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1.0 Purpose.
This SOP has been raised to ensure all persons involved with originating Quality Water IQ protocols are
familiar with method being used by llllllllll in their facility at mmmmmmmmmm.
2.0 Scope.
The scope of this SOP is restricted to containing sufficient information to enable a qualified person to raise
a Quality Water IQ protocol, to the stage where it is submitted for approval prior to execution, using this
generic template.
3.0 Definitions.
All definitions are given in the company’s Glossary of Terms.
Open SOP document as a Microsoft Word document, start on this page (1).
In Edit file, open Find. In Find file open Replace. In Replace field type in:
aaaaaaaaaa
In Replace with Field type in the; Authors Name
Replace With
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Note: All section identities given are now sections in the generic IQ.
4.3 Documentation
Advance to Section 4.1 Table A, enter the title and identification number (where applicable) of all the
documents that are required to be available for review and accountability in the validation of this
equipment.
The Validation Risk Assessment (VRA) rating that this equipment has been assigned (H - M - L) dictates
the documentation that must be available for review. Table A below lists the full range of VRA ratings and
identifies the minimum document requirements deemed acceptable for satisfactory qualification to take
place. The list is not conclusive and if there is further documentation that can be used to verify, that the
equipment construction or installation conforms to requirements specified in the URS, VMP, VP, cGMP’s,
or schedules, then include it.
Table A.
Rationale for Additional or
No Title H M L
missing Documents.
1. Maintenance Manual R R R
2. Parts Manual R R R
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3. Operation Manual R R R
4. Design Specification R R D
5. User Requirements Specification R R D
6. Functional Specification R R
7. Design Specification R R
8. Factory Acceptance Test Results R D
9. Quality Project Plan R D
10. Source Code Review and Report R D
11. Module Test Specification R
12. Software Design Specification. R
13. S/W Integration Test Specification. R
14. S/W Module Design Specification. R
15. S/W Module Test Specification. R
16. Software Test Specification R
17.
18.
19.
R = Required. D = Desirable.
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4.4 Drawings
Advance to Section 4.2 Table A, enter the title and identification number (where applicable) of all the
Drawings that are required to be available, for review and verification in the validation of this equipment.
The Validation Risk Assessment (VRA) rating that this equipment has been assigned (H - M - L), dictates
the minimum drawings that must be available for review. Table A below lists the full range of RIA ratings
and identifies the minimum drawing requirements deemed acceptable. (the validation of this category of
equipment, requires these drawings or equivalents, but is not limited to just these).
Table A.
No. Title H M L Rationale for Additional or
Missing Drawings.
General Assembly R R R
Electrical layout R R R
Parts Assembly R R R
Installation R R D
Interconnection R R
P & ID’s R R
As Built Layouts R R
IO Connections R R
Analogue Connections. R R
R = Required. D = Desirable.
Advance to Section 4.5.2, Table A, enter the title and identification number for each system sensor. (Ensure
each sensor has a written justification for its category as required in cGMP’s) into table.
4.8 Sensor Record Sheet.
Repeatedly copy and paste additional Sensor Record Sheets for each sensor listed in 4.5.2 Table A. On each
sensor sheet, fill in the part number, serial number and drawing reference number of the sensor.
4.9 IQ Scope.
The System Tests / Inspection protocol sheets, 4.1 to 4.12 are already in the generic IQ. Do include all of
these sections, even although you may know that that one or two are not applicable. It lets the regulator
know you are aware of these test / inspection requirements. If they are not required, then insert comments
to this effect and sign them off. Addition Test Sheets (13 to 18) are available in the document store (along
with 1 to 12), and can be separately bought and downloaded. These additional test sheets, when required,
should be independently and consecutively pasted in after 4.12. The document should then be checked for
blank pages, chapter sequencing, and numbering.
It is your decision as to where some test scripts go; is it the IQ and OQ? Many Test scripts can go into
either. You should discuss this with the commissioning team manager and jointly agree what is the most
expedient format for your project. The overall content between IQ and OQ is important and regulators will
review your procedure. It is also important to ensure that the work is progressive i.e. you are not adjusting
or modifying something in a way that will invalidate work already done. So once you have arrived at a
format/sequence for your IQ/OQ/PQ tests and inspections; document it in your Validation Plan and get
company approval for the procedure.
Sect. Test Scripts Included in Basic IQ. SKU No. Additional Scripts for Purchase
4.1 System Documentation Verification 11000166 Analog Loop Tests
4.2 System Drawing Verification 11000198 Verification of Vessel Installation
4.3 System Component Verification 11000190 Software Quality Verification
4.4 Electrical Conformance Verification 11000187 S/H/E Environmental Assessments
4.5 Sensor Calibration Verification. 11000182 Valves Test/Inspections Record
4.6 System Future Maintenance. 11000167 Application Software Verification
4.7 Critical Material of Construction 11000166 Analog Loop Tests
4.8 Verification of Lubricants. 11000163 21 CFR Part111 Eligibility
4.9 Security of Back-up Software.
4.10 Analog Address Verification.
4.11 Digital I/O Address Verification.
4.12 Change & Consumable Parts.
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5.00 Completion
On completion of the SOP requirements, sheets 1 to 6 must be deleted and the remaining sheets (the IQ)
must be checked for pagination and general print layout. The completed IQ must now be submitted for
review and contents approval, prior to being executed.
9.0 Records.
One Shot SOP, destroy after IQ is raised.
10.0 Attachments.
No attachments.
http://quality.validation-online.net/equipment.html
QUALITY WATER IQ
PROTOCOL
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This Quality Water IQ protocol relates to an item of equipment that is the property of llllllllll.. The information contained within this protocol is
propriety information and is the property of lllllllllll. This information may not be copied or disclosed in whole or in part by any third party / parties
without the prior written consent of the company.
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APPROVALS
Your signature indicates that the documentation and information contained herein complies with the
applicable regulatory, corporate, divisional/departmental requirements and current Good manufacturing
practices.
Title: Dept:
QC Approvers Signature:
Your signature indicates that the documentation and information contained herein complies with the
applicable regulatory, corporate, divisional/departmental requirements and current Good manufacturing
practices.
Title: Dept:
Your signature indicates that this document has been prepared with your knowledge, that you agree with the
purpose and scope of this document, that the document has been reviewed by the appropriate persons and
that you understand the areas of responsibility for your department during execution of this validation plan.
Title: Dept:
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Revision History
Table of Contents
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1 INTRODUCTION..........................................................................................................11
1.1 Origin and Approvals............................................................................................11
1.2 Objectives..............................................................................................................11
1.3 Validation Authority and Scope.............................................................................11
2.0 QUALIFICATION SCOPE............................................................................................12
2.1 Installation.............................................................................................................12
2.2 System Documentation..........................................................................................12
3.0 SYSTEM DESCRIPTION.............................................................................................12
3.1 Description of Equipment Use..............................................................................12
3.2 Description of Equipment Functionality...............................................................12
4.0 VERIFICATION INSPECTIONS AND TESTS............................................................13
4.1 System Documentation Verification......................................................................13
4.2 System Drawing Verification................................................................................18
4.3 System Component Verification............................................................................23
4.4 Electrical Conformance Verification (Minor).......................................................27
4.5 Sensor Calibration Verification.............................................................................29
4.6 System Future Maintenance..................................................................................37
4.7 Critical Area material of Construction Verification...............................................38
4.8 Verification of Lubricants......................................................................................41
4.9 Security of Back-up Software..............................................................................43
4.10 Analog Address Verification..................................................................................44
4.11 Digital I/O Address Verification............................................................................47
4.12 Change & Consumable Parts.................................................................................49
5.0 IDENTIFICATION OF PERSONNEL PERFORMING THIS IQ.................................51
6.0 LIST OF APPENDICES................................................................................................52
7.0 FURTHER ACTIONS REQUIRED...............................................................................53
8.0 CONCLUSIONS............................................................................................................54
8.1 Comments on Results............................................................................................54
1 INTRODUCTION.
This bbbbbbbbbb Quality Water IQ protocol, has been produced by aaaaaaaaaa (ffffffffff), under the
authority of the system owner, hhhhhhhhhh, (kkkkkkkkkk).
This Installation Protocol defines the responsibilities and the procedures that must be complied with to
ensure that the Quality Water IQof this equipment is successfully completed. The successful completion of
this protocol will verify that this installation is in compliance with the Company Quality Standards and the
cGMP requirements as defined in the United States Code of Federal Regulations, Title 21, Parts 820, 210
and 211, and the European Union – Good Manufacturing Practice Directive 91 / 356 / EEC, (EU-GMP).
1.2 Objectives.
The objectives of this Quality Water IQare to ensure that:
1.2.1 The equipment is installed in accordance with design requirements.
1.2.2 The equipment installation satisfies the User Requirement Specifications.
1.2.3 A record of key features of the equipment and components as currently installed is made.
1.2.4 There is sufficient information available to enable the equipment to be operated and maintained
safely, effectively and consistently.
1.2.5 That the equipment has been calibrated to allow Operational Qualification to be performed safely
and with repeatable results.
appropriate columns in Table A and enter full details of the unsatisfactory aspects of the document into the
document record card.
Table A.
Document
Document Number Document Title Status Initial Date
S US
Table A. (Continued)
Document
Status
Document Number Document Title Initial Date
S US
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Comments:
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Executed
Reviewed
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Table A.
Drawing
Drawing Number Drawing Title Status Initial Date
S US
Table A. (Continued)
Drawing
Drawing Number Drawing Title Status Initial Date
S US
In pursuance of the validation test method given in 4.2.2 of protocol complete all appropriate sections
below. Drawing must be compared to installation / equipment and verified using green highlighter where
accurate, and where found inaccurate, highlighted in red. The marked up drawing must be annotated that it
is part of this IQ and must be appended to this protocol (in appendix 1). Copy and paste in, sufficient
Drawing Record Sheets for all Drawings listed in 4.2.2 Table A.
Review the completed Table A, and confirm by completing the sign off box below, (write into appropriate
cell Pass or Fail) whether the requirements of the acceptance criteria have been fully satisfied.
Comments:
Executed
Reviewed
4.3 System Component Verification.
4.3.1 Rationale
It is required in this protocol to verify that all components fitted, are of the correct specification as detailed
in the drawing or schedule of material. 21 CFR Part 211.105 refers.
Title:
Model
Part No.
Ser. No.
Title:
Model
Part No.
Ser. No.
Title:
Model
Part No.
Ser. No.
Title:
Model
Part No.
Ser. No.
Title:
Model
Part No.
Ser. No.
Title:
Model
Part No.
Ser. No.
7 Title:
Model
Part No.
Ser. No.
8 Title:
Model
Part No.
Ser. No.
The part number of all installed components must agree with the part number specified in the drawing
specification. Component environmental specifications must match or exceed expected installation area
environmental conditions.
Examine the records generated (along with any comments) during the execution of this protocol and
entered in Table A. Verify whether the Acceptance Criteria has been fully satisfied. Complete sign off box.
Comments:
Executed
Reviewed
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4.4.1 Rationale
It is required in this protocol to verify that all electrical equipment is installed in accordance with cGMP
requirements and follows good electrical practices and procedures. 21 CFR Part 820.70 refers.
4.4.2 Test Method
Complete the requirements of Table A below;
Table A
No. Test/Inspection Record Inspection Results Initial Date
1 All doors, panels and components must be bonded together and to earth with an impedance
of less than 1.86 (16th edition requirement).
2 All Equipment must cause a voltage drop of less than 4% (measured at the equipment) on its
supply voltage when it is switched from “OFF” to “ON”. If the equipment is serviced from
a plug in distribution point then the equipment must have a valid Portable Appliance Test
Certificate and a copy must be appended to this protocol.
3 All cables assemblies and harnesses must have both ends clearly marked with their identity.
4 All cables and harnesses must be securely mounted clear of floor level.
5 All cable installation must comply with any cable segregation specified on the electrical
installation drawings.
Executed
Reviewed
C = Critical NC = None-Critical
Table A (Continued)
Examine the records generated during the execution of this protocol and verify that the Acceptance
Criteria has been fully satisfied. Complete sign off box.
Comments:
Executed
Reviewed
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4.6.1 Rationale
It is required in this protocol to verify that once this equipment is qualified it will be maintained to
a standard that will not compromise its validated status. 21 CFR Part 820.70 refers.
4.6.2 Test Method
Review Preventative maintenance schedule for scope and frequency of action and determine its
adequacy.
Executed
Reviewed
It is required in this protocol to verify that all product contact parts are manufactured from 316L
stainless steel or to a specification otherwise authorized. 21 CFR Part 211.105 refers.
4.7.2 Test Method
List all the product contact parts in Table A below. From supporting documentation and
certificates, verify the material of construction. Append copy of certificates to this protocol in
appendix 4. Complete Table A.
Table A
Details of Product Contact Parts
Specifications
Product Contact Materials of Initial
Parts Certificate
Construction &
Design Actual Number Date
Drawing No.
Where possible this should be appended to this protocol. Where this is not practical, comments should
rationalize why not and detail where it is archived.
Examine the records generated (along with any comments) during the execution of this protocol and
entered in Table A. Verify whether the Acceptance Criteria has been fully satisfied. Complete sign off box.
Comments:
Executed
Reviewed
List below all the Lubricants that are recommended for use with this equipment. Compare these
lubricant specifications with the requirements of CFR’s and complete the table requirements.
Table A
Vendor Recommendation Lubricants Purpose Compliant Initial Date
Yes / No
Comments:
Executed
Reviewed
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4.9.1 Rationale
The operation of the equipment is controlled by the software, it is required in this protocol to verify that the
backup copy of this software is available and that it is stored in a weather and fire proof area, remote to its
area of use, and that access to it is controlled.
4.9.2 Test method
Locate backup software and confirm storage and access conditions.
Table A
Observations YES /
NO
Executed
Reviewed
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4.10.1 Rationale
It is required in this protocol to verify that all analog addresses are as specified in the system
drawing and or specification
Comments:
Executed
Reviewed
4.11.1 Rationale
It is required in this protocol to verify that all digital addresses are as specified in the system
drawing and or specification
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Comments:
Executed
Reviewed
4.12.1 Rationale
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It is required in this protocol to verify that where, consumable and change parts are required to
maintain the performance of this equipment to within its validated status, that these parts are
genuine makers parts and are available.
Table A
Store
Parts Title Parts Number In Stock Genuine Date Signature
Correct
Executed
Reviewed
PERSONNEL
Signatures
Company / Dept Name Date
Full Initials
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For Initials: Provide the normal way in which you identify yourself using initials, as you have or may
have used your initials in the body of the protocol.
For Signature: Enter your signature as you have or may have used your signature in the body of the
protocol.
Job Title: If you are a llllllllll employee enter your job title, if not enter the name of the company for
whom you work.
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Appendix Number of
Document identity Reference Section
Number Pages
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Corrective
Protocol Is There GMP
Further Action Required. Action
Section. Implications?
Number.
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8.0 CONCLUSIONS
According to the information collected and reviewed as a result of this Installation Study, it is our opinion
that the required work has been / has not been completed and satisfactory results have been / have not
been obtained, with the exception of those related to the following items on which corrective action is
required:
This Quality Water IQcannot be approved or permission to proceed to Operation Qualification execution
given, if any of the outstanding Corrective Actions (CA) could in anyway compromise the company’s
cGMP procedures or standards.
Signing this block below confirms that all variations and failures listed within this Quality Water IQ have
been accounted for in the IQ Report. This IQ has therefore been completed.