CAZGIR INS. ISI SISTEMLERI TIC. VE SAN. A.S.

TWO PHASE NATURAL GAS SEPARATOR REV. NO:0.0

PROJECT # : CZPT2-H/T-2K-720 CALC. BY : ÖMER EKER DATE : 1/25/2013
DWG # : - APPROVED BY : DATE :

Separator Design Information

I. Operating Conditions
A. Liquid Volumes
1. Oil/Condensate _____100______ bbl/day Gravity ____45_____ °API Viscosity ________ cp
2. Water ____100_____ bbl/day Sp. Gr. ___________ (Water = 1.0)

B. Oil/Condensate Characteristics
1. Foaming: Nil ___________ Moderate ______√______ Severe ___________

2. Paraffin Problem: No ___√_____ Yes _________ (if Yes, give cloud point) _________°F
3. Slug Flow: No ___√____ Yes ______ (if Yes, give details such as maximum liquid rate, slug volume, etc.,
or suggest surge factor.) _________________________________________________________________
_____________________________________________________________________________________
C. Gas _____2_____ MMSCFD Sp. Gr. _____0,554_____ (Air = 1.0)
D. Operating Temperature (°F) _____80_____ Max _____-20____ Min
E. Operating Pressure (psig) _____720____ Max ______75____ Min
F. H2S Content ___________ Mole% CO2 Content ___________ Mole% (or ppm)
G. Geographical Location _________Thrace District_________________________________________

II. Design Requirements

A. Type ________√____ Vertical ___________ Horizontal ____________ Spherical
Manufacturer’s Recommendation __________________________________________________
_______ √____ Two-phase ____________ Three-phase
B. Design Pressure ___720______ psig at Temperature ____120_____°F
C. Type Mist Extractor (Specify) _________Vane / Mesh_________________________________
__________________________________________________________________________________
D. Liquid Retention Time _____5 min___________________________________________________
E. Corrosion Allowance ___1/16_____ (in.)
F. Corrosion Allowance for Non-pressure Internal Parts_____1/16____ (in.)
G. NACE MR 0175 Required No ___√____ Yes ________
H. Special Stress Relieving No _______ Yes ____√____
Specify if Yes ___Heads to be normalized if cold formed__________________________________
________________________________________________________________________________
I. API RP 14C Safety Systems Required: No ___√____ Yes ________

III. Coatings
A. External: Mfgr. Std ________ Other ______
Specify if Other ____________________________________________________________________
B. Internal (Specify) _________________________________________________________________
 CAZGIR INS. ISI SISTEMLERI TIC. VE SAN. A.S.
TWO PHASE NATURAL GAS SEPARATOR REV. NO:0.0
PROJECT # : CZPT3-H/T-2K-720 CALC. BY : ÖMER EKER DATE : 1/25/2013
DWG # : - APPROVED BY : DATE :

C. Cathodic Protection (Specify) ___________________________________________________________

_____________________________________________________________________________________

IV. Special Instructions

A. Radiographic Inspection: ASME Code ___√_____ Other ________
Specify if Other ____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
B. Hydrostatic Test Pressure: ASME Code ____√____ Other ________
Specify if Other _____________________________________________________________________
C. Hardness Testing Requirements (Specify) ___per ASME__________________________________
D. Lifting Lugs (Specify) _____Yes______________________________________________________
E. Skid Mounting (Specify) ___Yes______________________________________________________

F. Welding Requirement: ASME Code _____√___ Other _______

Specify if Other _____________________________________________________________________
G. Sand Removal System (Specify) ____________________________________________________

_________________________________________________________________________________
_________________________________________________________________________________
H. Other __________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
 CAZGIR INS. ISI SISTEMLERI TIC. VE SAN. A.S.
TWO PHASE NATURAL GAS SEPARATOR REV. NO:0.0
PROJECT # : CZPT3-H/T-2K-720 CALC. BY : ÖMER EKER DATE : 1/25/2013
DWG # : - APPROVED BY : DATE :

TWO PHASE NATURAL GAS SEPARATOR SIZING ACC. TO API 12J

Gas flow rate 2 MMSCF/D = 56348 m3/D = 2347.8 m³/h

Liquid flow rate 100 BBL/D = 15.90 m³/D = 0.662 m³/h
Operating Pressure 75 PSI = 0.517 Mpa
Design Pressure 720 PSI = 4.964 Mpa
Operating Temperature 104 ⁰F = 40.0 ⁰C = 563.67 ⁰R
Design Temperature 122 ⁰F = 50.0 ⁰C = 581.67 ⁰R
MDMT -4 ⁰F = -20.0 ⁰C = 455.67 ⁰R
Maximum Flow gas density dG 2.17 lb/ft³ = 34.760065 kg/m³
Separator type Vertical Two-Phase
Density of condense dL 45 API = 801.69972 kg/m³ = 50 lb/ft³
Molecular Weight of the gas 20.30 lb/mol
S/S lenght assumed as 6 feet = 1828.8 mm
K= 0.5 See table C.1
Liquid Retention Time 5 min.
The maximum allowable superficial velocity of the gas is:
Va= K*((dL-dG)/dG)^0,5 2.35 ft/s

For n=1, V=RT/P. When selecting as standard conditions P=1 atm, T=273 K (=492⁰R), with the gas
constant R=0,0821 L.atm/(g-mol.K), one obtains:

V=(0,0821)(273)/(1) = 22,4 L/g-mol

This is the famous 22,4 L/g-mol, or 22,4 m3/kg-mol at standard conditions, mentioned in General
Chemistry books, which converted to british units would be ;

(22,4)(454 g/lb)/(28,3 L/ft3) = 359 ft3/lb-mol

Using the same law one can find the molar volume at other conditions following:
(PV/T)2=(PV/T)1

Assume pressure equals always 1 atm, the volume at other (absolute) temperatures would be:
60 ⁰F=520⁰R; 122⁰F=581.67⁰R
V60= 359(520/492)~ 379 ft3/lb-mol
V104= 359(563.67/492)~ 411.3 ft3/lb-mol
V122= 359(581.67/492)~ 424.43 ft3/lb-mol
V-4= 359(455.67/492)~ 332.5 ft3/lb-mol
Actual volume flow rate of gas at operating conditions=
(2000000 SCF/DAY x 20.3 lb/mol )/(332.5 SCF/mol x86400 s/day x 2.35lb/ft³)
= 0.65 f³/s

Min. Gas flow area = (0,43 ft³/s)/(1,127331 ft/s)

= 0.28 f²

Min. ID of separator = (0,38*144/0,7854)^0,5

= 7.13 inch

16 OD Separator is chosen as standard diameter .

Gas flow capacity is satisfactory for design based on 24-in. ID x 6ft Vertical separator size.

CAZGIR INS. ISI SISTEMLERI TIC. VE SAN. A.S.

TWO PHASE NATURAL GAS SEPARATOR REV. NO:0.0
PROJECT # : CZPT3-H/T-2K-720 CALC. BY : ÖMER EKER DATE : 1/25/2013
DWG # : - APPROVED BY : DATE :

Liquid volume , V (excluding bottom head) = (16^2*0,7854 in^2*6 ft )/(144in^2.ft^2*5,615 ft^3/bbl)

= 1.493 BBL
The liquid capacity of the separator is:
W = 1440*V/t = 1440*1.493/5 = 429.984 BPD C.1.5

Liquid capacity is satisfactory for design based on 24-in. ID x 6ft Vertical separator size.

*The 379.482 scf/lb-mole @ 60F is a constant for converting Lb-moles of any gas to SCF of gas. This constant is at
60 F. It is also similar to the constant of 22.414 l of gas/ g-mole of gas @ 25 c. The bottom line is that 1 g-mole of any
gas always occupies 22 liters of space at 25 C in metric units and in english units that constant is
379.482 scf/lb-mole @ 60 F
Flowing gas density is 3.40lb/ft^3 for 20.3 mol w.t. Gas

Molecular weight
Methane 16.043
Natural Gas= 19.5-20.3
 CAZGIR INS. ISI SISTEMLERI TIC. VE SAN. A.S.
TWO PHASE NATURAL GAS SEPARATOR REV. NO:0.0
PROJECT # : CZPT3-H/T-2K-720 CALC. BY : ÖMER EKER DATE : 1/25/2013
DWG # : - APPROVED BY : DATE :

PRESSURE RELIEF VALVE SIZING and SELECTION ACC. TO API RP520

Media Type Gas

Quantity of Relief Valves 1

Atmospheric Pressure 14.7 psia

Allowable Overpressure 10 %
Fluid Name Natural Gas
Specific Gravity 0.554
Ratio of Specific Heats, k= 1.31
Compressiblity Factor, Z= 0.85
Coefficient C= 348 Table 8
Effective coefficient of discharge, Kd 0.975

Operating Pressure 75 psig = 517 Kpa

Valve Set Pressure 75 psig = 517 Kpa
Back Pressure 14.7 psia
Upstream relieving pressure, P1= 97.2 psia = 670 Kpa.a
Capacity correction factor, Kb= 1
Combination correction factor, Kc= 1
Molecular weight of the gas, M= 16

Operating Temperature 104 ⁰F

Relieving Temperature 86 ⁰F = 546 ⁰R

Required Capacity, W= 2 MMSCF/D = 102497 m³/h

= 3361902 kg/h

= 79.53 mm²

Selected Orifice; "D" Orifice

Max. Capacity of Valve at over pressure 2.18 MMSCF/D

 Sheet No. Page 1 of 1
SPRING-LOADED Requisition No.
Job No.
PRESSURE RELIEF VALVE
Date
SPECIFICATION SHEET Revized
By

GENERAL BASIS OF SELECTION

1. Item Number: 5. Code:ASME VIII [ ] Stamp Required: Yes [ ] No [ ]

2. Tag Number: Other [ ] Specify:
3. Service, Line, or Equipment Number: 6. Comply with API 526: Yes [ ] No [ ]
4. Number Required: 7. Fire [ ] Other [ ] Specify:
8. Rupture Disk: Yes [ ] No [ ]

VALVE DESIGN MATERIALS

9. Design Type: 17. Body:

Conventional [ ] Bellows [ ] Balanced Piston [ ] 18. Bonnet:
10. Nozzle Type: Full [ ] Semi [ ] 19. Seat (Nozzle): Disk:
Other [ ] Specify: 20. Resilient Saet:
11. Bonnet Type: Open [ ] Closed [ ] 21. Guide:
12. Seat Type: Metal-to-metal [ ] Resilient [ ] 22. Adjusting Ring(s)
13. Seat Tyightness: API 527 [ ] 23. Spring: Washer:
Other [ ] Specify: 24. Bellows:
25. Balanced Piston:
CONNECTIONS
26. Comply with NACE MR0175: Yes [ ] No [ ]
14. Inlet Size: Rating: Facing: 27. Other [ ] Specify:
15. Outlet Size: Rating: Facing:
16. Other [ ] Specify:

SERVICE CONDITION ACCESSORIES

33. Fluid and State: 28. Cap: Screwed [ ] Bolted [ ]

34. Required Capacity per Valve and Units: 29. Lifting Lever: Plain [ ] Packed [ ] None [ ]
35. Molecular Weight or Specific Gravity: 30. Test Gag: Yes [ ] No [ ]
36. Viscosity at Flowing Temp. and units: 31. Bug Screen: Yes [ ] No [ ]
37. Operating Pressure and Units: 32. Other [ ] Specify:
38. Set Pressure and Units:
39. Blowdown: Standard [ ] Other [ ]
40. Latent Heat of Vaporization and Units:
SIZING AND SELECTION
41. Operation Temperature and units:
42. Relieving Tempereture and units: 49. Calculated Orifice Area (in square inches):
43. Built-up backpressure and units: 50. Selected Effective Orifice Area (in square inches):
44. Superimposed backpressure and units: 51. Orifice Designation (letter):
45. Cold diferential test pressure and units: 52. Manufacturer:
46. Allowable Overpressure in Percent of Units: 53 Model Number:
47. Compressiblity Factor, Z: 54. Vendor Calculations Required: Yes [ ] No [ ]
48. Ratio of Specific Heats:

Note: Indicate items to be filled in by the manufacturer with an asterisk (*)

 Sheet No. 13-011 Page 1 of 1
SPRING-LOADED Requisition No. -
Job No. -
PRESSURE RELIEF VALVE
Date 1/29/2013
SPECIFICATION SHEET Revized
By

GENERAL BASIS OF SELECTION

1. Item Number: PSV-1311 5. Code:ASME VIII [ ] Stamp Required: Yes [ ] No [*]

2. Tag Number: N3 Other [ ] Specify: -
3. Service, Line, or Equipment Number: - 6. Comply with API 526: Yes [*] No [ ]
4. Number Required: 1 7. Fire [ ] Other [ ] Specify:
8. Rupture Disk: Yes [ ] No [*]

VALVE DESIGN MATERIALS

9. Design Type: Pressure Safety Valve 17. Body:

Conventional [*] Bellows [ ] Balanced Piston [ ] 18. Bonnet:
10. Nozzle Type: Full [*] Semi [ ] 19. Seat (Nozzle): Disk:
Other [ ] Specify: 20. Resilient Saet:
11. Bonnet Type: Open [ ] Closed [*] 21. Guide:
12. Seat Type: Metal-to-metal [*] Resilient [ ] 22. Adjusting Ring(s)
13. Seat Tyightness: API 527 [*] 23. Spring: Washer:
Other [ ] Specify: 24. Bellows: N/A
25. Balanced Piston: N/A
CONNECTIONS
26. Comply with NACE MR0175: Yes [ ] No [*]
14. Inlet Size: 1 Rating: 300 Facing: RF 27. Other [ ] Specify:
15. Outlet Size:1 Rating: 300 Facing: RF
16. Other [ ] Specify:

SERVICE CONDITION ACCESSORIES

33. Fluid and State: Natural Gas / Gas 28. Cap: Screwed [ ] Bolted [*]
34. Required Capacity per Valve and Units:3361902 kg/h 29. Lifting Lever: Plain [ ] Packed [ ] None [*]
35. Molecular Weight or Specific Gravity: 16 30. Test Gag: Yes [ ] No [*]
36. Viscosity at Flowing Temp. and units: - 31. Bug Screen: Yes [ ] No [*]
37. Operating Pressure and Units: 75psig 32. Other [ ] Specify:
38. Set Pressure and Units: 75 psig
39. Blowdown: Standard [*] Other [ ]
40. Latent Heat of Vaporization and Units: 510 kJ/kg
SIZING AND SELECTION
41. Operation Temperature and units: 40⁰C
42. Relieving Tempereture and units: 30⁰C 49. Calculated Orifice Area (in square inches):0,124
43. Built-up backpressure and units: 50. Selected Effective Orifice Area (in square inches):0,196
44. Superimposed backpressure and units: 0 51. Orifice Designation (letter): E
45. Cold diferential test pressure and units: 52. Manufacturer:
46. Allowable Overpressure in Percent of Units: 10 53 Model Number:
47. Compressiblity Factor, Z: 0,85 54. Vendor Calculations Required: Yes [*] No [ ]
48. Ratio of Specific Heats: 1,31

Note: Indicate items to be filled in by the manufacturer with an asterisk (*)