 3EA(LAMP1,2,3)

ris
Domestic)
DCM-124 AEG00C770*A CPI, Mounted on OPB (Sigma standard) 0EA

do
CPI, Mounted on OPB (Sigma standard,
DCM-125 AEG00C770*B 1EA(LAMP6)
EME)
CPI, Mounted on OPB (Only Korea
va
DCM-126 AEG00C770*C 3EA(LAMP3,4,5)
Domestic)
CPI, Mounted on OPB (Only Korea
le
DCM-127 AEG00C770*D 4EA(LAMP1,2,3,4)
Domestic)
/e
ps

5) Connectors
a. DCM-10X b. DCM-11X, 12X
ou

Name Pin No. Signal Name Pin No. Signal


r

1 DC24V 1 DC24V
/g

2 GND 2 GND
ce

3 DATA 3 GND
HI HI
4 CLK 4 DATA
fa

5 ENABLE 5 CLK
6 ENABLE
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 41/47
Field Industrial Engineering PCB Date Apr. 2006

12. DES PCB


12.1 Configuration and Outward appearance
1) Configuration

Battery Charger and

s
CHRG
DC Supervising
BATT
Battery
P2

ta
DC전원 ERROR

P3:1

ris
do
+SPB Power Supply -> +12V
-> +12V
-> +5V
va
Step- Up
12V->24V P4:1
Enable
Ind Vbrb2
Ind Vbrake BRB2
P4:2
le

P4:3
/e

Brake

Electrical Brake Interface Computing Core P4:4


ps

BRB1
LON 3150
Information
Hoistway fire temp. sensor 32K 62256 RAM Status Display
ou

64K 27C512 ROM


Service Switch 24× LEDS
REB<---------->RRB RTB 1× Buzzer
10Bit ADC
r

CHCS CCTL CCBL 2× 7 - SEG


/g

DDO NURF
10Mhz Resonator
P1:1 2 DZ Speed Direction
ce

Watchdog Indicator
P5:1 5 Encoder Interface(Ch.A/B)
내EEPROM
장 EEPROM
Up: 8 × LEDS(green)
fa

P6:1 16 ANN Interface Down : 8 × LEDS(Red)


Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 42/47
Field Industrial Engineering PCB Date Apr. 2006

2) Outward appearance

P4 : -BRB2 SW input
-BAT input
-Brake output

P1 : LDC input

s
P3 : DES Power input

ta
ris
do
va
le

P5 : Rescue Encoder Input


/e
ps
ou

P7 : CP comm. Line
r
/g
ce
fa

P6 : Annunciator input

P9 : Hand PC
connection

P10: Hand PC
connection
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 43/47
Field Industrial Engineering PCB Date Apr. 2006

1) MIC
P1 LDC Input P6 Annunciator input
P3 PCB power P7 Car LON Comm. input
BRB2 switch input
Hand PCB connection
P4 Brake power output P9
(CP to DES
Battery power input
Hand PCB connection
P5 R.E(rescue) input P10
(DES to Hand)
2) LED

s
ta
No Display condition
LED
. ● Lighting ⊙ Blinking ○ Lights -out

ris
CON- Normal speed Slower than
1
Speed error Normal speed
BAT-Charging

do
2 Charging OK Battery check No charging
3 BAT- Full Full Charging No Full charging
4 BAT-Fault Battery Fault Battery OK
va
5 DES-OK CPU error CPU normal CPU error
Operated by Operated by CP
le
6 BAT-Mode
battery power power
/e

Communication Normal Communication


7 LON-OK
error Communication error
ps

GRP operation is
8 GRP GRP operation OK
invalid
Out of ACD27
ou

9 NOR In case of ACD27


mode
Inspection Out of inspection
10 INS
r

operation operation
/g

Safety line
11 R5SC Safety line normal
abnormal
ce

12 R2LD R2LD On R2LD Off


13 CDS CDS On CDS Off
fa

14 OLS OLS On OLS off


Door open Door open
15 R2OP
command On command Off
Out of door open
16 DZ Door open zone
zone
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 44/47
Field Industrial Engineering PCB Date Apr. 2006

3) SDI(Speed direction Indicator) LED


a. Direction error
Controller compares the direction information of CP
and R.E. if it detects abnormal condition, it will light on a
b. Battery fault b
It will light on if battery charging is invalid c
c. Communication error d

s
It will light on in case DES PCB fails to communicate e

ta
with DOC PCB f
d. Over-speed detection

ris
g
It will light on in case CP detects over-speed h

do
e. LDC abnormal
It will light on in case LDC information in DES PCB
LED1> 0m/s
va
differs from DOC PCB when car stops.
f. Over-heat in E&I panel
le
It will light on in case the temperature in E&I panel is
higher than setting value in SPEC.
/e

g. Speed error
ps

It will light on if the detected speed in CP differs from


rescue encoder
LED8 = 0.3m/s
ou

h. Parameter fault
It will light on in case the transmitted parameter data
r
/g

from CP is out of range.


ce

4) Button
Button name Full name
fa

CCTL CHCS TEST


CCTL Car Call to top Floor
Car call to bottom
CCBL
floor
Cancel hall call DDO NURF BRB1
CHCS CCBL
switch
TEST Test DES PCB
Door disable
DDO RTB REB RRB
operation
Remote tripping
RTB
button
Remote enable
REB
button
RRB Remote resetting
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 45/47
Field Industrial Engineering PCB Date Apr. 2006

Button
Brake release
BRB1
button1
Button compounding Function
Temperature in E&I panel is displayed on DIS1 and
REB + CCBL
DIS2
REB + CHCS Car speed is displayed on DIS1 and DIS2 (unit: m/s)
REB + TEST It tests the output of DES PCB

s
ta
REB + NURF Reset Annunciator
REB + RTB Governor tripping

ris
REB + RRB Governor resetting

do
1) Jumper- Terminal resistor JMP1 must has jumper pin instead of DOC PCB
2) Check sequence of encoder and speed direction indicator.
va
a. Check if P5 is connected
b. Input data as following
le

SDI_DIR – address 0018H: 01, SDI_MAX – address 0190H: 30


/e

c. Operate car to middle floor


ps

d. Change the operation mode to ‘ERO’


e. Check if current DZ LED is ‘On’
ou

f. Operate car to up direction until DZ LED is turned off. Check if SDI LED displays
‘UP’.
r

g. Operate car to down direction until DZ LED is turned off. Check if SDI LED displays
/g

‘DN
ce

h. If SDI display is wrong during above f,g. Set SDI_DIR=0. And repeat f,g.
3) Check the watch dog LED(DES-OK)
fa

4) Check if the battery charging function us available


a. Separate the battery from DES-100 PCB after power supply, and check the ‘BAT-
FAULT’ LED is light on.
b. Connect battery again. And check if ‘BAT-CHARGE’ is blinking.
c. When charging is finished, ‘BAT-FULL’ will light on.
5) Parameter setup
Item Address Function Range

SDI_DIR 0x018E SDI direction set up 0,1

SDI_MAX 0x1090 SDI max. Speed 0~0.63m/s


1(13cm /s),
BRE-MAX 0x0194 Rescue operation speed
2(20cm /s),
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 46/47
Field Industrial Engineering PCB Date Apr. 2006

3(26cm /s)

DES_TEMP 0x109A DES PCB Max.Temperature 0~63℃

CONTRACT_V 0x109C Standard Speed 0~105 (m/min)

13. DOR PCB


13.1 DOR-14X PCB

s
1) Outward appearance

ta
ris
do
va
le
/e
ps

13.2 DOR-110 PCB


As for relay connection PCB, this PCB is used when fire fighting control option is
ou

applied. And R4FMX will be applied to system in case 2nd pit switch is applied to
elevator.
r
/g
ce
fa
Rev. No. 0
MRL Elevator Doc. No.
DL
EL)06-004
FOD Page 47/47
Field Industrial Engineering PCB Date Apr. 2006

13.3 DOR-101 PCB


As for relay connection PCB, this PCB is used when supervisory panel is applied.
R4FSX Relay is only for Korea domestic.

s
ta
ris
do
va
le
/e
ps

13.4 DOR-120 PCB


ou

As for relay connection PCB, this PCB is used when generator control option is
applied to elevator.
r
/g
ce
fa