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Parts Manual SEBP3271-55 March 2011 VOLUME I Pages 1-602 See “General Information” for New Parts

Parts

Manual

SEBP3271-55

March 2011

VOLUME I

Pages 1-602

Parts Manual SEBP3271-55 March 2011 VOLUME I Pages 1-602 See “General Information” for New Parts Manual

See “General Information” for New Parts Manual Features.

236, 246, 252, 262 Skid Steer Loader

4YZ4000-Up (Machine) 5SZ4000-Up (Machine) CED1-Up (Machine) FDG1-Up (Machine) 3NW12500-Up (Engine)

Powered By 3034 Engine

Product and Dealer Information

Note: For product identication plate locations, see the section “Product Identication Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

MEMORANDA

MEMORANDA

SEBP3271-55

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A4

AIR INLET AND EXHAUST SYSTEM

 

109

 

AIR CLEANER GP LINES GP-AIR MANIFOLD GP-EXHAUST MANIFOLD GP-INLET MOUNTING GP-MUFFLER

 

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109

REPAIR ALTERNATIVES

 

A7

 

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.

.

114

   

125

SUPPLEMENTAL COOLANT ADDITIVES

 

A8

126

   

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.

.

.

127

MAINTENANCE

PARTS

 

A9

MUFFLER & CONVERTER

.

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.

128

 

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.

.

.

.

.

 

131

137

 

. TURBOCHARGER GP

MUFFLER

GP .

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INDEX

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A14

 

FUEL SYSTEM

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146

MACHINE ARRANGEMENT CHASSIS AR COMMON AR CONVERSION AR-MACHINE

 

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1

1

CABLE GP-GOVERNOR CONTROL CONTROL GP-GOVERNOR FILTER & LINES GP-FUEL

 

146

 

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4

6

147

151

 

FILTER

GP-FUEL

 

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.

.

.

.

155

 

FILTER GP-WATER SEP & FUEL

 

156

ENGINE ARRANGEMENT ENGINE AR-PRIMARY

 

7

FITTING GP-FUEL GOVERNOR GP

LINES

 

.

.

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.

158

7

 

.

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159

INSTALLATION

AR-ENGINE

 

.

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.

9

LINES

GP-FUEL

 

.

.

.

.

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.

.

163

 

PUMP GP-FUEL INJECTION

 

171

BASIC ENGINE CAMSHAFT GP COVER GP-FRONT HOUSING

.

 

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16

 

.

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16

ELECTRICAL AND STARTING SYSTEM ALTERNATOR GP-CHARGING

 

180

 

18

 

.

.

.

.

.

.

180

COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

19

BATTERY GP CONTROL GP-INTERLOCK COVER GP-FUSE PANEL

 

.

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.

.

183

22

 

.

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.

.

.

.

185

CYLINDER

BLOCK GP

 

.

.

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.

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.

24

 

186

CYLINDER

HEAD GP

 

.

.

.

.

.

.

.

.

.

.

.

29

ELECTRONICS GP-IMPLEMENT

 

187

DRAIN GP-ENGINE OIL FASTENER GP-ENGINE

 

32

ELECTRONICS

GP-MACHINE

 

188

33

GLOW PLUG GP HEATER GP-JACKET WATER INSTALLATION AR-SECURITY INSTALLATION GP-SECURITY LAMP GP-FLOOD LAMP GP-HEAD & SIGNAL

.

.

.

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.

.

.

.

.

.

.

.

.

189

. GUARD GP-BELT HOUSING GP-FLYWHEEL HOUSING GP-FRONT

FLYWHEEL

GP .

.

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36

37

 

.

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.

190

191

 

39

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192

40

 

.

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.

194

LIFTING GP-ENGINE MOUNTING GP-ALTERNATOR

 

44

 

196

45

LAMP GP-PANEL ILLUMINATION

 

197

MOUNTING

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

46

 

198

200

MOUNTING

GP-STARTING

 

MOTOR

 

47

LAMP

LAMP GP-WARNING BEACON LIGHTING AR-STOP & FLOOD

GP-STOP & TAIL

 

.

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.

.

PAN GP-OIL PISTON & ROD GP PLUG GP-CYLINDER BLOCK PULLEY GP-CRANKSHAFT VALVE MECHANISM GP

.

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48

 

.

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.

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201

 

.

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.

56

LIGHTING

LIGHTING

LIGHTING

LIGHTING

GP-FRONT GP-REAR GP-ROADING GP-STOP & TAIL

 

.

.

.

.

.

.

.

.

.

.

202

 

59

 

.

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.

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.

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.

203

 

.

.

.

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60

 

204

 

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.

61

 

.

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.

.

.

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210

 

LIGHTING GP-WARNING BEACON SOLENOID GP-SHUTOFF

 

.

.

.

.

211

LUBRICATION SYSTEM FILTER GP-ENGINE OIL

 

63

 

212

63

STARTING MOTOR GP-ELECTRIC

 

.

.

.

.

214

PUMP GP-ENGINE

 

OIL

 

.

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64

SWITCH

GP-PRESSURE

 

.

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.

.

217

 

SWITCH

GP-ROCKER

 

.

.

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.

219

COOLING SYSTEM CONNECTION GP-WATER

 

.

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.

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.

66

SWITCH

GP-TEMPERATURE

 

220

 

66

WARNING GP-BACKUP

 

.

.

.

.

.

.

.

.

.

221

COOLER GP-FLTR BASE & ENG OIL

 

69

WIRING

GP-AIR CONDITIONER

 

.

.

.

.

.

.

222

FAN GP-BLOWER PLUG GP-WATER PUMP GP-WATER

 

.

.

.

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.

70

WIRING

GP-CAB

 

.

.

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.

.

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.

.

.

.

.

223

LINES

 

.

.

.

.

.

.

.

.

.

74

WIRING GP-CHASSIS

 

227

 

75

WIRING

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

234

RADIATOR

&

HYD

OIL COOLER GP

 

77

WIRING GP-QUICK COUPLER

 

236

RADIATOR

&

OIL COOLER MTG GP

95

WIRING

GP-REAR LIGHTING

 

238

SEBP3271-55

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

WIRING GP-WORK TOOL

240

HYDRAULIC AR

.

.

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.

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.

.

.

.

420

 

INSTALLATION GP-AUXILIARY HYD KIT-ANGLE BLADE CYL & LINES

 

424

POWER

TRAIN

.

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.

 

.

 

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.

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.

.

248

 

.

.

.

.

.

429

AXLE

GP

.

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248

LINES

GP-BUCKET

.

.

.

.

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.

.

.

.

.

.

.

430

DRIVE CONTROL AR-HYDROSTATIC

 

251

LINES

GP-CONNECTING

 

457

DRIVE

GP-TANDEM

.

.

.

.

.

.

.

.

.

.

.

255

LINES

GP-GRAPPLE

 

.

.

.

.

.

.

.

.

.

.

.

462

FILTER

& MTG GP-HYDRAULIC

 

.

.

.

.

.

.

257

LINES

GP-HYDRAULIC

 

.

.

.

.

.

.

.

.

.

.

470

FILTER

LINES

GP-OIL

. GP-HYDRAULIC FILTER

.

.

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.

.

.

 

.

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.

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.

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.

.

.

.

.

.

258

LINES GP-HYDRAULIC FAN

 

471

 

259

LINES GP-HYDRAULIC OIL COOLER LINES GP-LIFT CYLINDER

 

479

LINES GP-HYDROSTATIC

263

486

MANIFOLD & LINES GP-CONTROL MANIFOLD & SOLENOID GP-

 

.

.

.

.

268

LINES

GP-PILOT

.

.

.

.

.

.

.

.

.

.

.

.

.

494

 

LINES

GP-PUMP

.

.

.

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.

.

.

.

.

.

.

.

.

500

CONTROL MANIFOLD GP-RETURN

.

.

 

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

282

LINES GP-TILT CYLINDER LINES GP-WORK TOOL

 

504

 

286

513

MOTOR & MTG GP-HYDROSTATIC

 

288

MANIFOLD & MTG GP-CONTROL MANIFOLD & SOLENOID GP-

 

.

.

.

.

.

517

MOTOR

GP-PISTON

.

.

.

.

.

.

.

.

.

.

.

293

 

MOUNTING GP-PUMP POWER TRAIN AR PUMP GP-PISTON TIRE & RIM GP VALVE GP-SOLENOID WHEEL & TIRE AR

 

.

.

.

.

.

.

.

.

.

.

300

CONTROL MANIFOLD GP-CONTROL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

520

 

.

.

.

.

.

.

.

.

.

.

.

.

301

 

522

.

.

.

.

.

.

.

.

.

.

.

.

302

MOTOR & MTG GP-HYDRAULIC FAN

 

525

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

308

MOTOR

GP-GEAR

.

.

.

.

.

.

.

.

.

.

.

.

531

 

320

MOUNTING GP-CYLINDER PLUG GP-CONTROL VALVE

 

539

 

.

.

.

.

.

.

.

.

.

.

.

.

321

543

 

PLUG GP-PILOT VALVE

 

.

.

.

.

.

.

.

.

.

547

FRAME AND BODY BUMPER GP

.

 

327

PUMP

PUMP

& MTG GP-WORK TOOL GP-GEAR

 

548

 

.

 

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

327

.

.

.

.

.

.

.

.

.

.

.

.

.

549

CONVERSION

AR-ROADING

.

.

.

.

.

.

.

328

TANK & MTG GP-HYDRAULIC

 

550

CONVERSION

GP-ROADING

335

TANK

GP-HYDRAULIC

 

553

COUNTERWEIGHT GP ENCLOSURE GP-ENGINE

 

338

VALVE & LINES GP-COUPLER

 

555

344

VALVE

&

MTG

GP-CONTROL

 

567

FRAME

& MTG GP-MACHINE

362

VALVE

&

MTG

GP-SOLENOID

 

.

.

.

.

.

.

.

571

FRAME AS-LOWER

366

VALVE GP-CONTROL

 

572

FRAME

AS-UPPER

.

 

.

.

.

.

.

.

.

.

.

.

.

367

VALVE

GP-PILOT

.

.

.

.

.

.

.

.

.

.

.

.

.

583

FRAME

GP-LOADER

.

.

.

.

.

.

.

.

.

.

.

368

VALVE

GP-RELIEF

.

.

.

.

.

.

.

.

.

.

.

.

592

FRAME GP-MACHINE

GUIDE GP-LINES

.

.

.

.

.

.

.

.

.

.

.

370

371

VALVE

GP-SOLENOID

 

596

. KIT-ENGINE ENCLOSURE SEAL LIFTING GP-MACHINE MIRROR & MTG GP-REAR VIEW MOUNTING GP-REGISTRATION MOUNTING GP-ROADING LIGHTS SUPPORT GP-PLATFORM SUPPRESSION GP-SOUND

 

372

IMPLEMENTS ARM AS-LIFT BRACKET GP-SUPPORT

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

603

374

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

603

379

 

.

.

.

.

.

.

.

.

.

605

381

 

.

.

.

.

382

WORK TOOLS

606

 

384

. ARM GP-MATERIAL HANDLING

.

.

.

.

.

.

.

.

.

.

.

.

.

.

606

385

BAR GP-TOOTH

.

.

.

.

.

.

.

.

.

.

.

.

.

608

 

BLADE

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

608

 

388

BLADE

AS-ANGLING

 

.

.

.

.

.

.

.

.

.

.

.

611

HYDRAULIC SYSTEM ACCUMULATOR & MTG GP- HYDRAULIC

. ACCUMULATOR GP-HYDRAULIC CONVERSION AR-JOYSTICK

.

.

.

.

.

.

.

.

.

.

.

.

.

.

388

BLADE

BLADE GP-MULTIPURPOSE BUCKET

GP-ANGLING

.

.

.

.

.

.

.

.

.

.

.

615

619

 

389

BUCKET

AR-DIRT

.

.

.

.

.

.

.

.

.

.

.

.

644

391

BUCKET AR-GENERAL PURPOSE

 

645

CYLINDER & MTG GP-ANGLE BLADE CYLINDER & MTG GP-LIFT ARM CYLINDER GP-BUCKET

 

395

BUCKET

AR-GRAPPLE

 

647

400

BUCKET AR-LIGHT MATERIAL BUCKET AR-MULTIPURPOSE

 

656

405

657

CYLINDER

GP-GRAPPLE

407

BUCKET

AR-UTILITY

 

.

.

.

.

.

.

.

.

.

.

.

667

CYLINDER GP-HYDRAULIC CYLINDER GP-LIFT CYLINDER GP-TILT

 

410

415

. BUCKET AS-GENERAL PURPOSE

BUCKET

AS-DIRT

.

.

.

.

.

.

.

.

.

.

.

669

684

418

BUCKET

AS-GRAPPLE

 

701

A2

TABLE OF CONTENTS

SEBP3271-55

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

BUCKET AS-LIGHT MATERIAL

 

709

COMPRESSOR GP-REFRIGERANT CONDENSER & MTG GP- REFRIGERANT CONTROL GP-HANDLE

.

.

.

.

 

883

BUCKET

AS-UTILITY

.

.

.

 

.

.

.

.

.

.

.

.

723

 

.

BUCKET GP-GENERAL PURPOSE

BUCKET

GP-DIRT

.

.

 

.

 

.

 

.

.

.

.

.

.

.

732

736

.

.

.

.

.

.

.

.

.

884

886

BUCKET

GP-GRAPPLE

740

CONTROL GP-PILOT OPERATED

 

BUCKET GP-LIGHT MATERIAL BUCKET GP-MULTIPURPOSE

 

748

HYD .

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

896

749

COVER

GP-CONSOLE GP-INSTRUMENT PANEL & MTG GP-CAB

COVER

DOOR

 

919

BUCKET

GP-UTILITY

.

.

.

 

.

.

.

.

.

.

.

.

763

922

CARRIAGE

CARRIAGE

& FORK AR AS-FORK

 

.

.

.

.

.

.

.

.

.

.

767

 

.

.

.

.

.

.

.

.

.

.

924

 

.

.

 

.

.

.

.

.

.

.

.

.

770

DOOR

GP-CAB

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

934

CARRIAGE GP-FORK CLAM AS-MULTIPURPOSE BUCKET

 

771

DUCT

GP-CAB AIR

 

.

.

</