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  • CPVC - RFL

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    Rashel Hasan
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    RFL

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    cPVC _RFL

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    RFL

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    648 просмотров28 страниц

    CPVC - RFL

    Загружено:

    Rashel Hasan
    RFL

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PDF или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    из 28
    OUR CORPORATE MISSION POVERTY & HUNGER ARE CURSES OUR AIM > ‘TO GENERATE EMPLOYMENT & EARN DIGNITY & SELF-RESPECT FOR OUR COMPATRIOTS THROUGH PROFITABLE ENTERPRISES ABOUTUS AFL Plastics sa sister concern of PRAN-RFL group. The company was founded by Amjad Khan Chowdhury in 1981 with a vision to leveraging the farmer in irrigation as well as ensuring drinking water through Water Pump & Tube well. After that itcommenced its operation in different categories and starts plastics line in 2003. The factory sites are in company owned industrial parks of 300,000 sq. meters including building area of 200,000 which is fully equipped with state of the art injection & blow molding machines with a conversion capacity of over 10000 tons per month. RFL Plastics currently utilizes 2300 molds through 300 machines having a growth rate of 20% over last year backed by own tooling facilities in the factory premises. The behind growth story of this brand is expansion & availability of innovative & affordable solution for household durables & utensils. We are a very strong organization of 4500 employees dedicated to supplying customized and quality plastic products globally, OUR CREDENTIALS It is our pleasure that we have got several recognitions from local and international organization as the best business enterprise through sustainable growth. ony STROM. BUSINESS AMAR esr EXPORTER TROPHY {E001 FAN Cove ecg Yoh tor OND eran A Gus either or omer Conner ste cProks Rebtel, onpaenmeinstel epoca Barges ABOUT RFL FlowGuard Plus cPVC RFL Plastic Ltd is very proud to introduce CHLORINATED POLY VINYL CHLORIDE [cPVC] for the first time into this part of the globe, under license from Lubrizol, [formerly Noveon, USA] under brand name RFL FlowGuard cPVC. It is also manufacturing Industrial Piping System under brand name RFL FlowGuard Plus cPVC. Pipes are produced in copper tube size (CTS) from 15 mm (V/2") to 50 mm (2°) with two different standard dimensional ratios - SDR-11 and SDR-13.5. The fittings are produced as per SDR 11. All RFL FlowGuard Plus cPVC SDR 11 and SDR 13.5, pipes are made from identical cPVC compound material having same physical properties. The cPVC fittings are manufactured from compound material which meets all the requirement as per ASTM standard. cPVC pipes of Copper Tube Size (CTS) dimensions can also be applied to cPVC (IPS) dimensions by using IPS x CTS fittings. The CPVC pipes from 15mm (V2") to 50 mm (2") are also produced as per IS 15778 standard in both class that is Class 1 (SDR 11) and Class2 (SDR 135) ‘Apart from having the same physical properties, SDR 11 and SDR 13.5 which are having different wall thickness and therefore, at any given temperature, they have different pressure ratings. STANDARDS & SPECIFICATIONS ASTM D1784: Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (cPVC) Compounds. ASTM D2846: Specification for Chlorinated Poly (Vinyl Chloride) (cPVC) Plastic Hot & Cold water distribution systems. ASTM F493: Standard Specification for Solvent Cements for Chlorinated Poly (Vinyl Chloride) (cPVC) Plastic Pipe & Fittings. ASTM F441: Standard Specification for Chlorinated Poly (Vinyl Chloride) (cPVC) Plastic Pipe, SCH 40 & 80. ASTM F438: Socket-Type Chlorinated Polyvinyl Chloride Plastic Pipe Fittings. SCH 40. ASTM F439: Socket-Type Chlorinated Polyvinyl Chloride Plastic Pipe Fittings. SCH 80. ASTM D2774: Underground installation of Thermoplastic pipes. IS 15778: Chlorinated poly vinyl chloride (cPVC) pipe for potable hot and cold water distribution supplies. @ waa on WHY RFL FlowGuard Plus cPVC WHY RFL FlowGuard Plus cPVC PIPE AND FITTINGS ARE THE BEST CHOICE FOR HOT AND COLD POTABLE WATER DISTRIBUTION ? THE RAW MATERIAL RFL FlowGuardPlus is a Hot and Cold Potable Water Distribution System made of chlorinated polyvinyl chloride (cPVC) for use in single and multifamily homes, apartments, high-rises, hote/motels and commercial installations. RFL FlowGuard Plus ‘PVC has been used for hot and cold water distribution in the United States since 1960. It has a history of superior performance and competitive prices compared to metal and other alternative piping systems. RFL FlowGuard Plus cPVC pipe and fittings are jointed by solvent cementing which, through chemical bonding, ‘essentially makes the pipe and fiting become one continuous piece. RFL FlowguardTM cPVC meets requirements of both ANSI/NSF standard 14-plastic piping system components and related materials-and standard 61- Drinking Water System, components-health affects. Included in these tests are strict standards and strict toxicological review relating to chemical extraction products, taste and odour produced in the water by the piping system. BASIC PHYSICAL FEATURE FEATURE TEST CONDITION ENGLISH UNITS ‘SI UNITS GENERAL [Specific Gravity ‘ASTM D792 | _73°F/23°C 1.55 g/em3 155 g/em3 Specific Volume 73°F /23°C (0.645 cm3 /g (0.645 cm3/g |; Water Absorption ‘ASTM D570_|_73°F/23°C +0.03% 40.03% ZIZF/00C | _+0.55% +0.55% ‘Rockwell Hardness ASTM D785) 73°F /23°C 119 (Cell class, ‘ASTM D1784 23487-8 MECHANICAL [-tzod impact ‘ASTM D256 | 73°F /23°C 1.5 felbs/inon 80/mon. [Tensile Strength ‘ASTM D638 | 73°F/ 23°C ‘8000 psi 55 N/mm2 (Tensile Modulus ‘ASTM D638 | _73°F /23°C [360,000 psi 2500 N/mm? [Flexural Strength ‘ASTM D790_|_73°F/23°C 15,100 psi 04 N/mm2 (Flexural Modulus ‘ASTM 0790_|_73°F/ 23°C 415,000 psi 72860 N/mm2 [Compressive Strength ‘ASTM D695_|_73°F /23°C 10,100 psi 70 Nimm2 |: Compressive Modulus ‘ASTM D695) 73°F/ 23°C 196,000 psi 1350 Nmm2 THERMAL (Coefficient of Thermal ‘ASTM D696 34x10 infin 63x10-5 m/m/K Expansion [Thermal Conductivity ‘ASTM C177 OS BTUiniheRAre | 0.14 Wm/K/m2 |: Heat Distortion Temperature | ASTM D638 217 103°C |: Heat Capacity DsC 73° 723°C 0.21 BTU/b'E 0.90./o°K 2IZF/ 100°C (0.26 BTU/b'F 1.10J/g°K FLAMMABILITY “Flammability Rating uL94 (0.062 in/0.157 cm | V-0, SVB, SVA «Flame Spread ‘ASTM E84 15 ‘Smoke Developed ‘ASTM E84 70-125 ‘Limiting Oxygen index ‘ASTM 02863, 60% ELECTRICAL ‘Dielectric Strength ‘ASTM D147 1250 V/mil 492,000 Vien ‘Dielectric Constant ‘ASTM D150 60H2, 301°C | 3.70 [370 ‘Power Factor ‘ASTM D150) 1000Hz (0.007% 0.00796 ‘Volume Resistivity ‘ASTM D257) _73°F/23°C ‘34x1015 ohm/cm 3.4x1015 ohm/em we a FLowGuarp Pius Technical Details ‘Outside Diameters and Wall Thicknesses For CPVC 4120, SDR 11 Plastic Pipe As Per ASTM D-2845 [Nominal Sie | Outside Diameter, in. mm) | Wall Thickness, n. (mm) (in) | tommy | Average Tolerance | Minimum Tolerance we | as) | 0625.59) | 40.003 008) | aoss (273) | +0020 (051) x% | go) | 0875222) | 20003 008) | a080 (203) | +0020 (051) 1} @5) | 12250286) | £0003 008) | a202 (253) | +0020 (051) ax | G2) | 1375689) | 20003 08) | 0325 18) | +0020 (051) ae | (ao) | 625 (413) | 0009 020) | 0248 G76) | +0020 (051) 2 | Go | 2125 540) | s0000 (010) | 0193 (490 | +0073 (058) * ror wal thine mnimam lero sfuncon st SOR. Pressure Rating. PSI (Kg/Cm') yaatr| axe) | sear | (62%) 200 | gaa} | 100 | 70) ao | 33) | 100 | 70) 200 | 283) | 100 | (70) ao | 81) | 100 | 70) 200 | (233) | 100 | (70) ao | ax) | 100 | 79) Outside Diameters and Wall Thicknesses For CPVC 4120, SOR 13.5 Plastic Pipe ‘Nominal size | Outside Diameter, (ram) ‘Wall Thickness in.(mm) | Pressure Rating.PSt(Kg/Cm') (inj | (mm) | Average | Tolerance | Minimum | Tolerance | 73.4°F | (28°C) | 180°F | (82°C) x* | as) | 0625 459) | 20003 os) | 0055 (120) | +00201051 | 320 | (225) | 9 | (56) % | (a0 | 0875 22) | 20003 (008) | 006s (165) | +0020(081 | 320 | a5i| w | (6) 2 | 5) | 2425 @s6) | 0.003 (008) | css 12) | +0020 (051) | 320 | a5) | 90 | 6) x | (a2) | 1375 G¢9) | +0003 oon) | c1ce @ss) | +0020 (051) | 320 | a2s}| ao | (56) we | ao) | 2625 (413) | 0008 (040) | 0120 (306) | +0020 051) | 220 | as} | a | 56) 2 | (50) | 2228 (540) | +0008 oxo) | a1s7 (400) | +0023 058) | 320 | 251] 20 | (56) ‘Fo wal hens minimums not function SOR. Outside Diameters, Wall Thickness & Pressure Rating For CPVC 4120, ‘Schedule 40 Piping System As per ASTM F 441 "Nominal Sie | Outside Diameter, in. (mm) 1D. ‘Wall Thickness, in. (mm) Tigh | eames {ind | (rm) | Average | Tolerance | Average | Minimum | Tolerance | 73.4% | (23%) | 73. | (3%) 2% | (63) | 2875 730) | 0007 (os) | 2.sea (e207)| 0203 (S16) | «ous (os) | 300 |(2140)| 180. | (2265) 3 | (20)| 3500 (89) | 20.008 (0.20 | 3001 (7726)| 0.216 (549) | +0026 (056) | 290 |(x829| 156 | (2096) 4 | 4100) | 4soora243) | +0005 (0.25) | 3.998 10155)| 0237 (602) | +0.028 (072) | 220 |as.a7)| 132. | (00.28) Outside Diameters, Wall Thickness & Pressure Rating For CPVC 4120, ‘Schedul 80 Piping System As per ASTM F at wwii | ute meen (nm) | 10. | wines) | tenes |e (ing | (rm) | average | Tolerance | Average | Minimum | Tolerance | 73.4°F) (23%) | 734° | (23°C) 2} (65) | 2875 (730)| £0007 (0.8) | 2.288 (58.4)| 0276 17.01) | +0033 (084) | 420 |(2953)} 282 | 07.72) 3 | (80) | 3.500 (88.9) | +0.008 (0.20) | 2.864 {72.75)| 0.300 (7.62) | +0.036 (0.91) | 370 | (26.01)| 222 | (15.60) 4 | (a0) | asootas4.) | 20.009 (0.23) | 278 (9s97| 0337 (as) | so.0t0 (2.02) | 20 | (2250)| 392 | (3.49) 5 | (350) | ss25(a68a)| s00r1 (028) | 5.710 (4508)) 0.432 (1057) | +0052 (1.32) | 280 |fa.60] 58 | 12.80) 8 | (200) | 62sta19.1) | 20015 (038) | 7.565 (192.15) 0500 (12.70) | +0060 (152) | 250 | (1757)| 350. | 1054) 10 | (250) | 10.750(273.2)| 001s (0.38) | 9453 (241.12)| 0583 15.06) | +0071 10) | 230 | 1617] 138 | (0570) 22. | (200) | :2:750122390) | 20035 103m) 111.204 f2a6en| 04687 (37.48) | 20.002 208) | 220 |6.1n| 438 | (08.70) Temperature Derating Factors working Teniperatire(°F)| 73-20] 90 | 100 | 120 | 140 | 160 | 180 | 200 Working Temperature(*G)| 2325| 22| 28| 2 | co| m1) s| 2 PlpeDeratingFactor | 1.00| 091 | 082 | ass | oso | 040 | os | 020 ValveDerstingFactor | 1.00| 095 | 020 | as0 | 070 | 0.1 | 03 | 04s, Benefits of RFL FlowGuard Plus ee eed RFL FlowGuard Plus Raw material has a successful track record of over 50 years-across the globe yes Raw material has been used in the highest number of projects in Bangladesh over last 12 years yes Raw material is NSF certified yes Widest range of pipes and fittings from ¥4"to 6" yes Consistent lab testing in Europe, USA and Bangladesh yes Nationwide marketing and support team yes Factory warrenty on all products yes THE SUPERIOR HOT/COLD WATER DISTRIBUTION SYSTEM When you specify FlowGuard plus pipes and fitings, you benefit from the most experienced installation and support network in the industry. Let us help you specify the pipes, fittings.solvent cement and installation technologies that meet your most stringent for reliability and performance. 5 nec 1 5 5 113°C 4 we ya 4 ’ é 5 noe 109°C 53 B3 i 2 é 25 108 a2 32 6c 2s 1 1o#e ° ° Rowsurdior Gowrie PVC FowGusrdPus—_GenerccPVe FowGusrd Ps GenwicePVE Vicat softening 100% Flattening Test ‘Malfunction Test of hours at 95°C Parameters RFLFlowGuard plus | pipe processedirom | remarks Pipeandfittings | genetic Cpve materials Genetic epve product fas continuous eaters et el problem in hot water lines, In generic cpwe product, materials is Vice crush Pass Feil inconsistent which weakens pipe and has high tiskof pipe fllure. ji Genetic epve product fas less life Malfunction failure at 95 dege | Pass fall oes ¥ FlowGuard plus pipes have strong quality Manufacturing process ass Fall cat is pipes bee See FlowGuard plus pipes is strong on technical ee ares [ fol rounds and sa well accepted brand, Seca ss ral FlowGuard plus pipe assures product Product consistency Pas cere Difference beween RFL FlowGuardPlus & Conventional Piping System FL FlowGuard Plus cPVC PPR Corosion Scaling. pitting and leaching andfullbore ow ‘No effect due to exclient chemical resistance Absence Scaling piting and Teaching leads to full bore flow Corrodes faster and deteriorates Severe Scaling, pitting and leaching leads to reduced bore flow Has a certain amount chemical resistance Scaling iting and leaching ‘an occur and reduce bore flowin some instances. Thermal conductivity and Lower thermal conductivity Very high thermal conductivity Higher thermal conductivity Insulation levels: Teduces heat loss and requires | increases hest loss and requires than PVC, leading to heat reduced insulation levels Figh insulation levels loss and.” requires higher Insulation levels Bacterial growth Baremety iow Mere than copper More than PVC Freresistance 101 of 60% and hence does not | Being metalic, better Fre LOM Is 808, hence can easily ‘atch fre or sustain burning Resistance ‘atch re and sustain burning Installation Easy, through cold welding, | Very slow and cumbersome, Joining _process is by heat requiring less man hours No | Requiresmore man hous. fusion. Requires greater ski clecric / heat source require, and elecrc/hest source Hence cost effective Leakage Leak fee installation forthe entire Alwayssusceptibletoleakage'iom Relatively leak free IF highly Thermal expansion lifespan of the piping system Lower, leads to less pipe ‘eqansions, less. looping and offsets day one of instalation Although thermal expansion is lower the stress Induced Is far greater skilled" manpower Is ‘employed Higher expansion requires more looping/oisets Range offiting Widerangectfitingsmakeslayout | Limited range of fitings Normal range of itings ‘easier and compact for Architects, Consultants, Builders and end Specials Tools Simple cutter or saw blade and | Needsheavytoolsforpipecuttings | Needs specalelectrical heater ‘PVC solvent cement is adequate for 100% leak-proof joint and satisfactory pmbing and threading to achieve the desired hot ‘welded joint Any failure can result in poor plumbing and ‘therefore leakages NSF APPROVED SOLVENT CEMENT All Weld-On solvent cements, primers and cleaners meet the requirements for Low VOC (volatile organic compound) emission limits established by the California South Coast Air Quality Management District (SCAQMD), one of the USA's strictest air quality regulatory bodies. Low VOC emissions contribute to cleaner air. All Weld-On Low VOC solvent cements provide the following benefits: + High Quality Performance with excellent installation properties. + User Friendly. Reduced fumes and odour for the comfort and well being of pipe installers. + Meet ASTM Standards for solvent cements used for plastic pipe installation. + Environmentally Responsible. LEED® Compliant (Leadership in Energy and Environmental Design). RFL recommends NSF approved IPS weld on solvent cement for reliable and leak proof joints between cPVC pipes and fittings. NSF Certification: BUET Certification: Department of Mechanical Engineering iow omaha spew 007040 eqs 25 ‘TEST REPORT OF CPVC PIPE [TCNO TEOMHIOMME NEG Dame 807018 Brae ove ree ‘TEST RESULTS ‘Sond and AST Properties & Advantages Deterioration resistance FL FlowGuard Plus cPVC Pipe gives excellent resistance even under the harshest of water conditions so there are none of the purity |g worries from corrosion of metal pipe or soldered joints. RFL FlowGuard Plus cPVC Pipe keeps pure water pure. Less bacterial growth Bacteria build up with ¢PVC is far lower then with alternative piping materials - Copper, ‘Steel and other thermoplastics. No Seale, ditch or leach formation Even after years of use in the most aggressive conditions, AFL FlowGuard Plus ePVC pipe wont corrode, standing up to low pH water, coastal salt air exposures and corrosive soils AFL FlowGuard Plus cPVC Plpe stays as solid and reliable as the day it was installed. It maintains full water carrying Capacity because its scale resistance means no build up to cause water pressure loss Unaffected by chlorine in the water Some materials may be adversely affected by chlorine containedin the water supply which ‘an cause breakdown of the polymer chains and potential leaks. In this respect, FL FlowGuard Plus cPVC pipe Is unaffected by the chlorine present in potable water supply. Low fervid expansion RERFL FlowGuard Plus cPVC pipe has a lower coefficient of thermal expansion than alternative plastics, reducing the amount that the pipe expands when hot water is running, again reducing unsightly looping ofthe pipe. Hot water suitable RFL FlowGuard Plus cPVC pipe is compatible & wath both hor and cat wane oan very high temperature compared to any ‘ther thermoplastic plumbing systems. Many solar and electric water heaters have

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