7/17/2018 What is a Pneumatic Actuator ?

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 Home / Control Valves / What is a Pneumatic Actuator ?

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What is a Pneumatic Actuator ?

 S Bharadwaj Reddy  1 Comment

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Pneum
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Also Read : W

Pneumat
Interview Questions on
Control Valves
 May 2, 2015 How Pn

Actuator :
Categor
Current to Pressure
By themselves, valves cannot control a process. Manual valves require an operator to position them to control a process (I/P)
variable.
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Principle Select Ca
Valves that must be operated remotely and automatically require special devices to move them. These devices are called
 April 28, 2017
actuators.
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Self Actuated Pressure
Actuators may be pneumatic, hydraulic, or electric solenoids or motors. Control Valve Principle
Pneum
 March 26, 2016

Pneumatic Actuators : W

Pneumat
A simpli ed diagram of a pneumatic actuator is shown in Figure 1. It operates by a combination of force created by air and spring
force. The actuator positions a control valve by transmitting its motion through the stem. A rubber diaphragm separates the How Pn
actuator housing into two air chambers. The upper chamber receives supply air through an opening in the top of the housing
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Figure 1 : Pneumatic Actuator: Air-to-Close/Spring-to-Open

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The bottom chamber contains a spring that forces the diaphragm against mechanical stops in the upper chamber. Finally, a local
indicator is connected to the stem to indicate the position of the valve.
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The position of the valve is controlled by varying supply air pressure in the upper chamber. This results in a varying force on the
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top of the diaphragm. Initially, with no supply air, the spring forces the diaphragm upward against the mechanical stops and holds
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the valve fully open. As supply air pressure is increased from zero, its force on top of the diaphragm begins to overcome the hookup d
opposing force of the spring. This causes the diaphragm to move downward and the control valve to close. With increasing supply
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air pressure, the diaphragm will continue to move downward and compress the spring until the control valve is fully closed. So the she
Conversely, if supply air pressure is decreased, the spring will begin to force the diaphragm upward and open the control valve. thermowe
Additionally, if supply pressure is held constant at some value between zero and maximum, the valve will position at an
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intermediate position. Therefore, the valve can be positioned anywhere between fully open and fully closed in response to Am glad f
changes in supply air pressure.
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Excellent
A positioner is a device that regulates the supply air pressure to a pneumatic actuator. It does this by comparing the actuator’s informatio
demanded position with the control valve’s actual position. The demanded position is transmitted by a pneumatic or electrical
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control signal from a controller to the positioner. The pneumatic actuator in Figure 1 is shown in Figure 2 with a controller and Good job.
positioner added.

Also Read : Control Valve Positioner Principle

The controller generates an output signal that represents the demanded position. This signal is sent to the positioner. Externally,
the positioner consists of an input connection for the control signal (4-20mA), a instrument supply air input connection, a supply
air output connection, a supply air vent connection, and a feedback linkage. Internally, it contains an intricate network of electrical
transducers, air lines, valves, linkages, and necessary adjustments. Other positioners may also provide controls for local valve
positioning and gauges to indicate supply air pressure and control air pressure (for pneumatic controllers – old controlling
methods).

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Inst Too

Inst Too

Figure 2 : Pneumatic Actuator with Controller and Positioner

In Figure 2, the controller responds to a deviation of a controlled variable from setpoint and varies the control output signal
accordingly to correct the deviation. The control output signal is sent to the positioner, which responds by increasing or decreasing
the supply air to the actuator. Positioning of the actuator and control valve is fed back to the positioner through the feedback
linkage. When the valve has reached the position demanded by the controller, the positioner stops the change in supply air
pressure and holds the valve at the new position. This, in turn, corrects the controlled variable’s deviation from setpoint.

Image Credits : Fisher

For example, as the control signal increases, a valve inside the positioner admits more supply air to the actuator. As a result, the
control valve moves downward. The linkage transmits the valve position information back to the positioner. This forms a small
internal feedback loop for the actuator. When the valve reaches the position that correlates to the control signal, the linkage stops
supply air ow to the actuator. This causes the actuator to stop. On the other hand, if the control signal decreases, another valve
inside the positioner opens and allows the supply air pressure to decrease by venting the supply air. This causes the valve to move
upward and open. When the valve has opened to the proper position, the positioner stops venting air from the actuator and stops
movement of the control valve.

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An important safety feature is provided by the spring in an actuator. It can be designed to position a control valve in a safe
position if a loss of supply air occurs. On a loss of supply air, the actuator in Figure 2 will fail open. This type of arrangement is
referred to as “air-to-close, spring-to-open” or simply “fail-open.” Some valves fail in the closed position. This type of actuator is
referred to as “air-to-open, spring-to-close” or “fail-closed.” This “fail-safe” concept is an important consideration in hazardous
areas..

Advantages of Pneumatic Actuators

The bene ts of pneumatic actuators come from their simplicity.

Pneumatic actuators’ typical applications involve areas where the conditions involve extreme temperatures, a typical temperature
range is -40°F to 250°F.

In terms of safety and inspection, using air and pneumatic actuators avoids using hazardous materials. They also meet explosion
protection and machine safety requirements because they create no magnetic interference due to the lack of motors.

Pneumatic actuators are also lightweight, require minimal maintenance, and have durable components that make pneumatics a
cost e ective method of power.

Disadvantages of Pneumatic Actuators

Pressure losses and compressibility of air make pneumatics less e cient than other methods. Compressor and air delivery
limitations mean that operations at lower pressures will have lower forces and slower speeds.

To be truly e cient, pneumatic actuators must be sized for a speci c job. Hence, they cannot be used for other applications.

Even though air is readily available, it can be contaminated by oil or lubrication, leading to downtime and maintenance.
Companies still have to pay for compressed air, making it a consumable, along with the compressor and line maintenance costs.

Control Valve Parts

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Also Read : Control Valves Interview Questions

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One comment

Neha Dev 8 months ago

Is it possible to have impellar type rotary valve with pneumatic Actuator?

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